North Star NSRO42C4 User Manual

Designed, Engineered & Assembled in the U.S.A.
Model NSRO42C4
How to install, operate
and maintain your
Reverse Osmosis
Drinking Water System
Do not return unit to store
If you have any questions or concerns when
installing, operating or maintaining your water
conditioner, call our toll free number:
1-800-972-0135
or visit www.northstarwater.com
When you call, please be prepared to provide
the model, date code and serial number of your
product, found on the rating decal, located
inside the cover.
System tested and certified by NSF International
against NSF/ANSI Standards 42 & 58. See
performance data on pages 26 & 27 for details.
Manufactured and warranted by
North Star Water Treatment Systems
1890 Woodlane Drive Woodbury, MN 55125
Installation and Operation Manual
7313242 (Rev. V 5/22/18)
TABLE OF CONTENTS
Page
Specifications & Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Inspect Shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Plan Your Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
verview & Site Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
O
Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17
Step A - Install Supply Water Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Step B - Install Reverse Osmosis Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Step C - Install Reverse Osmosis Filter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Step D - Install Storage Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Step E - Install Reverse Osmosis Faucet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
Step F - Connect Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15
Step G - Sanitize, Pressure Test & Purge System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17
How Your Reverse Osmosis System Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-23
Exploded View & Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25
Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-28
WARRANTY
ONE YEAR LIMITED WARRANTY ON REVERSE OSMOSIS DRINKING WATER SYSTEM
(Except filter cartridges and R.O. membrane)
Warrantor: North Star Water Treatment Systems, 1890 Woodlane Drive, Woodbury, MN 55125
Warrantor guarantees, to the original owner, that the Reverse Osmosis Drinking Water System, when installed and main­tained in accordance with the instructions, will be free from defects in materials and workmanship for a period of one (1) year from the date of purchase. If, within the first year, a part proves, after inspection, to be defective, Warrantor will, at its sole option, either replace or repair the part without charge except normal shipping and installation charges. Labor to maintain the equipment is not part of the warranty. Filters and membranes, which are expendable, are not covered by the warranty.
TO OBTAIN WARRANTY PARTS, SIMPLY CALL 1-800-972-0135 for assistance.
General Provisions
The above warranties are effective provided the Reverse Osmosis Drinking Water System is operated at water pressures not exceeding 125 psi, and at water temperatures not exceeding 100°F; provided further that the Reverse Osmosis Drinking Water System is not subject to abuse, misuse, alteration, neglect, freezing, accident or negligence; and provided further that the Reverse Osmosis Drinking Water System is not damaged as the result of any unusual force of nature such as, but not limited to, flood, hurricane, tornado or earthquake. Warrantor is excused if failure to perform its warranty obligations is the result of strikes, government regulation, materials shortages, or other circumstances beyond its control.
*THERE ARE NO WARRANTIES ON THE REVERSE OSMOSIS DRINKING WATER SYSTEM BEYOND THOSE SPECIFICALLY DESCRIBED ABOVE. ALL IMPLIED WARRANTIES, INCLUDING ANY IMPLIED WARRANTY OF MER­CHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE, ARE DISCLAIMED TO THE EXTENT THEY MIGHT EXTEND BEYOND THE ABOVE PERIODS. THE SOLE OBLIGATION OF WARRANTOR UNDER THESE WAR­RANTIES IS TO REPLACE OR REPAIR THE COMPONENT OR PART WHICH PROVES TO BE DEFECTIVE WITHIN THE SPECIFIED TIME PERIOD, AND WARRANTOR IS NOT LIABLE FOR CONSEQUENTIAL OR INCIDENTAL DAM­AGES. NO WARRANTOR DEALER, AGENT, REPRESENTATIVE, OR OTHER PERSON IS AUTHORIZED TO EXTEND OR EXPAND THE WARRANTIES EXPRESSLY DESCRIBED ABOVE.
Some states do not allow limitations on how long an implied warranty lasts or exclusions or limitations of incidental or con­sequential damage, so the limitations and exclusions in this warranty may not apply to you. This warranty gives you spe­cific legal rights, and you may have other rights which vary from state to state. This warranty applies to consumer-owned installations only.
2
Specifications & Dimensions
12-1/4" 4-3/4"
13"
11" dia.
17"
Supply water pressure limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-100 psi (280-689 kPa)
Supply water temperature limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-100 °F (4-38 °C)
Maximum total dissolved solids (TDS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2000 ppm
aximum water hardness @ 6.9 pH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 gpg
M
Maximum iron, manganese, hydrogen sulfide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0
Chlorine in water supply (max. ppm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.0
Supply water pH limits (pH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Product (quality) water, 24 hours Percent rejection of TDS, minimum (new membrane)
Automatic shutoff control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . yes
Efficiency2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6 %
Recovery3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.2 %
This system conforms to NSF/ANSI 58 for the specific performance claims as verified and substantiated by test data.
1
@ Feed water supply at 50 psi, 77°F, and 750 TDS --- Quality water production, amount of waste water and percent rejection all vary with changes in pressure, temperature and total dissolved solids.
2
Efficiency rating means the percentage of the influent water to the system that is available to the user as reverse osmosis treat­ed water under operating conditions that approximate typical daily usage.
3
Recovery rating means the percentage of the influent water to the membrane portion of the system that is available to the user as reverse osmosis treated water when the system is operated without a storage tank or when the storage tank is bypassed.
Non-potable Water Sources: Do not attempt to use this product to make safe drinking water from non-potable water sources. Do not use the system on microbiologically unsafe water, or water of unknown quality without an adequate disinfection before or after the system. This system is certified for cyst reduction and may be used on disinfected water that may contain filterable cysts.
Arsenic Reduction: This system shall only be used for arsenic reduction on chlorinated water supplies containing detectable residual free chlorine at the system inlet. Water systems using an inline chlorinator should provide a one minute chlorine contact time before the reverse osmosis system.
Nitrate/Nitrite Test Kit: This system is supplied with a nitrate/nitrite test kit. Product water should be monitored periodically according to the instructions provided with the test kit.
TDS Test Kits: TDS test kits are available by calling 1-800-949-8220 or check the water testing section of your local phone directory. Installations In The Commonwealth Of Massachusetts: The Commonwealth of Massachusetts requires installation be performed
by a licensed plumber and do not permit the use of saddle valves. Plumbing code 248-CMR of the Commonwealth of Massachusetts must be followed in these cases.
Product Water Testing: The Reverse Osmosis system contains a replaceable treatment component critical for the effective reduction of total dissolved solids. Product water should be tested periodically to verify that the system is performing properly.
Replacement of the reverse osmosis component: This reverse osmosis system contains a replaceable component critical to the efficiency of the system. Replacement of the reverse osmosis component should be with one of identical specifications, as defined by the manufacturer, to assure the same efficiency and contaminant performance.
1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.76 gal. (55.9 liters)
1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86.5
17”
12-1/4”11” dia.
Questions? Call Toll Free 1-866-972-0135 or visit www.northstarwater.com
4-3/4”
13”
When you call, please be prepared to provide the model, date code and serial number,
found on the rating decal, located inside the cover.
3
FIG. 1
Inspect Shipment
Your Reverse Osmosis Drinking Water System is shipped complete in one carton. Remove all items
rom your shipping carton.
f
heck all items against the packing list below. Note
C any items lost or damaged in shipment.
Note any damage to the shipping carton. Refer to the exploded view and parts list in the back of the manual for the part names and numbers of missing or dam­aged items. If problems exist, refer to the website or the toll free number listed throughout this manual.
Packing List
Keep the small parts in the parts bag until you are ready to install them.
NOTE: Codes in the state of Massachusetts require
nstallation by a licensed plumber and do not per-
i mit the use of saddle valves.
If you live in the state of Massachusetts, review plumbing code 248-CMR of the Commonwealth of Massachusetts before proceeding with the installa­tion.
Bag
Bag
Reverse Osmosis
Assembly
With Red and Yellow
tubes attached
Parts Bag
Hanger Brackets
Coin Battery
Water Supply
Fitting
Water Storage Tank
Spacer
Tank
Connector
Nitrate/Nitrite Test Kit
Green Supply Tube
Blue Faucet Tube
Black Drain Tube
Electronics Ring
O-Ring
Drain Adapter
Bag
Reverse Osmosis
Faucet Assembly
FIG. 2
4
Plan Your Installation
PLAN YOUR INSTALLATION
Read through the entire manual before beginning your installation. Follow all steps exactly. Reading this
anual will also help you get all the benefits from your
m system.
Your Reverse Osmosis Drinking Water System can be installed under a sink or in a remote location. Typical remote sites are a laundry room or utility room. Review the location options below and determine where you are going to install your system.
NOTE: For best system performance, the feed water to the system should be softened or have hardness less than 10 grains per gallon, with no iron.
UNDER THE SINK LOCATION
The Reverse Osmosis Filter Assembly and storage tank may be installed in a kitchen or bathroom sink cabinet. See Fig. 4.
A suitable drain point is needed for drain water from the Reverse Osmosis system.
REMOTE INTERIOR LOCATION
The Reverse Osmosis Filter Assembly and storage tank may also be installed in a remote interior location away from the Reverse Osmosis Faucet. You will need a near­by water source and drain point.
See Fig. 5.
TOOLS NEEDED
Adjustable wrench
Phillips Screwdriver
Drill & Drill bits, if required.
Tape Measure
Flathead Screwdriver
CHECK SPACE REQUIREMENTS
Check size and position of items for proper installation into location chosen.
TOOLS NEEDED
Review the tools needed list. See Fig. 3. Gather needed tools before proceeding with the installation. Read and follow the instructions provided with any tools listed here.
Large Adjustable Jaw Pliers or Pipe Wrench
FIG. 3
5
Plan Your Installation
All install parts included in package.
Cold Water
Supply
Drain Adapter for Reverse Osmosis
aste Water
W
Soft, Cold Water
Soft, Hot
Water
HOT COLD
Storage
Tank
Shutoff Valve
Sink Drain P-Trap
Typical Under Sink Installation
Outside Faucet
(Hard Water)
H
a
rd
Wa
te
r L
in
Shutoff
Valve
Outside Faucet
(Hard Water)
e
Reverse
Osmosis
Assembly
FIG. 4
To Faucet
Soft water to Reverse Osmosis System
Reverse Osmosis System
Heater
Additional Parts required.
Typical Remote Installation
Water
Water
Softener
6
Hard
Water to
House
Floor Drain
Air Gap (see p. 10)
Water Meter
Reverse Osmosis Drain
Storage Tank
Main Shutoff Valve
FIG. 5
Overview and Site Preparation
OVERVIEW
Read through the entire manual before beginning your installation.
There are seven steps to installing your Drinking Water system. They are as follows:
STEP A - Install Cold Water Supply Fitting
STEP B - Install Drain Adapter
STEP C - Install Reverse Osmosis Assembly
STEP D - Install Storage Tank
STEP E - Install Reverse Osmosis Faucet
STEP F - Connect Tubing
STEP G - Sanitize, Pressure Test & Purge System These steps are explained in detail over the next few
pages. Follow all steps. Reading this manual will also help you receive and use all the benefits your Reverse Osmosis system can give you.
PREPARE SITE FOR INSTALLATION
1. Before starting, close the hot and cold water shutoff
valves (See Figure 6).
2. Temporarily place tank and filter assembly into planned location. Check position of items and space required for proper installation. Ensure tubes may be routed without kinking.
3. Remove tank and filter from planned location and set aside.
NOTE: You must check and comply with all local plumbing codes.
NOTE: Codes in the state of Massachusetts require installation by a licensed plumber and do not per­mit the use of saddle valves.
If you live in the state of Massachusetts, review plumbing code 248-CMR of the Commonwealth of Massachusetts before proceeding with the installa­tion.
NOTE: For best system performance, the feed water to the system should be softened or have hardness less than 10 grains per gallon, with no iron.
7
Step A - Install Supply Water Fitting
CHOOSE TYPE OF WATER FITTING TO INSTALL
heck and comply with local plumbing codes as you plan,
C then install a cold water supply fitting. Refer to the Specifications page for supply water requirements. The fitting must provide a leak-tight connection to the RO 1/4" tubing. A typical connection using the included water supply fitting is shown in Figure 6. An optional connection using standard plumbing fittings (not included) is shown in Figure 6B.
NOTE: Local code may dictate which type of water fit­ting is used. Consult a plumber if you are not familiar with local codes or plumbing procedures.
NOTE: Codes in the state of Massachusetts require installation by a licensed plumber and do not permit the use of saddle valves.
If you live in the state of Massachusetts, review plumb­ing code 248-CMR of the Commonwealth of Massachusetts before proceeding with the installation.
INSTALL COLD WATER SUPPLY FITTING
(Included)
cold water
water supply
cold water
shutoff
line
fitting
gasket
Cold Water
Shutoff Valve
1/4” green
tubing to Reverse
Osmosis inlet
This fitting will be installed on the cold water pipe. The fitting must provide a leak-tight connection to the Reverse Osmosis 1/4" tubing. Locate the cold water line in the sink cabinet. It is recommended, but not required, that the cold water line be soft water.
Complete the following steps to install the water supply fitting.
1. Close the water shutoff valve (angle stop valve) that the water supply fitting will be installed on, and open faucet(s) to relieve pressure.
2. Disconnect the existing cold water line from the water shutoff valve.
3. Make sure that the water supply fitting’s gasket is inside the female threaded portion of the fitting.
4. Install the water supply fitting onto the cold water shutoff valve, where the existing cold water line was removed, and hand tighten. Be careful not to cross thread or over­tighten.
5. Connect the existing cold water line to the male threaded portion of the water supply fitting and hand tighten. Be careful not to cross thread or overtighten.
OPTIONAL PIPE FITTINGS
(compression type shown)
NOTE: Be sure to turn off the water supply and open a
faucet to drain the pipe.
Complying with plumbing codes, install a fitting on the cold water pipe to adapt 1/4" OD tubing. A typical connection is shown in Figure 6B. If threaded fittings are used, be sure to use pipe joint compound or thread sealing tape on outside threads.
Cold Water Supply Connection
(using included water supply fitting)
Cold Water
Shutoff Valve
1/4” compression fitting
insert
ferrule
1/4” green
cold water
pipe
tubing to Reverse
Osmosis inlet
Cold Water Supply Connection
(using compression fitting - not included)
FIG. 6
FIG. 6B
8
Step B - Install RO Drain Under Sink
INTRODUCTION
A suitable drain point is needed for the drain water from
he Reverse Osmosis filter. You have two options:
t
• Install the Drain Adaptor included with your unit
As shown in Figures 7-9, the drain adaptor is
nstalled onto your sink’s drain pipe above the P-trap.
i This is normally used for under sink installations.
• Use another existing drain in your home
As shown in Figures 10 and 11, the drain tube from the RO filter runs directly to an open drain. This is often used for remote location installations.
NOTE: An incorrectly connected drain point can cause water to leak from the faucet’s air gap.
NOTE: Local code may restrict the type of drain installation to use. Either drain installation type, if permitted by code, may be used in under sink or remote location installations. Consult a plumber if you are not familiar with plumbing procedures.
INSTALL DRAIN ADAPTOR
(Under sink Installation)
The drain adaptor included with your RO system is designed to fit around a standard 1-1/2” O.D. drain pipe. In the following procedure, you will install the drain adaptor above (upstream of) the P-trap. See Fig. 7 & 9. Be sure to comply with local plumbing codes.
NOTE: Before starting this procedure, inspect the drain pipe under the sink for corrosion, and replace if necessary, before continuing with installation.
1. Test fit the two halves of the drain adaptor onto the sink drain pipe, about 6 inches above the P-trap (See Fig. 8). Make sure that the Q.C. fitting is toward the direction of the RO faucet (See Fig. 9).
NOTE: Locate so that the drain tubing from the Reverse Osmosis faucet will run straight to the adaptor, with no dips, loops, or kinks.
2. Using the hole through the drain fitting as a guide, mark the pipe where a 3/8” hole will be drilled (See Fig. 8), and remove the drain adaptor from the pipe.
NOTE: Do not drill through the drain adaptor’s Q.C. fitting, as this could damage the o-ring.
3. Drill a 3/8” dia. hole in the pipe and remove flash.
4. Clean the sink tailpiece to assure a leak-tight fit.
5. Place the halves of the drain fitting back onto the
sink drain pipe. Use a pencil or similar pointed object to align the Q.C. fitting so that it is centered on the hole you drilled.
6. Assemble the nuts and screws, as shown in Figure 8, and tighten both sides equally to secure the drain adaptor halves onto the pipe. Do not overtighten.
7. Do not connect black tubing to the Q.C. fitting at this time. It is done after the RO faucet is installed.
Under the Sink Installation
ingle Basin
Double Basin Sink
Garbage Disposal
Drain
Adaptor
Do not install drain
adaptor on a line coming
from a garbage disposal
Nuts
Drain
Adaptor
Halves
COLD
HOT
IMPORTANT: Do not install drain adaptor below the P-Trap.
Locate drain adaptor so that when the black drain tube from the Reverse Osmosis Faucet is installed it will run straight to the adaptor, with no dips, loops, or kinks.
P–Trap
3/8” Hole - Do not drill
through Q.C. Fitting
S
Sink
Drain
Adaptor
P–Trap
FIG. 7
Sink Drain Pipe
3/8” Quick Connect Fitting
Screws
P-Trap
FIG. 8
RO Faucet
Black Drain Tube
Drain Adaptor
P–Trap
FIG. 9
9
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