NSC LM2622MM-ADJ, LM2622EVAL, LM2622-ADJMWC, LM2622MMX-ADJ Datasheet

LM2622 600kHz/1.3MHz Step-up PWM DC/DC Converter
General Description
The LM2622 is a step-up DC/DC converter with a 1.6A, 0.2 internal switch and pin selectable operating frequency. With the ability to convert 3.3V to multiple outputs of 8V, -8V, and 23V, the LM2622 is an ideal part for biasing TFT displays. The LM2622 can be operated at switching frequencies of 600kHz and 1.3MHz allowingforeasyfilteringandlownoise. An external compensation pin gives the user flexibility in setting frequency compensation, which makes possible the use of small, low ESR ceramic capacitors at the output. The LM2622 is available in a low profile 8-lead MSOP package.
Features
n 1.6A, 0.2, internal switch n Operating voltage as low as 2.0V
n 600kHz/1.3MHz pin selectable frequency operation n Over temperature protection n 8-Lead MSOP package
Applications
n TFT Bias Supplies n Handheld Devices n Portable Applications n GSM/CDMA Phones n Digital Cameras
Typical Application Circuit
10127331
600 kHz Operation
October 2001
LM2622 600kHz/1.3MHz Step-up PWM DC/DC Converter
© 2001 National Semiconductor Corporation DS101273 www.national.com
Connection Diagram
Top View
10127304
8-Lead Plastic MSOP
NS Package Number MUA08A
Ordering Information
Order Number Package Type NSC Package
Drawing
Supplied As Package ID
LM2622MM-ADJ MSOP-8 MUA08A 1000 Units, Tape and
Reel
S18B
LM2622MMX-ADJ MSOP-8 MUA08A 3500 Units, Tape and
Reel
S18B
Pin Description
Pin Name Function
1V
C
Compensation network connection. Connected to the output of the voltage error amplifier. 2 FB Output voltage feedback input. 3 SHDN
Shutdown control input, active low. 4 GND Analog and power ground. 5 SW Power switch input. Switch connected between SW pin and GND pin. 6V
IN
Analog power input. 7 FSLCT Switching frequency select input. V
IN
= 1.3MHz. Ground = 600kHz.
8 NC Connect to ground.
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Block Diagram
10127303
LM2622
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Absolute Maximum Ratings (Note 1)
If Military/Aerospace specified devices are required, please contact the National Semiconductor Sales Office/ Distributors for availability and specifications.
V
IN
12V SW Voltage 18V FB Voltage 7V V
C
Voltage 7V
SHDN Voltage
7V FSLCT 12V Maximum Junction
Temperature
150˚C
Power Dissipation(Note 2) Internally Limited Lead Temperature 300˚C
Vapor Phase (60 sec.) 215˚C Infrared (15 sec.) 220˚C
ESD Susceptibility (Note 3)
Human Body Model 2kV Machine Model 200V
Operating Conditions
Operating Junction Temperature Range (Note 4) −40˚C to +125˚C
Storage Temperature −65˚C to +150˚C Supply Voltage 2V to 12V
Electrical Characteristics
Specifications in standard type face are for TJ= 25˚C and those with boldface type apply over the full Operating Tempera­ture Range (T
J
= −40˚C to +125˚C)Unless otherwise specified. VIN=2.0V and IL= 0A, unless otherwise specified.
Symbol Parameter Conditions
Min
(Note 4)
Typ
(Note 5)
Max
(Note 4)
Units
I
Q
Quiescent Current FB = 0V (Not Switching) 1.3 2.0 mA
V
SHDN
=0V 5 10 µA
V
FB
Feedback Voltage 1.2285 1.26 1.2915 V
I
CL
(Note 6) Switch Current Limit VIN= 2.7V (Note 7) 1.0 1.65 2.3 A
V
O
/I
LOAD
Load Regulation VIN= 3.3V 6.7 mV/A
%V
FB
/VINFeedback Voltage Line
Regulation
2.0V VIN≤ 12.0V 0.013 0.1 %/V
I
B
FB Pin Bias Current (Note 8) 0.5 20 nA
V
IN
Input Voltage Range 212V
g
m
Error Amp Transconductance I = 5µA 40 135 290 µmho
A
V
Error Amp Voltage Gain 135 V/V
D
MAX
Maximum Duty Cycle 78 85 %
f
S
Switching Frequency FSLCT = Ground 480 600 720 kHz
FSLCT = V
IN
1 1.25 1.5 MHz
I
SHDN
Shutdown Pin Current V
SHDN=VIN
0.01 0.1 µA
V
SHDN
=0V −0.5 -1
I
L
Switch Leakage Current VSW= 18V 0.01 3 µA
R
DSON
Switch R
DSON
VIN= 2.7V, ISW= 1A 0.2 0.4
Th
SHDN
SHDN Threshold Output High 0.9 0.6 V
Output Low 0.6 0.3 V
UVP On Threshold 1.8 1.92 2.0 V
Off Threshold 1.7 1.82 1.9 V
θ
JA
Thermal Resistance Junction to Ambient(Note 9) 235 ˚C/W
Junction to Ambient(Note 10) 225 Junction to Ambient(Note 11) 220 Junction to Ambient(Note 12) 200 Junction to Ambient(Note 13) 195
Note 1: Absolute maximum ratings are limits beyond which damage to the device may occur. Operating Ratings are conditions for which the device is intended to be functional, but device parameter specifications may not be guaranteed. For guaranteed specifications and test conditions, see the Electrical Characteristics.
Note 2: The maximum allowable power dissipation is a function of the maximum junction temperature, T
J
(MAX), the junction-to-ambient thermal resistance, θJA,
and the ambient temperature, T
A
. See the Electrical Characteristics table for the thermal resistance of various layouts. The maximum allowable power dissipation
at any ambient temperature is calculated using: P
D
(MAX) = (T
J(MAX)−TA
)/θJA. Exceeding the maximum allowable power dissipation will cause excessive die
temperature, and the regulator will go into thermal shutdown.
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Electrical Characteristics (Continued)
Note 3: The human body model is a 100 pF capacitor discharged through a 1.5kresistor into each pin. The machine model is a 200pF capacitor discharged
directly into each pin. Note 4: All limits guaranteed at room temperature (standard typeface) and at temperature extremes (bold typeface). All room temperature limits are 100%
production tested. All limits at temperature extremes are guaranteed via correlation using standard Statistical Quality Control (SQC) methods. All limits are used to calculate Average Outgoing Quality Level (AOQL).
Note 5: Typical numbers are at 25˚C and represent the most likely norm. Note 6: Duty cycle affects current limit due to ramp generator. Note 7: Current limit at 0% duty cycle. See TYPICAL PERFORMANCE section for Switch Current Limit vs. V
IN
Note 8: Bias current flows into FB pin. Note 9: Junction to ambient thermal resistance (no external heat sink) for the MSO8 package with minimal trace widths (0.010 inches) from the pins to the circuit.
See ’Scenario ’A’’ in the Power Dissipation section. Note 10: Junction to ambient thermal resistance for the MSO8 package with minimal trace widths (0.010 inches) from the pins to the circuit and approximately
0.0191 sq. in. of copper heat sinking. See ’Scenario ’B’’ in the Power Dissipation section. Note 11: Junction to ambient thermal resistance for the MSO8 package with minimal trace widths (0.010 inches) from the pins to the circuit and approximately
0.0465 sq. in. of copper heat sinking. See ’Scenario ’C’’ in the Power Dissipation section. Note 12: Junction to ambient thermal resistance for the MSO8 package with minimal trace widths (0.010 inches) from the pins to the circuit and approximately
0.2523 sq. in. of copper heat sinking. See ’Scenario ’D’’ in the Power Dissipation section. Note 13: Junction to ambient thermal resistance for the MSO8 package with minimal trace widths (0.010 inches) from the pins to the circuit and approximately
0.0098 sq. in. of copper heat sinking on the top layer and 0.0760 sq. in. of copper heat sinking on the bottom layer, with three 0.020 in. vias connecting the planes. See ’Scenario ’E’’ in the Power Dissipation section.
Typical Performance Characteristics
Efficiency vs. Load Current
(V
OUT
= 8V, fS= 600 kHz)
Efficiency vs. Load Current
(V
OUT
= 8V, fS= 1.3 MHz)
10127326 10127325
Switch Current Limit vs. Temperature
(V
IN
= 3.3V, V
OUT
= 8V) Switch Current Limit vs. V
IN
10127320
10127322
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Typical Performance Characteristics (Continued)
R
DSON
vs. V
IN
(ISW= 1A)
I
Q
vs. V
IN
(600 kHz, not switching)
10127327 10127328
IQvs. V
IN
(600 kHz, switching)
I
Q
vs. V
IN
(1.3 MHz, not switching)
10127329 10127321
IQvs. V
IN
(1.3 MHz, switching)
I
Q
vs. V
IN
(In shutdown)
10127319
10127318
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Typical Performance Characteristics (Continued)
Frequency vs. V
IN
(600 kHz)
Frequency vs. V
IN
(1.3 MHz)
10127323
10127324
Load Transient Response
(600 kHz operation)
Load Transient Response
(1.3 MHz operation)
10127316
Test circuit is shown in
Figure 4
.
10127317
Test circuit is shown in
Figure 5
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Operation
Continuous Conduction Mode
The LM2622 is a current-mode, PWM boost regulator. A boost regulator steps the input voltage up to a higher output voltage. In continuous conduction mode (when the inductor current never reaches zero at steady state), the boost regu­lator operates in two cycles.
In the first cycle of operation, shown in
Figure 1
(a), the transistor is closed and the diode is reverse biased. Energy is collected in the inductor and the load current is supplied by C
OUT
.
The second cycle isshown in
Figure 1
(b). During this cycle, the transistor is open and the diode is forward biased. The energy stored in the inductor is transferred to the load and output capacitor.
The ratio of these two cycles determines the output voltage. The output voltage is defined approximately as:
where D is the duty cycle of the switch, D and D' will be required for design calculations.
Setting the Output Voltage
The output voltage is set using the feedback pin and a resistor divider connected to the output as shown in the typical operating circuit. The feedback pin voltage is 1.26V, so the ratio of the feedback resistors sets the output voltage according to the following equation:
Introduction to Compensation
10127302
FIGURE 1. Simplified Boost Converter Diagram
(a) First Cycle of Operation (b) Second Cycle Of Operation
10127305
FIGURE 2. (a) Inductor current. (b) Diode current.
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Operation (Continued)
The LM2622 is a current mode PWM boost converter. The signal flow of this control scheme has two feedback loops, one that senses switch current and one that senses output voltage.
To keep a current programmed control converter stable above duty cycles of 50%, the inductor must meet certain criteria. The inductor, along with input and output voltage, will determine the slope of the current through the inductor (see
Figure 2
(a)). If the slope of the inductor current is too great, the circuit will be unstable above duty cycles of 50%. A 10µH inductor is recommended for most 600 kHz applica­tions, while a 4.7µH inductor may be used for most 1.25 MHz applications. If the duty cycle is approaching the maximum of 85%, it may be necessary to increase the inductance by as much as 2X. See
Inductor and Diode Selection
for more
detailed inductor sizing. The LM2622 provides a compensation pin(V
C
) to customize the voltage loop feedback. It is recommended that a series combination of R
C
and CCbe used for the compensation network, as shown in the typical application circuit. For any given application, there exists a unique combination of R
C
and CCthat will optimize the performance of the LM2622 circuit in terms of its transient response. The series combi­nation of R
C
and CCintroduces a pole-zero pair according to
the following equations:
where ROis the output impedance of the error amplifier, approximately 1Meg. For most applications, performance can be optimized bychoosing valueswithin the range 5kΩ≤ R
C
20k(RCcan be up to 200kif CC2is used, see
High
Output Capacitor ESR Compensation
) and 680pF CC≤
4.7nF. Refer to the
Applications Information
section for rec­ommended values for specific circuits and conditions. Refer to the
Compensation
section for other design requirement.
Compensation
This section will present a general design procedure to help insure a stable and operational circuit. The designs in this datasheet are optimized for particular requirements. If differ­ent conversions are required, some of the components may need to be changed to ensure stability. Below is a set of general guidelines in designing a stable circuit for continu­ous conduction operation (loads greater than approximately 75mA), in most all cases this will provide for stability during discontinuous operation as well. The power components and their effects will be determined first, then the compensation components will be chosen to produce stability.
Inductor and Diode Selection
Although the inductor sizes mentioned earlier are fine for most applications, a more exact value can be calculated. To ensure stability at duty cycles above 50%, the inductor must have some minimum value determined by the minimum input voltage and the maximum output voltage. This equa­tion is:
where fs is the switching frequency, D is the duty cycle, and R
DSON
is the ON resistance ofthe internal switchtaken from
the graph ’R
DSON
vs. VIN’ in the
Typical Performance Char-
acteristics
section. This equation is only good for dutycycles
greater than 50% (D
>
0.5), for duty cycles less than50% the recommended values may be used. The corresponding in­ductor current ripple as shown in
Figure 2
(a) is given by:
The inductor ripple current is important for a few reasons. One reason is because the peak switch current will be the average inductor current (input current or I
LOAD
/D’) plus iL. As a side note, discontinuous operation occurs when the inductor current falls to zero during a switching cycle, or i
L
is greater than the average inductor current. Therefore, con­tinuous conduction mode occurs when i
L
is less than the average inductor current. Care must be taken to make sure that the switch will not reach its current limit during normal operation. The inductor must also be sized accordingly. It should have a saturation current rating higher than the peak inductor current expected. The output voltage ripple is also affected by the total ripple current.
The output diode for a boost regulator must be chosen correctly depending on the output voltage and the output current. The typical current waveform for the diode in con­tinuous conduction mode is shown in
Figure 2
(b). The diode must be rated for a reverse voltage equal to or greater than the output voltage used. The average current rating must be greater than the maximum load current expected, and the peak current rating must be greater than the peak inductor current. During short circuit testing, or if short circuit condi­tions are possible in the application, the diode current rating must exceed the switch current limit. Using Schottky diodes with lower forward voltage drop will decrease power dissipa­tion and increase efficiency.
DC Gain and Open-loop Gain
Input and Output Capacitor Selection
The switching action of a boost regulator causes a triangular voltage waveform at the input. A capacitor is required to reduce the input ripple and noise for proper operation of the regulator.The size used is dependanton the applicationand board layout. If the regulator will be loaded uniformly, with
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Operation (Continued)
very little load changes, and at lower current outputs, the input capacitor size can often be reduced. The size can also be reduced if the input of the regulator is very close to the source output. The size will generally need to be larger for applications where the regulator is supplying nearly the maximum rated output or if large load steps are expected.A minimum value of 10µF should be used for the less stressful condtions while a 22µF to 47µF capacitor may be required for higher power and dynamic loads. Larger values and/or lower ESR may be needed if the application requires very low ripple on the input source voltage.
The choice of output capacitors is also somewhat arbitrary and depends on the design requirements for output voltage ripple. It is recommended that low ESR (Equivalent Series Resistance, denoted R
ESR
) capacitors be used such as ceramic, polymer electrolytic, or low ESR tantalum. Higher ESR capacitors may be used but will require more compen­sation which will be explained later on in the section. The ESR is also important because it determines the peak to peak output voltage ripple according to the approximate equation:
V
OUT
) 2iLR
ESR
(in Volts)
Where RLis the minimum load resistance corresponding to the maximum load current. The zero created by the ESR of the output capacitor is generally very high frequency if the ESR is small. If low ESR capacitors are used it can be neglected. If higher ESR capacitors are used see the
High
Output Capacitor ESR Compensation
section.
Right Half Plane Zero
A current mode control boost regulator has an inherent right half plane zero (RHP zero). This zero hasthe effect of a zero in the gain plot, causing an imposed +20dB/decade on the rolloff, but has the effect of a pole in the phase, subtracting another 90˚ in the phase plot. This can cause undesirable effects if the control loop is influenced by this zero. To ensure the RHP zero does not cause instability issues, the control loop should be designed tohave a bandwidthof less than
1
2
the frequency of the RHP zero. This zero occurs at a fre­quency of:
where I
LOAD
is the maximum load current.
Selecting the Compensation Components
The first step in selecting the compensation components R
C
and CCis to set a dominant low frequency polein the control loop. Simply choose values for R
C
and CCwithin the ranges
given in the
Introduction to Compensation
section to set this pole in the area of 10Hz to500Hz. The frequency of thepole created is determined by the equation:
where ROis the output impedance of the error amplifier, approximately 1Meg. Since R
C
is generally much less than
R
O
, it does not have much effect on the above equation and
can be neglected until a value is chosen to set the zero f
ZC
.
f
ZC
is created to cancel out the pole created by the output
capacitor, f
P1
. The output capacitor pole will shift with differ­ent load currents as shown by the equation, so setting the zero is not exact. Determine the range of f
P1
over the ex-
pected loads and then set the zero f
ZC
to a point approxi­mately in the middle. The frequency of this zero is deter­mined by:
Now RCcan be chosen with the selected value for CC. Check to make sure that the pole f
PC
is still in the 10Hz to 500Hz range, change each value slightly if needed to ensure both component values are in the recommended range.After checking the design at the end of this section, these values can be changed a little more to optimize performance if desired. This is best done in the lab on a bench, checking the load step response with different values until the ringing and overshoot on the output voltage at the edge of the load steps is minimal. This should produce a stable, high performance circuit. For improved transient response, higher values of R
C
should be chosen. This will improve the overall bandwidth which makes the regulator respond more quickly to tran­sients. If more detail is required, or the most optimal perfor­mance is desired, refer to a more in depth discussion of compensating current mode DC/DC switching regulators.
High Output Capacitor ESR Compensation
When using an output capacitor with a high ESR value, or just to improve the overall phase margin of the control loop, another pole may be introduced to cancel the zero created by the ESR. This is accomplishedby adding another capaci­tor, C
C2
, directly from the compensation pin VCto ground, in
parallel with the series combination of R
C
and CC. The pole
should be placed at the same frequency as f
Z1
, the ESR
zero. The equation for this pole follows:
To ensure this equation is valid, and that CC2can be used without negatively impacting the effects of R
C
and CC,f
PC2
must be greater than 10fZC.
Checking the Design
The final step is to check the design. This is to ensure a bandwidth of
1
⁄2or less of the frequency of the RHP zero.
This is done by calculating the open-loop DC gain, A
DC
.After this value is known, you can calculate the crossover visually by placing a −20dB/decade slope at each pole, and a +20dB/decade slope for each zero. The point at which the gain plot crosses unity gain, or 0dB, is the crossover fre­quency. If the crossover frequency is less than
1
⁄2the RHP
zero, the phase margin should be high enough for stability.
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Operation (Continued)
The phase margin can also be improved by adding C
C2
as
discussed earlier in the section. The equation for A
DC
is given below with additional equations required for the calcu­lation:
mc ) 0.072fs (in V/s)
where RLis the minimum load resistance, VINis the maxi­mum input voltage, g
m
is the error amplifier transconduc-
tance found in the
Electrical Characteristics
table, and R
D
-
SON
is the value chosen from the graph ’R
DSON
vs. VIN’in
the
Typical Performance Characteristics
section.
Layout Considerations
The input bypass capacitor C
IN
, as shown in the typical operating circuit, must be placed close to the IC. This will reduce copper trace resistance which effects input voltage ripple of the IC. For additional input voltage filtering,a 100nF bypass capacitor can be placed in parallel with C
IN
, close to
the V
IN
pin, to shunt any high frequency noise to ground. The
output capacitor, C
OUT
, should also be placed close to the
IC. Any copper trace connections for the C
OUT
capacitor can increase the series resistance, which directly effects output voltage ripple. The feedback network, resistors R
FB1
and
R
FB2
, should be kept close to the FB pin, and away from the inductor, to minimize copper trace connections that can in­ject noise into the system. Trace connections made to the inductor and schottky diode should be minimized to reduce power dissipation and increase overall efficiency. For more detail on switching power supply layout considerations see Application Note AN-1149:
Layout Guidelines for Switching
Power Supplies
.
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Application Information
Triple Output TFT Bias
The circuit in
Figure 3
shows how the LM2622 can be configured to provide outputs of 8V, −8V, and 23V, conve­nient for biasing TFT displays. The 8V output is regulated, while the −8V and 23V outputs are unregulated.
The 8V output is generated by a typical boost topology. The basic operation of the boost converter is described in the OPERATION section. The output voltage is set with R
FB1
and R
FB2
by:
CFBis placed across R
FB1
to act as a pseudo soft-start. The
compensation network of R
C
and CCare chosen to optimally stabilize the converter. The inductor also affects the stability. When operating at 600 kHz, a 10uH inductor is recom-
mended to insure the converter is stable at duty cycles greater than 50%. Refer tothe COMPENSATION section for more information.
The -8V output is derived from a diode inverter. During the second cycle, when the transistor is open, D2 conducts and C1 charges to 8V minus a diode drop ()0.4V if using a Schottky). When the transistor opens in the first cycle, D3 conducts and C1’s polarity is reversed with respect to the output at C2, producing -8V.
The 23V output is realized with a series of capacitor charge pumps. It consists of fourstages: the firststage includes C4, D4, and the LM2622 switch; the second stage uses C5, D5, and D1; the third stage includes C6, D6, and the LM2622 switch; the final stage is C7 and D7. In the first stage, C4 charges to 8V when the LM2622 switch is closed, which causes D5 to conduct when the switch is open. In the second stage, the voltage across C5 is VC4 + VD1 - VD5 = VC4 ) 8V when the switch is open. However, because C5 is refer­enced to the 8V output, the voltage at C5 is 16V when referenced to ground. In the third stage, the 16V at C5
10127308
FIGURE 3. Triple Output TFT Bias (600 kHz operation)
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Application Information (Continued)
appears across C6 when the switch is closed. When the switch opens, C6 is referenced to the 8V output minus a diode drop, which raises the voltage at C6 with respect to ground to about 24V. Hence, in the fourth stage, C7 is charged to 24V when the switch is open. From the first stage to the last, there are three diode drops that make the output voltage closer to 24 - 3xVDIODE (about 22.8V if a 0.4V forward drop is assumed).
TABLE 1. Components For Circuits in
Figure 3
Component 600 kHz 1.3 MHz
L 10µH 4.7µH COUT1 10µF 22µF COUT2 10µF NOT USED CC 3.9nF 1.5nF CFB1 0.1µF 15nF CFB2 NOT USED 560pF CIN 10µF 22µF C1 4.7µF 4.7µF
Component 600 kHz 1.3 MHz
C2 0.1µF 0.1µF C4 1µF 1µF C5 1µF 1µF C6 1µF 1µF C7 1µF 1µF RFB1 40.2k 91k RFB2 7.5k 18k RC 5.1k 10k D1 MBRM140T3 MBRM140T3 D2
BAT54S BAT54S
D3 D4
BAT54S BAT54S
D5 D6
BAT54S BAT54S
D7
600 kHz Operation
10127331
FIGURE 4. 600 kHz operation
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Application Information (Continued)
1.3 MHz Operation
Power Dissipation
The output power of the LM2622 is limited by its maximum power dissipation. The maximum power dissipation is deter­mined by the formula
P
D
=(T
jmax-TA
)/θ
JA
where T
jmax
is the maximum specidfied junction temperature
(125˚C), T
A
is the ambient temperature, and θJAis the ther-
mal resistance of the package. θ
JA
is dependant on the
layout of the board as shown below.
10127311
10127312
10127313
10127330
FIGURE 5. 1.3 MHz operation
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Application Information (Continued)
10127314
10127315
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Physical Dimensions inches (millimeters)
unless otherwise noted
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LM2622 600kHz/1.3MHz Step-up PWM DC/DC Converter
National does not assume any responsibility for use of any circuitry described, no circuit patent licenses are implied and National reserves the right at any time without notice to change said circuitry and specifications.
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