Nortec SETC Outdoor User Manual

Important:
The instructions in both this manual and the SE Series Installation manual must
be followed for installation and operation of the SE Outdoor Humidifier.
Read and save these instructions. This guide to be left with equipment.
SETC Outdoor
Supplemental Installation and Spare Parts Manual
Includes additional installation information, wiring diagram, and spare parts lists for your outdoor SETC B+ steam exchange humidifier.
25529
39-B | 28 APR 2011
Thank you for choosing Nortec.
INSTALLATION DATE (MM/DD/YYYY)
MODEL #
SERIAL #
Proprietary Notice
This document and the information disclosed herein are proprietary data of NORTEC HUMIDITY LTD. Neither this document nor the information contained the written authorization of NORTEC HUMIDITY LTD., except to the extent required for installation or maintenance of recipient’s equipment. All references to the Nortec name should be taken as referring to NORTEC HUMIDITY LTD.
herein shall be reproduced used, or disclosed to others without
Liability Notice
Nortec does not accept any liability for installations of humidity equipment installed by unqualified personnel or the use of parts/components/equipment that are not authorized or approved by Nortec.
Copyright Notice
Copyright
2009, NORTEC HUMIDITY LTD. All rights reserved.
Contents
Note:
This manual is a supplement to the SE Series Installation and Operation Manual. It contains only additional information required to install the SETC Outdoor.
For information on Start Up, Operation, Maintenance and Servicing refer to the SE Series Installation and Operation Manual
1 Introduction
2 Receiving and Unpacking
3 SETC Outdoor Specific
Components
5 SETC Outdoor Models
6 Options and Accessories
7 Installation
8 Typical SETC Outdoor Installation
9 Location
10 SETC Outdoor Curb
11 Installing on the Curb
12 Plumbing
13 Freeze Protecting Water Supply
14 Boiler Steam and Boiler
Condensate Return
15 Steam Lines and Condensate
Returns
19 Troubleshooting
20 SETC Outdoor Wiring Diagram
21 Spare Parts 28 Warranty
Introduction
CAUTION: Servicing
Disconnect main power before any servicing.
Shut off pressurized steam supply and ensure steam pressure is safely relieved
before any servicing of pressurized steam components.
The electrical compartment contains high voltage components and wiring. Access
should be limited to authorized personnel only.
During and following operation of the humidifier, the steam and components in
contact with the steam such as the tank, blower pack, steam lines, steam distributors, and condensate lines can become hot and can burn if touched.
Walter Meier does not accept any liability for installations of humidity equipment
installed by unqualified personnel or the use of parts/components/equipment that are not authorized or approved by Walter Meier.
CAUTION: Electrical
All electrical work should be done according to local electrical code.Electrical connection to be performed by a licensed electrician.
CAUTION: Plumbing / Steam Lines
Plumbing to be performed by a licensed plumber.
Pressurized steam line installation to be performed by a qualified installer.
Drain water from humidifier can be very hot. Do not drain to public sink.
All plumbing and pressurized steam supply line work should be done according to
local plumbing code.
CAUTION: Installation
Internal heaters will not keep the SETC from freezing in cold climates. They are
intended to maintain electronics at a minimum operating temperature for cold weather startup.
Keep warm and freeze protection must be installed and configured for climates
where there is any risk of temperature falling below 32ºF (0ºC).
The SETC/P produces steam at atmospheric pressure no devices which could
block steam output should be connected to the steam outlet.
Steam output lines must be installed so that no restriction can produce
backpressure in the humidifier.
Regardless of selecting On/Off or modulating control method, Nortec humidifiers
must have a closed circuit across its On/Off security loop control terminal to operate. Nortec highly recommends the use of a high limit humidistat and an air proving switch in series for this function.
Unit damage caused by water quality outside of the specified ranges is not
covered under warranty.
1 | Introduction
Receiving and Unpacking
1 Check packing slip to ensure ALL material has been delivered. 2 All material shortages are to be reported to Nortec within 48 hours from receipt of goods.
Nortec assumes no responsibility for any material shortages beyond this period.
Note: A steam valve, actuator, and wye strainer are shipped along with the SETC/P humidifier but in separate small boxes.
3 Inspect shipment for damage and note damages on shipping waybill accordingly. 4 After unpacking, inspect equipment for damage and if damage is found, notify the shipper
promptly.
5 All Nortec products are shipped on an FOB factory basis. Any and all damage, breakage or
loss claims are to be made directly to the shipping company.
Before Installation
1 Ensure that available voltage and phase corresponds with humidifier voltage and phase as
indicated on humidifier’s specification label.
2 If steam supply is from a Medium or High Pressure boiler ensure supply steam line includes
a relief valve to prevent supply pressure from exceeding 15 psig.
3 Ensure means for returning boiler steam condensate to boiler at atmospheric pressure are
available.
4 Ensure sufficient clearances will be available as described in Location 9. 5 Ensure steam lines can be routed to distributor, SAM-e manifold, or blower pack as
described in Steam Lines and Condensate Returns on page 15.
6 Report any discrepancy immediately to the site engineer.
Figure 1: SETC Outdoor Specification Label Location
Introduction | 2
SETC Outdoor Specific Components
Outdoor Cabinet
Cabinet Drain
(Drain Pan)
Outdoor M oun ting Bas e
(With integral drain
pan)
Mounting Panel (Ex ternal Disconnect)
Electrical Conduit s
Cabinet Thermostat
Heater
Lifting Hook (4)
Exhaust Fan
Freeze Pr otection Valve
Auxiliary Drain Outlet
(Freeze P r otection Valve)
St ea m Out l et
Fill Connection Drain Out let
Steam Inlet (Boiler Steam)
Condensate Dr ain (Boiler Steam)
Pipe Chase
3 | Introduction
Figure 2: SETC Outdoor Humidifier Components
Description of SETC Outdoor Specific Components
Note: See Humidifier Components on page 3 of the SE Series Installation manual for a description of other SE components.
Table 1: SETC Outdoor Humidifier Components
Component Function of Component
Auxiliary Drain Outlet
Drains water from tank in case of pump failure or in case of fault or power failure if freeze protection valve is installed.
Cabinet Drain Drain outlet for integrated cabinet drain pan (outdoor unit only). Drain
to rooftop.
Cabinet Thermostat Sensor that activates the heaters if the cabinet temperature is too cold
for the electronics (will not prevent the tank and water components from freezing).
Condensate Drain Drains condensate formed from boiler steam in the heat exchanger(s).
(routed to pipe chase).
Drain Outlet Drain port used for draining water from the humidifier tank.
Electrical Conduits Two sealed conduits which provide a way for bringing electrical power
routed up through the pipe chase to an external disconnect.
Exhaust Fan Cooling fan which is activated if the electrical cabinet gets too hot.
Fill Connection 1/2 in. NPT connection to the humidifier fill valve.
Freeze Protection Valve
A normally open valve part of the freeze protection package. It allows the tank to drain in case of power failure or in case of a fault when humidifier operation cannot keep the humidifier warm enough to prevent freezing.
Heater Electrical cabinet heater used to keep electronics warm enough for
operation and cold weather start up only.
Lifting Hooks Hooks provided for lifting the humidifier.
Mounting Panel A panel provided on the outside of the humidifier for mounting a
dedicated external disconnect.
Outdoor Cabinet An enclosure that provides protection from precipitation and allows the
SETC to be installed outdoors.
Outdoor Mounting Base
An integrated support for the humidifier which includes a drain pan (outdoor unit only), a pipe chase, and a means for curb mounting the humidifier.
Pipe Chase An opening in the outdoor cabinet’s drain pan which is used for routing
electrical power, controls, boiler steam, boiler condensate, fill water, and drain water through the base of the humidifier.
Steam Inlet Connection for boiler steam, it is connected to the heat exchangers.
Steam Outlet Outlet for steam produced by the humidifier. Connect to steam line
with steam hose.
Introduction | 4
SETC Outdoor Models
The SETC Outdoor with its Total Controller and state-of-the-art features and options is the most advanced outdoor steam exchange humidifier available. The SETC Outdoor is available in capacities ranging from 100 lb/hr (45 kg/hr) to 1050 lb/hr (475 kg/hr). The SETC Outdoor humidifiers are packaged in four different cabinets depending on their capacity. Figure 3: SETC/P Models shows the configuration and relative size of the five different cabinets. Table 3 provides specifications for the SETC/P product line.
SETC Outdoor 525- 750
SETC Outdoor 100- 175
SETC Outdoor 250- 375
5 | Introduction
SETC Outdoor 1050
Figure 3: SETC Outdoor Models
A
15
15
15
15
15
15
The SE 50, 100, 175, 250, and 375 all have a single heat exchanger. The SE 525 and 750 have two heat exchangers. The SE 1050 has three heat exchangers. All models have a single pressurized steam inlet and condensate drain with internal manifold connecting separate heat exchangers if they are present.
Indoor Model
The SE is available in two indoor models, the SETC with total controller and a base SEP model. The SE Series Installation and Operation Manual provides complete information for installing and operating SE Series Indoor humidifiers.
Options and Accessories
Nortec provides a complete line of options and accessories for every humidification application. The following options and accessories are available and may have been delivered with your SETC Outdoor humidifier. Refer to the installation instructions that came with the accessories for their proper installation and operation.
Table 2: Options and Accessories
Option / Accessory Used For
Freeze Protection Package Emptying the tank in case of fault or power failure to prevent
freezing. (Factory installed)
Steam Distributors Adding steam into air ducts
Remote Blower Pack Adding steam into a space remote from the humidifier.
SAM-e Steam Distribution Manifold Adding steam into air ducts where short absorption is required.
Digital or Analog Control Humidistats Controlling the output of the humidifier based on sensed RH (can
be mounted in the space being humidified or in the duct).
Digital RH Transducers Communicating RH in a space or duct to the humidifier
Digital or Analog High Limit Humidistats Preventing over humidification in a duct by shutting down or
throttling down the humidifier when duct RH gets high.
Air Proving Switches Insuring humidification only occurs when air is moving in a duct.
Nortec Links II (SETC Only) Connecting the humidifier to a building management interface.
hardware allows control of the humidifier via BACnet, Lonworks, Johnson N2, or Modbus.
Nortec Online (SETC Only) User and factory monitoring and configuration of the humidifier via
the internet.
Table 3: SETC Outdoor Specifications
Model Part No Net/Full
Weight
lb (kg)
100 2550081 267/423 175 2550082 5.4 250 2550083 355/599 375 2550084 5.4 525 2550085 529/992 750 2550086 9.6
1050 2550088
Note: See Table 3: SETC/P Specifications and Table 4: SETC/P Capacities and Water Consumption on page 7 of
SE Series Installation manual for remaining specifications
(121/192)
(161/272)
(240/450) 703/1384
(318/628)
mps
,
A
5.4
5.4
9.6
13.8 1.65 20
Power
.
KW
0.65
0.65
0.65
0.65
1.15
1.15
Max.
Disconnect
A
Voltage
and
Phase
Voltage
110-120
Phase
1
Introduction | 6
Installation
8 Typical SETC Outdoor Installation 9 Location
10 SETC Outdoor Curb
11 Installing on the Curb
12 Plumbing
13 Freeze Protecting Water Supply
14 Boiler Steam and Boiler Condensate
Return 15 Steam Lines and Condensate Returns 16 Electrical 17 External Controls 17 Optional Outdoor Temperature Reset 17 CV Valve Actuator Wiring 17 Remote Relay Board Wiring 17 Staged Modulation Wiring 17 Options and Accessories
17 Remote Blower Pack
18 Drain Water Cooling (External)
7 | Installation
Typical SETC Outdoor Installation
Controls
Pg 1 7
Steam
Distribution
Pg 1 5
Modulation
Controls
36 in. (91 cm)
Min. top clearance
(SE 525 - 1050 only )
On/O ff
Controls
2 in.
(5 cm)
min.
S
E
E
X
T
T
C
/
P
1ft (30 cm)
1- 24 VAC 2- On/Off Loop 3- Ctrl Ground 4- Control S ignal 5- Limit Signal 6- 5 VDC 7- Ground 8-
Tank
Blow Down
9-
Ground 10- Ac tuator 1 1- Actuator
VDC Out
12- 0-10
SAM e Dis tribution Manifold
10 in. (25 cm ) M in.
back clearanc e
(SE525 - 1050 only)
Location/
Mounting
Plumbing
Pg 1 2
Pressure
Steam
Pg 1 4
Electrical
Pg 1 6
Pg 9
30 in.
(76 cm )
Min.
Clearance
SE 525
- 1050 only
Pressurized
steam supply
Condensate
return to boiler
Tank and
auxiliary dr ain
30 in.
(76 cm)
Min. Side
Clearance
Clearance
Circuit Breaker
or Disc onnec t
Air gap
Water supply 30-80 psig
Figure 4: Typical Humidifier Installation
30 in.
(76 cm)
Min.
Front
Dedicated
Ground
L1
N
SETC
EXT
Installation | 8
Location
The SETC Series Outdoor Models are designed to be rooftop mounted on a roof curb (by others). When properly installed the outdoor enclosure will provide protection from rain, wind, and snow in areas with ambient temperature –40 to 104 °F (-40 to 40 °C) and relative humidity 0 - 100% (non condensing). All models include a ventilation package to prevent overheating in warm months, and a freeze protection package to prevent freezing in cold months.
Refer to Figure 5: Installation Location / Clearance for minimum clearance requirements
and to Table 3: SETC Outdoor Specifications for minimum structural requirements. Ensure mounting surface is strong enough to support the full weight of the humidifier and accessories.
The SETC Outdoor is designed to be mounted on a roof curb. Use pipe chase in enclosure
base for routing of services to the humidifier from below. See Figure 6: SETC Outdoor Roof Curb and Table 4: SETC Roof Curb Depth (Dimension A) for roof curb dimensions and pipe chase location..
Install in location where electrical power, boiler steam, and drain can be connected to the
humidifier.
DO NOT locate the humidifier any further then absolutely necessary from the steam
distributor location as net output will be reduced as a result of heat loss through the steam line.
Clearance dimensions shown are for reference only and are the minimum required for
maintenance of the humidifier. Consult local and national codes before final location and installation. Nortec does not accept responsibility for installation code violations.
(SE 525 - 1050 on ly )
30 in.
(76 cm )
Min.
(SE 525 -
1050 only)
36 in. (91 cm) Min.
top clear ance
Mount
HumidifierLevel
0-100%
(Non
Condensing)
30 in.
(76 cm)
Min. Side
Clearance
30 in.
(76 cm)
Min. Front
Clearance
As Clos e as
Poss ib le to Steam
Distributor
10 in.
(25 cm )
Min.
(SE525-
1050 only)
9 | Installation
15 in. (37 cm) Curb
Recommended
Figure 5: Installation Location / Clearance
Seal building after plumbing to ensure that building pressure remains as intended. Avoid installing the humidifier in an area where building exhaust may enter the cabinet
through ventilation louvers. A minimum clearance of 10ft (3m) from mechanical exhaust outlets is recommended.
Install so that ventilation louvers are not obstructed and cannot be blocked by accumulation
of ice and snow.
Caution: When installing the SETC Outdoor in conditions where freezing temperatures may occur ensure that freeze protection guidelines are followed. See Freeze Protecting Water Supply on page 13.
Note:
Cut-outs in the base of the unit are designed to allow lifting with a forklift. Four removable lugs on the base are provided to allow the humidifier to be craned
into position. Protect the cabinet from cable/strap/chain damage while lifting.
SETC Outdoor Curb
The base of the SETC includes a drain pan with a pipe chase to route water, drain, boiler steam, boiler steam condensate, control wiring, and primary power wiring. The roof curb should be designed to support the base and allow services to be routed to the humidifier through the pipe chase.
Roof Cur b
34.1 in ( 86.6 cm)
15 in. ( 38 c m )
3.75 in. (9. 5 c m ) Max.
Pipe Chase
Location
0.7 in ( 17.5 mm)
5 in (13 cm )
6 in (15 cm )
0.75 in (19 mm)
A
Front
Figure 6: SETC Outdoor Roof Curb
Installation | 10
Table 4: SETC Roof Curb Depth (Dimension A)
Model A (Inside Curb Depth)
In (cm)
100 175 250 375 525 750
1050
8.6 (28 cm)
8.6 (28 cm) 15 (38 cm) 15 (38 cm)
30.6 (78 cm)
30.6 (78 cm)
46.3 (118 cm)
Installing on the Curb
If desired sealing material such as caulking or a gasket can be laid on the top of the curb
prior to lifting the SETC into place.
Use the removable lugs installed in the base of the humidifier to lift it into place. Ensure
that the cable/chain/straps used for lifting do not come into contact with and damage the cabinet. The inside skirt of the base must fit inside the roof curb.
To secure the SETC in place remove the four lifting lugs and insert shims or blocks to fill any
gap between the outside skirt of the base and the curb. Drive screws through the four holes to secure the unit to the curb.
If the building is positively or negatively pressured the pipe chase opening or the roof curb
opening should be closed around the piping to prevent the building drawing cold air in or exhausting warm air out through the SETC cabinet.
Remove lifting
lugs
Insert wood
block
Cabinet B as e
Pipe Chase
Screw to
Curb
Inside Skirt
Outside Sk ir t
Roof Curb
Cross section of curb and cabinet base from right side
Figure 7: Installing on the Curb
11 | Installation
Plumbing
Fill Valve
Fill Connection
1/2 in. male NPT
Drain Connection
0.75 in. ( 19 m m). OD un-threaded
.
Freeze
Protection
Valve
Pipe
Chase
Insulate and heat trace water supply line up to fill valve i f installed where freezi ng can occur.
Freeze Prot e c tion Val ve Connection
.1/2 in. male NPT
2 1/2 in. to 1 1/4 in. c opper
Hose/line m us t not touch
the bot tom of the funnel.
Air gap requir ed
reducer is ideal.
*Pipe, unions , insulat ion, heat trace, and water s hut-off v alv e not supplied by NORTEC.
Note: Use 212ºF (100ºC) rated material for freeze protection drain line
Figure 8: SETC Outdoor Water Supply and Drain Connection
Always install a water shut- off valve. S ee “ Freez e Prot ec ting Water S upply” .
Min. 1 1/4 in. OD drain line. Slope down. Increase s iz e
if c om bining m ultiple drains.
Caution:
See Plumbing on page 14 of SE Series Installation Manual for additional plumbing
requirements. This Information provided only to show routing and location of plumbing connections on SETC outdoor model.
When installing the SETC Outdoor in conditions where freezing temperatures may
occur follow instructions in Freeze Protecting Water Supply on page 13 to prevent damage in case of power failure or humidifier fault.
Internal heaters will not keep the SETC from freezing in cold climates. They are
intended to maintain electronics at a minimum operating temperature for cold weather startup.
Note: The freeze protection valve is normally open and will drain the tank whenever the humidifier is turned off or faults. Close manual shut off valve while troubleshooting.
Installation | 12
Freeze Protecting Water Supply
Caution:.
When installing the SETC Outdoor in condition where the temperature may drop below 0ºC (32 ºF) always follow these guidelines to protect the water supply line from freezing. A frozen and burst water line can cause serious damage to property.
Heat trace and insulate the water supply line all the way up to the fill valve. In case of power shut off or power failure the water supply line will not be protected
from freezing by the heat trace. Water trapped in the supply line may freeze and cause damage. Install the valve system outlined below to shut off water inside the building and drain any water in the supply line. Valves, fittings, insulation and heat trace shown are not supplied by Nortec.
Error Relay
Ins i de B uil ding
Remote Relay Board
in hum idi fi er
NO
COM
NO
COM
NC NO
COM
NC NO
COM
To Humidifier
Heat t r ac e and insulate
Normally Open Valve
Normally Clos ed Valve
(From Transformer)
13 | Installation
24 VAC
Ground
To Dra inWater Supply Line
Figure 9: Freeze Protecting Water Supply
Boiler Steam and Boiler Condensate Return
Caution:
See Boiler Steam and Boiler Condensate Return on page 15 of SE Series Installation Manual for additional steam line installation requirements. This information provided only to show routing and location of connections on SETC Outdoor model.
Actuator
CV Valve
(see t able 3)
Wye Str ainer
Is olation Valv e
Boiler steam s u pply
line. M ax 15 ps i, Min 5 psi
measur ed a t CV Valve
Figure 10: SETC Outdoor Boiler Steam and Condensate Connection
Note:
Nortec s upplies CV v alv e, ac tuator, and wye strainer . A ll other
components and fit tings by othe r s .
Condensat e dr ain line. Gravit y feed to boiler. Use pump if condensate must be lifted.
Boiler s team inlet por t (see t able 3 of SE Indoor IOM m anual for size)
F&T Tr a p
Condensate Drain Port (see table 3
of SE Indoor IOM manual f or s iz e)
CV Valve As clos e as
possible to humidifier.
Installation | 14
Steam Lines and Condensate Returns
With the following exceptions the SETC Outdoor steam lines and condensate returns should be installed as shown in the SE Series Installation Manual. The size of the outlets and the number of outlets is given in Table 5: Recommended Steam Line Material on page 17 of the SE Series Installation Manual.
The Steam outlet(s) of the SETC Outdoor is from the back of the humidifier and does not
require 12 in. (30 cm) of vertical steam run immediately after the humidifier. The steam line may be routed directly down or horizontally from the outlet. See Figure 11: SETC Outdoor Steam Outlet.
The SETC Outdoor steam line must be insulated in all cases even for very short runs.
Insulate up to cabinet,
Insulation shown for c ut back
to s h ow s team connection only.
Connect to steam out let with hose cuff
1 ft (30 cm )
2 in. ( 5 c m ) min.
Run st eam li ne down through r oof or acr os s to r o oftop air handler.
Figure 11: SETC Outdoor Steam Outlet
15 | Installation
.
t
Electrical
Caution:
Wiring to be performed by a licensed Electrician. All SE humidifiers operate on 120 VAC, single phase, 60 HZ power. Refer to
specification label for power requirements.
Disconnec (by others)
Conduit Fittings
High Voltage
Terminal Block
Note: 1
Dedicated external fused disconnect must be i nstalle d. Fus ing must not ex ceed m ax
c ir cuit protect ion as i n dicat ed on the specif icat ion l a bel.
Ens ure that adequa te power i s
2
av ail able t o carry f ull hu midif ier amp draw as i ndicated on the s pecif icat ion label.
Primary pow er may be routed up
3
through pipe chase and condui t fit tings or from roof t op source. 4 Al l wir ing t o be in accordance with nati onal and local elect rical c odes
SETC Outdoor Power and Disconne c t
Model Power (k W ) Disconnect (A )
SETC OD 100 SETC OD 175 SETC OD 250 SETC OD 375 SETC OD 525 SETC OD 750
Pipe Chase
SETC Outdoor Pri m ary Pow er W iri ng
Single Phas e S upply
Ground
L1
Neutr al
Dedicat ed c ir c uit breaker or fused
disconnect.
0.65
1.15
1.65SETC OD 1050
15
20
Ground
L1 Neutral
I
E
N
X
T
T
Figure 12: Primary Power Connection
Installation | 16
External Controls
The control wiring of the SETC Outdoor is identical to the SE Indoor with the exception that the wiring from controls must be routed to the humidifier’s control terminal strip through the pipe chase. See External Controls on page 23 of the SE Series Installation manual for full information on connecting external controls to the SETC Outdoor.
Optional Outdoor Temperature Reset
The outdoor temperature reset should be used in cold climates where there is risk of condensation forming on external walls, windows, and trim. The Temperature reset function is part of all Nortec Digital controls and should be installed as described in Optional Outdoor Temperature Reset on page 28 of the SE Series Installation Manual.
CV Valve Actuator Wiring
Wire the CV valve actuator as described in CV Valve Actuator Wiring on page 29 of the SE Series Installation Manual.
Remote Relay Board Wiring
Wire the remote relay board as described in Remote Relay Board Wiring on page 30 of the SE Series Installation Manual.
Staged Modulation Wiring
Wire the humidifiers as described in Staged Modulation Wiring (SETC Only) on page 31of the SE Series Installation Manual.
Options and Accessories
Note:
For installation of options and accessories follow the instructions that are provided with them.
Remote Blower Pack
Remote blower packs can be installed with the SE Outdoor for applications where steam for humidification must be introduced directly into the space being humidified. For instructions on installing the remote blower pack refer to the installation instructions supplied with it. The steam line and condensate return instructions provided in this and the SE Series Installation Manual are also applicable to remote mounted blower packs.
The blower packs include a safety relay which should be used to prevent the humidifier from operating if the blower packs do not have power. Wire humidifier security loop in series through all blower packs and other On/Off controls.
17 | Installation
Drain Water Cooling (External)
Pneumatic and electric drain water coolers are available from Nortec for installation outside the humidifier or on condensate drains from steam traps, distributors, and SAM-e headers. If condensate cannot be routed back to the humidifier tank via the humidifier’s fill cup then an external drain water cooler may be required to meet regulations restricting the temperature of hot water that can be fed to drain. The external drain water cooler is only available for field installation.
Installation | 18
Troubleshooting
20 SETC Outdoor Wiring Diagram
For all other troubleshooting see chapter on troubleshooting in the SE Series Installation Manual.
19 | Troubleshooting
SETC Wiring Diagram
Level Sensor
J1
Gr R Br W Bk
(1) 24 Vac
(2) Security Loop
(4) CH 1
EXTERNAL
INTERNAL
J1-CPU Board
J19-Float
Bk W BkBr
R G
J4-PMW1
J6-PMW2
J8-PMW3
Blower
J14
Y
Bl
Drain
J16
W G
Fill
J15
R
Bk
J3-A/P
J2a-RS485
Driver Board
J5-Ign1 J7-Ign2 J9-Ign3
J10-Modul
J13-Feedback
J18
24VAC
J17
24VAC
R Y Bk R
O R R Y
All Models Except SETC B+ 50
BK
R
BK
R
Tank Temp
(3) GND
RBkR Y R Bk RY
Y
Y
(8) FTBD
(6) +5 VDC
(7) GND
(5) CH 2
(9) Ground
BL
Y
(12) 0 - 10VDC Out
(11) Actuator GDN
(10) Actuator 24 VAC
N
L
NC
NO
NO
COM
COM
R
Bk
BK
R
Bk
Tx
120/24
W
S
Bk
Drain V
Steam
Unit ON
1 2
Analog
3
Output
4
Fault Remote PCB
FLM 6.25 A
R
BK
Y
R
BK
NO
BK
ON/OFF SWITCH
4
1
Connectors
Service
Enclosure Heaters
with Thermostat
RR
NC
NO
NO
COM
COM
Error
5
R
2
R
BK
21 | Troubleshooting
Bk
Fill V
R
G
Drain V
W
DRAIN OVERIDE SWITCH
1
R
W
2
R
R
5
4
Exhaust
Fan
Cabinet
Thermostat
Outdoor Enclosure Only
SETC B+ Series
INTERNAL WIRING DIAGRAM DIAGRAM NUMBER 2549738 REV. C DATE March 16, 2010
Figure 13: SETC Wiring Diagram
Spare Parts
21 | Spare Parts
Distributor Spare Parts
Figure 14: Distributor Exploded View and Spare Parts
Spare Parts| 22
SETC Outdoor Plumbing Parts
4
3
5
8
9
6
10
19
2
7
18
15
1
11
23 | Spare Parts
14
13
16
Figure 15: SETC 100-1050 Plumbing Parts
17
12
Table 5: SETC B+ Outdoor Plumbing Parts List
1 1 1
1
1 1 1
1
2
2
1 1 1
1
1 1 1
1
1 1 1
1
1 1 1
1
1 1 1
3
1 1 1
1
t
1 1 1
1
1
3
1 1
1
1
1
1
Item Description Part No. 100 175 250 375 525 750 1050
1 Cover Plate Assy. 2544439 2 O-ring, Clean Out Port 2524361 3 O-ring, Clean Out Port, 2524361 4 Cover Plate, Clean Out Port 2547539 5 Fill Box Assy. 2526152 6 Lower Mixing Box 1506749 7 Drain Pump 24v 60 Hz 1502644 8 Vacuum Break Valve 1/2"
1505959 1 1 1 1 1 1 1
1 1 1 1 1 1
1 1
1 1 1 1 1 1 1 1 1 1 1
NPT
9 P-Trap, Outdoor 2547342
10 Dual Fill Valve 10.0 l/min &
1505759 1 1 1 1 1
1 1 1
0.35 l/min Dual Fill Valve, 17.0L/Min
1508581 1 1
& 0.35L/Min
11 Freeze Protect Valve
1509014 1 1 1 1 1 1 1
Assembly Outdoor 12 Steam Trap, 15psi 1508849 13 Float Board 2511137 14 Float Chamber Mounting
Bracke
1113777 1 1 1 1 1 1 1
15 Float Chamber 1115933 16 O-ring, Heat Exchanger,
2524403 1 1 2 2 3
1 2 2 1 1 1
1 1 1
Large
O-ring, Heat Exchanger,
2524405 1 1
Mini 17 Heat Exchanger Kit, Single 2530902
1 2 2
Heat Exchanger Kit, Mini 2530901 18 Modulating Actuator 0-10
1507549 1 1 1 1 1 1
VDC
Modulating Actuator 0-10
1508472 1
VDC, 2.5 Val 19 Valve 3/4 in. CV 5.5 1594322
Valve 1 in. CV 10.0 1594324
Valve 1 in. CV 12.0 1594332
Valve 1.25 in. CV 20.0 1594341
Valve 1.5 in. CV 28.0 1594350
Valve 2.0 in. CV 40.0 1594360
1
1
1
Valve 2.5 in. CV 65.0 1508473
Spare Parts| 24
SETC Outdoor Cabinet and Electrical Parts
5
7
6
4
2
8
3
9
13
10
11
12
14
15
25 | Spare Parts
18
1
17
20
16
21
19
Figure 16: SETC/P 100-1050 Cabinet and Electrical Parts
Table 6: SETC B+ Outdoor Cabinet and Electrical Parts List
1 1
1
1
1 1
2
1
1 1
2
t
1
1 1
2
y
y
y
Item Description Part No. 100 175 250 375 525 750 1050
Service Door, Mini 1507801
1
Service Door, Double 1507860 Service Door 1507800
1 1
1 2
Gasket Steam Line 1.5 in. 1508105
2
Gasket Steam Line 3 in. 1507872 Gasket Steam Line 4 in. 1507871
1 1 1
Plate Cover 1.5 in. 1508106
3
4
5 Thermostat On/Off 1508042 6 Kit Processor Board SE 2553861
Not
Shown
7
Not
Shown
8 Switch Rocker DPST 2522489
9
Not
Shown
10 PCB Driver Board 2535504
11
12 Conduit Fitting,1/2 1506259 13 Fan Axial 108 cfm 1506904 14 Fan Cover 1504281 15 Hood Fan Outdoor 1507811 16 Pump house heater 1508039
17
18 Access Door, Tank, Outdoor 1507800 19 Base Assembl
Plate Cover 3 in. 1507870 Plate Cover 4 in. 1507810 Steam Line 1.5 Ou
door 1508015
1 1 1
Steam Line 3 Outdoor 1508049 Steam Line 4 Outdoor 1508048
1 1 2
1 1
Cable , 40 Pin Ribbon 2537230 1
Panel Processor Display Outdoor
2544255 1
Membrane, Nortec 1509735 1
2
Remote Fault Indication Board SETC
2550184 1
Cable, 10pin Ribbon 2522062 1
1
Transformer,120/240V,24V ,150VA
2532672 1
2 1 1 1 1
Access Door, Electronics, Outdoor
1507801 1
1
Reference - Contact Factor
20 Base Assembly Outdoor Reference - Contact Factor
Spare Parts| 26
27 | Warranty
Warranty
Nortec Humidity Inc. and/or Nortec Humidity Ltd. (hereinafter collectively referred to as THE COMPANY), warrant for a period of two years after installation or 30 months from manufacturer’s ship date, whichever date is earlier, that THE COMPANY’s manufactured and assembled products, not otherwise expressly warranted are free from defects in material and workmanship. No warranty is made against corrosion, deterioration, or suitability of substituted materials used as a result of compliance with government regulations.
THE COMPANY’s obligations and liabilities under this warranty are limited to furnishing replacement parts to the customer, F.O.B. THE COMPANY’s factory, providing the defective part(s) is returned freight prepaid by the customer. Parts used for repairs are warranted for the balance of the term of the warranty on the original humidifier or 90 days, whichever is longer.
The warranties set forth herein are in lieu of all other warranties expressed or implied by law. No liability whatsoever shall be attached to THE COMPANY until said products have been paid for in full and then said liability shall be limited to the original purchase price for the product. Any further warranty must be in writing, signed by an officer of THE COMPANY.
THE COMPANY’s limited warranty on accessories, not of the companies manufacture, such as controls, humidistats, pumps, etc. is limited to the warranty of the original equipment manufacturer from date of original shipment of humidifier.
THE COMPANY makes no warranty and assumes no liability unless the equipment is installed in strict accordance with a copy of the catalog and installation manual in effect at the date of purchase and by a contractor approved by THE COMPANY to install such equipment.
THE COMPANY makes no warranty and assumes no liability whatsoever for consequential damage or damage resulting directly from misapplication, incorrect sizing or lack of proper maintenance of the equipment.
THE COMPANY makes no warranty and assumes no liability whatsoever for damage resulting from freezing of the humidifier, supply lines, drain lines, or steam distribution systems.
THE COMPANY makes no warranty and assumes no liability whatsoever for equipment that has failed due to ambient conditions when installed in locations having climates below 14°F (-10°C) during January or above 104°F (40°C) during July.
THE COMPANY retains the right to change the design, specification and performance criteria of its products without notice or obligation.
Warranty | 28
U.S.A.
1860 Renaissance Blvd. Sturtevant, WI 53177
826 Proctor Avenue Ogdensburg, NY 13669
CANADA
2740 Fenton Road Ottawa, Ontario K1T 3T7
TEL: 1.866.NORTEC1
EMAIL: nortec@humidity.com WEBSITE: www.humidity.com
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