Nortec SAM-e User Manual

Important: Read and save these instructions. This guide to be left with equipment.
1507619-H| 10 SEP 2014
SAM-e
Installation and Operation Manual
Includes installation, operation maintenance and troubleshooting information for your SAM-e and Mini SAM-e Short Absorption Manifold.
INSTALLATION DATE (MM/DD/YYYY)
MODEL #
SERIAL #
Thank you for choosing Nortec.
Proprietary Notice
This document and the information disclosed herein are proprietary data of NORTEC HUMIDITY LTD. Neither this document nor the information contained herein shall be reproduced, used, or disclosed to others without the written authorization of NORTEC HUMIDITY LTD., except to the extent required for installation or maintenance of recipient’s equipment. All references to the Nortec name should be taken as referring to NORTEC HUMIDITY LTD.
Liability Notice
Nortec does not accept any liability for installations of humidity equipment installed by unqualified personnel or the use of parts/components/equipment that are not authorized or approved by Nortec.
Copyright Notice
Copyright 2014, NORTEC HUMIDITY LTD. All rights reserved.
Contents
2 Introduction
2 Location of Humidifier’s Manifold in an Air Conditioning System
4 Identify your Components
5 How to Use this Manual
7 SAM-e In-Duct 15 Installation in Vertical Duct 17 Mini SAM-e Installation Procedures 21 Plumbing
22 SAM-e with Pressure Steam
24 Mini SAM-e with Pressurized Steam
29 SAM-e with Atmospheric Steam
31 Mini SAM-e with Atmospheric Steam
33 Atmospheric Steam Lines
34 Plumbing
34 Atmospheric SAM-e Steam Lines
39 Length of Steam Line Runs
39 Material for Steam Lines
40 Atmospheric SAM-e Condensate Drainage
41 Steam Lines and Condensate Returns
45 Insulated SAM-e & Mini SAM-e
46 Insulation
49 SAM-e Insulation Retrofit
52 Mini SAM-e Insulation Retrofit
55 Troubleshooting, Maintenance, Spare Parts
CAUTION: Plumbing
All plumbing work should be done according to local plumbing code.
CAUTION: Installation
CAUTION: Servicing
Disconnect main power before any servicing.
During and following operation of the humidifier, the steam and components in
contact with the steam such as the blower pack, steam lines, steam distributors, and condensate lines can become hot and can burn if touched.
Nortec does not accept any liability for installations of humidity equipment
installed by unqualified personnel or the use of parts/components/equipment that are not authorized or approved by Nortec.
Plumbing to be performed by a licensed plumber.
Drain water from humidifier can be very hot. Do not drain to public sink.
Do not mount on hot surfaces.
Do not mount in area where freezing can occur.
Do not mount on vibrating surface.
Do not mount on floor.
The RH2 produces steam at atmospheric pressure no devices which could block
steam output should be connected to the steam outlet.
Steam lines must be installed so that no restriction can produce backpressure in
the humidifier.
1 | SAM-e Installation
Introduction
Receiving and Unpacking Equipment
Check packing slip to ensure ALL material has been delivered. Each humidifier may be shipped in more than one box.
All material shortages are to be reported to NORTEC within 48 hours from receipt of goods. NORTEC assumes no responsibility for any material shortages beyond this period.
Inspect boxes for damage and note on shipping waybill accordingly.
After unpacking, inspect equipment for damage. If damage is found, notify the shipper promptly.
All NORTEC products are shipped on an F.O.B. factory basis. Any and all damage, breakage, or loss claims are to be made to the shipping company.
Location of Humidifier’s Manifold in an Air Conditioning System
Although SAM-e distribution systems are designed to provide drip-less humidification, several operating factors related to steam supply may result in excess moisture or water collecting in steam-tube pipe with the potential for water damage. To ensure protection against water damage, best practice includes either a sealed section of duct or, preferably a drip-pan with drain installed underneath each unit. In addition, to facilitate maintenance checks and inspections, an inspection cover, inspection glass or service opening should be installed downstream.
For more information, see SAM-e Engineering Manual [1503529-X].
Notes
Absorption distance: the distance between the SAM-e and the first obstruction (coil, elbow, damper, etc.) that steam may encounter. Traces of steam may pass the obstruction, but will not condense, leaving obstructions dry. If any of the duct or air-handling unit (AHU) conditions are changed between design and installation, calculated absorption distance may change. It is advisable to re-calculate absorption distance to ensure that SAM-e operates as intended. If changes are required, please contact factory for assistance.
SAM-e Installation | 2
Identify your Components
3 | SAM-e Installation
Identify your Optional Components
SAM-e Installation | 4
How to Use this Manual
SAM-e - In Duct
Section 2 Follow steps 1-9
SAM-e - Vertical Duct Installation
Section 4 Follow steps 1-8B Then refer to Section 3.
mini SAM-e
Section 5 Follow steps 1-5
5 | SAM-e Installation
Plumbing
Section 6
6A - SAM-e Pressure Steam 6B - mini SAM-e Pressure Steam 6C - SAM-e Atmospheric Steam 6D - mini SAM-e Atmospheric Steam
Steam Lines
Section 7
SAM-e Insulation
Section 8
8A - SAM-e Retrofit 8B - mini SAM-e Retrofit
Troubleshooting, Spare Parts & Warranty Section 9
SAM-e Installation | 6
SAM-e In-Duct
7 | Installation
General SAM-e Assembly Diagram
Typical SAM-e Installation
SAM-e Installation | 8
1
Fasten support brackets to header using 5/16” washers and 5/16” nylon lock-nuts.
2
Place header on duct floor and drill 4 x 1/2” (12.7 mm) holes through floor. Secure header to floor using fasteners (by others). Use caulking to seal holes in ductwork.
9 | SAM-e Installation
3
Insert tube into insertion stop washer and then into grommet. Wetting grommet with water will make assembly easier. Ensure nozzles face the sides of the duct (perpendicular to air flow).
4
Assemble remaining tubes in same way.
SAM-e Installation | 10
5
Attach tube support bracket using supplied 1/4” lock-washer and 1/4” hex screws.
6
No mounting frame – proceed to step 6A.
Mounting frame – proceed to step 7
11 | SAM-e Installation
6A
If no mounting frame is supplied: Attach bracket flanges to tube support bracket using 5/16” screws, washers, and nylon lock-nut. Bolt flanges to duct wall using field-supplied 1/2”-fasteners.
SAM-e Installation | 12
7
Slide frame sides into frame base.
8
Attach Frame Pivot using 5/16” bolt, washer, and nylon lock-nut.
Side View
13 | SAM-e Installation
SAM-e Installation | 14
Installation in Vertical Duct
15 | SAM-e Installation
1
Complete assembly following Steps 1 through 8 on pages 9 through 13. Install complete assembly into duct at 10° angle. Fasten to duct walls using field-supplied fasteners.
SAM-e Installation | 16
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