Noritz N-0931M-ASME Installation Manual

Installation Manual
NORITZ AMERICA CORPORATION
Canada
TANKLESS GAS WATER HEATER
N-0931M-ASME (Indoor/Outdoor Installation)
Potential dangers from accidents during installation and use are divided into the following three categories. Closely observe these warnings, they are critical to your safety.
DANGER indicates an imminently hazardous situation which,
DANGER
WARNING
if not avoided, will result in death or serious injury. WARNING indicates a potentially hazardous situation which,
if not avoided, could result in death or serious injury.
CAUTION
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result
causing property damage, personal injury or death.
Prohibited
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Disconnect Power
Ground
Be sure to do
CAUTION
Requests to Installers
• Failures and damage caused by erroneous work or work not as instructed in this manual are not covered by the warranty.
• Check that the installation was done properly in accordance with this Installation Manual upon completion.
After completing installation, please either place this Installation Manual in a plastic pouch and attach it to the side of the water heater (or the inside of the pipe cover or recess box if applicable), or hand it to the customer to retain for future reference. Also, be sure to fill in all of the required items on the warranty and to hand the warranty to the customer along with the Owner's Guide.
CERTIFIED
KS-07-0005-1
Rev. 04/08
R
Low NOx
Approved by
SCAQMD
Installation must conform with local codes, or in the absence of local codes, the National Fuel Gas Code, ANSI Z223.1/ NFPA 54- latest edition and/or CSA B149.1, Natural Gas and Propane Installation Code (NSCNGPIC).
Noritz America reserves the right to discontinue, or change at any time, the designs and/or specifications of its products without notice.
1.
Included Accessories
The following accessories are included with the unit. Check for any missing items before starting installation.
Part Shape
Tapping Screw
Remote Controller
(See p. 21)
Heat Exchanger
Inspection report
2.
Optional Accessories
System Controller
Q’ty
Owner's Guide, Warranty,
5
1
1
1
Installation Manual
(this document)
Remote Controller
Cord (3m(10'))
The accessories listed below are not included with the units, but may be necessary for installation.
Outdoor Vent Cap
(VC4(-1))
Q’tyShapePart
1
each
1
Q’tyShapePartPart Shape Q’ty
1
Isolation Valves
(includes pressure
relief valve)
Remote Controller
Outdoor
Junction Box
Quick Connect Cord
Remote Controller
1
1
Cord (8m(26'))
1
1
2
3.
Quick Connect Multi System Installation
• The Quick Connect Multi System allows the installation of two units together utilizing only the Quick Connect Cord.
The Quick Connect Cord is 2m (6'). long. Install the units 150 - 482mm (6-19") apart from each other to ensure the cord will be able to reach between the units. (See Typical Plumbing diagram). (If the distance between the two units is too great, not only will the cord not be able to reach, but the water temperature may also become unstable because of the difference in pipe length between the two units).
System Diagram
* When connecting two units, use only
Quick Connect Cord
Cord Connector
Cord Connector
Terminal Block
Remote Controller
a single remote controller.
Note: Connect the remote
controller to only one of the units.
Typical Plumbing
Make this distance as short as possible. * The hot water temperature will become unstable as the pipe length increases.
Union
Quick Connect cord
Pressure Relief Valve
Shutoff Valve
Remote Controller Cord
G
Distance at center
618 - 950mm (24.3-37.4")
Distance on sides
150 - 482mm (6-19")
Union
Union
Gas Valve
Shutoff Valve
Gas Supply Piping
Cold Water Supply
Hot Water
Shutoff Valve
Hot Water
Cold Water
• Insulate the hot water piping to prevent heat loss. Insulate and apply heating materials to the cold water supply piping to prevent heat loss and freezing of pipes when exposed to excessively cold temperatures.
Leave enough clearance around the plumbing to apply insulation. It will be necessary to add bends to the piping to ensure that this clearance is available.
Size the piping to allow for the maximum flow rates of the units.
3
Before Installation
4.
DANGER
Checkup
• Check the fixing brackets and vent pipe yearly for damage or wear. Replace if necessary.
[For indoor installation only]
WARNING
Check the Gas
• Check that the rating plate indicates the correct type of gas.
• Check that the gas supply line is sized for 250,000 Btuh for this unit.
Check the Power
• The power supply required is 120VAC, at 60Hz. May result in fire or electric shock.
Use Extreme Caution if Using With a Solar Pre-Heater
• Using this unit with a solar pre-heater can lead to unpredictable output temperatures and
possibly scalding. If absolutely necessary, use mixing valves to ensure output temperatures do
not get to scalding levels. Do not use a solar pre-heater with the quick-connect multi-system.
CAUTION
Do Not Use Equipment for Purposes Other Than Those Specified
• Do not use for other than increasing the temperature of the water supply, as unexpected accidents may occur as a result.
Check Water Supply Quality
• If the water supply is in excess of 12 grains per gallon (200 mg/L) of hardness, acidic or otherwise impure, treat the water with approved methods in order to ensure full warranty coverage.
4
Choosing Installation Site
5.
* Locate the appliance in an area where leakage from the unit or connections will not result in damage
to the area adjacent to the appliance or to the lower floors of the structure. When such locations cannot be avoided, it is recommended that a suitable drain pan, adequately drained, be installed under the appliance. The pan must not restrict combustion air flow.
DANGER
• Install the exhaust vent so that there are no obstacles around the termination and so that exhaust can't accumulate. Do not enclose the termination with corrugated metal or other materials.
WARNING
• Avoid places where fires are common, such as those where gasoline, benzene and adhesives are handled, or places in which corrosive gases (ammonia, chlorine, sulfur, ethylene compounds, acids) are present. Using the incorrect voltage may result in fire or cracking.
Prohibited
• Avoid installation in places where dust or debris will accumulate.
Dust may block the air-supply opening, causing the performance of the device fan to drop and incomplete combustion to occur as a result.
• Avoid installation in places where special chemical agents (e.g., hair spray or spray detergent) are used.
Ignition failures and malfunction may occur as a result.
• Carbon Monoxide Poisoning Hazard. Do not install this water heater in a mobile home, recreation vehicle or on a boat.
5
CAUTION
• Consult with the customer concerning the location of installation.
• Do not install the water heater where the exhaust will blow on outer walls or material not resistant to heat. Also consider the surrounding trees and animals.
The heat and moisture from the water heater may cause discoloration of walls and resinous materials, or corrosion of aluminum materials.
• Install in a location where the exhaust gas flow will not be affected by fans or range hoods.
• Take care that noise and exhaust gas will not affect neighbors.
• Make sure that the location allows installation of the exhaust vent as specified.
• For outdoor installation, use the outdoor vent cap. If it is necessary to vent above the roof line in an outdoor installation, also use the base of the vent cap for rain protection.
• Before installing, make sure that the vent termination (or the vent cap in an outdoor installation) will have the proper clearances according to the National Fuel Gas Code (ANSI Z223.1).
[For outdoor installation only]
• Install the water heater in a location where it is free from obstacles and stagnant air.
• Do not install the water heater near staircases or emergency exits.
Prohibited
Prohibited
Do not locate the vent termination directed towards a window or any other structure which has glass or wired glass facing the termination.
Avoid installation where the unit will be exposed to excessive winds.
Be sure to do
[For indoor installation only]
• Avoid installation above gas ranges or stoves.
• Avoid installation between the kitchen fan and stove. If oily fumes or a large amount of steam are present in the installation location, take measures to prevent the fumes and steam from entering in the equipment.
State of California: The water heater must be braced, anchored or strapped to avoid moving during an earthquake. Contact local utilities for code requirements in your area or call: 1-866-766-7489 and request instructions.
The Commonwealth of Massachusetts: The water heaters can be used for domestic hot water or space heating systems, not in a combination of domestic and space heating.
For Venting Manufacturers Requirements, see websites or phone numbers listed below: Noritz N-Vent www.noritz.com Protech FastNSeal & W2 www.protechinfo.com HeatFab SafTVent www.heat-fab.com Z-Flex Z-Vent www.z-flex.com Flex-L StaR-34 1-800-561-1980
6
6. Installation Clearances
WARNING
Before installing, check for the following:
Install in accordance with relevant building and mechanical codes, as well as any local, state or national regulations, or in the absence of local and state codes, to the National Fuel Gas Code ANSI Z223.1/NFPA 54 – latest edition. In Canada, see NSCNGPIC for detailed requirements.
Item
• Maintain the following clearance from both combustible and non-combustible materials.
From Heater
Required Clearances
• If the unit will be installed in the vicinity of a permanent kitchen range or stove that has the possibility of generating steam that contains fats or oils, use a dividing plate or other measure to ensure that the unit is not exposed to air containing such impurities.
* The dividing plate should be of noncombust-
ible material of a width greater than the
Cooking Equipment
water heater.
Check Illustration
Exhaust hood
Dividing plate
Range
300mm (12") or more (Indoor) 900mm (36") or more (Outdoor)
100mm (4") or more (Indoor) 600mm (24") or more (Outdoor)
150mm (6") or more (Indoor/Outdoor)
Water heater
• If possible, leave 200mm (8") or more on either side of the unit to facilitate inspection.
• If possible, leave 600mm (24") or more in front of the unit to facilitate maintenance and service if necessary.
• If possible, leave 75mm (3") or more above and below the vent pipe to facilitate inspec­tion and repair if necessary.
repair/inspection
Securing of space for
200mm (8") or more
600mm (24") or more
75mm (3") or more
75mm (3") or more
200mm (8") or more
7
Clearance Requirements from Vent Terminations to Building Openings
* All clearance requirements are in accordance with ANSI Z21.10.3 and the National Fuel Gas Code,
ANSI Z223.1 and in Canada, in accordance with NSCNGPIC.
A=
B=
C=
D=
E=
F=
G= H=
I=
J=
K=
L=
M=
Clearance
Above grade, veranda, porch, deck, or balcony
Window or door that may be opened
Permanently closed window Vertical clearance to ventilated soffit
located above the terminal within a horizontal distance of 0.6m the center of the terminal
Unventilated soffit Outside corner Inside corner Each side of center line extended
above meter/regulator assembly Service regulator vent outlet Nonmechanical air supply inlet or
combustion air inlet to any other appliance
Mechanical air supply inlet
Above paved sidewalk or paved driveway located on public property
Under veranda, porch, deck, or balcony
(2')
from
Vent Terminal
Air Supply Inlet
Indoor Installation
(See p.9)
1.2m (4') below or to the side of opening, or 0.3m (1') above
opening [900mm (36")]
*
*
* * *
0.9m (3') within a height 4.5m (15')
above meter/regulator assembly
0.9m (3')
1.2m (4') below or to the side of opening, or 0.3m (1') above
opening [900mm (36")]
0.9m (3') above if within 3m (10') [1.8m (6')]
[2.1m *** (7' ***)]
*[300mm (12") - Canada Only****] *[300mm (12") - Canada Only****]
Outdoor Installation
300mm (12") [300mm (12")]300mm (12") [300mm (12")]
300mm (12") [900mm (36")]
0.9m (3') within a height 4.5m (15') above meter/regulator assembly
300mm (12") [900mm (36")]
0.9m (3') above if within 3m (10') [1.8m (6')]
Area Where Terminal is Not Permitted
(See p.9)
*
*
* * *
0.9m (3')
[2.1m *** (7' ***)]
[ ]= indicates clearances required in Canada * Maintain clearances in accordance with local installation codes and the requirements of the gas supplier *** A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings. **** Permitted only if veranda,porch,deck,or balcony is fully open on a minimum of two sides beneath the floor.
8
Clearance Requirements from Vent Terminations to Building Openings
* All clearance requirements are in accordance with ANSI Z21.10.3 and the National Fuel Gas Code,
ANSI Z223.1 and in Canada, in accordance with NSCNGPIC.
Maintain the following clearances to any
opening in any building:
• 1.2m (4') below, 1.2m (4') horizontally from, or 0.3m (1') above any door, operable win­dow, or gravity air inlet into any building.
0.9m (3') above any forced air inlet within 3m (10').
stalled Indoors
Vent Clearances When Heater is In-
• 0.3m (1') below, 0.3m (1') horizontally from,
or 0.3m (1') above any door, operable window, or gravity air inlet into any building.
0.9m (3') above any forced air inlet within 3m (10').
Illustration
1.2m (4')
1.2m (4')
0.3m (1')
0.9m (3')
• For outdoor installation, use the outdoor
vent cap. If it is necessary to vent above the roof line in an outdoor installation, also use the base of the vent cap for rain protection.
0.3m (1')
0.3m (1')
0.3m (1')
0.9m (3')
Outdoors With a Vent Cap
Vent Clearances When Heater is Installed
(Noritz vent cap)
*
For Installations in Canada, clearances are as follows: To windows, doors, & gravity air inlets: 900mm (36"). To forced air inlets: 1.8m (6'). These clearance requirements hold true for all of the above situations: Indoor, Outdoor w/vent cap.
9
7. Installation
Securing to the wall
• The weight of the device will be applied to the wall. If the strength of the wall is not suffi­cient, reinforcement must be done to prevent the transfer of vibration.
• Do not drop or apply unnecessary force to the device when installing. Internal parts may
Be sure to do
be damaged and may become highly dangerous.
• Install the unit on a vertical wall and ensure that it is level.
Item
• When installing with bare hands, take caution to not inflict injury.
• Be careful not to hit electrical wiring, gas, or water piping while drilling holes.
1. Drill a single screw hole, making sure to hit a stud.
2. Insert and tighten the screw and hang the unit by the upper wall mounting bracket.
Locating Screw Holes
3. Determine the positions for the remaining four screws (two for the top bracket and two for the bottom), and remove the unit.
4. Drill holes for the remaining four screws.
5. Hang the unit again by the first screw, and then
insert and tighten the remaining four screws.
6. Take waterproofing measures so that water does not enter the building from screws mounting the
Mounting
device.
Check
CAUTION
Illustration
Location of Screw Hole
Mounting Bracket (upper)
Locating Screw Holes
Tapping Screw
• Make sure the unit is installed securely so that it will
not fall or move due to vibrations or earthquakes.
Structure
• If this water heater is being installed at an elevation of 610m (2,000') or higher, disconnect the connector la­beled "High Elevation Disconnect" as illustrated on the right. This connector is located inside the unit.
• Disconnect power to the water heater before discon­necting this connector. Failure to perform this step will result in a "73" code displayed on the remote controller and a cease in operation. If this occurs, disconnect, then reconnect power to the water heater to reset the
Above 610m (2,000').
Installations at Elevations
system.
10
DISCONNECT
HIGH ELEVATION
Vent Pipe Installation
8.
Be sure to do
(Indoor Installation Only)
WARNING
CARBON MONOXIDE POISONING Follow all vent system requirements in accordance with relevant local or state regulation, or, in the absence of local or state code, in the U.S. to the National Fuel Gas Code ANSI Z233.1/NFPA 54 – latest edition, and in Canada, in accordance with NSCNGPI.
Vent Piping
• Use only UL listed category III vent materials.
• Follow the vent pipe manufacturer's installation instructions.
Pipe diameter 100mm (4")
No. of Elbows Max. Straight Vent Length
3 4.6m (15') 2 8.2m (27') 1 12.0m (39')
• Make the vertical section of the exhaust vent as short as possible.
• Maintain the same vent pipe diameter from the heater flue to the vent termination.
Clearances
Manufacturer and Enclosed Unenclosed
Product Hor. Vert. Hor. Vert.
Noritz N-Vent Protech FasNSeal
Protech FasNSeal W2 HeatFab SafTVent Z-Flex Z-Vent Flex-L-StaR-34
250mm (10") (sides) 375mm (15") (top) 150mm (6") (bottom)
200mm (8") (sides) 300mm (12") (top) 100mm (4") (bottom)
150mm
(6")
150mm
(6")
200mm
(8")
200mm
(8")
100mm
(4")
100mm
(4")
100mm
(4")
150mm
(6")
100mm
(4")
100mm
(4")
25mm
(1")
75mm
(3")
75mm
(3")
50mm
(2")
25mm
(1")
25mm
(1")
25mm
(1")
75mm
(3")
75mm
(3")
50mm
(2")
25mm
(1")
25mm
(1")
These clearances are subject to change. Refer to the UL listing for the proper clearances.
• The first vertical run from the top of the heater should be no longer than 0.9m (3').
• Make sure vent pipe is gas tight and will not leak. Use silicon sealant wherever necessary.
• Do not common vent or connect more than one appliance to this venting system.
The total vent length including horizontal & verti-
• cal vent runs should be no less than 0.9m (3').
• Do not place any dangerous objects at the end of the exhaust vent and check that vent pipe is not blocked in any way.
• Steam (smoke) or water drops may come out from the end of the exhaust pipe. Select the location for the end of the vent so that steam is not visible, and the vent is not wet with drip­ping water.
• If snow is expected to accumulate, take care the end of the pipe is not covered with snow or hit by falling lumps of snow.
• Consult the vent pipe manufacturer's install­ation instructions for chimney connections.
Appliance Adapters
• Use the following adapters to connect the unit to the venting system.
Manufacturer and
Product
Part No.
Protech FasNSeal FSAA4 HeatFab SafTVent 9401RYPK Z-Flex Z-Vent 2SVWA04 Flex-L Star-34 SRASPSA4
11
Horizontal Vent Termination
Hanger
Straps
Elbow
Slope vent
Downwards
**0.3m (1') Min. -
Appliance
Adapter*
0.9m (3') Max.
* Adapter not required when using Noritz N-Vent.
** 0.3m (1') minimum recommended, but not required. Avoid installing elbow directly on flue.
Vertical Vent Termination
Wall
Thimble
Rain
Cap
Termination
• Terminate at least 300mm (12") above grade or above snow line.
• Terminate at least 2.1m (7') above a public walkway, 1.8m (6') from the combustion air intake of any appliance, and 0.9m (3') from any other building opening, gas utility meter, service regulator etc.
• Terminate at least 0.9m (3') above any forced air inlet within 3m (10'), 1.2m (4') be­low, 1.2m (4') horizontally from or 0.3m (1') above any door, window, or gravity air inlet into any building per National Fuel Gas Code ANSI Z223.1/NFPA 54.
• Slope the horizontal vent 1/4" downwards for every 300m (12").
• Use a condensation drain if necessary.
• In the Commonwealth of Massachusetts a carbon monoxide detector is required for all side wall horizontally vented gas fuel equip­ment. Please refer to Technical Bulletin TB 010606 for full installation instructions.
Elbow
**0.3m (1') Min. -
0.9m (3') Max.
Storm Collar
Roof Jack
Hanger
Strap
Condensation
Drain (Install According to
Local Codes)
Appliance
Adapter*
* Adapter not required when using Noritz N-Vent.
** 0.3m (1') minimum recommended, but not required. Avoid installing elbow directly on flue.
Flashing
Firestop/
Support
Firestop
Roof
• Terminate at least 1.8m (6') from the combus­tion air intake of any appliance, and 0.9m (3') from any other building opening, gas utility meter, service regulator etc.
• Enclose exterior vent systems below the roof line to limit condensation and protect against mechanical failure.
• When the vent penetrates a floor or ceiling and is not running in a fire rated shaft, a firestop and support is required.
• Terminate the vent system at least 0.6m (2') above, but not more than 1.8m (6') above the roof line, or according to the vent pipe manufacturer's instructions.
• Terminate the vent system at least 0.6m (2') above any portion of a building located within 3m (10') horizontally.
• Provide vertical support every 3.6m (12') or as required by the vent pipe manufacturer's in­structions.
• Slope the horizontal vent 1/4" for every 300m (12") towards the drain tee.
• Do not vent straight upwards. Always have a horizontal section of venting.
• Install a condensation drain in the horizontal section of the venting.
12
Combustion Air
Supply combustion air to the units as per the National Fuel Gas Code, ANSI Z223.1 and in Canada, in accordance with NSCNGPIC.
• Provide two permanent openings to allow circulation of combustion air.
• Make each opening 250 square inches if they provide indoor air, and 100 square inches for outdoor air.
• If the unit is installed in a mechanical closet, provide a 600mm (24") clearance in front of the unit to the door.
• If combustion air will be provided through a duct, size the duct to provide 90 cubic feet of fresh air per minute.
375mm (15")
500mm (20")
500mm (20")
375mm (15")
Openings supplying indoor air
13
Gas Piping
9.
Follow the instructions from the gas supplier.
The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of
1
2 psig (3.5 kPa). The Appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than
1
psig (3.5 kPa). The appliance and its gas connections must be leak tested before placing the appliance in operation. The inlet gas pressure must be within the range specified. This is for the purposes of input adjustment. In order to choose the proper size for the gas line, consult local codes or the National Fuel Gas Code ANSI
Z223.1.
Gas Pressure
Size the gas line according to total btuh demand of the building and length from the meter or
Gas Meter
Select a gas meter capable of supplying the entire btuh demand of all gas appliances in the building.
regulator so that the following supply pressures are available even at maximum demand:
Natural Gas Supply Pressure
Min. 5" WC Max. 10.5" WC
LP Gas Supply Pressure
Min. 10.5" WC Max. 14" WC
Gas Connection
• Do not use piping with a diameter smaller than the inlet diameter of the water heater.
• Gas flex lines are not recommended unless they are rated for 250,000 btuh.
• Install a gas shutoff valve on the supply line.
• Use only approved gas piping materials.
2
Measuring Gas Pressure
In order to check the gas supply pressure to the unit, a tap is provided on the gas inlet. Remove the hex head philips screw from the tap, and connect a manometer using a silicon tube.
In order to check the gas manifold pressure, a pair of taps are provided on the gas valve inside the unit. The pressure can be checked either by removing the hex head philips screw and connecting a manometer with a silicon tube, or by removing the 1/8" NPT screw with an allen wrench and connecting the appropriate pressure gauge.
Sample Gas Line
Noritz Tankless Gas Water Heater
(250,000 Btuh)
Outlet E
3m (10')
Section 4
1.5m (5') 1.5m (5')
3m (10')
Natural Gas
Meter
Section 3 Section 2
1.5m (5')
Outlet D
Gas Fireplace (25,000 Btuh)
**See next page for the pipe capacity charts.
Clothes Dryer (35,000 Btuh)
Outlet C
1.5m (5')
1.5m (5')
Outlet A
Section 1
3m (10')
Outlet B
Barbecue
(50,000 Btuh)
3m (10')
1.5m (5')
Gas Range Stove
(65,000 Btuh)
1. Size each outlet branch starting from the furthest using the Btuh required and the length from the meter.
2. Size each section of the main line using the length to the furthest outlet and the Btuh required by everything after that section.
Outlet A: 13.5m (45') (Use 15m (50')), 50,000 Btuh requires 1/2" Outlet B: 12m (40'), 65,000 Btuh requires 1/2" Section 1: 13.5m (45') (Use 15m (50')), 115,000 Btuh requires 3/4" Outlet C: 9m (30'), 35,000 Btuh requires 1/2" Section 2: 13.5m (45') (Use 15m (50')), 150,000 Btuh requires 3/4" Outlet D: 7.5m (25') (Use 9m (30')), 25,000 Btuh requires 1/2" Section 3: 13.5m (45') (Use 15m (50')), 175,000 Btuh requires 1" Outlet E: 7.5m (25') (Use 9m (30')), 250,000 Btuh requires 1" Section 4: 13.5m (45') (Use 15m (50')), 425,000 Btuh requires 1-1/4"
Instructions
Sample Calculation
14
Natural Gas
Liquified Petroleum
Gas Line Sizing for a Noritz Tankless Gas Water Heater
Adapted from UPC 1997
Maximum Natur
Pipe
3m (10')
Size
1/2"
174
3/4"
363
1"
684
1 1/4"
1404 2103
1 1/2"
4050
2"
2 1/2"
6455
3"
11,412 16,709
3 1/2"
4"
23,277
Contact the Gas Supplier for Btu/Cubic Ft. of the Supplied Gas. 1000 BTU/Cubic Ft. is a Typical Value
Delivery Capacity in Cubic Feet per Hour (0.60 Specific Gravity, 0.5" WC Pressure Drop)
6m (20') 9m (30')
119 249 470
965 1445 2784 4437
7843 11,484 15,998
96 200 377
775 1161 2235 3563
6299 9222
12,847
12m (40') 15m (50') 18m (60') 21m (70') 24m (80') 27m (90')
82 171 323 663
993 1913 3049 5391 7893
10,995
Length in Feet
73 152 286 588 880
1696 2703 4778 6995 9745
66 138 259
532
798 1536 2449 4329 6338 8830
61 127 239 490 734
1413 2253
3983 5831
8123
56 53 50 44 118 111 104 93 222 208 197 174 456 683
1315 2096
3705 5425 7557
428
641 1234 1966
3476 5090 7091
30m (100')
404
605 1165 1857 3284 4808 6698
37.5m (125')
358
536 1033 1646 2910 4261 5936
Maximum Liquified P
** For reference only. Please consult gas pipe manufacturer for actual pipe capacities.
Maximum Capacity of Flex TracPipe in Cubic Feet per Hour of Natural Gas
Maximum Capacity of Flex TracPipe in Thousands of Btuh Liquified Petroleum
** For reference only. Please consult gas pipe manufacturer for actual pipe capacities. TracPipe® is a registered trademark of Omega Flex.
Pipe
3m (10')
Size
1/2"
275
3/4"
567
1071
1"
2205
1 1/4"
3307
1 1/2"
2"
6221
Pipe Size
3m (10')
206
3/4"
1"
383
614
1 1/4" 1 1/2"
1261
2"
2934
Pipe Size
3m (10')
325
3/4"
1"
605
1 1/4"
971
1 1/2"
1993
2"
4638
6m (20') 9m (30')
189
152
393
315 590
732
1212
1496
1858
2299 4331
3465
6m (20') 9m (30')
2078
6m (20') 9m (30')
1404 3285
147 269 418 888
232 425 661
121 218 334 723
1698
191 344 528
1143
2684
(Undiluted) Delivery Capacity in Thousands of Btuh (0.5" WC Pressure Drop)
94 168 251
559
1317
149 265 397 884
2082
Length in Feet
103 217 409 834
1275
1181 2205
2394
Length in Feet
86 153 227 509
1203
Length in Feet
136 241 359 805
1902
96 196 378 771
80 141 209
471
1114
126 222 330
745
1761
89 185 346
724 1086 2047
75 132 194 440
1042
118 208 307 696
1647
83 173 322 677
1023 1921
37.5m (125') 45m (150')
78 162 307 630 976
1606
1811
(0.60 Specific Gravity, 0.5" WC Pressure Drop)
71 125 181 415 983
112 197 286 656
1554
67 118 171 393 933
106 186 270
621
1475
12m (40') 15m (50') 18m (60') 21m (70') 24m (80') 27m (90') 30m (100') 60m (200')
129
114
267
237
504
448
1039
913
1559
1417
2992
2646
R
12m (40') 15m (50') 18m (60') 21m (70') 24m (80') 27m (90') 30m (100') 45m (150')
105 188 284 625
1472
R
12m (40') 15m (50') 18m (60') 21m (70') 24m (80') 27m (90') 30m (100') 45m (150')
166 297 449 988
2327
63
69
132 252 511 787
112 213 440 675
1260
60m (200')
48
82
116 277
661
60m (200')
76 129 183 438
1045
146 275
567 866
1496
55 94
137 320 762
( 0.5" WC Pressure Drop)
87 143 217 506
1205
55
Maximum Capacity for Gas Flex Connectors in Cubic Feet per Hour of Natural Gas
Pipe Size
300mm (12") 600mm (24") 900mm (36") 1200mm (48") 1500mm (60") 1800mm (72") 1/2" 3/4"
1"
1 1/4"
180 150
290 581
1470
Maximum Capacity for Gas Flex Connectors in Thousands of Btuh Liquified Petroleum
Pipe
300mm (12") 600mm (24") 900mm (36") 1200mm (48") 1500mm (60") 1800mm (72")
Size
1/2" 3/4"
1"
1 1/4"
** For reference only. Please consult gas pipe manufacturer for actual pipe capacities.
288 240
465 930
2352
Length in Inches
125 255
512
1200
Length in Inches
200 409 825
1920
106 215
442
1130
169 344
708
1808
(0.60 Specific Gravity, 0.5" WC Pressure Drop)
93 197 397 960
( 0.5" WC Pressure Drop)
149 315 638
1536
86 173 347 930
137 278 556
1488
15
Installation and service must be performed by a qualified plumber. In the Commonwealth of Massachusetts, this product must be installed by a licensed
10.
This appliance suitable for potable water and space heating applications. Do not use this appliance if any part has been underwater. Immediately call a qualified service technician to inspect the appliance and replace any part of the control system and gas control which has been under water.
If the water heater is installed in a closed water supply system, such as one having a backflow preventer in the cold water supply line, means shall be provided to control thermal expansion. Contact the water supplier or a local plumb­ing inspector on how to control this situation.
A pressure relief valve must be installed near the hot water outlet that is rated in accordance with and complying with either The Standard for Relief Valves and Automatic Shutoff Devices for Hot Water Supply Systems, ANSI Z21.22, or The ANSI/ASME Boiler and Pressure Vessel Code, Section IV ( Heating Boilers ). This pressure relief valve must be capable of an hourly Btu rated temperature steam discharge of 250,000 Btuh. Multiple valves may be used. The pressure relief capacity must not exceed 150 psig. No valve shall be placed between the relief valve and the water heater. The relief valve must be installed such that the discharge will be conducted to a suitable place for disposal when relief occurs. No reducing coupling or other restriction may be installed in the discharge line. The discharge line must be installed to allow complete drainage of both the valve and the line. If this unit is installed with a separate storage vessel, the separate vessel must have its own temperature and pressure relief valve. This valve must also comply with The Standard for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems, ANSI Z21.22. (in the U.S. only). A temperature relief valve is not required, but if one is used, do not install the valve with the probe directly in the flow of water. This may cause unwarranted discharge of the valve.
Piping and components connected to the water heater shall be suitable for use with potable water. Toxic chemicals, such as those used for boiler treatment, shall not be introduced into the potable water. A water heater used to supply potable water may not be connected to any heating system or components previously used with a nonpotable water heating appliance. When water is required in one part of the system at a higher temperature than in the rest of the system, means such as a mixing valve shall be installed to temper the water to reduce the scald hazard.
• Flush water through the pipe to clean out metal powder, sand and dirt before connecting it.
• Perform the following insulation measures for prevention of freezing.
• Take appropriate heat insulation measures (e.g., wrapping with heat insulation materials, using electric heaters) according to the climate of the region to prevent the pipe from freezing.
• Make sure that there are no water leaks from the cold and hot water supply pipes, then insulate the pipes completely.
• Be sure to also completely insulate the water supply valve and the cold and hot water connections on the water heater (refer to the figure on the right).
• Do not cover the water drain plug with insulation so that water in the pipe can be drained. (Refer to the figure in the right.)
Use a union coupling or flexible pipe for connecting the pipes to reduce the force applied to the piping.
• Do not use piping with a diameter smaller than the coupling.
• When feed water pressure is too high, insert a depressurizing valve, or take
• Avoid using joints as much as possible to keep the piping simple.
• Avoid piping in which an air holdup can occur.
• If installing the unit on a roof:
• About lower-level hot water supply If the unit is installed on a roof to supply water to the levels below, make sure that the water pressure supplied to the unit does not drop below 29 psi. It may be necessary to install a pump system to ensure that the water pressure is maintained at this level. Check the pressure before putting the unit into operation. Failure to supply the proper pressure to the unit may result in noisy operation, shorter lifetime of the unit, and may cause the unit to shut down frequently.
Water Piping
plumber or gas fitter in accordance with the Massachusetts Plumbing and Fuel Gas Code 248 CMR Sections 2.00 and 5.00. Observe all applicable codes.
Completelyinsulate thewaterinletand outletfittings.
water hammer prevention measure.
Donotcoverthewater drainplugwithinsulation sothatwaterinthepipe canbedrained.
Insulatethewater supplyvalvecompletely.
16
Supply water piping
Do not use PVC, iron, or any piping which has been
• treated with chromates, boiler seal or other chemicals.
Mount a check valve and a shut off valve (near the inlet).
• In order for the client to use the water heater comfortably, 98.1 to 491 kPa (14 to 70 PSI) of pressure is needed from the water supply. Be sure to check the water pressure. If the water pressure is low, the water heater cannot perform to its full capability, and may become a source of trouble for the client.
Drain piping
• Expansion water may drop from the pressure prevention device and wet the floor. If neces­sary, provide drain piping or use a drain hose to remove the water.
Hot water piping
• Do not use lead, PVC, iron or any piping which
• The longer the piping, the greater the heat loss.
• Use mixing valves with low water resistance. Use
• If necessary, use a pump or other means to en-
has been treated with chromates, boiler seal or other chemicals.
Try to make the piping as short as possible.
shower heads with low pressure loss.
sure that the supply water pressure to the inlet of the heater does not fall below 29 PSI when the maximum amount of water is being demanded. Also install a pressure meter on the inlet. If this is not done, local boiling will occur inside the water heater causing abnormal sounds and decreasing the durability of the heat exchanger.
17
Water Treatment
If this water heater will be installed in an application where the supply water is hard, the water must be treated with either a water softener, which removes the hardness, or by using sequestering agents, such as the Noritz Scale Shield, that reduce the amount of scale deposits. Refer to the below tables for sug­gested treatment and maintenance measures to be taken based on the water hardness level. Damage to the water heater as a result of water in excess of 12 gpg (200 mg/L) of hardness is not covered by the Noritz America Limited Warranty.
Note: When installing a water softener, consult with the manufacturer for proper sizing and installation
guidelines; the below diagram is for reference only. For more information about Scale Shield, contact Noritz America at 866-766-7489.
Residential Use Treatment Guidelines Commercial Use Treatment Guidelines
Hardness
Type of Water
Soft
Slightly Hard
Moderately
Hard Hard
Very Hard
Extremely
Hard
* Install Noritz Isolation Valves to allow for flushing.
Level
0-1 gpg
(0-17 mg/L)
1-3 gpg
(17-51 mg/L)
3-7 gpg
(51-120 mg/L)
7-10 gpg
(120-171 mg/L)
10-14 gpg
(171-239 mg/L)
> 14 gpg
(> 239 mg/L)
Treatment
Device
None None
None None
ScaleShield Once a Year Once a Year
ScaleShield
Water
Softener
Water
Softener
Flush
Frequency*
Once a Year
Softener
Required
Softener
Required
Hardness
Type of Water
Soft
Slightly Hard
Moderately
Hard
Hard
Very Hard
Extremely
Hard
*Install Noritz Isolation Valves to allow for flushing.
**Flushing is required if a water softener is not installed.
Level
0-1 gpg
(0-17 mg/L)
1-3 gpg
(17-51 mg/L)
3-7 gpg
(51-120 mg/L)
7-10 gpg
(120-171 mg/L)
10-14 gpg
(171-239 mg/L)
> 14 gpg
(> 239 mg/L)
Treatment
Device
None
None
Water
Softener
Suggested
Water
Softener
Suggested
Water
Softener
Water
Softener
Flush
Frequency*
None
None
Twice a
Softener
Required
Softener
Required
Year
**
**
Pressure
Relief
Valve
Drain
NORITZ
Tankless
Gas Water Heater
Shutoff Valve
Hot Water to Fixtures
Water Treatment System
Cold to Water
Heater
Optional Sediment
Filter
Water Treatment Device
Shutoff Valve
City Water Supply
18
11. Plumbing Applications
Recirculation System
Hot Water Return
Pump
(See notes for Sizing)
Optional 30 - 38L (8-10 Gal.) Storage Tank (To Alleviate Cold Water Sandwich)
Fixtures
* Size the pump to provide at least 7.6L/min. (2 GPM) through the system at 30kPa (10') of Head plus piping losses. Check the maintenance monitors on the unit to make sure the pump is providing that much flow. ** Adjust the flow using a gate valve and verify the flow rate with the maintenance monitors.
Pressure
Relief
Valve
Drain
Cold Water Supply
NORITZ
Tankless
Gas Water Heater
Shutoff Valve
Hot Water
(Relay for
Pump
> 85 W)
(See p. 23)
Check
Valve
Expansion Tank
(Install According
to Local Codes)
Pump Control Signal
(See p. 23)
Check Valve
Aquastat (Use Aquastat if Unit Isn't
Controlling Pump)
Aquastat Wiring
Use Honeywell Aquastat
(Model L6006A or L6006C)
Pump
120VAC
Neutral
Ground
Live
105
W
R
B
5
Pressure
Relief Valve
Drain
Cold Water Supply
NORITZ
Tankless
Gas Water Heater
Shutoff Valve
Shutoff
Valve
(Relay for
Pump
> 85 W)
(See p. 23)
Hot Water
Heating System
Backflow
Preventer
(Optional)
Pressure
Reducing
(Optional)
Check
Valve
Pump Control signal
Aquastat (Use Aquastat if
Unit Isn't Controlling
Expansion
(Install According
to Local Codes)
Boiler Drain Valve
Pump)
Tank
Valve
(See p. 23)
Check Valve
Hot Water Return
Pump
(See notes for Sizing)
Air Scoop (Optional)
Heating Controls
Temp. &
Press. Gauge
(Optional)
* Size the pump to provide at least 7.6L/min. (2 GPM) through the system at 30kPa (10') of Head plus piping losses. Check the maintenance monitors on the unit to make sure the pump is providing that much flow. ** Adjust the flow using a gate valve and verify the flow rate with the maintenance monitors.
Hydronic Heat
Exchanger or Radiant Heat
For Baseboard Applications: Please contact Noritz for compatibility.
Piping
NORITZ
Tankless
Gas Water
Heater
Mixing Valve
Cold Water Supply
Tempered Potable Hot Water
Hot Water for Heating
For Space Heating Purposes:
If the system requires water for space heating at a higher temperature than for other uses, means such as a mixing valve shall be provided to temper the water for the other uses to help prevent scalding.
19
Consult a qualified electrician
12.
Disconnect Power
This appliance must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70. In Canada, the latest CSA C22.1 Electrical Code.
Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.
Verify proper operation after servicing. Field wiring to be performed at time of appliance installation.
Electrical Wiring
Do not connect electrical power to the unit until all electrical wiring has been completed.
for the electrical work.
WARNING
Electrical Shock Hazard Do not turn power on until electrical wiring is finished. Disconnect power before servicing.
Failure to do so may result in death or serious injury from electrical shock.
• The electrical supply required by the water heater is 120VAC at 60 Hz. The power consumption may be up to 250W or higher if using optional accessories. Use an appropriate circuit.
• Do not disconnect the power supply when not in use. When the power is off, the freeze prevention in the water heater will not activate, resulting in possible freezing damage.
Ground
• To prevent electrical shock, provide a ground with resistance less than 100 . An electrician should do this work.
• A grounding screw is provided on the back in the junction box.
Do not connect the ground to the city water or gas piping. Do not tie the ground to a tele­phone line.
Breaker Installation
• Mount a device which shuts off the electrical path automatically (leakage breaker) when electrical leakage is detected.
Junction Box
1.Remove the screw (one) of the junction box and open the cover of the junction box.
2.Connect the grounding wire to the ground screw in the cover.
3.Crimp the outdoor power cable to the power cable of the unit.
• Do not let the power cord contact the gas piping.
Tie the redundant power cord out­side the water heater. Putting the redundant length of cord inside the water heater may cause electrical interference and faulty operation.
Power Cord
Ground
Electrostatic discharge can affect electronic components. Take precautions to prevent electrostatic discharges from personnel or hand tools during the water heater installation and servicing to protect product’s electronic control.
20
CAUTION
Remote Controller
• Applicable Model Noritz Tankless Gas Water Heater
Remote controller
RC-7650M
Install the remote controller according to the instructions in the Installation Guide (p. 31).
• The Noritz Tankless Gas Water Heater can be programmed so that it will default to one of four tempera-
tures if the remote controller is removed (83°C, 60°C, 55°C, 50°C (181°F, 140°F, 131°F, 122°F)). To change the default temperature, follow the below steps.
* Changing the default temperature setting:
1. Disconnect electrical power to the water heater.
2. Remove the front cover of the water heater (4 screws).
3. Connect the temperature selection wire as shown on the under.The default temperature is 50°C
(122°F) when the temperature selection wire is not connected.
4. Replace the front cover of the water heater (4 screws).
5. Reconnect electrical power to the water heater,
83 C
60 C
55 C
ADJUSTMENT CONNECTOR
WATER TEMPERATURE
"55 C" tag
(the back : 131 F)
"60 C" tag
(the back : 140 F)
"83 C" tag
(the back : 181 F)
WATER TEMPERATURE ADJUSTMENT CONNECTOR
WARNING
• When changing the temperature, make sure to confirm with the customer that the temperature of the hot water will be very high and that there is a risk of scalding.
• Water temperatures above 52°C (125°F) can cause severe burns or death from scalding.
21
Connecting Remote Controller Cord to Unit
• Keep the remote controller cord away from the freeze prevention heaters in the unit.
• Tie the redundant cord outside the water heater. Do not put the extra length inside the equipment.
• The remote controller cord can be extended up to 90m (300') with 18AWG wire.
• Use a Y type terminal with a resin sleeve. (Without the sleeve, the copper wire may corrode and cause problems).
• Be sure to hand tighten when screwing to the terminal block. Power tools may cause damage to the terminal block.
Remote controller cord
• For extensions, a 8m (26') cord can be purchased (Part # RC-CORD26) or use 18AWG wire.
• Install according to the National Electrical Code and all applicable local codes.
1. Check to make sure that the remote controller cord has plenty of slack in order to reach the external connection terminal block.
2. Disconnect electrical power to the water heater.
3. Remove the single screw securing the terminal block cover and then remove the cover.
4. Pass the remote controller cord through the wiring throughway and connect the Y terminals at the end of the remote controller cord to the terminal block.
5. Replace the terminal block cover and install the screw previously removed in step 3.
6. Reconnect electrical power to the water heater.
External connection terminal block
Wiring throughway
Remote controller cord
22
Pump Wiring
nect Multi System feature.
Connecting the pump control wire
1. Leave enough slack so that the pump control wires will stay connected if the unit is removed from the wall.
2. Remove the front cover of the heater (4 screws).
3. Cut off the connector at the end of the pump control wires.
4. Wire the pump control wires through the wiring throughway and connect them to the wiring inside the pump (this will be the power supply for the pump, do not also connect 120VAC to the pump). If a large pump is being used (greater than 85W) use the voltage from these wires as the signal to close a normally open relay through which 120VAC will be supplied directly from a wall circuit to the pump.
5. Replace the front cover.
* This feature is not available when using the Quick Con-
Crimping Terminal
Wiring Throughway
PUMP
Pump Control Wire Tag
Supplies Power for Circulating Pump (Use a Relay for Larger Pumps)
Relay connection with larger pumps (>85 W)
1. Locate and prepare the pump control wires as described above.
2. Choose a suitable installation location for the relay where it will be protected from moisture.
3. Connect the pump control wires from the heater to the signal input on the relay.
4. Cut one of the electrical supply leads and wire it across the open terminals of the relay.
5. Secure all connections and replace the front cover of the heater.
120VAC
Connect to Pump Control Wires in Unit
Circulation Pump
012
4
Relay (ex. Omron G7L2ABUBJCBAC120)
23
Connecting Quick Connect Cord
Caution
The wire coloring on the Quick Connect Cord will not be the same as the wire coloring of the connection plug inside the unit. * The remote controller can be connected to either
unit A or B.
For Quick Connect Multi System Installation use a Quick Connect Cord (sold separately).
1.Red
2.Black
3.White
4.Green
5.Blue
6.Blue
1.Red
2.Black
3.White
4.Green
5.Blue
6.Blue
1.White
2.Green
3.Red
4.Black
5.Blue
6.Blue
1.Red
2.Black
3.White
4.Green
5.Blue
6.Blue
Quick Connect Cord
Connecting the Quick Connect Cord to the two units.
1. Turn off the power.
2. Remove the front cover of the heater (4 screws).
3. Pass the Quick Connect Cord through the wiring throughway and into the unit.
4. Plug the connector on the Quick Connect Cord to the receptacle inside the unit.
5. Attach the ground wire of the Quick Connect Cord to the terminal block fixing plate. (If the ground wire is not attached, electrical noise may cause problems).
6. Secure the Quick Connect Cord with a clamp.
7. Replace the front cover.
AB
Connector
Coupling Cord
Wiring Throughway
"Quick Connect Cord" tag
Ground wire Connector
Clamp
24
Periodically check the following to ensure proper
13.
• The venting system must be examined periodically by a qualified service technician to check for
any leaks or corrosion.
• The burner flame must be checked periodically for a proper blue color and consistency.
• If the flame does not appear normal, the burner may need to be cleaned.
• If the burner needs to be cleaned, it must be performed by a qualified service technician.
• Do not obstruct the flow of combustion and ventilation air.
• The pressure relief valve must be operated once a year to ensure that it is functioning properly
and there is no obstruction. Turn the power off to the unit before opening the relief valve, and make sure that water draining out of the valve will not cause any damage.
• If the relief valve discharges periodically, it may be due to thermal expansion in a closed water
system. Contact the water supplier or a local plumbing inspector on how to correct this situation. Do not plug the relief valve.
• See Operation Manual for further maintenance.
Warning:
14.
Maintenance
There is a scald potential if the output temperature is set too high. Should overheating occur, or the gas supply fail to shut off, turn off the manual gas control valve to the appliance. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. Periodically check and clean the filter inside the cold water inlet of the unit.
Trial Operation
operation of the water heater.
The installer should test operate the unit, explain to the customer how to use the unit, and give the owner this manual before leaving the installation.
• Preparation ........... (1) Open a hot water fixture to confirm that water is available, and then close
the fixture.
(2) Open the gas supply valve. (3) Turn on the power supply. Using the remote controller, turn on the Power
On/Off button (the Operation lamp will turn on).
(1) Open a hot water fixture and confirm that the Burner On lamp comes on, and that hot water is
being produced. (If necessary, repeat until the air in the gas piping is bled out). * White smoke may be noticed from the exhaust vent during cold weather. However, this is not a
malfunction of the unit.
* If an “11” error code appears on the remote controller, turn the unit off and then back on again,
and then open a hot water fixture again.
(2) Change the temperature setting on the remote controller and check that the water temperature changes.
• If the water heater does not operate normally, refer to “Troubleshooting” in the Operation Manual.
* After the trial operation, clean the filter in the cold water inlet.
<If installed with a quick connect multi-system>
• Turn the system power ON with the remote controller.
• Slowly open a hot water fixture and check that the units ignite sequentially. Check to see that the hot water temperature is the same as the temperature displayed on the remote controller (*1)
* If both units do not ignite, switch which unit will ignite first by pressing the Max. or Min. Mani-fold Pressure Set Button on the circuit board. (*2)
Unit A Ignites Unit B Doesn't Ignite
Press Max. or Min. Manifold Pressure Set Button on Unit B
Unit A Doesn't Ignite Unit B Ignites
* If an 11 or F11 error code flashes on the remote controller, hit the Power Button on the remote
controller off and on 2 -3 times.
* If (*1) and (*2) cannot be done, the Quick Connect Cord may not be properly connected.
Check that the cord is properly connected.
25
CAUTION
Handling after trial operation
• If the unit will not be used immediately, close off all gas and water shutoff valves, drain all of the water out of the unit and the plumbing system to prevent the unit and system from freezing, and bleed the gas out of the gas line.
Freezing is not covered by the warranty.
WARNING
A fire or explosion may result if these instructions are not followed, which may cause lose of life, personal injury or property damage.
Lighting Instructions
This water heater does not have a pilot. It is equipped with an ignition device that automatically lights the burner. Do not try to light the burner by hand.
1. Read the safety information in the installation manual or on the front of the water heater.
2. Turn off all electrical power to the unit.
3. Do not attempt to light the burner by hand.
4. Turn the gas control manual valve (external to the unit) clockwise to the off position.
5. Wait five minutes to clear out any gas. If the smell of gas remains, stop, and follow the instructions on page 3 of Owner's Guide.
6. Turn the gas control manual valve counterclockwise to the on position.
7. Turn on electric power to the unit.
8. The unit will now operate whenever hot water is called for. If the unit will not operate, follow the shutdown instructions and call a service technician.
Shutdown Instructions
1. Stop any water demand.
2. Turn off electric power.
3. Turn the gas control manual valve clockwise to the off position.
Should overheating occur, or the gas supply fail to shut off, turn off the manual control valve to the appliance.
26
15.
Dimensions
4- 13mm [ 0.5"]
6-6 x 10mm [0.24 x 0.4"] OBLONG HOLE
170mm [6.7"] 140mm [5.5"] 100mm [3.9"]
70mm [2.8"] 36mm [1.4"]
36mm [1.4"]
70mm [2.8"] 100mm [3.9"] 140mm [5.5"] 170mm [6.7"]
6-6 x 10mm [0.24 x 0.4"] OBLONG HOLE
4- 13mm [ 0.5"]
10mm [0.4"]
665mm [26.2"]
10mm [0.4"]
40mm [1.6"]
586mm [23.1"]
240mm [9.4"]
95mm [3.7"]
69mm [2.7"]
FLUE COLLAR
29mm [1.1"]
AIR INLET
WIRING THROUGHWAYS
WATER DRAIN VALVE (WATER FILTER)
HOT WATER OUTLET
WATER DRAIN VALVE
450mm [17.7"]
468mm [18.4"]
448mm [17.6"]
619mm [24.4"]
100mm [ 4"]
LED
AIR INLET
COLD WATER INLET
GAS INLET
WIRING THROUGHWAY (120VAC)
175mm [6.9"]
HOT WATER OUTLET (3/4") WIRING THOROUGHWAYS
(mm [inch] )
HEIGHT OF EACH FITTING FROM BOTTOM OF CASE
N-0931M-ASME
HOT WATER OUTLET
COLD WATER INLET
GAS INLET 56mm [2.2"]
(VIEW FROM TOP)
366mm [14.4"]
279mm [11"]
195mm [7.7"]
70mm [2.8"]
155mm [6.1"]
135mm [5.3"]
44mm [1.7"]
55mm [2.2"]
65mm [2.6"] 100mm [3.9"] 159mm [6.3"]
WIRING THOROUGHWAY
(120VAC)
GAS INLET (3/4")
COLD WATER INLET (3/4")
73mm [2.9"]
136mm [5.4"]
Install one system controller
16.
Multi-System
A. Installation without a recirculation system
Unit No.6
Hot Water Pipe
(1 1/4"-2")
Unit No.2
(SC-201-6M) for every six units.
System Controller
Unit No.1
Disconnect this Connector
* Disconnect this connector on units 2-6 also
System Select Connector
* Do not connect to
Disconnect for system controller
the connector.
Remote Controller
Gas pipe
G
Cold Water Supply
(1 1/4"-2")
Pipe
• Insulate or apply heating materials to both the cold water supply piping and the hot water piping to prevent freezing during cold weather and to prevent heat loss through the piping.
27
B-1. Example of Recirculation with a Multi-System
Hot Water
Supply
Circulation Pump 2
(If Necessary)
Circulation Pump 1
System select connector
Connect to the "Recirculation System"
connector.
Remote Controller
Pump Connection Wire (for pumps
> 85 W, use an external relay)
When installing 2 pumps in parallel
* Set dipswitch 3 to "OFF".
(See SC-201-6M Installation Manual
page 13)
Gas Pipe
Hot Water Return Line
*
Size the water supply piping to
allow for maximum flow rates
of the units.
Hot Water
(1 1/4"-2")
Water supply
* Also disconnect this connector on units 2-6
Unit
6
Unit
2
Unit
1
System Controller
This system will make hot water more quickly available to remote fixtures. The pump will circulate water through the loop until the entire loop is warm, and then the system controller will turn off the pump until the loop cools down.
.
Disconnect this Connector
G
Expansion
Tank
(3/4"-1 1/4")
through the system. Check the maintenance monitors on the unit to make sure the pump is
providing adequate flow.
Make sure that the flow rate is not greater than 1.2m/sec. (4 ft./sec.)
(3/4”: 19 L/min. (5 GPM), 1 1/4”: 49 L/min. (13 GPM))
If the flow is too low, the recirculation loop temperature will not be warm enough, if the flow is too
high, the lifetime of the unit will be reduced.
* Size the pump to provide at least 7.6 L/min. (2 GPM) @ 30kPa (10 ft.) of head + piping losses
If there are multiple circulation loops, try to make the flow rate 2.8 - 4.7 L/min. (.75-1.25 GPM) in each loop *
* Use copper or stainless water piping for the entire system.
28
(1 1/4"-2")
Unit 6 Unit 2 Unit 1
System Controller
Storage tank supply line
(1 1/4"-2")
Storage tank return line
(Copper or Stainless Pipe)
(Copper or Stainless Pipe)
Storage Tank Circulation Pump 1
Storage Tank Circulation Pump 2
(if Necessary)
Gas Pipe
Hot Water
Storage Tank
Relief Valve
Hot water supply line
(Copper or Stainless Pipe)
Return line
circulation pump
Hot water return line
(Copper or Stainless Pipe)
Cold Water Supply
* Size the water supply piping to
allow for maximum flow rates
of the building.
* Set dipswitch 3 to OFF.
(See SC-201-6M Installation Manual
page 13)
* If the tank thermostat will control the pump
set dipswitch 2 to OFF.
(See SC-201-6M Installation Manual)
Do not connect more than one pump to the
tank thermostat.
Hot Water
Supply
Remote
Controller
Option 2-Unit
Control
B-2. Example of Installation with a Storage Tank and Recirculation System
The pump will push water through the Multi-System to heat up the tank. When the return temperature is high, the flow within the device will be limited to 9.8 L/min. (2.6 GPM)*.
Thermostat
The system controller will stop the units from heating when the tank is up to temperature,
disconnect this
* Also
connector on units 2-6
Disconnect this Connector
Option 1-Tank
When installing 2 pumps in parallel
and the unit will cut the flow through it to 9.8 L/min. (2.6 GPM).
Install the plumbing so that a change in flow will not damage the pump.
System select connector
Connect to the “Sto-
rage system”
connector"
Thermostat Control
Pump Control
G
Wires (use
external relay)
(1 1/4"-2")
34 L/min. (9 GPM) (each) @ 120kPa (40 ft.) of head (71°C (160°F) setting or less) + piping losses through the system).
Verify the supply pressure to the units is at least 30 PSI.
* To achieve the highest recovery, size the storage tank circulation pump for maximum capacity.
* For the set temperature of the remote control, use the temperature (of the thermostat) + about 6°C (10°F).
29
Multi-System Wiring (Use SC-201-6M)
System Controller
* Connect these to the
remote control terminal block in each unit
No.6
No.5
No.4
No.3
No.2
Unit 1
Disconnect this Connector
Disconnect for system controller
Remote control terminal block
Remote Controller Cord
Disconnect this Connector
Unit 2
Remote Controller
PCB
DPSW
12345678
90 90 89
B5 B5
PCB
102
Power PCB
System select connectors
* The remote controller terminal
location may differ depending on the unit.
Remote Control terminal block
Remote Controller Cord
Disconnect this Connector
Remote control terminal block
Remote Controller Cord
30
Units 3-6
Power PCB
PCB
Disconnect for system controller Disconnect for system controller
Power PCB
* The connector location may
be slightly different on the actual circuit boards than in these illustrations.
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