Northstar 2505 Installation Guide

2505 Beacon/WAAS
Position Sensor
Installation Manual
Northstar Technologies 30 Sudbury Road Acton, Massachusetts 01720
Revision A
Part Number GM2505
www.northstarcmc.com
Limited warranty policy
Northstar Technologies, Inc. warrants the Northstar 2505 to be free from defects in materials and workmanship for a period of two (2) years. This warranty applies to the original purchaser and to any subsequent owner during the warranty period, which begins on the date of shipment of the unit, F.O.B. Acton, Massachusetts, to an authorized Northstar dealer.
Systems may not be returned to Northstar without a Returned Materials Authorization (RMA) num­ber. Call the Northstar dealer or Northstar for instructions.
During the unit’s warranty period, Northstar will repair or replace, at its option, any part of the unit it finds to be defective due to faulty material(s) or workmanship. All such repairs and/or replacements will be promptly performed by Northstar free-of-charge to the owner, excluding freight costs incurred in shipping to the factory. Return shipments from Northstar to points within the United States are made via ground transportation, freight prepaid. Special shipping charges (overnight, two-day, and so on) are the responsibility of the owner.
To be covered by this warranty, the Northstar equipment must have been in normal use. This war­ranty does not apply to units with defects caused by improper installation, physical damage, abuse, tampering, lightning or other abnormal electrical discharge, or to units with defaced or altered serial numbers, or to units repaired by unauthorized persons or repaired in a manner that violates North­star’s recommended service procedures.
All repairs and/or replacements made under this warranty must be performed at Northstar’s facilities in Acton, Massachusetts. Performance of warranty work elsewhere will not be authorized, and North­star will not pay for any charges for such work. Northstar will not be responsible for payment of any charges imposed by a Northstar dealer or other party for services requested by and/or performed for a unit’s owner in connection with this warranty. Such services might include removal of the unit from a vessel, inspection, packaging, handling, reinstallation, and the like.
Northstar Technologies, Inc. assumes no responsibility for any consequential losses of any nature with respect to any of its products or services sold, rendered, or delivered. The foregoing is the only warranty expressed or implied. No other warranty exists.
Table of Contents
List of Figures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
List of Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
SECTION ONE Introducing the 2505. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Who should read this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Scope of this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Getting technical support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Servicing the Northstar 2505 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Returning a 2505 for service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Introducing the 2505 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
SECTION TWO Installing and interfacing the 2505 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Before installing the 2505. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Installing the 2505 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Installing the AN205-P antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Interfacing the 2505 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Troubleshooting the installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Appendix A Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Appendix B Data characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Input/output ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Appendix C NMEA output protocol. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
GPS receiver’s NMEA message format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Input sentences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Output sentences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
2505 INSTALLATION MANUAL, Revision A Page i
Page ii 2505 INSTALLATION MANUAL, Revision A
List of Figures
Figure 1: 2505 case and mounting dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 2: Northstar GPS/DGPS combo antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2505 INSTALLATION MANUAL, Revision A Page iii
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List of Tables
Table 1: Contacting Northstar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Table 2: 2505 parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Table 3: Standard connector pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Table 4: 2505 alternate connector pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Table 5: Sensor signals and I/O ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Table 6: Standard configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Table 7: Connector pin assignments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Table 8: NMEA field definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Table 9: Primary port input messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Table 10: NVM elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Table 11: Primary port output sentences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
2505 INSTALLATION MANUAL, Revision A Page v
Page vi 2505 INSTALLATION MANUAL, Revision A

SECTION ONE Introducing the 2505

he Northstar 2505 Beacon/WAAS Position Sensor Installation
T
Manual describes how to properly mount, interface, and troubleshoot the Northstar 2505 and Northstar AN205-P combination GPS/beacon antenna.
Also described are the 2505’s configuration options, the physical, mechanical, and electrical characteristics, and the serial protocol used to communicate with a host device.

Who should read this manual

Scope of this manual

2505 INSTALLATION MANUAL, Revision A Page 1
This manual is intended for installation technicians who are installing, connecting, and troubleshooting the 2505.
In this manual, you’ll find information about the following:
the 2505’s operating modes
mounting the 2505
interfacing the 2505 with a host device
installing the GPS/DGPS antenna
SECTION ONE Introducing the 2505
troubleshooting
NMEA output protocol

Getting technical support

You can email the Northstar Service Department directly from Northstar’s website, www.northstarcmc.com. Here, you also can access additional technical information under either the Support link (from this link you can automatically open manuals online using Adobe’s Acrobat Reader.
or Manuals
After you’ve followed the instructions in this manual, if you need additional technical or operations support, or if you have any other service-related questions, please contact your dealer or the Northstar Service Department. You can reach Northstar by email, fax, U.S. mail, or phone as described in Table 1 below. You can also visit Northstar’s website for additional service-related information.
Please have the 2505’s serial number available and be as complete and accurate as possible when describing the problem. This ensures that a Northstar service technician can research the issue and provide the quickest possible response.
Northstar’s Service Department is available between 9:00 AM and 5:00 PM Eastern Time, Monday through Friday, excluding major holidays.
If you’re looking for an authorized Northstar dealer, or product information and brochures, contact the Northstar Sales Department.
Table 1: Contacting Northstar
Email:
Service: service@northstarcmc.com Sales: sales@northstarcmc.com
Fax:
Service: 978/897-1595 Sales: 978/897-7241
Telephone:
Main number: 978/897-6600 or 800/628-4487
U.S. mail:
30 Sudbury Road Acton, MA 01720
Website:
www.northstarcmc.com (you can send email to Northstar directly from this site)
Page 2 2505 INSTALLATION MANUAL, Revision A
SECTION ONE Introducing the 2505
Using the Dealer
Express web pages

Hearing from you

Ordering parts To order spare, replacement, or missing parts, call the Northstar

You can visit the Dealer Express area on Northstar’s website for online service-related information (contact Northstar for a dealer password before clicking on the Dealer Express including the following:
service bulletins (for known issues and solutions)
software update information (for new software features)
service request form (for sending products back)
service status request form (for products currently under repair)
warranty registration form (for registering new products)
Your feedback is important and helps Northstar ensure that this manual is a valuable resource for all installation technicians. Send your questions, comments, or suggestions about this manual to:
manuals@northstarcmc.com
Sales Department at 978/897-0770 or 800/628-4487.
link),

Servicing the Northstar 2505

The 2505 is repaired only by authorized Northstar dealers or the Northstar factory. Service includes a complete hardware and software check-out.
NOTE:
For a 2505 under warranty, shipping charges to the factory are the only cost for factory repair. The repaired 2505 will be returned via prepaid economy ground freight (freight for units returned overseas is chargeable).
A 2505 and any accessories returned for warranty repair that are determined to be without fault are subject to a handling charge.
For 2505’s still under warranty, field repairs are not authorized and will void the warranty!
2505 INSTALLATION MANUAL, Revision A Page 3
SECTION ONE Introducing the 2505

Returning a 2505 for service

Before returning the 2505 to the Northstar factory, to prevent delays it is critical that you first obtain a Return Materials Authorization (RMA) number from the Northstar Service Department. If you purchased the 2505 through a dealer, to get an RMA number, call the dealer with the 2505 serial number, which is located on the 2505’s label.
Shipments without a proper RMA number will not be accepted!
The 2505 is covered by a two-year hardware-only warranty, which, in summary, states that if the 2505 is returned to the Northstar factory by the owner or dealer during the warranty period, Northstar will repair or replace, free of charge, any part found to be defective due to faulty materials or workmanship if the system has been properly installed and hasn’t been abused. See the Limited Warranty Policy at the front of this manual for further details. The only cost to the owner will be the one-way shipping charges and any associated charges that may be imposed by the dealer. If you have overnight or second-day shipping requirements, before shipping the 2505, please call Northstar for turnaround time, freight charges, and payment arrangements.
The 2505 should be shipped only in a properly designed carton with packing material. Shipments to the Northstar factory should be made to the following address:
Northstar Technologies
Service Department
30 Sudbury Road
Acton, MA 01720 USA

Introducing the 2505

Page 4 2505 INSTALLATION MANUAL, Revision A
Northstar’s 2505 Beacon/WAAS Position Sensor comprises a high-performance, fully automatic 12-channel GPS/WAAS receiver, and a two-channel beacon receiver, packaged together into a self-contained ruggedized enclosure. The 2505 provides accurate GPS position data worldwide—in any weather, 24 hours a day—for such applications as soil sampling, yield monitoring, field mapping, vehicle tracking, and so on. Position measurements will be accurate to about 3 meters 95 percent of the time, speed measurements to about 0.1 miles per hour, and course-over-ground (COG) to about 0.5 degrees. In areas where WAAS or beacon differential is available, accuracy will be better than 2 meters.
The 2505 is easy to install and configure: Just connect the external antenna and cables for your particular application, and supply the power. The 2505 is fully automatic so you won’t
SECTION ONE Introducing the 2505
need to see it, touch it, or send commands to it. By eliminating virtually all of the attention needed to operate the 2505, you can devote more time to other aspects of your work.

Understanding differential The 2505 receives differential WAAS corrections from

strategically located ground-based transmitters called beacons, as well as from satellites transmitting WAAS differential signals. The 2505’s advanced beacon/WAAS engine provides greater accuracy than GPS alone.
Beacon differential
The Global Positioning System (GPS) uses a system of 24 satellites (with three spares) operating in three orbital planes at about 11,000 miles elevation. Position is determined by measuring the time delay of the 1575-mHz signal from at least three of the satellites, and computing position based on known satellite locations. Beacon differential signal corrections are generated by ground-based reference stations, at precisely surveyed locations, and transmitted to the end user via minimal shift keyed 300-kHz U.S. Coast Guard beacons (ground-based).
WAAS differential
As with the Coast Guard radiobeacons, the Wide Area Augmentation System (WAAS) satellites use surveyed reference stations to monitor GPS signals from each visible satellite and determine if errors exist, and then develop corrections. However, unlike Coast Guard radiobeacons or other land-based transmitters on other frequencies, WAAS uses a network of geostationary communication satellite transponders, in fixed positions at approximately twice the distance from the earth’s surface as the orbiting GPS satellites, on the same frequency as GPS (1575 mHz). These satellite-based transmissions provide consistent position corrections over a much greater contiguous geographic location than the other radiobeacons. WAAS differential corrections maintain a position accuracy of better than 3 meters 2dRMS, without the signal interference problems periodically experienced with low-frequency, shore-based radiobeacon differential signals.

Standard 2505 features The 2505’s standard features include the following:

12-channel, high-performance GPS engine receiver with integral two-channel WAAS differential reception and position processing
2505 INSTALLATION MANUAL, Revision A Page 5
SECTION ONE Introducing the 2505
2-channel, fully automatic beacon differential GPS reception for accuracy better than 2 meters 95 percent of the time
user-selectable (via switch) WAAS-only or WAAS with beacon back-up
WAAS accuracy better than 2 meters 2dRMS 95 percent of the time
fully automatic operating modes; no user intervention required
NMEA GGA and VTG messages at 5-Hz data rate
internal beacon/GPS antenna splitter
For a complete list of the 2505’s technical specifications, see “Appendix A Technical specifications” on page 19.

2505 operating modes The 2505’s GPS engine has seven operating modes:

Self-test
Initialization
Acquisition
Navigation (includes four sub-modes: Differential 3-D, Differential 2-D, 3-D Nav, and Altitude-Hold)
WAAS/beacon differential
Dead-reckoning
Fault
The 2505 automatically switches between modes, and reports the current operating and navigation modes through its host port. The nine operating modes are described in detail below.
Self-test mode
The 2505 enters the self-test mode upon a host’s request, using an NMEA message, via the GPS primary port, using either RS-232 or RS-422. This test requires no more than 15 seconds. When the self-test is completed, the 2505 reports the test results on its host port through another NMEA message, and then proceeds either to initialization mode if the test was passed or to fault mode if a problem was detected.
Initialization mode
The 2505 automatically enters initialization mode when power is applied or after completion of self-test mode. While in initialization mode, the 2505 retrieves satellite orbital data (ephemeris or almanac) stored in its EEPROM memory. Integrity checking is performed on all data retrieved from the
Page 6 2505 INSTALLATION MANUAL, Revision A
SECTION ONE Introducing the 2505
EEPROM to ensure accuracy. After initialization, the 2505 enters acquisition mode.
Acquisition mode
The 2505 enters acquisition mode whenever sufficient real-time satellite data is available to produce an initial navigation solution. Acquisition mode can be entered from initialization, navigation or dead-reckoning mode. The 2505 exits either to navigation mode when satellites have been acquired or to fault mode if a problem is detected.
After each satellite-in-view is acquired, the 2505 collects new ephemeris data by decoding the satellite downlink data message. When a sufficient number of satellites are being tracked, then position, velocity and time are computed, and the 2505 enters navigation mode. If the 2505 can’t acquire signals normally due to an absence of valid almanac data, it initiates a “Search the Sky” acquisition, attempting to acquire any and all satellites in the GPS constellation. After a satellite has been acquired, ephemeris data is decoded from the satellite down-link message. In “Search the Sky,” the Time-To-First-Fix (TTFF) is typically less than two minutes. After a sufficient number of satellites have been acquired, the 2505 enters navigation mode. For TTFF details, see Table 4, “2505 technical specifications,” on page 19.
Navigation mode
The 2505 operates in Navigation mode whenever sufficient satellite information and measurement data are available to produce a GPS fix. Navigation mode is entered from either acquisition or dead-reckoning mode, and exits to dead-reckoning or fault mode.
Navigation mode has three sub-modes: differential 3-D, differential 2-D, and 3-D nav:
differential 3-D
differential 2-D
3-D nav
The 2505 automatically chooses the highest-performance sub-mode available for the satellite data currently being received, and reports to its host port the current navigation sub-mode.
2505 INSTALLATION MANUAL, Revision A Page 7
SECTION ONE Introducing the 2505
Differential 3-D
The 2505 operates in differential 3-D mode when it receives data from at least four satellites with adequate geometry and differential corrections, from either WAAS satellites or radiobeacons. This is the navigation mode with the highest performance.
Differential 2-D
The 2505 operates in differential 2-D mode when it receives data from only three satellites with adequate geometry and differential corrections, from either WAAS satellites or radiobeacons. This is the navigation mode with the highest performance when differential 3-D mode can’t be used.
3-D nav
The 2505 operates in 3-D nav mode when it receives data from at least four satellites with adequate geometry, but no differential corrections. This is the preferred navigation mode when sufficient WAAS or radiobeacon corrections aren’t available.
WAAS/beacon differential mode
While beacon and GPS acquisition is occurring, the 2505’s GPS receiver is simultaneously searching for and acquiring the WAAS differential signal from a geostationary satellite that operates in the same frequency band as the GPS satellites. (To avoid conflict, WAAS uses special PRN satellite identification numbers.) Once the WAAS signal has been acquired and settled, and provided that the GPS has entered navigation mode, the 2505 can now enter WAAS or beacon differential mode. WAAS and beacon modes are selected with a switch on the connector panel. The switch functions are as follows:
In the “WAAS/beacon” position, WAAS will be used, but will revert to beacon if WAAS is lost or unavailable.
In the “WAAS only” position, only WAAS differential corrections will be used, if they’re available.
Dead-reckoning mode
The 2505 enters dead-reckoning mode when navigation mode can’t be maintained. The speed and direction are assumed constant, based on the last known data, to allow the 2505 to provide an estimated position.
Page 8 2505 INSTALLATION MANUAL, Revision A
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