The LM2591HV series of regulators are monolithic integrated circuits that provide all the active functions for a
step-down (buck) switching regulator, capable of driving a
1A load with excellent line and load regulation. These devices are available in fixed output voltages of 3.3V, 5V, and
an adjustable output version.
This series of switching regulators is similar to the
LM2590HV, but without some of the supervisory and performance features of the latter.
Requiring a minimum number of external components, these
regulators are simple to use and include internal frequency
compensation
fixed-frequency oscillator.
The LM2591HV operates at a switching frequency of 150
kHz thus allowing smaller sized filter components than what
would be needed with lower frequency switching regulators.
Available in a standard 5-lead TO-220 package with several
different lead bend options, and a 5-lead TO-263 Surface
mount package.
Other features include a guaranteed
put voltage under all conditions of input voltage and output
load conditions, and
ternal shutdown is included, featuring typically 90 µA
standby current. Self protection features include a two stage
†
, improved line and load specifications and a
±
4% tolerance on out-
±
15% on the oscillator frequency. Ex-
July 2003
current limit for the output switch and an over temperature
shutdown for complete protection under fault conditions.
Features
n 3.3V, 5V, and adjustable output versions
n Adjustable version output voltage range, 1.2V to 57V
±
4% max over line and load conditions
n Guaranteed 1A output load current
n Available in 5-pin TO-220 and TO-263 (surface mount)
Package
n Input voltage range up to 60V
n 150 kHz fixed frequency internal oscillator
n On/Off control
n Low power standby mode, I
n High Efficiency
n Thermal shutdown and current limit protection
typically 90 µA
Q
Applications
n Simple high-efficiency step-down (buck) regulator
n Efficient pre-regulator for linear regulators
n On-card switching regulators
n Positive to Negative converter
Note:†Patent Number 5,382,918.
LM2591HV SIMPLE SWITCHER Power Converter 150 kHz 1A Step-Down Voltage Regulator
Typical Application (Fixed Output Voltage Versions)
10129301
SIMPLE SWITCHER®and Switchers Made Simple®are registered trademarks of National Semiconductor Corporation.
If Military/Aerospace specified devices are required,
please contact the National Semiconductor Sales Office/
LM2591HV
Distributors for availability and specifications.
Maximum Supply Voltage (V
ON/OFF Pin Voltage
Feedback Pin Voltage−0.3 ≤ V ≤ +25V
)63V
IN
−0.3 ≤ V ≤ +25V
Human Body Model (Note 2)2 kV
Lead Temperature
S Package
Vapor Phase (60 sec.)+215˚C
Infrared (10 sec.)+245˚C
T Package (Soldering, 10 sec.)+260˚C
Maximum Junction Temperature+150˚C
Output Voltage to Ground
(Steady State)−1V
Operating Conditions
Power DissipationInternally limited
Storage Temperature Range−65˚C to +150˚C
ESD Susceptibility
Temperature Range−40˚C ≤ TJ≤ +125˚C
Supply Voltage4.5V to 60V
LM2591HV-3.3
Electrical Characteristics
Specifications with standard type face are for TJ= 25˚C, and those with boldface type apply over full Operating Temperature Range.
SymbolParameterConditionsLM2591HV-3.3Units
TypLimit
(Note 3)(Note 4)
SYSTEM PARAMETERS (Note 5) Test Circuit Figure 1
V
OUT
Output Voltage4.75V ≤ VIN≤ 60V, 0.2A ≤ I
ηEfficiencyV
= 12V, I
IN
=1A77
LOAD
≤ 1A3.3V
LOAD
3.168/3.135V(min)
3.432/3.465V(max)
(Limits)
LM2591HV-5.0
Electrical Characteristics
Specifications with standard type face are for TJ= 25˚C, and those with boldface type apply over full Operating Temperature Range.
SymbolParameterConditionsLM2591HV-5.0Units
TypLimit
(Limits)
(Note 3)(Note 4)
SYSTEM PARAMETERS (Note 5) Test Circuit Figure 1
V
OUT
Output Voltage7V ≤ VIN≤ 60V, 0.2A ≤ I
≤ 1A5V
LOAD
4.800/4.750V(min)
5.200/5.250V(max)
ηEfficiencyV
= 12V, I
IN
=1A82%
LOAD
LM2591HV-ADJ
Electrical Characteristics
Specifications with standard type face are for TJ= 25˚C, and those with boldface type apply over full Operating Temperature Range.
SymbolParameterConditionsLM2591HV-ADJUnits
(Limits)
SYSTEM PARAMETERS (Note 5) Test Circuit Figure 1
V
FB
ηEfficiencyV
Feedback Voltage4.5V ≤ VIN≤ 60V, 0.2A ≤ I
V
programmed for 3V. Circuit of Figure 1.1.193/1.180V(min)
OUT
= 12V, V
IN
OUT
= 3V, I
TypLimit
(Note 3)(Note 4)
≤ 1A1.230V
LOAD
1.267/1.280V(max)
=1A76%
LOAD
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All Output Voltage Versions
Electrical Characteristics
Specifications with standard type face are for TJ= 25˚C, and those with boldface type apply over full Operating Temperature Range. Unless otherwise specified, V
= 12V for the 3.3V, 5V, and Adjustable version. I
IN
SymbolParameterConditionsLM2591HV-XXUnits
DEVICE PARAMETERS
I
b
f
O
V
SAT
Feedback Bias CurrentAdjustable Version Only, VFB= 1.3V10nA
Oscillator Frequency(Note 6)150kHz
Saturation VoltageI
= 1A (Note 7) (Note 8)0.95V
OUT
DCMax Duty Cycle (ON)(Note 8)100%
Min Duty Cycle (OFF)(Note 9)0
I
I
CLIM
L
Switch current LimitPeak Current, (Note 7) (Note 8)1.9A
Thermal ResistanceTO220 or TO263 Package, Junction to Case2˚C/W
TO220 Package, Juncton to Ambient (Note 11)50˚C/W
TO263 Package, Juncton to Ambient (Note 12)50˚C/W
TO263 Package, Juncton to Ambient (Note 13)30˚C/W
TO263 Package, Juncton to Ambient (Note 14)20˚C/W
ON/OFF CONTROL Test Circuit Figure 1
ON /OFF Pin Logic Input
V
IH
V
IL
I
H
I
L
Note 1: Absolute Maximum Ratings indicate limits beyond which damage to the device may occur. Operating Ratings indicate conditions for which the device is
intended to be functional, but do not guarantee specific performance limits. For guaranteed specifications and test conditions, see the Electrical Characteristics.
Note 2: The human body model is a 100 pF capacitor discharged through a 1.5k resistor into each pin.
Note 3: Typical numbers are at 25˚C and represent the most likely norm.
Note 4: All limits guaranteed at room temperature (standard type face) and at temperature extremes (bold type face). All room temperature limits are 100%
production tested. All limits at temperature extremes are guaranteed via correlation using standard Statistical Quality Control (SQC) methods. All limits are used
to calculate Average Outgoing Quality Level (AOQL).
Note 5: External components such as the catch diode, inductor, input and output capacitors can affect switching regulator system performance. When the
LM2591HV is used as shown in the Figure 1 test circuit, system performance will be as shown in system parameters section of Electrical Characteristics.
Note 6: The switching frequency is reduced when the second stage current limit is activated. The amount of reduction is determined by the severity of current
overload.
Note 7: No diode, inductor or capacitor connected to output pin.
Note 8: Feedback pin removed from output and connected to 0V to force the output transistor switch ON.
Note 9: Feedback pin removed from output and connected to 12V for the 3.3V, 5V, and the ADJ. version to force the output transistor switch OFF.
Note 10: V
Threshold VoltageLow (Regulator ON)0.6V(max)
High (Regulator OFF)2.0V(min)
ON /OFF Pin Input CurrentV
= 60V.
IN
= 2.5V (Regulator OFF)5µA
LOGIC
V
= 0.5V (Regulator ON)0.02µA
LOGIC
= 500 mA
LOAD
TypLimit
(Note 3)(Note 4)
50/100nA (max)
127/110kHz(min)
173/173kHz(max)
1.2/1.3V(max)
1.3/1.2A(min)
2.8/3.0A(max)
30mA(max)
1.3V
15µA(max)
5µA(max)
(Limits)
LM2591HV
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All Output Voltage Versions
Electrical Characteristics
Note 11: Junction to ambient thermal resistance (no external heat sink) for the package mounted TO-220 package mounted vertically, with the leads soldered to
LM2591HV
a printed circuit board with (1 oz.) copper area of approximately 1 in
Note 12: Junction to ambient thermal resistance with the TO-263 package tab soldered to a single sided printed circuit board with 0.5 in
Note 13: Junction to ambient thermal resistance with the TO-263 package tab soldered to a single sided printed circuit board with 2.5 in
Note 14: Junction to ambient thermal resistance with the TO-263 package tab soldered to a double sided printed circuit board with 3 in
the LM2591HVS side of the board, and approximately 16 in
model in Switchers Made Simple available at http://power.national.com.
(Continued)
2
.
2
of copper on the other side of the p-c board. See application hints in this data sheet and the thermal
2
of (1 oz.) copper area.
2
of (1 oz.) copper area.
2
of (1 oz.) copper area on
Typical Performance Characteristics (Circuit of Figure 1)
Normalized
Output VoltageLine Regulation
Efficiency
10129302
10129304
10129303
Switch Saturation
Voltage
10129305
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Typical Performance Characteristics (Circuit of Figure 1) (Continued)
Switch Current LimitDropout Voltage
LM2591HV
Operating
Quiescent Current
Minimum Operating
Supply Voltage
10129306
10129307
Shutdown
Quiescent Current
1012930810129309
Feedback Pin
Bias Current
10129310
10129311
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Typical Performance Characteristics (Circuit of Figure 1) (Continued)
LM2591HV
Switching FrequencyON/OFF Threshold Voltage
10129313
10129379
ON/OFF Pin Current (Sinking)Internal Gain-Phase Characteristics
Continuous Mode Switching Waveforms
= 20V, V
V
L = 52 µH, C
IN
A: Output Pin Voltage, 10V/div.
B: Inductor Current 0.5A/div.
C: Output Ripple Voltage, 50 mV/div.
= 100 µF, C
OUT
OUT
Horizontal Time Base: 2 µs/div.
= 5V, I
10129380
=1A
LOAD
ESR = 100 mΩ
OUT
10129320
Discontinuous Mode Switching Waveforms
V
= 20V, V
IN
L = 15 µH, C
A: Output Pin Voltage, 10V/div.
B: Inductor Current 0.25A/div.
C: Output Ripple Voltage, 100 mV/div.
OUT
= 5V, I
OUT
= 150 µF, C
LOAD
OUT
Horizontal Time Base: 2 µs/div.
10129378
= 250 mA
ESR=90mΩ
10129319
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