Norgren XSZ User Manual

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XSz 8 ... XSz 50 3/2 way fail-safe safety valve, solenoid actuated For mechanical presses and other safety applications G 1/4 ... G2, 1/4 ... 2 NPT

Double valve control system, inherently fail-safe without residual pressure

Dynamic self monitoring

With the appropriate application, performance level „e” (cat. 4) of DIN EN ISO 13849-1 is achieved for the safety function “Pressure building up from ‘1’ to ‘2’ and pressure dropping from ‘2’ to ‘3’”. DGUV, OSHA, CSA and other approvals

For use with pneumatic clutch and brake systems and other 3-way safety functions

Fast exhaust capability

Improves safety and reduces downtime

Quick and easy adjustment of ‘overlap’ on mechanical presses

No additional electrical monitoring required

XSz safety valves are also available as 5/2 valves (DN8 & 10) and pneumatically operated (DN10)

Technical features

 

D

3 (R)

2 (A)

1 (P)

21 (A1)

Medium:

Temperature range:

Additional equipment:

Compressed air, filtered 50 µm,

-10 to +60°C

Soft clutch module

lubricated or non-lubricated

Air supply must be dry enough

- documentation no 5.14.320

Suitable oils:

to avoid ice formation at

Soft brake module

Shell Tellus S2 MA 32,

temperatures below +2°C

- documentation no 5.14.350

ExxonMobil Febis K 32 or

Mounting position:

Safety silencer

comparable oil with

Preferably vertically

- documentation no

DVI values < 8 (DIN ISO 1817) and

 

5.14.525 and 5.14.550

ISO viscosity class 32-46

 

Failure indication elements

(DIN 51519)

 

- documentation no 5.14.420

Operating Pressure:

 

 

2 to 10 bar

 

 

For more details please see

 

 

table overleaf.

 

 

Materials:

Body: aluminium Seals: PUR, NBR

10/14

2002-5313h

Our policy is one of continued research and development. We therefore reserve the right to amend,

N/en 5.14.100.01

 

 

without notice, the specifications given in this document. © 2014 Norgren GmbH

 

XSz 8 ... XSz 50

Technical data

Series

Voltage

Pressure

Flow

 

Port sizes

 

 

 

Weight

Model *

Model *

 

 

range

1 (P) » 2 (A)

2 (A) » 3 (R)

 

 

 

 

 

G-thread

NPT-thread

 

 

(bar)

(m3/h)

(m3/h)

1 (P)

2 (A)

2-1 (A-1)

3 (R)

(kg)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

XSz 8 *1)

d.c./a.c.

3 to 10

77

93

1/4”

1/4”

1/4”

1,1

24928063052

24928053052

XSz 8 *1)

d.c./a.c.

3 to 10

77

98

1/4”

1/4”

3/8”

1,1

24928083052

24928073052

XSz 10 *2)

d.c./a.c.

2 to 10

190

390

1/2”

1/2”

(1/2”)

3/4”

2,5

24929323052

24929333052

XSz 10 *4)

d.c./a.c.

2 to 10

190

390

1/2”

1/2”

(1/2”)

3/4”

2,5

24929303052

24929313052

XSz 20 *2)

d.c./a.c.

2 to 8

230

840

1/2” (3/4”)

3/4”

1”

1”

4,7

24930320200

XSz 20 *2)

d.c./a.c.

2 to 8

230

840

1/2” (3/4”)

3/4”

1”

4,7

24930330200

XSz 20 *4)

d.c./a.c.

2 to 8

230

840

1/2” (3/4”)

3/4”

1”

1”

4,7

24930300200

XSz 20 *4)

d.c./a.c.

2 to 8

230

840

1/2” (3/4”)

3/4”

1”

4,7

24930310200

XSz 32 *2)

d.c./a.c.

2 to 8

495

1800

1”

1”

1 1/2”

1 1/2”

7,5

24931050800

24931070800

XSz 32 *2)

d.c./a.c.

2 to 8

495

1800

1”

1”

1 1/2”

1 1/2”

7,5

24931060800 *3)

24931180800 *3)

XSz 32 *4)

d.c./a.c.

2 to 8

495

1800

1”

1”

1 1/2”

1 1/2”

7,5

24931300800

24931200800

XSz 32 *4)

d.c./a.c.

2 to 8

495

1800

1”

1”

1 1/2”

1 1/2”

7,5

24931310800 *3)

XSz 50 *4)

d.c./a.c.

2 to 8

1100

3300

1 1/2”

2”

2”

15

24932300800

24932200800

XSz 50 *4)

d.c./a.c.

2 to 8

1100

3300

1 1/2”

2”

2”

15

24932310800 *3)

24932180800 *3)

Port sizes in brackets are plugged.

* To order please insert voltage requested for each valve. All solenoids are delivered without plugs. *1) XSz 8 valves are delivered with silencer.

*2) Valves delivered with integrated silencer and without flange (R ports). *3) With pressure balance Model 1028100.

*4) Valves delivered without silencer and with flange.

Technical data – solenoids

 

 

 

Circuit diagrams

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Model

 

0200, 0800, and 3052

 

 

 

 

 

 

 

 

 

 

 

 

 

Standard voltages

 

24 V d.c. and 230 V a.c., other on request

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Duty cycle

 

100% ED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Protection class

 

IP65

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Model

Power

Current

 

Electrical connection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

consumption

V a.c.

 

DIN EN 175301-803

 

 

 

 

 

 

 

 

 

 

 

 

V d.c.

Inrush

Hold

(DIN 43650)

 

 

 

 

 

 

 

 

 

 

 

0200

11 W

22 VA

15 VA

Form A

 

 

 

 

 

 

 

 

 

 

 

0800

16 W

50 VA

27 VA

Form A

 

 

 

 

 

 

 

 

 

 

 

3052

4,8 W

12 VA

8,5 VA

Form B

 

 

 

 

 

 

 

 

 

 

 

Accessories

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Series

Plug

 

Silencer

Integrated silencer

Integrated silencer

High efficiency silencer

XSz 8

0680003

MB002B (G 1/4), MB003B (G 3/8)

XSz 8

0680003

MB002A (1/4 NPT), MB003A (3/8 NPT)

XSz 10

0680003

0016422

0016420

XSz 20

0570275

0016622

0016520

XSz 32

0570275

0016622

0016620

XSz 50

0570275

0016720

Caution: the safety is related to the quality of the silencer, use only Norgren Herion original silencers

 

 

 

 

 

 

 

 

Series

Flange

 

 

 

 

XSz 50

0547365 (port P, G1 1/2, and pressure

 

switches port G1/4)

0545005 (port A, G2, and pressure switches port G1/4)

N/en 5.14.100.02

Our policy is one of continued research and development. We therefore reserve the right to amend,

2002-5313h

10/14

 

without notice, the specifications given in this document. © 2014 Norgren GmbH

 

 

Norgren XSZ User Manual

XSz 8 ... XSz 50

Spare Parts

Series

Model (G-thread)

Model (NPT-thread)

Spare parts kits

Spare valve without base

XSz 8

24928063053

24928053053

0101534

2493805

XSz 10

24929323053

24929333053

0110641

2493930

XSz 20

24930320201

0110649

2494030

XSz 20

24930330201

0110649

2494030

XSz 32

24931050801

24931070801

0558631

2494130

XSz 32

24931060801

24931180801

0558631

2494131

XSz 50

24932300801

24932200801

0542576

XSz 50

24932310801

24932180801

0542576

 

3 (R)

3 (R)

 

3 (R)

 

2 (A)

2 (A)

 

2 (A)

 

 

1 (P)

1 (P)

1 (P)

Solenoids de-energized:

A port is exhausted. P port is closed, no connection from P to A. No residual pressure on port A as port A is freely exhausted through port R. No acting pressure on port A.

Solenoids energized:

Pilots are synchronously energised. Connection from port P to A. Working pressure on A. No passage from P to R. Dynamic self monitoring of both pilot systems, checking each other at each cycle for proper functioning.

Malfunction:

Pilots non-synchronously energised. Dynamic monitor notices failure operation and prevents the pistons from giving connection from P to A. Synchronously port A exhausts through R. No residual pressure

remains in the system since P and A are not connected. The pilot line has lost the pressure and is locked.

1 (P) = Air pressure port / 2 (A) = Power port (clutch / brake) / 3 (R) = Exhaust

Norgren Herion XSz Safety valves comply with the Category IV of DIN EN ISO 13849-1, if the operating system has been designed and realised according to Category IV.

10/14

2002-5313h

Our policy is one of continued research and development. We therefore reserve the right to amend,

N/en 5.14.100.03

 

 

without notice, the specifications given in this document. © 2014 Norgren GmbH

 

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