Nortec MH User Manual

MH
TM
Series
CONTROL UNIT Inst allation Manual
2544831-A
PROPRIETARY NOTICE
This document and the information disclosed herein are proprietary data of WALTER MEIER LTD. Neither this document nor the information contained herein shall be reproduced used, or disclosed to others without the written authorization of WALTER MEIER LTD., except to the exte nt required for installation or maintenance of recipient’s equipment. All references to the NORTEC name should be taken as referring to WALTER MEIER LTD.
LIABILITY NOTICE
WALTER MEIER LTD. does not accept any liability for installations of humidity equipment installed by unqualified personnel or the use of parts/components/equipment that are not authorized or approved by WALTER MEIER LTD.
COPYRIGHT NOTICE
Copyright 2008, WALTER MEIER LTD. All rights reserved.
RECORD OF REVISIONS
For each revision, put the revised pages in your manual and disca rd the superseded pages. W rite the revision number and revision date, date put in manual, and the incorporator’s initials in the applicable columns on the Record of Revisions.
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Number
Revision
Date
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In Manual By
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TABLE OF CONTENTS
Subject Page
10-00 INTRODUCTION
1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
1.1 NOTES ON THE OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
1.2 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2. OPERATING THE MH CONTROL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2.1 FUNCTION OF THE DISPLAY AND OPERATING ELEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2.2 SWITCHING THE CONTROL UNIT ON AND OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2.3 REMOTE OPERATING AND FAULT INDICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2.4 OVERVIEW AND OPERATING OF THE MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
3. EXPLANATION OF CONFIGURATION SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
3.1 EXPLANATION OF THE STATUS INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
3.2 EXPLANATION OF UNIT INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
3.3 EXPLANATION OF ERROR HISTORY LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
10-10 CONFIGURATION
1. CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.1 UNIT SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
1.2 MODBUS SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
10-20 OPERATIONAL FUNCATIONS
1. OPERATIONAL FUNCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
1.1 CARRYING OUT MANUAL DRAINING / PIPE FLUSHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
1.2 RESETTING THE MAINTENANCE INDICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
1.3 RESETTING THE HOURS METER OF THE UV LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
10-30 TROUBLESHOOTING
1. FAULT INDICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
1.1 FAULT INDICATION 28
1.2 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
1.3 RESETTING THE ERROR INDICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
WARRANTY
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10-00
INTRODUCTION
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1. INTRODUCTION
1.1 NOTES ON THE OPERATING INSTRUCTIONS Limitation
These operating instructions are an addendum to the installation and operating instructions for the Nortec MH and describe the operating of the MH control unit, which is used with the models Nortec MHTC Flow, MHB Reflow, MHTC Reflow. These operating instructions are meant for well trained personnel being sufficiently qualified.
Safekeeping
Please safeguard these operating instructions in a safe place, where they can be immediately accessed. If the equipment changes hands, the documentation must be passed on to the new operator.
If the documentation gets lost, please contact your local Nortec representative.
Copyright protection
The present operating instructions are protected under the Copyright Act. Passing-on and reproduction of the manual (or part thereof) as well as exploitation and communication of the contents are prohibited without written permission by the manufacturer. Violation of copyright terms is subject to legal prosecution and arises liability for indemnification. The manufacturer reserves the right to fully exploit commercial patent rights.
1.2 SAFETY
Every person operating the MH control unit must have read and understood the operating instructions of the MH control unit as well as the installation and operating instructions of the Nortec MH (specially the safety instructions).
Knowing and understanding the contents of the operating instructions of the MH control unit and the installation and operating instructions of the Nortec MH is a basic requirement for protecting the personnel against any kind of danger, to prevent faulty operation, and to operate the unit safely and correctly.
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2. OPERATING THE MH CONTROL UNIT
2.1 FUNCTION OF THE DISPLAY AND OPERATI NG ELEMENTS
Figure 1. Display
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2.2 SWITCHING THE CONTROL UNIT ON AND OFF
NOTE: For putting the unit into operation and taking the unit out of operation please follow the procedures described in the installation and operating instructions for the Nortec MH.
Switching the MH control unit on
The control carries out a system test, during which all the LEDs light up and the opposite display is shown. If a failure occurs on the system test, a corresponding error message is shown in the display.
After the system test the control is in normal operation mode. The display shows the standard operating display. Note: The contents of the standard operating display depends on the type (MHTC Flow, MHTC Reflow), the actual operating
Switching the MH control unit off
The display goes out. On models MHB Reflow and MHTC Reflow the drain valve opens and the water tub empties.
Note: The different hygiene functions (regular draining, flushing of the supply line, etc.) remain active also in times without humidification / cooling demand, the control unit should only be switched off for maintenance or, troubleshooting, or to disable completely operation (as in seasonal shutdown).
status and on the configuration of the Nortec MH and can differ from the opposite display.
2.3 REMOTE OPERATING AND FAULT INDICATION
If your control is equipped with a remote indication board (accessory) the following operating status are shown remotely:
Activated remote indication relay H1 “Error”
H2 “Service”
H3 “Humidification” H4 “Unit on”
When? Display on Unit
A fault is present, further operation is not possible
Maintenance or UV lamp (option) replacement is due. The unit remains operational for a certain time Unit is humidifying Green LED lights Unit ready for operation Unit switch lights
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Red LED lights. An error message is shown in the display Yellow LED lights. The service warning message is shown in the display
2.4 OVERVIEW AND OPERATING OF THE MENU
The operating and display is operated via the four keys located just below the display. The four status fields at the bottom of the display show the current function of the keys.
Keys
Figure 2. Menu Overview
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3. EXPLANATION OF CONFIGURATION SETTINGS
3.1 EXPLANATION OF THE STATUS INFORMATION (INDICATION STATUS)
In normal operation mode the control unit is in the status level. The status level forms a loop that includes several pages holding operating information which can be accessed with the arrow keys. The various displays of the status level are shown below.
Standard operating display
The appearance of the standard operating display depends on the actual operating status and the configuration of the Nortec MH
Standard operating display with external control via the external controller. Standby (no humidity demand) or Demand % (humidity demand present).
Info Page: Settings
Info Page: Performance data
Info Page: Operating hours
Standard operating display with internal control.
- Actual humidity in %rh.
- Configured humidity setpoint in %rh.
- Software version.
- Selected control signal source.
- Configured control signal range.
- Configured Modbus address of the unit.
- Configure power limitation in % of the maximum output.
- Actual output unit A in kg/h.
- Actual total output in kg/h (the same as Capacity A unless a
second module is connected to control unit).
.
- Total operating hours of the Nortec MH.
- Remaining operating hours to the next maintenance.
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Info Page: Clean Trg. 1
This page shows the current settings for the time based and externally activated forced draining/box cleaning (MHTC Reflow) or the box cleaning (MHTC Flow), respectively.
Note: Wash = draining with simultaneous box cleaning (MHTC Reflow) or box cleaning only (MHTC Flow), Drain = draining only.
– Time controlled draining/box cleaning (Timer). – Actual time of day. – Point in time of the next draining/cleaning cycle. – Configured cleaning mode.
– Interval controlled draining/box cleaning (Periodic). – Configured interval time in hours. – Remaining time in hours up to the next draining/cleaning cycle. – Configured cleaning mode. – Externally controlled draining/box cleaning (Demand). – Actual status of the draining/cleaning demand. – Configured cleaning mode.
– Clean Trg. 1 deactivated (can appear only with module MHTC Flow).
Info Page: Clean Trg. 2 (Note: This page is not shown with model MHTC Flow)
– Fill cycle controlled draining (Cycle). – Number of fill cycles between cleaning/draining cycles. – Remaining fill cycles up to the next draining. – Cleaning mode (Wash= Draining with simultaneous box cleaning or box cleaning only, Drain= draining only). – Conductivity controlled draining/cleaning (µSensor) -­>Option. – Set conductivity limit value inn µS/cm. – Actual conductivity value of the water in the tub in µS/cm. – Configured cleaning mode. – Operation-dependent draining deactivated (Off).
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Info Page: Box drying
This page shows the settings for box drying.
Time controlled box drying (Timer) – Actual time of day – Point in time of the next drying cycle
Interval controlled box drying (Periodic) – Configured interval time in hours – Remaining time in hours up to the next drying cycle
Info Page: Supply line flushing function/water quantity reduction function
– Indicates if the supply line flushing function. – Indicates if the "Softstart" water conservation function is enabled.
Info Page: UV Module (option)
Indicates if the UV water treatment option is enabled (Note: UV treatment requires optional components be installed).
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