North Star NST30ED, NST45ED1, NST70ED1 User Manual

Page 1
Designed, Engineered & Assembled in the U.S.A.
Models NST30ED
NST45ED1 NST70ED1
How to install, operate
and maintain your Demand
Controlled Water Softener
installing, operating or maintaining your water
softener, call our toll free number:
1-800-972-0135
or visit www.northstarwater.com
When you call, please be prepared to provide
the model and serial number of your product,
found on the rating decal, located on the back
of the controller top cover.
Systems tested and certified by NSF International
against NSF/ANSI Standard 44
for hardness reduction and efficiency,
and certified to NSF/ANSI Standard 372.
Systems tested and certified by the Water Quality
Association against CSA B483.1.
Manufactured and warranted by
North Star Water Treatment Systems
1890 Woodlane Drive Woodbury, MN 55125
Installation and Operation Manual
7366546 (Rev. E 9/1/18)
Page 2
TABLE OF CONTENTS
Page
pecifications & Performance Claims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
S
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Before You Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ypical Installation Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
T
Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
rogramming the Electronic Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12
P
Controller Features / Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Wiring Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-17
Exploded View & Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-23
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Inspect Shipment
The parts required to assemble and install the water softener are included with the unit. Thoroughly check the water softener for possible shipping damage and parts loss. Also inspect and note any damage to the shipping carton.
Packing List
All Models:
Model NST30ED:
Remove and discard (or recycle) all packing materials. To avoid loss of small parts, we suggest you keep the small parts in the parts bag until you are ready to use them.
Adaptor ElbowHose Clamps
GrommetDrain Hose
Models NST45ED1:
& NST70ED1:
Bypass Valve
Bypass Valve Clips
Clips
2
Installation
Adaptors
O-rings
FIG. 1
Page 3
Specifications & Performance Claims
hese models are efficiency rated. The efficiency rating is valid only at the minimum salt dose. The softeners have
T a demand initiated regeneration (D.I.R.) feature that complies with specific performance specifications intended to
inimize the amount of regenerant brine and water used in its operation.
m
hese softeners have a rated softener efficiency of not less than 3,350 grains of total hardness exchange per pound
T of salt (based on sodium chloride) and shall not deliver more salt than its listed rating or be operated at a sustained
aximum service flow rate greater than their listed rating. These softeners have been proven to deliver soft water
m for at least ten continuous minutes at the rated service flow rate. The rated salt efficiency is measured by laboratory tests described in NSF/ANSI Standard 44. These tests represent the maximum possible efficiency that the system can achieve. Operational efficiency is the actual efficiency after the system has been installed. It is typically less than the rated efficiency, due to individual application factors including water hardness, water usage, and other con­taminants that reduce a softener's capacity.
Model NST30ED NST45ED1 NST70ED1
Model Code SR30 SR45 SR70
11,800 @ 2.3 lbs.
Rated Softening Capacity (Grains @ Salt Dose)
Rated Efficiency (Grains/Pound of Salt @ Minimum Salt Dose)
Water Used During Regeneration @ Minimum Salt Dose
Total Water Used Per Regeneration @ Maximum Salt Dose
Rated Service Flow Rate 7.3 gpm 10.0 gpm 13.5 gpm
Amount of High Capacity Ion Exchange Resin 0.78 cu. ft. 1.26 cu. ft. 1.94 cu. ft.
Pressure Drop at Rated Service Flow 15.0 psig 11.2 psig 15.0 psig
Intermittent Flow rate @ 15 psi* 7.3 gpm 12.1 gpm 13.5 gpm
Water Supply Max. Hardness 90 gpg 120 gpg 120 gpg
Water Supply Max. Clear Water Iron 8 ppm** 12 ppm** 19 ppm**
Water Pressure Limits (minimum / maximum) 20 - 125 psi***
Water Temperature Limits (minimum / maximum) 40 - 120 °F
Minimum Water Supply Flow Rate 3 gpm
Maximum Drain Flow Rate 2.0 gpm 2.0 gpm 3.0 gpm
25,300 @ 7.4 lbs.
30,200 @ 12.5 lbs.
5,090 @ 2.3 lbs. 5,070 @ 2.6 lbs. 5,080 @ 4.1 lbs.
3.2 gal. /
1,000 grains
39.5 gallons 56.0 gallons 101 gallons
13,300 @ 2.6 lbs. 35,700 @ 9.9 lbs.
45,300 @ 17.2 lbs.
4.1 gal. /
1,000 grains
20,800 @ 4.1 lbs. 55,100 @ 15.2 lbs. 70,000 @ 26.4 lbs.
4.3 gal. /
1,000 grains
*Intermittent flow rate does not represent the maximum service flow rate used for determining the softeners’ rated
capacity and efficiency. Continuous operation at flow rates greater than the service flow rate may affect capacity and efficiency performance.
**Capacity to reduce clear water iron is substantiated by laboratory test data. State of Wisconsin requires addi-
tional treatment if water supply contains clear water iron exceeding 5 ppm.
***Canada working pressure limits: 1.4 - 7.0 kg/cm
These systems conform to NSF/ANSI 44 for the specific performance claims as verified and substantiated by
test data.
Variable Salt Dose: The salt dose is selected by the electronic controls at regeneration time based on the amount
needed.
2
.
3
Page 4
18"
DIA.
39"
C
14"
3-3/4"
OUTLET
INLET
INLET -
OUTLET
A
B
Dimensions
A
INLET -
OUTLET
B
E
ominal Resin
D
OUTLET
INLET
18”
dia.
N Tank Size
Dimension A
Dimension B
Dimension C
Dimension D
Dimension E
NST30ED NST45ED1 NST70ED1
” dia.
8
x 40”
8-3/4” 50” 65-3/4”
4
41-1/4” 41-1/4” 57”
8-1/4” dia. 10-1/2” dia. 12-1/4” dia.
3-3/8” 3-3/4” 3-3/4”
11-1/2” 14” 14”
0” dia.
1
x 40”
2” dia.
1
x 54”
C
39”
FIG. 2
= The water softener requires a minimum water flow of 3 gallons per minute at the inlet. Maximum allowable inlet
water pressure is 125 psi. If your house water pressure is over the maximum, install a pressure reducing valve in the water supply pipe to the system (Adding a pressure reducing valve may reduce the flow). If your home is equipped with a back flow preventer, an expansion tank must be installed in accordance with local codes and laws.
= The water softener works on 24V DC electrical power, supplied by a direct plug-in power supply (included). Be
sure to use the included power supply and plug it into a nominal 120V, 60 Hz household outlet that is in a dry location only, grounded and properly protected by an overcurrent device such as a circuit breaker or fuse.
= Do not use this system to treat water that is microbiologically unsafe or of unknown quality without adequate dis-
infection upstream or downstream of the system.
European Directive 2002/96/EC requires all electrical and electronic equipment to be disposed of accord-
Before You Start
ing to Waste Electrical and Electronic Equipment (WEEE) requirements. This directive or similar laws are in place nationally and can vary from region to region. Please refer to your state and local laws for prop­er disposal of this equipment.
4
Page 5
Installation Requirements
LOCATION REQUIREMENTS
Consider all of the following when selecting an installa­tion location for the water softener.
= Do not locate the water softener where freezing
temperatures occur. Do not attempt to treat water over 120ºF. Freezing temperatures or hot water damage voids the warranty.
= To condition all water in the home, install the water
softener close to the water supply inlet, and upstream of all other plumbing connections, except outside water pipes. Outside faucets should remain on hard water to avoid wasting conditioned water and salt.
= A nearby drain is needed to carry away regenera-
tion discharge (drain) water. Use a floor drain, laundry tub, sump, standpipe, or other options (check your local codes). See "Air Gap Requirements" and "Valve Drain Requirements" sections.
= The water softener works on 24V DC electrical
power, supplied by a direct plug-in power supply (included). Provide nearby a 120V, 60 Hz electrical outlet, in accordance with national and local codes.
= Always install the water softener between the water
inlet and water heater. Any other installed water conditioning equipment should be installed between the water inlet and water softener (See Figure 4 below).
= Avoid installing in direct sunlight. Excessive sun
heat may cause distortion or other damage to non­metallic parts.
PLUMBING CODES
All plumbing must be completed in accordance with national, state and local plumbing codes.
In the state of Massachusetts: The Commonwealth of Massachusetts plumbing code 248-CMR shall be adhered to. A licensed plumber shall be used for this installation.
AIR GAP REQUIREMENTS
A drain is needed for regeneration water (See Figure
3). A floor drain, close to the water softener, is pre­ferred. A laundry tub, standpipe, etc. are other drain options. Secure valve drain hose in place. Leave an air gap of 1-1/2” between the end of the hose and the drain. This gap is needed to prevent backflow of sewer water into the water softener. Do not put the end of the drain hose into the drain.
1-1/2”
air gap
FLOOR DRAIN
Drain Hose
1-1/2”
air gap
Drain Hose
1-1/2”
air gap
LAUNDRY TUBSTANDPIPE
Drain Hose
FIG. 3
Cold Water
to House
Hot Water
to House
THE PROPER ORDER TO INSTALL WATER TREATMENT EQUIPMENT
Untreated Water to
Outside Faucets
Water
Heater
Water
Softener
Optional
Sediment
Filter
5
Pressure
City Water Supply
Tank
Well Water Supply
OR
Well
Pump
FIG. 4
Page 6
Soft
W
ater
Typical Installation Illustrations
MA
I
N
W
A
T
ER
PI
PE
CROSSOVER
se if water supply flows from the left.
Hard
Water
U
Include single or 3-valve bypass.
120V, 60 Hz Outlet
1” NPT Sweat Adaptor (2) not included
1” NPT Installation Adaptor (2) *
O-ring Seal (2) *
Bypass Valve *
Valve INLET
Clip (4) *
Hard
Hard Water to
outside faucets
Water
From
Softener
Outlet
To Softener Inlet
INSTALLATION USING 3-VALVE BYPASS
MA
IN
WA
T
E
R
PIPE
Soft
Water
BYPASS
Valve
OUTLET
Valve
INLET Valve
Soft
ater
W
Water
Hard
Models NST45ED1 & NST70ED1
1” NPT Sweat Adaptor (2) not included
Bypass Valve *
Valve INLET
* Included with softener. Pipe and
Model NST30ED
fittings supplied by installer.
For soft water SERVICE:
- Open the inlet and out­let valves
- Close the bypass valve
For hard water BYPASS:
- Close the inlet and out­let valves
- Open the bypass valve
6
1” NPT Sweat
Adaptor (2)
not included
Clip (2) *
1” NPT Installation Adaptor (2) * not included w/ NST30ED
O-ring Seal (2)
Valve INLET
FIG. 5
Page 7
Installation Instructions
1. TURN OFF WATER SUPPLY
a. Close the main water supply valve near the well
pump or water meter.
b. Shut off the electric or fuel supply to the water
heater.
c. Open high and low faucets to drain all water from
the house pipes.
2. INSTALL BYPASS VALVE AND/OR PLASTIC INSTALLATION ADAPTORS:
a. If installing a single bypass valve, push the bypass
valve, with lubricated o-ring seals in place, into the valve inlet and outlet ports (See Figures 5 & 7A/7B).
- OR -
b. If installing a 3-valve bypass system, slide plastic
installation adaptors, with lubricated o-ring seals in place, into the valve inlet and outlet ports (See Figures 5 & 7A).
c. Make sure the turbine and support are firmly in
place in the valve outlet, as shown in Figure 8. Blow into the valve port and observe the turbine for free rotation.
d. Snap the two large plastic clips in place on the inlet
and outlet ports, from the top, down (See Figure 9). Make sure they snap into place. Pull on the bypass valve, or installation adaptors, to make sure they are held securely in place.
3. MOVE THE UNIT INTO INSTALLATION POSITION
a. Move the water softener into the desired location.
Set it on a solid, level surface.
IMPORTANT: Do not place shims directly under the
salt storage tank to level the softener. The weight of the tank, when full of water and salt, may cause the tank to fracture at the shim.
Clip (2)
INLET
Clip (2)
INLET
Turbine
Clip (2)
Models NST45ED1
& NST70ED1
OUTLET
Turbine
Support
Plastic
nstallation
i
adaptors
FIG. 7A
Model NST30ED
OUTLET
Turbine
Support
Bypass Valve
FIG. 7B
Turbine Support Assembly
Valve Outlet
Bypass Valve
SINGLE BYPASS VALVE
Pull out for “Service” (Soft water)
Push in for “Bypass”
FIG. 6
FIG. 8
Clip
END VIEWSIDE VIEW
O-ring
7
Bypass valve or
plastic adaptor
FIG. 9
Page 8
Installation Instructions
urn the bypass
T
valve downward if
onnecting to floor
c
level plumbing
OUTLET
INLET
4. COMPLETE INLET AND OUTLET PLUMBING
Pipe fittings must be 3/4” minimum.
Use:
= Copper pipe = Threaded pipe = PEX (Crosslinked Polyethylene) pipe = CPVC plastic pipe = Other pipe approved for use with potable water
IMPORTANT: Do not solder with plumbing attached to
installation adaptors and single bypass valve. Soldering heat will damage the adaptors and valve.Measure, cut, and loosely assemble pipe and fittings from the main water pipe to the inlet and out­let ports of the water softener valve. Be sure to keep fittings fully together, and pipes squared and straight.
Be sure hard water supply pipe goes to the water sof­tener valve inlet side.
NOTE: Inlet and outlet are marked on the water sof-
tener valve. Trace the water flow direction to be sure hard water is to inlet.
IMPORTANT: Be sure to fit, align and support all
plumbing to prevent putting stress on the water softener valve inlet and outlet. Stress from misaligned or unsupported plumbing may cause damage to the valve.
Complete the inlet and outlet plumbing for the type of pipe you will be using.
FIG. 10
5. COLD WATER PIPE GROUNDING
The house cold water pipe (metal only) is often used as a ground for the house electrical system, The 3­valve bypass type of installation, shown in Figure 5, will maintain ground continuity. If you use a plastic bypass valve at the unit, continuity is broken. To restore the ground, do the following:
Purchase and securely install two grounding clamps and a #4 copper wire across the location where the softener will be, tightly clamping it at both ends, as shown in Figure 11.
NOTE: Check local plumbing and electrical codes for
proper installation of grounding. The installa­tion must conform to them.
Ground Wire (not included)
Clamp
(2 - not included)
FIG. 11
6. INSTALL VALVE DRAIN HOSE
a. Measure, cut to needed length and connect the 3/8"
drain line (provided) to the water softener valve drain fitting. Use a hose clamp to hold the hose in place.
NOTE: Avoid drain hose
runs longer than 30 feet. Avoid elevat­ing the hose more than 8 feet above the floor. Make the valve drain line as short and direct as possible.
NOTE: If codes require a
rigid drain line see Figure 13.
b. Route the drain hose or
copper tubing to the floor drain. Secure drain hose. This will prevent “whipping'' dur­ing regenerations. See “Air Gap Requirements" section.
1-1/2”
Air Gap
Drain Fitting
on valve
Valve Drain Hose
To Floor Drain
FIG. 12
8
Page 9
Installation Instructions
CONNECTING A RIGID VALVE DRAIN TUBE:
To adapt a copper drain tube to the softener, cut the barbed end from the drain fitting, as shown. Obtain a compression fitting (1/4” female pipe thread x 1/2” O.D. tube) and needed tubing from your local hardware store.
/4” NPT
1
Clip
clip and remove elbow from valve)
Threads
Cut barbs from drain fitting (pull
Compression Fitting, 1/4” NPT x 1/2” O.D.
tube (not provided)
1/2” O.D.
copper tube
(not provided)
FIG. 13
7. INSTALL SALT STORAGE TANK OVER­FLOW FITTINGS AND HOSE
a. Insert the rubber grommet into the 3/4” diameter
hole in the salt storage tank sidewall (See Figure
14).
b. Push the barbed end of the hose adaptor elbow into
the grommet.
c. Measure, cut to needed length and connect the 3/8"
drain line (provided) to the salt storage tank over­flow elbow and secure in place with a hose clamp.
d. Route the hose to the floor drain, or other suitable
drain point no higher than the drain fitting on the salt storage tank (This is a gravity drain). If the tank overfills with water, the excess water flows to the drain point. Cut the drain line to the desired length and route it neatly out of the way.
Nozzle/
Venturi
Ferrule Nut
Brine
Valve
Tubing
Brinewell
Overflow
Drain Hose
Brinewell
Cover
Grommet
Brine TankResin Tank
Hose
Adaptor
To
Drain
FIG. 14
IMPORTANT: For proper operation of the water soften-
er, do not connect the water softener
alve drain tubing to the salt storage
v tank overflow hose.
8. CONNECT BRINE TUBING
a. Route the tubing attached to the brine valve assem-
bly out of the brine tank through the hole provided in the tank sidewall. Use the slot in the brinewell to hold tubing in place.
b. Connect the end of this tube to the nozzle/venturi
assembly, as shown in Figure 14, using a ferrule nut (provided). Tighten the nut by hand, then an addi­tional 1/4 turn with pliers.
9. TEST FOR LEAKS
To prevent air pressure in the water softener and plumbing system, complete the following steps in order:
a. Fully open two or more softened cold water faucets
close to the water softener, located downstream from the water softener.
b. Place the bypass valve (single or 3 valve) into the
"bypass" position. See Figures 5 & 6.
c. Slowly open the main water supply valve. Run
water until there is a steady flow from the opened faucets, with no air bubbles.
d. Place bypass valve(s) in "service" or soft water
position as follows:
= Single bypass valve: Slowly move the valve stem
toward "service," pausing several times to allow the water softener to fill with water.
= 3 valve bypass: Fully close the bypass valve and
open the outlet valve. Slowly open the inlet valve, pausing several times to allow the water softener to fill with water.
e. After about three minutes, open a hot water faucet
until there is a steady flow and there are no air bub­bles, then close this faucet.
f. Close all cold water faucets and check for leaks at
the plumbing connections that you made.
g. Check for leaks around clips at softener’s inlet and
outlet. If a leak occurs at a clip, depressurize the plumbing (turn off the water supply and open faucets) before removing clip. When removing clips at the softener’s inlet or outlet, push the single bypass valve body toward the softener (See Figure
15). Improper removal may damage clips. Do not reinstall damaged clips.
9
Page 10
Installation Instructions
13. SANITIZE THE WATER SOFTENER / SANITIZE AFTER SERVICE
If removing
clips...
...depressurize the plumbing, then push Bypass Valve body toward softener
FIG. 15
10. ADD WATER AND SALT TO THE SALT STORAGE TANK
a. Using a container, add about three gallons of clean
water into the salt storage tank.
b. Add salt to the storage tank. Use nugget, pellet or
coarse solar salts with less than 1% impurities.
11. PLUG IN THE POWER SUPPLY
During installation, the water softener wiring may be moved or jostled from place. Be sure all leadwire con­nectors are secure on the back of the electronic board and be sure all wiring is away from the valve gear and motor area, which rotates during regenerations.
a. Plug the power supply into an electrical outlet that is
not controlled by a switch.
NOTE: The water heater is filled with hard water and,
as hot water is used, it will refill with condi­tioned water. In a few days, the hot water will be fully conditioned. To have fully conditioned hot water immediately, wait until the initial recharge is over. Then, drain the water heater (following instructions for water heater) until water runs cold.
12. PROGRAM THE CONTROLLER
Care is taken at the factory to keep your unit clean and sanitary. Materials used to make the unit will not infect or contaminate your water supply, and will not cause bacteria to form or grow. However, during shipping, storage, installation and operation, bacteria could get into the unit. For this reason, sanitizing as follows is suggested* when installing.
a. Slide open the salt lid, remove the brinewell cover
and pour about 3 oz. (6 tablespoons) of household bleach into the softener brinewell. Replace the brinewell cover.
b Make sure the bypass valve(s) is in the “service”
(open) position.
c Start a recharge: Press the RECHARGE button and
hold for 3 seconds, until “Recharge Now” begins to flash in the display. This recharge draws the sanitiz­ing bleach into and through the water softener. Any air remaining in the unit is purged to the drain.
d. After the recharge has completed, fully open a cold
water faucet, downstream from the softener, and allow 50 gallons of water to pass through the sys­tem. This should take at least 20 minutes. Close the faucet.
*Recommended by the Water Quality Association. On some
water supplies, the unit may need periodic disinfecting.
14. RESTART THE WATER HEATER
a. Turn on the electricity or fuel supply to the water
heater and relight the pilot, if applicable.
NOTE: The water heater is filled with hard water and,
as hot water is used, it refills with conditioned water. In a few days, the hot water will be fully conditioned. To have fully conditioned hot water immediately, wait until the initial recharge (previous step) is over. Then, drain the water heater (following instructions for water heater) until water runs cold.
a. Complete the Programming Steps on the next two
pages.
Questions? Call Toll Free 1-800-972-0135 or visit www.northstarwater.com
When you call, please be prepared to provide the model and serial number,
found on the rating decal, located on back of the controller top cover.
10
Page 11
Programming the Electronic Controller
Display
RECHARGE
button
CONTROLLER SETTINGS REQUIRED
upon installation, and after an extended power outage.
When the power supply is plugged into the electrical outlet, a model code (see table on page 3) and a soft­ware version number (example: J3.9), are briefly shown in the display. Then the words “PRESENT TIME” appear and 12:00 PM begins to flash.
UP button
DOWN button
SELECT button
FIG. 16
2. When the correct time is displayed, press the
SELECT button, and the display will change to show the “Hardness” screen.
B. SET WATER HARDNESS NUMBER
NOTE: If “HARDNESS” and a number do not show in
the display, press the SELECT button a few times until they do.
FIG. 17
A. SET PRESENT TIME OF DAY
If the words “PRESENT TIME" do not show in the dis­play, press the SELECT button several times until they do.
FIG. 18
1. Press the UP (È) or DOWN () buttons to set the
present time. Up moves the display ahead; down sets the time back. Be sure AM or PM is correct.
NOTE: Press buttons and quickly release to slowly
advance the display. Hold the buttons down for fast advance.
FIG. 19
1. Press the UP (È) or DOWN () buttons to set the
value of your water’s hardness in grains per gallon (gpg).
NOTE: If your water supply contains iron, compen-
sate for it by adding to the water hardness number. For example, assume your water is 20 gpg hard and contains 2 ppm iron. Add 5 to the hardness number for each 1 ppm of iron. In this example, you would use 30 for your hardness number.
20 gpg hardness 2 ppm iron x 5 = 10 +10
(times) 30 HARDNESS NUMBER
2. When finished setting your water’s hardness num­ber, press the SELECT button, and the display will change to show the “Recharge Time” screen.
continued on next page
11
Page 12
Programming the Electronic Controller
ontinued from previous page
c
C. SET REGENERATION STARTING TIME
NOTE: If “RECHARGE TIME” and a flashing time
(2:00 AM is the factory default) are not show­ing in the display, press the SELECT button a few times until they do.
FIG. 20
1. Press the UP (È) or DOWN () buttons to set the
desired regeneration start time in 1 hour incre­ments. The factory default is 2:00 AM. In most households this is a good time for regeneration to start (takes about 2 hours) because water is not being used. During regeneration hard water is bypassed to house faucets.
OPTIONAL RECHARGE CONTROLS
ometimes a manually initiated regeneration (re -
S charge) may be desired or needed. Two examples:
= You have used more water than usual (guests,
extra washing, etc.) and you may run out of soft water before the next scheduled regeneration.
= You did not refill the storage tank with salt before it
had run completely out.
Use one of the following two features to begin a regeneration either immediately or at the next preset regeneration start time:
RECHARGE NOW
To manually start a regeneration cycle, press and hold the RECHARGE button for a few seconds, until “RECHARGE NOW” flashes in the display.
2. When finished setting the desired regeneration start time, press the SELECT button. The display then shows the present time of day.
NORMAL OPERATION
During normal operation, the present time of day shows in the display.
FIG. 21
PROGRAM MEMORY
If electrical power to the softener is interrupted, the time display is blank, but the electronic controller keeps correct time for several hours. When power is restored, you must reset the present time only if the display is flashing. All other settings are maintained and never require resetting unless a change is desired. If the time is flashing after a long power out­age, the softener continues to work as it should to provide you with soft water. However, regenerations may occur at the wrong time of day until you reset the clock to the correct time of day.
FIG. 22
The softener begins an immediate regeneration. When completed (in about two hours), you will have a new supply of soft water. Once started, you cannot cancel this regeneration.
RECHARGE TONIGHT
To set a regeneration cycle to begin at the next preset regeneration time, touch (press, but do not hold) the RECHARGE button. “RECHARGE TONIGHT” flash­es in the display.
FIG. 23
A regeneration will begin at the next preset regenera­tion start time (2:00 AM or as set). If you decide to cancel this regeneration before it starts, touch the same button once more.
VACATION NOTE
North Star demand controlled water softeners regen­erate only while water is being used and softening capacity must be restored. For this reason, the unit will not regenerate when you are away from home for extended periods.
12
Page 13
Controller Features / Options
OPTIONAL SETTING: SALT EFFICIENCY
1. To set this option, press and hold SELECT for
3 seconds until “000 - -” shows in the display.
FIG. 24
Then press (do not hold) SELECT again to display one of the “Salt Efficiency” screens shown below.
FIG. 25
SALT EFFICIENCY: When this feature is ON, the
ater softener will operate at salt efficiencies of
w 4000 grains of hardness per pound of salt or high-
r. The softener may recharge more often using
e smaller salt dosage and less water. This softener is shipped with the efficiency feature set OFF. Use the UP (È) or DOWN (–) buttons to change between OFF and ON. An efficiency icon will be displayed when this feature is ON.
Efficiency Icon
FIG. 26
2. Press SELECT to return to the normal run (time of
day) screen.
120V AC
60Hz
Power Supply
Wiring Schematic
Back of Electronic
Controller (PWA)
24V DC
Turbine
Sensor
Pwr.
In
OUT
GND
+5
Position/
Turbine
Motor
grn
org
Valve
Motor
NO
Position Switch
NC
C
FIG. 27
Questions? Call Toll Free 1-800-972-0135 or visit www.northstarwater.com
When you call, please be prepared to provide the model and serial number,
found on the rating decal, located on back of the controller top cover.
13
Page 14
Routine Maintenance
ADDING SALT
Lift the salt storage tank cover and check the salt level frequently. If the water softener uses all the salt before you refill it, you will experience hard water. Until you have established a refilling routine, check the
alt every two or three weeks. Always add if less than
s 1/4 full. Be sure the brinewell cover is on.
NOTE: If using potassium chloride (KCl), do not fill the
storage tank more than 1/2 full.
NOTE: In humid areas, it is best to keep the salt stor-
age level lower, and to refill more often to avoid salt “bridging”.
Recommended Salt: Nugget, pellet or coarse solar salts with less than 1% impurities.
Salt Not Recommended: Rock salt, high in impurities, block, granulated, table, ice melting, ice cream making salts, etc.
BREAKING A SALT BRIDGE
Sometimes, a hard crust or salt “bridge” forms in the brine tank. It is usually caused by high humidity or the wrong kind of salt. When the salt “bridges,” an empty space forms between the water and the salt. Then, salt will not dissolve in the water to make brine. Without brine, the resin bed is not recharged and hard water will result.
If the storage tank is full of salt, it is difficult to tell if you have a salt bridge. A bridge may be underneath loose salt. Take a broom handle, or like tool, and hold it next to the water softener. Measure the distance from the floor to the rim of the water softener. Then, gently push the broom handle straight down into the salt. If a hard object is felt before the pencil mark is even with the top, it is most likely a salt bridge. Gently push into the bridge in several places to break it. Do not use any sharp or pointed objects as you may puncture the brine tank. Do not try to break the salt bridge by pounding on the outside of the salt tank. You may damage the tank.
Push tool into
salt bridge to
break
1” - 2”
Pencil
Mark
Broom
Handle
Salt
Salt Bridge
Empty Space
Water Level
FIG. 28
CLEANING THE NOZZLE & VENTURI
A clean nozzle & venturi (See Figure 29) is a necessity for the water softener to work properly. This small component creates the suction to move brine from the brine tank, into the resin tank. If it should become
lugged with sand, silt, dirt, etc., the water softener will
p not work, and hard water will result.
Cap
O-ring Seal
Screen Support
Screen
Nozzle & Venturi Disc
Gasket
*Flow Plug (HVDC)
Housing
*Install with lettered
side up, concave side down.
IMPORTANT: Be sure small hole in the gasket is cen­tered directly over the small hole in the nozzle & ven­turi housing. Be sure the numbers are facing up
Ferrule
Nut
*Flow Plug
Cone Screen
FIG. 29
To get access to the nozzle & venturi, remove the water softener’s top cover. Put the bypass valve(s) into the bypass position. Be sure the water softener is in soft water (service) cycle (no water pressure at noz­zle & venturi). Then, holding the nozzle & venturi housing with one hand, un screw the cap. Do not lose the o-ring seal. Lift out the screen support and screen. Then, remove the nozzle & venturi disc, gasket and flow plug(s). Wash the parts in warm, soapy water and rinse in fresh water. Be sure to clean both the top and bottom of the nozzle & venturi disc. If needed, use a small brush to remove iron or dirt. Do not scratch, misshape, etc., surfaces of the nozzle & ven­turi.
Gently replace all parts in the correct order. Lubricate the o-ring seal with silicone grease and locate in place. Install and tighten the cap by hand, while supporting the housing. Overtightening may break the cap or housing. Put the bypass valve(s) into service (soft water) position.
Recharge the softener to reduce water level in the tank. This will also assure that the softener is com­pletely recharged and ready to provide softened water again. Check the water level in the tank by looking down the brinewell. If the water level does not drop after a recharge, the problem has not been resolved. Call 1-800-972-0135.
14
Page 15
Troubleshooting Guide
ROBLEM
P
No soft water No salt in the storage tank. Add salt and then initiate a “Recharge Now”.
Salt is “bridged” (a layer of salt in the salt storage tank has hardened).
If display is blank, power supply may be unplugged at wall outlet, power cable leads may be disconnected from the electronic control board, fuse may be blown, circuit breaker may be popped, or power supply may be plugged into a switched outlet which is “off.”
Manual bypass valve(s) in bypass position.
Dirty, plugged or damaged nozzle & venturi.
Valve drain hose plugged or restricted. Drain hose must not have any kinks, sharp
Water hard sometimes Bypassed hard water being used dur-
ing recharge, due to present time or recharge time settings being incorrect.
Hardness number setting is too low. Referring to “Set Water Hardness Number”,
Hot water being used when softener is recharging.
Increase in actual hardness of water supply.
Turbine is not turning freely. Check turbine, as described on the next page.
Motor stalled or clicking Motor malfunction or internal valve
fault causing high torque on motor.
Error code Err01, Err02, Err03 or Err04 displayed.
Error code Err05 dis­played.
Fault in wiring harness, connections to position switch, switch, valve or motor.
Electronic timer (PWA) malfunction. Contact your dealer for service.
AUSE
C
ORRECTION
C
Break salt bridge, as described on the previous page, and then initiate a “Recharge Now”.
Check for power loss due to any of these and correct. When power is restored, if the display shows the “Present Time” setting screen, it means time was lost during the outage. Set the present time. Other settings such as hardness are retained in memory during a power loss.
Place bypass valve(s) in service position.
Take apart, clean and inspect the nozzle & ven­turi assembly.
bends, or be raised too high above the softener. Check the time displayed. If not correct, refer
to “Set Present Time of Day”. Check the regen­eration starting time.
check the current hardness setting and increase if needed.
Avoid using hot water during recharges, because water heater refills with hard water.
Have unsoftened water sample tested. Check the current “Hardness” setting and increase if needed.
Contact your dealer for service.
Contact your dealer for service.
TROUBLESHOOTING - INITIAL CHECKS
Always make these initial checks first:
1. Is display blank? Check power source.
2. Is Error code displayed? If so, go to “Automatic
Electronic Diagnostics.”
3. Is correct time displayed? If not, recharges occur at the wrong time. Set present time.
4. Is there salt in the brine tank? If not, refill.
5. Is salt “bridged”?
6. Are plumbing bypass valve(s) in service position?
7. Are inlet and outlet pipes connected to the True Blue
water softener inlet and outlet respectively?
8. Is valve drain hose free of kinks and sharp bends, and not elevated over 8 feet above the floor.
9. Is the brine tube connected?
10. Check the hardness setting (See “Set Water
Hardness Number”). Be sure it is correct for the household's water supply. Perform a hardness test on a raw water sample to compare with the setting.
11. Perform a hardness test on a conditioned water
sample to determine whether a problem exists.
If no problem is found after making the initial checks, proceed to “Troubleshooting - Manual Diagnostics” and “Manual Advance Recharge Check” on the next two pages.
15
Page 16
Troubleshooting
AUTOMATIC ELECTRONIC DIAGNOSTICS
The electronic controller has a self-diagnostic function for the electrical system (except input power and water meter). The computer monitors the electronic components and circuits for correct operation. If a malfunction occurs, an error code appears in the dis­play.
FIG. 30
The chart on the previous page shows the error codes that could appear, and possible problems indi­cated by the codes. While an error code is displayed, all timer buttons are inoperable, except for the SELECT button. SELECT remains operational so the service person can make use of the Manually Initiated Electronic Diagnostics to further isolate the defect, and check the water meter.
TO REMOVE AN ERROR CODE:
1. Unplug the power supply.
2. Correct the problem.
3. Plug the power supply back in.
4. Wait for at least 8 minutes while the electronic con-
troller operates the valve through an entire cycle. The error code will return if the problem was not corrected.
Motor
MANUALLY INITIATED ELECTRONIC DIAGNOSTICS
1. To enter diagnostics, press and hold the SELECT
button until “000 - -” appears in the display.
FIG. 32
2. The first 3 digits indicate water meter operation as
follows:
000 (steady) = Soft water not in use, and no
flow through the meter.
OPEN A NEARBY SOFT WATER FAUCET.
000 to 140* = Repeats for each gallon of water
passing through the meter.
*199 for model NST30ED
NOTE: If you don't get a reading in the display with
faucet open, pull the sensor from the valve out­let port. Pass a small magnet back and forth in front of the sensor. If you get a reading in the display with the magnet, unhook the in and out plumbing and check the turbine for binding (See Figure 31).
3. The last 2 digits in the display indicate position switch operation as follows:
Correct Switch
Displays
– –
P
Valve Cycle Status
Valve in service, fill, brining, backwash or fast rinse position.
Valve rotating from one position to another.
Position
Switch
Valve
Outlet
Sensor Housing
Turbine
Turbine Support & Shaft
FIG. 31
4. Use the RECHARGE button to manually advance
the valve into each cycle and check correct switch operation.
5. While in this diagnostic screen, the following infor­mation is available and may be beneficial for vari­ous reasons. This information is retained by the computer from the first time electrical power is applied to the electronic controller.
a. Press the UP (È) button to display the number
of days this electronic control has had electrical power applied.
b. Press the DOWN (–) button to display the num-
ber of regenerations initiated by this electronic control since the model code number was entered.
16
Page 17
Troubleshooting
. Press the SELECT button and holdin for
6
3 seconds until the model code (see table on page 3) shows in the display. This code identifies the softener model. If the wrong number shows, the softener will operate on
ncorrect configuration data.
i
7. To change the code number - Press UP (È) or DOWN (–) button until the correct code shows.
8. To return to the present time display, press the SELECT button. If the model code
was changed, make all electronic con­troller settings.
NOTE: If the electronic control is left in a
diagnostic display (or a flashing dis­play when setting times or hardness), present time automatically returns if a button is not pressed within 4 minutes.
RESETTING TO FACTORY DEFAULTS
To reset the electronic controller to its factory default for all settings (time, hardness, etc.):
1. Press the SELECT button and hold it until the dis­play changes twice to show “CODE” and the flash­ing model code.
2. Press the UP (È) button (a few times, if necessary) to display a flashing “SoS”.
FIG. 33
3. Press the SELECT button, and the electronic con-
troller will restart.
4. Set the present time, hardness, etc., as described on pages 11 & 12.
MANUAL ADVANCE REGENERATION CHECK
This check verifies proper operation of the valve motor, brine tank fill, brine draw, regeneration flow rates, and other controller functions. Always make the initial checks, and the manual initiated diagnos­tics.
NOTE: The electronic control display must show a
steady time (not flashing).
1. Press the RECHARGE button and hold in for 3 seconds. “RECHARGE NOW” begins to flash as the softener enters the fill cycle of regeneration. Remove the brinewell cover and, using a flashlight, observe fill water entering the tank.
Position markers (valve in service)
MOTOR
CAM
NST30ED
Position markers (valve in service)
M
CAM
NST45ED1 & NST70ED1
FIG. 34
If water does not enter the tank, look for an obstruct-
ed nozzle, venturi, fill flow plug, brine tubing, or brine valve riser pipe.
2. After observing fill, press the RECHARGE button to move the softener into brining. A slow flow of water to the drain will begin. Verify brine draw from the brine tank by shining a flashlight into the brinewell and observing a noticeable drop in the liquid level.
NOTE: Be sure water is in contact with the salt, and
not separated by a salt bridge.
If the water softener does not draw brine, check for
(most likely to least likely):
= Dirty or plugged nozzle and venturi.
= Nozzle and venturi not seated on the gasket, or
gasket deformed.
= Restriction in valve drain, causing a back-pres-
sure (bends, kinks, elevated too high, etc.).
= Obstruction in brine valve or brine tubing
= Inner valve failure (obstructed outlet disc, wave
washer deformed, etc.)
NOTE: If water system pressure is low, an elevated
drain hose may cause back pressure, stopping brine draw.
3. Again, press the RECHARGE button to move the softener into backwash. Look for a fast flow of water from the drain hose.
An obstructed flow indicates a plugged top distribu-
tor, backwash flow plug, or drain hose.
4. Press the RECHARGE button to move the softener into fast rinse. Again look for a fast drain flow. Allow the softener to rinse for a few minutes to flush out any brine that may remain in the resin tank from the brining cycle test.
5. To return the softener to service, press the RECHARGE button.
OTOR
17
Page 18
Softener Exploded View (All Models)
1
15
2
16
3
18
Valve Assembly
See Pages 20-23
for parts
5
6
7
8
9
10
11
4
17
19
27
20
25
12
13
21
22
23
26
24
14
18
Page 19
Softener Parts List (All Models)
Key
No.
Part No. Description
1 7
2 7309358
3
¢
4
7331177
5
6
7112963
7
8
9
10 7077870 Top Distributor
11 7105047 Repl. Bottom Distributor
12
351054
7180291
7260554
7267344 Faceplate Decal, NST30ED
7366083
7180314 Bottom Cover, NST30ED
7189449
á
á
á
á
á
7113058
7247996
7113074
ower Supply, 24V DC
P
epl.Electronic Control Board
R (PWA)
Faceplate Cover, NST30ED (also order following decal)
Faceplate Cover, NST45ED1 & NST70ED1 (also order following decal)
Faceplate Decal NST45ED1 & NST70ED1
Bottom Cover, NST45ED1 & NST70ED1
Tank Neck Clamp Kit (includes Key Nos. 5 & 6)
Clamp Section (2 req.)
Retainer Clip (2 req.)
Distributor O-Ring Kit (includes Key Nos. 7-9)
O-Ring, 2-7/8” x 3-1/4”
O-Ring, 13/16” x 1-1/16”
O-Ring, 2-3/4” x 3”
Repl. Resin Tank, 8” x 40”, NST30ED
Repl. Resin Tank, 10” x 40”, NST45ED1
Repl. Resin Tank, 12” x 54”, NST70ED1
Key
No.
Part No. Description
3
1
14
15 7180437
16 7155115 Cover, Brinewell
17 7109871 Brinewell
18
19
20 7112612
21
22
23
24 7139999 Drain Hose
25
26
27 7248706
¢
502272
0
1183000 Tank Foot, 8”, NST30ED
7302039 Tank Foot, 10”, NST45ED1
7339222 Tank Foot, 12”, NST70ED1
7270779 Instruction Decal
7331648
á
á
7331258
á
á
á
7310197 Brine Valve Assembly, NST30ED
7310210
7113008
7327568
7366546 Owner’s Manual
esin, 53 lbs. (1 cu. ft.)
R
Brine Tank Cover (also order following decal)
Brinewell Mounting Hardware Kit (includes Key Nos. 18 & 19)
Wing Nut, 1/4-20
Screw, 1/4-20 x 5/8”
Repl. Brine Tank (includes Key Nos. 17-19)
Overflow Hose Adaptor Kit (includes Key Nos. 21-23)
Adaptor Elbow
Grommet
Hose Clamp
Brine Valve Assembly, NST45ED1 & NST70ED1
Float, Stem & Guide Assembly, NST30ED
Float, Stem & Guide Assembly, NST45ED1 & NST70ED1
Ground Clamp Kit Ù
Not illustrated.
¢ Ù Not included with the system.
To order repair parts call toll free 1-800-972-0135.
Manufactured and warranted by
North Star Water Treatment Systems
1890 Woodlane Drive Woodbury, MN 55125
19
Page 20
Valve Exploded View (NST30ED)
52
95
50
94
86
85
84
83
82
81
80
79
93
91
87
92
90
75
88
89
66
68
55
51
61
62
67
54
60
53
56
57
58
59
69
63
64
65
70
77 78
Seal
Cross-section
76
Wear Strip
View
71
72
73
74
20
Page 21
Valve Parts List (NST30ED)
Key
No.
Part No. Description
7373810
50
51
52 7224087 Screw, #8-32 x 1” (2 req.)
53 0900857 Screw, #6-20 x 3/8” (2 req.)
54 7308085 Motor Plate
55 0503288 Bearing
7331185
56
57
58
59
60
7129716 Seal Kit (includes Key Nos. 61-66)
61
62
63
64
65
66
7342665
67
68
69
70 7370286
71
á
á
á
á
á
á
á
á
á
á
á
á
á
á
á
7116713 Clip, 3/4”, single (4 req.)
7336397 Clip, 3/4”, pack of 20
7170288
7336402 O-Ring, 15/16” x 1-3/16”, pack of 20
Motor, Cam & Gear Kit, 3/4” (includes Key Nos. 50-52)
Motor
Cam & Gear
Drain Hose Adaptor Kit (includes Key Nos. 56-60)
Clip, Drain
Drain Hose Adaptor
Hose Clamp
O-Ring, 5/8” x 13/16”
Flow Plug, 2.0 gpm
O-Ring, 7/16” x 5/8”
O-Ring, 3/4” x 15/16”
O-Ring, 3-3/8” x 3-5/8”
Rotor Seal
O-Ring, 3/8” x 9/16”
Seal, Nozzle & Venturi
Drain Plug Kit, 3/4” (includes Key Nos. 65, 67 & 68)
Plug, Drain Seal
Spring
Bypass Valve Assembly, 3/4”, in ­cluding 2 O-Rings (See Key No. 71)
O-Ring, 15/16” x 1-3/16”, single (2 req.)
Key
No.
Part No. Description
Turbine & Support Assembly,
7113040
72
73
74 7082053 Valve Body
75 7081201 Retainer, Nozzle & Venturi
76 7342649 O-Ring, 1/4” x 3/8”, pack of 2
77 1202600 Nut - Ferrule
7238450
78 7081104 Housing, Nozzle & Venturi
79 7095030 Cone Screen
80 1148800 Flow Plug, 0.3 gpm
81
82 0521829 Flow Plug, 0.1 gpm
83 7146043 Screen
84 7167659 Screen Support
85
86 7199729 Cap
87 7309803 Wire Harness, Sensor
88 7199232 Rotor & Disc
89 7082087 Wave Washer
7331266
90
91
92 7342657 Screw, #10-14 x 2”, pack of 5
93 7030713 Switch
94 7325702 Spacer, Motor Mount
95 7070412 Screw, #4-24 x 1-1/8”, flat head
á
á
7187772 Nozzle & Venturi Gasket Kit
7204362 Gasket Only, single
7336486 Gasket Only, pack of 20
7170262 O-Ring, 1-1/8” x 1-3/8”, single
7336436 O-Ring, 1-1/8” x 1-3/8”, pack of 20
á
á
including 2 O-Rings (See Key No.
71) & 1 ea. of Key Nos. 72 & 73
Turbine Support & Shaft
Turbine
Nozzle & Venturi Assembly, (incl. Key Nos. 75, 76 & 78-86)
Valve Cover Assembly (includes Key Nos. 90 & 91)
Valve Cover
Expansion Pin
To order repair parts call toll free 1-800-972-0135.
Manufactured and warranted by
North Star Water Treatment Systems
1890 Woodlane Drive Woodbury, MN 55125
21
Page 22
Valve Exploded View (NST45ED1 & NST70ED1)
102
100
103
144
104
139
138
137
136
135
134
133
143
142
Seal
141
140
Wear Strip
Cross-section
View
126
111
112
117
118
114
113
110
123
105
101
106
109
108
107
145
121
121
132
115
120
22
119
125
124
122
123
127
116
131130
129
128
Page 23
Valve Parts List (NST45ED1 & NST70ED1)
Key
No.
100
101
102 7224087 Screw, #8-32 x 1” (2 req.)
103 7231393 Motor Plate
104 0900857 Screw, #6-20 x 3/8” (3 req.)
105 7171250 Bearing
106
107
108
109
110
111
112
113
114
115
116
117 7174313 Bearing, Wave Washer
118 7185500 Rotor & Disc
119
120
121
122
123
Part No. Description
7373828
á
á
7331169
7332660
á
á
á
á
á
á
7185487 Seal Kit (includes Key Nos. 111-116)
á
á
á
á
á
á
7342712
á
á
7089306 Clip, 1”, single (4 req.)
7336428 Clip, 1”, pack of 20
7271204 Installation Adaptor, 1”, single (2 req.)
7336614 Installation Adaptor, 1”, pack of 10
7311127 O-Ring, 1-1/16” x 1-5/16”, single (4 req.)
7336410 O-Ring, 1-1/16” x 1-5/16”, pack of 20
Motor, Cam & Gear Kit, 1” (includes Key Nos. 100-102)
Motor
Cam & Gear
Drain Hose Adaptor Kit, NST45ED1 (includes Key Nos. 106-110)
Drain Hose Adaptor Kit, NST70ED1 (includes Key Nos. 106-110)
Clip, Drain
Hose Clamp
Drain Hose Adaptor
O-Ring, 15/16” x 1-3/16”
Flow Plug, 2.0 gpm, NST45ED1
Flow Plug, 3.0 gpm, NST70ED1
O-Ring, 5/8” x 13/16”
O-Ring, 1-1/8” x 1-1/2”
O-Ring, 4-1/2” x 4-7/8”
Rotor Seal
Seal
Seal, Nozzle & Venturi
Drain Plug Kit, 1” (includes Key Nos. 115, 119 & 120)
Plug, Drain Seal
Spring
Key
No.
124
125
126 7309811 Wire Harness, Sensor
127 7081201 Retainer, Nozzle & Venturi
128 7171145 Valve Body
129 7342649 O-Ring, 1/4” x 3/8”, pack of 2
130 1202600 Nut - Ferrule
131 7081104 Housing, Nozzle & Venturi
132 7095030 Cone Screen
133 1148800 Flow Plug, .3 gpm
134
135
136 7146043 Screen
137 7167659 Screen Support
138
139 7199729 Cap
140 7175199 Wave Washer
141 7171161 Valve Cover
142 7342681 Screw, #10 x 2-5/8”, pack of 8
143 7305150 Switch
144 7140738 Screw, #4-24 x 3/4” (2 req.)
145 7214383
Part No. Description
urbine & Support Assembly,
T
7290931
á
á
7257454
7197777
7114533 Nozzle & Venturi Gasket Kit
7204362 Gasket Only, single
7336486 Gasket Only, pack of 20
7084607 Flow Plug, .15 gpm, NST45ED1
7147798 Flow Plug, .22 gpm, NST70ED1
7170262 O-Ring, 1-1/8” x 1-3/8”, single
7336436 O-Ring, 1-1/8” x 1-3/8”, pack of 20
including 2 O-Rings (See Key No.
123) & 1 ea. of Key Nos. 124 & 125
Turbine Support & Shaft
Turbine
Nozzle & Venturi Assembly, NST45ED1 (incl. Key Nos. 127, 129 & 131-139)
Nozzle & Venturi Assembly, NST70ED1 (incl. Key Nos. 127, 129 & 131-139)
Bypass Valve Assembly, 1”, including 2 ea. Clips & O-Rings (See Key Nos. 121 & 123)
To order repair parts call toll free 1-800-972-0135.
Manufactured and warranted by
North Star Water Treatment Systems
1890 Woodlane Drive Woodbury, MN 55125
23
Page 24
WATER SOFTENER WARRANTY
Warrantor: North Star Water Treatment Systems, 1890 Woodlane Drive, Woodbury, MN 55125
arrantor guarantees, to the original owner, that:
W
One Year Full Warranty:
● For a period of one (1) year from the date of purchase, all parts will be free from defects in materials and workman­ship and will perform their normal functions.
imited Warranties:
L
● For a period of ten (10) years from the date of purchase, the salt storage tank and fiberglass mineral tank will not rust, corrode, leak, burst, or in any other manner, fail to perform their proper functions.
● For a period of three (3) years from the date of purchase, the electronic control board and valve body will be free of defects in materials and workmanship and will perform their normal functions.
If, during such respective period, a part proves to be defective, Warrantor will ship a replacement part directly to your home, without charge.
General Provisions
Damage to any part of this water softener because of misuse, misapplication, neglect, alteration, accident, installation or operation contrary to our printed instructions, or damage caused by any unusual force of nature such as, but not limited to, freezing, flood, hurricane, tornado, or earthquake is not covered by this warranty. In all such cases, regular parts and serv­ice charges will apply.
We assume no warranty liability in connection with this water softener other than specified herein. This warranty is in lieu of all other warranties, expressed or implied, including warranties of fitness for a particular purpose. We do not authorize any person or representative to assume for us any other obligations on the sale of this water softener.
Should a defect or malfunction occur, contact your contractor. If you are unable to contact your contractor, return the part, freight prepaid, directly to the factory at the address below. Enclose with the part a full description of the problem, with your name, full address, date purchased, model and serial numbers, and selling contractor's name and address. We will repair or replace the part and return it to you at no cost if our repair department determines it to be defective under the terms of the warranty.
This warranty gives you specific legal rights and you may have other rights which vary from state to state.
This water softener is manufactured by
North Star Water Treatment Systems, 1890 Woodlane Drive, Woodbury, MN 55125
Customer Information Telephone No. 1-800-972-0135
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