Norgren Super X User Manual

Littleton, CO USA Phone: 303-794-2611 www.norgren.com

VAL-7-1

Section 7

Contents

Features...............................................................VAL-7-1

3/2 Mechanically Operated Spool Valves .........VAL-7-8

5/2 Mechanically Operated Spool Valves .......VAL-7-11

3/2 Manually Operated Spool Valves ..............VAL-7-18

5/2 Manually Operated Spool Valves ..............VAL-7-22

Super X Valves

3/2 and 5/2, 1/8" and 1/4" ported

manually and mechanically

operated compressed air valves

● The compact size of the Super X Valve

makes it an ideal choice for applications where space and envelope size are limited.

● Super X offers a wide range of operator

types suitable for variety of industrial applications.

● Many of the Super X Manual Valves are

suitable for panel mounting, and come with the panel mounting nut.

● The Super X Valves are suitable for

multi-directional flow and dual pressure applications.

● C

’s of 0.34 (1/8") and 0.98 (1/4") provide

exceptionally high flow for the compact size of the valve, making the Super X ideal for a wide range of applications.

● All Super X Valves are warranted to be free

from defects for a full two years from the date of purchase. This extended warranty period provides users with a valuable guarantee of quality and service.

VAL-7-2

Littleton, CO USA Phone: 303-794-2611 www.norgren.com

Super X Series Valves

● Wide range of operators

● Suitable for multi-directional flow and dual supply

applications

● High flow capacity

● Lightweight corrosion resistant materials

In-line 3/2, 5/2 and 5/3 Spool Valves

Manual and Mechanical 1/8" and 1/4" NPT

Technical Data

Medium:

Compressed air, filtered, lubricated and non-lubricated

Operation:

Spool Valve, directly and indirectly actuated

Mounting:

Through-holes in valve body

Port Size:

1/8" and 1/4" NPT

Operating Pressure:

Maximum 26.5" Hg to 145 psig (-0.9 to 10 bar)

Flow Characteristics:

Size Function Cv ‘C’ ‘b’ ‘A’ l/min Kv

1/8" NPT 3/2, 5/2, 5/3 0.34 1.4 0.441 5.5 335 0.295

1/4" NPT 3/2, 5/2, 5/3 0.98 4.0 0.434 16 965 0.351

Operating Temperature:

32°F* to 158°F (0°C* to 70°C)

* Consult our Technical Service for use below 35°F (2°C).

Materials:

Diecast aluminum alloy body, aluminum or glass filled nylon end covers, nitrile rubber seals

Ordering Information

To order, quote number from tables on VAL-7-3, e.g. 03 0402 22 for a 1/8 NPT, 3/2 Roller Actuated, Spring Return Model.

3/2 Normally closed

3/2 Normally open

5/2

5/3 All ports blocked mid position

5/3 Center open exhaust mid position

Super X Series Valves

All Dimensions in Inches (mm)

Littleton, CO USA Phone: 303-794-2611 www.norgren.com

VAL-7-3

Symbol Model Operator Return Weight lbs. (kg) Repair kit Page no. Stock

03 0600 22 Plunger Spring 0.75 (.34) 03 8602 02 VAL-7-14 yes

03 0602 22 Roller Spring 0.75 (.34) 03 8602 02 VAL-7-14 yes

03 0611 22 Roller Lever Spring 0.90 (.41) 03 8602 02 VAL-7-15 yes

03 0609 22 Roller Pilot 0.86 (.39) 03 8612 02 VAL-7-14 no

03 0624 22 Roller Lever Pilot 1.0 (.45) 03 8612 02 VAL-7-15 no

Symbol Model Operator Return Weight lbs. (kg) Repair kit Page no Stock

03 0400 22 Plunger Spring 0.31 (.14) 03 8408 02 VAL-7-8 yes

03 0417 22 Plunger Pilot 0.44 (.20) 03 8408 02 VAL-7-8 no

03 0402 22 Roller Spring 0.31 (.14) 03 8408 02 VAL-7-8 yes 03 0411 22 Roller Lever Spring 0.46 (.21) 03 8408 02 VAL-7-9 yes 03 0293 22 Roller Lever (Heavy Duty) Spring 0.46 (.21) 03 8408 02 VAL-7-9 no

03 0423 22 Sensitive Roller Lever Spring 0.55 (.25) N/A VAL-7-9 yes

03 0409 22 Roller Pilot 0.40 (.18) 03 8408 02

VAL-7-8

03 0427 22 Roller Lever Pilot 0.55 (.25) 03 8408 02

VAL-7-9

03 0410 22 One-way Trip Spring 0.46 (.21) 03 8408 02

VAL-7-10

yes

03 0294 22 0ne-way trip (Heavy Duty) Spring 0.46 (.21) 03 8408 02

VAL-7-10

03 0432 22 Antenna Spring 0.46 (.21) N/A VAL-7-10 yes

1/8 NPT 3/2 Mechanical Valves

1/4 NPT 3/2 Mechanical Valves

Symbol Model Operator Return Weight lbs. (kg) Repair kit Page no. Stock

X3 0440 22 Plunger Spring 0.55 (.25) 03 8408 02 VAL-7-11 yes

X3 0457 22 Plunger Pilot 0.68 (.31) 03 8408 02 VAL-7-11 no

X3 0442 22 Roller Spring 0.55 (.25) 03 8408 02 VAL-7-11 yes X3 0451 22 Roller Lever Spring 0.71 (.32) 03 8408 02 VAL-7-12 yes X3 0393 22 Roller Lever (Heavy Duty) Spring 0.64 (.29) 03 8408 02 VAL-7-12 no

X3 0463 22 Sensitive Roller Lever Spring 0.80 (.36) N/A VAL-7-12 yes

X3 0449 22 Roller Pilot 0.64 (.29) 03 8408 02 VAL-7-11 no

X3 0467 22 Roller Lever Pilot 0.80(.36) 03 8408 02 VAL-7-12 no

X3 0450 22 One-way Trip Spring 0.71 (.32) 03 8408 02 VAL-7-13 yes

X3 0394 22 One Way Trip (Heavy Duty) Spring 0.64 (.29) 03 8408 02 VAL-7-13 no

X3 0472 22 Antenna Spring 0.66 (.30) N/A VAL-7-13 yes

1/8 NPT 5/2 Mechanical Valves

010

Super X Series Valves

All Dimensions in Inches (mm)

VAL-7-4

Littleton, CO USA Phone: 303-794-2611 www.norgren.com

Symbol Model Color Operator Return Weight lbs. (kg) Repair kit Page no. Stock

03 0404 22 Black Button (Palm) Spring 0.33 (.15) 03 8408 02 VAL-7-18 yes 03 0366 22 Red 03 0367 22 Green Button, (Palm) Spring 0.64 (.29) 03 8408 02 VAL-7-18 no 03 0368 22 Black

03 0414 22 Black Button, (Shrouded) Spring 0.46 (.21) 03 8408 02 VAL-7-18 yes

03 0408 22 Black 03 0420 22 Green Button (Palm) Pilot 0.49 (.22) 03 8408 02 VAL-7-18 no 03 0421 22 Red

03 0428 22 Red Emergency Stop Twist Ring 0.68 (.31) 03 8473 02 VAL-7-19 no

03 0335 22 Red Button, Palm Key 0.82 (.37) 03 8408 02 VAL-7-19 yes

03 0438 22 Black Lever Spring 0.62 (.28) 03 8408 02 VAL-7-20 yes

03 0403 22 Black Lever Lever 0.35 (.16) 03 8408 02 VAL-7-19 yes 03 0437 22 Black Lever Lever 0.64 (.29) 03 8408 02 VAL-7-20 yes 03 0296 22 Black Lever Lever 0.55 (.25) 03 8048 02 VAL-7-19 no

03 0425 22 Black Knob Knob 0.37 (.17) 03 8408 02 VAL-7-20 yes

03 0424 22 Black Knob Knob or Pilot 0.46 (.21) 03 8408 02 VAL-7-20 no

03 0419 22 Black Rotary Knob Rotary Knob 0.64 (.29) 03 8408 02 VAL-7-20 yes

03 0418 22 801 Chrome Key Key 0.79 (.36) 03 8408 02 VAL-7-21 yes

03 0481 22 Black Pedal Spring 2.27 (1.03) 03 8408 02 VAL-7-21 yes

03 0483 22 Black Pedal Pedal 2.36 (1.07) 03 8408 02 VAL-7-21 yes

Symbol Model Operator Return Weight lbs. (kg) Repair kit Page no. Stock

X3 0640 22 Plunger Spring 1.0 (.46) 03 8602 02 VAL-7-16 yes

X3 0642 22 Roller Spring 1.0 (.46 ) 03 8602 02 VAL-7-16 yes

X3 0651 22 Roller Lever Spring 1.17 (.53) 03 8602 02 VAL-7-17 yes

X3 0649 22 Roller Pilot 1.10 (.50) 03 8612 02 VAL-7-16 no

X3 0664 22 Roller Lever Pilot 3.57 (1.62) 03 8612 02 VAL-7-17 no

1/4" NPT 5/2 Mechanical Valves

1/8" NPT 3/2 Manual Valves

0310

Super X Series Valves

All Dimensions in Inches (mm)

Littleton, CO USA Phone: 303-794-2611 www.norgren.com

VAL-7-5

Symbol Model Color Operator Mid- Return Weight Spares kit Page no. Stock

position lbs. (kg)

X3 0444 22 Black Button (Palm) - Spring 0.57 (.26) 03 8408 02 VAL-7-22 yes X3 0386 22 Red X3 0387 22 Green Button (Palm) - Spring 0.88 (.40) 03 8408 02 VAL-7-22 no X3 0388 22 Black X3 0454 22 Black Button (Shrouded) - Spring 0.71 (.32) 03 8408 02 VAL-7-22 yes X3 0455 22 Green Button (Shrouded) - Spring 0.71 (.32) 03 8408 02 VAL-7-22 yes X3 0456 22 Red Button (Shrouded) - Spring 0.71 (.32) 03 8408 02 VAL-7-22 yes X3 0448 22 Black X3 0460 22 Green Button (Palm) - Pilot 0.75 (.34) 03 8408 02 VAL-7-22 no X3 0461 22 Red

X3 0465 22 Black Knob, push - Knob, Pull 0.62 (.28) 03 8408 02 VAL-7-24 yes

X3 0468 22 Red Emergency Stop - Twist Ring 1.19 (.54) 03 8473 02 VAL-7-23 no

X3 0375 22 Red Palm Button, push - Key 1.06 (.48) 03 8408 02 VAL-7-23 yes

X3 0478 22 Black Lever - Spring 0.88 (.40) 03 8408 02 VAL-7-24 yes

X3 0443 22 Black Lever - Lever 0.60 (.27) 03 8408 02 VAL-7-23 yes X3 0477 22 Black Lever - Lever 0.88 (.40) 03 8408 02 VAL-7-24 yes X3 0296 22 Black Lever - Lever 0.80 (.36) 03 8408 02 VAL-7-23 no

X3 3438 22 Black Lever APB Lever 1.87 (.85) 03 8408 02 VAL-7-24 yes

X3 3478 22 Black Lever COE Lever 1.87 (.85) 03 8408 02 VAL-7-24 yes

X3 3437 22 Black Lever APB Lever 0.97 (.44) 03 8408 02 VAL-7-24 yes

X3 3477 22 Black Lever COE Lever 0.97 (.44) 03 8408 02 VAL-7-24 yes

X3 0464 22 Black Knob (push) - Knob (pull) or Pilot 0.71 (.32) 03 8408 02 VAL-7-24 no

X3 0459 22 Black Rotary Knob - Rotary Knob 0.88 (.40) 03 8408 02 VAL-7-25 yes

X3 0458 22 801 Chrome Key - Key 1.04 (.47) 03 8408 02 VAL-7-25 yes

X3 0482 22 Black Pedal - Spring 2.47 (1.12) 03 8408 02 VAL-7-25 yes

X3 0484 22 Black Pedal - Pedal 2.60 (1.18) 03 8408 02 VAL-7-25 yes

1/8 NPT 5/2 & 5/3 Manual Valves

513

APB = All Ports Blocked, COE = Center Open Exhaust.

513

Super X Series Valves

All Dimensions in Inches (mm)

VAL-7-6

Littleton, CO USA Phone: 303-794-2611 www.norgren.com

Symbol Model Color Operator Return Weight (kg) Spares kit Page no. Stock

03 0604 22 Black Button Spring 0.77 (.35) 03 8602 02 VAL-7-26 yes

03 0608 22 Black Button Pilot 0.93 (.42) 03 8612 02 VAL-7-26 no

03 0638 22 Black Lever Spring 1.06 (.48) 03 8602 02 VAL-7-26 yes

03 0637 22 Black Lever Lever 1.08 (.49) 03 8602 02 VAL-7-26 yes

03 0625 22 Black Knob Knob 0.82 (.37) 03 8602 02 VAL-7-26 yes

03 0627 22 Black Knob Knob or Pilot 0.90 (.41) 03 8612 02 VAL-7-27 no

03 0681 22 Black Pedal Spring 2.71 (1.23) 03 8602 02 VAL-7-27 no

03 0683 22 Black Pedal Pedal 2.80 (1.27) 03 8602 02 VAL-7-27 no

1/4" NPT 3/2 Manual Valves

Super X Series Valves

All Dimensions in Inches (mm)

Littleton, CO USA Phone: 303-794-2611 www.norgren.com

VAL-7-7

Symbol Model Color Operator Mid-position Return Weight lbs. (kg) Spares kit Page no. Stock

X3 0644 22 Black Button - Spring 1.04 (.47) 03 8602 02 VAL-7-28 yes

X3 0648 22 Black Button - Pilot 1.19 (.54) 03 8612 02 VAL-7-28 no

X3 0678 22 Black Lever - Spring 1.32 (.60) 03 8602 02 VAL-7-28 yes

X3 0677 22 Black Lever - Lever 1.35 (.61) 03 8602 02 VAL-7-28 yes

X3 3638 22 Black Lever APB Lever 2.34 (1.06) 03 8602 02 VAL-7-28 yes

X3 3678 22 Black Lever COE Lever 2.34 (1.06) 03 8602 02 VAL-7-28 yes

X3 3637 22 Black Lever APB Lever 1.43 (.65) 03 8602 02 VAL-7-28 yes

X3 3677 22 Black Lever COE Lever 1.43 (.65) 03 8602 02 VAL-7-28 yes

X3 0665 22 Black Knob - Knob 1.08 (.49) 03 8602 02 VAL-7-29 yes

X3 0682 22 Black Pedal - Spring 2.93 (1.33) 03 8602 02 VAL-7-29 no

X3 0684 22 Black Pedal - Pedal 3.06 (1.39) 03 8602 02 VAL-7-29 no

1/4" NPT 5/2 & 5/3 Manual Valves

513

APB = All Ports Blocked, COE = Center Open Exhaust.

513

Super X Series Valves

All Dimensions in Inches (mm)

VAL-7-8

Littleton, CO USA Phone: 303-794-2611 www.norgren.com

03 0409 22 1/8" NPT 3/2 Roller Actuated Pilot Return Valve

Operating Force: 4 lbs (18N), ‘10’ at zero bar Reset Pressure: 30 psi (2 bar) minimum Maximum Recommended Cam Rise: .18" (4.5 mm) Cam Angle of Approach: 30° maximum Cam Speed: 26' (8 m)/min. maximum Operating Speed: 300 cpm

03 0400 22 1/8 NPT 3/2 Plunger Actuated Spring Return Valve

Operating Force: 7 lbs (31N) The plunger on this valve is designed for axial loading only.

03 0417 22 1/8" NPT 3/2 Plunger Actuated Pilot Return Valve

Operating Force: 4 lbs (18N), ‘10’ at zero bar Reset Pressure: 30 lb (2 bar) minimum; Full Movement: 0.19" (4.8mm) The plunger on this valve is designed for axial loading only. This valve can be panel mounted. Panel Cut-out: Ø.59" (15 mm); Panel thickness: 0.2" (5mm)

03 0402 22 1/8" NPT 3/2 Roller Actuated Spring Return Valve

Operating Force: 7 lbs (31N) Maximum Recommended Cam Rise: .18" (4.5 mm) Cam Angle of Approach: 30° maximum Cam Speed: 26' (8 m)/min. maximum Operating Speed: 300 cpm

.30 (8)

.83 (21)

1/8 NPT

.19 (5) max.

.87 (22)

1.42 (36)

.35 (9)

1.28 (33)

.39 (10)

1.50 (38)

‘12’

‘3’‘1’

3.03 (77)

.75 (19)

‘2’

‘10’

.21 (5)

.39 (10)

.67 (17)

.30 (8)

1/8 NPT

.75 (19)

‘2’

3.25 (83)

.87 (22)

‘10’

.21 (5)

.39 (10)

3.25 (24)

1.42 (36)

1.50 (38).19 (5) max.

.35 (9)

‘12’

‘3’‘1’

1.28 (33) .39 (10)

.83 (21)

1/8 NPT

.87 (22)

.16 (4)

.83 (21)

1/8 NPT

.18 (5)

.87 (22)

.47 (12)

1.42 (36)

.35 (9)

.40 (10)

1.34 (34)

1.50 (38)

‘12’

‘3’‘1’

3.15 (80)

.75 (19)

‘2’

‘10’

.21 (5)

.40 (10)

.67 (17)

.16 (4)

.83 (21)

1/8 NPT

.87 (22)

1.42 (36)

.18 (5)

.47 (12)

.35 (9)

‘12’

.39 (10)

1.34 (34)

1.50 (38)

.75 (19)

‘2’

‘3’

.20 (5)

.39 (10)

3.35 (85)

‘10’

‘1’

.94 (24)

1/8 NPT

.87 (22)

Super X Series Valves

All Dimensions in Inches (mm)

Littleton, CO USA Phone: 303-794-2611 www.norgren.com

VAL-7-9

03 0293 22 1/8" NPT 3/2 Heavy Duty Roller Lever Actuated Spring Return Valve

Operating Force: 4 lbs (18N); Operating Travel: .31" (8 mm) Over-travel: .04" (1mm) Cam Angle of Approach: 45° maximum Cam Speed: 26' (8 m)/min. maximum Operating Speed: 300 cpm

03 0423 22 1/8" NPT 3/2 Sensitive Roller Lever Actuated Spring Return Valve

Operating Force: .22 lbs (1N) Constant Bleed Pilot Supply: 30 psi (2 bar) minimum Pre-travel: .04" (1 mm); Over-travel: .12" (3 mm) Cam Angle of Approach: 45° maximum Cam Speed: 21' (6.5 m)/min. maximum

03 0427 22 1/8" NPT 3/2 Roller Lever Actuated Pilot Return Valve

Operating Force: 2 lbs (9N), ‘10’ at zero bar Reset Pressure: 30 lbs (2 bar) minimum Operating travel: 26' (8 mm); Over-travel: .12" (3 mm) Cam Angle of Approach: 45° maximum Cam Speed: 26' (8 m)/min. maximum Operating Speed: 300 cpm

03 0411 22 1/8" NPT 3/2 Roller Lever Actuated Spring Return Valve

Operating Force: 4 lbs (18N); Operating Travel: .31" (8 mm) Over-travel: .12" (3 mm) Cam Angle of Approach: 45° maximum Cam Speed: 26' (8 m)/min. maximum Operating Speed: 300 cpm

1/8 NPT

.22 (6)

.31 (8)

Ø .75 (19)

.94 (24)

1.38 (35)

.98 (25)

.04 (1) .85 (22)

.35 (9)

.22 (6)

1.57 (40)

2.87 (73)

Ø.26 (7)

'12'

.79 (20)

1.50 (38)

'2' '10'

'1''3'

.67 (17)

.83 (21)

.75 (19)

.83 (21)

.63 (16)

.33 (9)

.12 (3)

.04 (1)

.75 (19)

2.56 (65)

.71 (18)

4.45 (113)

1/8 NPT

2.64 (67)

.35 (9)

‘12’

.39 (10)

1.50 (38)

.75 (19)

‘2’

‘3’‘1’

1/8 NPT

.67 (17)

‘10’

.21 (5)

.39 (10)

.87 (22)

1.42 (36)

.83 (21)

1.50 (38)

‘12’

‘3’‘1’

.75 (19).35 (9)

‘2’

1/8 NPT

.67 (17)

‘10’

.21 (5)

.39 (10)

.63 (16)

.35 (9)

.31 (8)

2.30 (59)

.75 (19)

.12 (3)

1.18 (30) .39 (10)

2.13 (54)

3.94 (100)

.87 (22)

1.42 (36)

.83 (21)

.63 (16)

.33 (9)

.31 (8)

.12 (3)

.35 (9)

.75 (19)

2.32 (59)

1.18 (30)

.39 (10)

2.13 (54) .94 (24)

4.13 (105)

1.50 (38)

‘12’

‘3’‘1’

.39 (10)

1/8 NPT

.75 (19)

‘2’

‘10’

.21 (5)

.87 (22)

1/8 NPT

.87 (22)

1.42 (36)

+ 20 hidden pages

Norgren Super X User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual