NordicTrack NTB49030 User Manual
Model No. NTB49030
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www.nordictrack.com
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Serial No.
Write the serial number in the
space above for future reference.
Serial Number Decal
(Behind Backrest)
QUESTIONS?
As a manufacturer, we are committed to providing complete
customer satisfaction. If you
have questions, or if there are
missing or damaged parts, we
will guarantee complete satisfaction through direct assistance from our factory.
USER’S MANUAL
TO AVOID DELAYS, PLEASE
CALL DIRECT TO OUR TOLLFREE CUSTOMER HOT LINE.
The trained technicians on our
customer hot line will provide
immediate assistance, free of
charge.
OMER HOT LINE:
CUST
1-888-825-2588
Mon.–Fri., 6 a.m.–6 p.m. MST
CAUTION
Read all precautions and instructions in this manual before using
this equipment. Save this
manual for future reference.
Patent Pending
TABLE OF CONTENTS
WARNING DECAL PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
IMPOR
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
CABLE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
TROUBLESHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
EXERCISE GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached in the center of
this manual. Remove the PART IDENTIFICATION CHART and PART LIST/EXPLODED DRAWING before beginning assembly.
TANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
WARNING DECAL PLACEMENT
The decal shown here has
been placed on the weight
rack. If the decal is missing or
illegible, please call our
Customer Service Department
toll-free at 1-888-825-2588,
Monday through Friday, 6 a.m.
until 6 p.m. Mountain Time, to
order a free replacement
decal. Apply the decal in the
location shown.
NordicT
rack is a registered trademark of ICON IP
2
, Inc.
IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of serious injury, read the following important precautions
before using the weight rack.
1. Read all instructions in this manual before
using the weight rack. Use the weight rack
only as described in this manual.
2. It is the responsibility of the owner to ensure
that all users of the weight rack are adequately informed of all precautions.
3. The weight rack is intended for home use
only. Do not use the weight rack in any commercial, rental, or institutional setting.
4. Use the weight rack only on a level surface.
Cover the floor beneath the weight rack to
protect the floor.
5. Make sure all parts are properly tightened
each time the weight rack is used. Replace
any worn parts immediately.
6. Keep children under 12 and pets away from
the weight rack at all times.
7. Keep hands and feet away from moving parts.
8. Always wear athletic shoes for foot protection while exercising.
9. Always set both weight rests at the same
height.
10. Make sure that the cables remain on the pulleys at all times. If the cables bind as you are
exercising, stop immediately and make sure
that the cables are on the pulleys. Replace all
cables at least every two years.
11. The weight rack is designed to support a
maximum user weight of 300 pounds, and a
maximum total weight of 610 pounds. Do not
place more than 310 pounds, including the
barbell, on the weight rests. Do not place
more than 150 pounds on the weight carriage. Note: The weight rack is designed to
be used with an Olympic barbell. The weight
rack does not include a barbell or weights.
12. Always place an equal amount of weight on
each side of the weight carriage or barbell.
13. Always secure the weights with the weight
clips when they are mounted on the weight
carriage.
Always exercise with a partner. Your partner
14.
should be ready to catch the barbell if you
cannot complete a repetition.
15. If you feel pain or dizziness at any time while
exercising, stop immediately and begin cooling down.
WARNING: Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. ICON assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.
3
BEFORE YOU BEGIN
Thank you for selecting the NordicTrack®STRENGTH
PERFORMANCE SYSTEM weight rack. The weight
rack offers a selection of weight stations designed to
develop every major muscle group of the body.
Whether your goal is to tone your body
muscle size and strength, or improve your cardiovascular system, the weight rack will help you to achieve
the specific results you want.
For your benefit, read this manual carefully before
using the weight rack attachment. If you have addi-
High Cable
Butterfly Arm
, build dramatic
tional questions, please call our Customer Service
Department toll-free at 1-888-825-2588, Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time
(excluding holidays). To help us assist you, please note
the product model number and serial number before
calling. The model number is NTB49030. The serial
number can be found on a decal attached to the weight
rack (see the front cover of this manual).
Before reading further, please review the drawing below
and familiarize yourself with the parts that are labeled.
ASSEMBLED
DIMENSIONS:
Height: 85 in.
Width: 60 in.
Length: 68 in.
Weight Rest
Backrest
Right Side
Low Cable
Note: The terms “right side” and “left
side” are determined relative to a person
facing away from the weight rack; they
do not correspond to right and left on the
drawings in the manual.
Safety Spotter
Left Side
Weight Carriage
4
ASSEMBLY
Make Things Easier for Yourself
Everything in this manual is designed to ensure
that the weight rack can be assembled successfully by anyone. However, it is important to realize that the versatile weight rack has many parts
and that the assembly process will take time.
Most people find that by setting aside plenty of
time, assembly will go smoothly.
Before beginning assembly, carefully read the
following information and instructions:
Assembly requires two people.
•
• Place all parts in a cleared area and remove the
packing materials. Do not dispose of the packing
materials until assembly is completed.
• Tighten all parts as you assemble them, unless
instructed to do otherwise.
• As you assemble the weight rack, make sure all
parts are oriented as shown in the drawings.
• For help identifying small parts, use the PART
IDENTIFICATION CHART.
The following tools (not included) are required
for assembly:
• Two adjustable wrenches
• One rubber mallet
• One standard screwdriver
• One Phillips screwdriver
• Lubricant, such as grease or petroleum jelly,
and soapy water.
Assembly will be more convenient if you have a
socket set, a set of open-end or closed-end
wrenches, or a set of ratchet wrenches.
1.
Before beginning assembly, make sure you
understand the information in the box
above.
Insert two M10 x 118mm Carriage Bolts (72) up
through the Left Stabilizer (92), which has a warning decal in the indicated location. Note: It may
be helpful to place tape over the heads of the
Carriage Bolts to hold them in place.
Attach the Left Stabilizer (92) to the Base (1) with
two M10 x 70mm Button Bolts (77), two M10
ashers (65), and two M10 Nylon Locknuts (62).
W
Do not tighten the Locknuts yet.
Repeat this step with the Right Stabilizer (6).
1
6
1
77
65
Warning
Decal
92
65
72
62
5
2. Attach the Rear Upright (4) to the Base (1) with
two M10 x 178mm Button Bolts (78), four M10
ashers (65), and two M10 Nylon Locknuts (62).
W
Make sure the large slot in the Upright is on
the indicated side. Do not tighten the
Locknuts yet.
2
4
3. Attach the Center Upright (3) to the Base (1) with
two M10 x 178mm Button Bolts (78), four M10
Washers (65), and two M10 Nylon Locknuts (62).
Do not tighten the Locknuts yet.
Large
Slot
62
65
3
3
Small
Slot
1
65
78
65
62
65
1
78
6
4. Identify the Right and Left Uprights (5, 85) by the
location of the numbers and the high side of the
Upright.
Orient the Right Upright (5) as shown and attach
it to the Right Stabilizer (6) with the two M10 x
118mm Carriage Bolts (72) and two M10 Nylon
Locknuts (62).
Attach the Left Upright (85) to the Left
Stabilizer (not shown) in the same manner.
Do not tighten the Locknuts yet.
4
Numbers
High
Side
62
5
High
Side
85
Numbers
62
6
5. Slide two Weight Stops (36) onto the Weight
Carriage (12).
Slide the Carriage Stop (13) and the Weight
Carriage (12) onto the Rear Upright (4) as shown.
Pull the Pop Pin (61) out as far as it will go and
6.
slide the Safety Spotter (1
Upright (4). Engage the Pop Pin into an adjustment hole in the Upright.
1) onto the Rear
72
5
36
12
13
4
6
61
1
1
36
4
Adjustment
Hole
7
7. Attach the Center Top Frame (2) to the Rear
Upright (4) with two M10 x 178mm Button Bolts
(78), four M10 W
Locknuts (62).
ashers (65), and two M10 Nylon
Do not tighten the Locknuts yet.
7
62
65
2
Attach the Center Top Frame (2) to the Center
Upright (3) in the same manner.
8. Attach a Side Top Frame (7) to the Right Upright
(5) with two M10 x 120mm Button Bolts (71), two
M10 Washers (65), and two M10 Nylon Locknuts
Do not tighten the Locknuts yet.
(62).
Attach the Side Top Frame (7) to the Center Top
Frame (2) with two M10 x 70mm Button Bolts
(77), two M10 Washers (65), and two M10 Nylon
Locknuts (62). Do not tighten the Locknuts yet.
Attach the other Side Top Frame (not shown)
to the Left Upright (not shown) and the Center
Top Frame (2) in the same manner.
62
65
78
4
62
65
2
77
62
65
62
78
65
3
8
71
65
7
62
5
9. Orient the Chin-up Bar (10) as shown. Attach the
Chin-up Bar to a Side Top Frame (7) with two
M10 x 70mm Button Bolts (77), two M10 Washers
(65), and two M10 Nylon Locknuts (62). Do not
tighten the Locknuts yet.
Attach the Chin-up Bar (10) to the other Side
op Frame (7) in the same manner
T
Tighten the M10 Nylon Locknuts (62) used in
steps 1–9.
.
9
77
62
65
7
10
7
8
10. Grease an M10 x 112mm Bolt (76) and the Right
Butterfly Arm (8) in the indicated locations. Attach
Arm to the Center Upright (3) with the Bolt, an
the
M10 Nylon Locknut (62), and two Butterfly Bolt
Caps (52).
Butterfly Arm must be able to pivot easily.
Repeat this step with the Left Butterfly Arm
(9).
Do not overtighten the Locknut; the
10
Grease
8
62
52
76
3
11. During steps 11–49, see the CABLE DIAGRAMS
on pages 21 and 22 of this manual to verify proper cable routing and for cable identification.
Locate the Carriage Cable (56). Insert an M8 x
19mm Shoulder Bolt (80) through the eyelet on
the Cable and the Weight Carriage (12). Tighten
an M8 Nylon Locknut (82) onto the Bolt.
12. Wrap the Carriage Cable (56) over a 3 1/2” Pulley
(45). Attach the Pulley to the Center Top Frame
(2) with an M10 x 192mm Button Bolt (64) and an
M10 Nylon Locknut (62).
11
12
Grease
52
56
9
45
80
56
12
2
82
Wrap the Carriage Cable (56) under a 3 1/2”
13.
Pulley (45).
Trap (47) at the second set of holes from the top
of the two Pulley Plates (20) with an M10 x 54mm
Button Bolt (73) and an M10 Nylon Locknut (62).
Make sure the Cable T
the Cable in the groove of the Pulley.
Attach the Pulley and a Short Cable
rap is oriented to hold
62
64
13
56
45
62
73
47
20
20
9
14. Wrap the Carriage Cable (56) over a 3 1/2” Pulley
(45). Attach the Pulley to the Center Top Frame
(2) with an M10 x 192mm Button Bolt (64) and an
M10 Nylon Locknut (62).
14
62
45
56
2
64
15. Attach the end of the Carriage Cable (56) to a
“U”-bracket (19) with an M6 Nylon Locknut (63).
Do not completely tighten the Locknut; it
should be tightened so that only two threads
of the Cable show past the Locknut, as shown
in the inset drawing.
16. Locate the Butterfly Cable (53). Attach the
Cable to the Left Butterfly Arm (9) with an M8 x
45mm Shoulder Bolt (81), an M8 Washer (94),
and an M8 Nylon Locknut (82).
17. Wrap the Butterfly Cable (53) over a “V”-pulley
(46). Attach the “V”-pulley and a Long Cable Trap
(88) to the Center Upright (3) with an M10 x
58mm Button Bolt (75). Make sure the Cable
rap is oriented to hold the Cable in the
T
groove of the Pulley.
15
16
17
94
56
63
19
19
81
53
9
82
3
88
56
63
Wrap the Butterfly Cable (53) under a 3 1/2”
18.
Pulley (45).
bracket (21) with an M10 x 48mm Button Bolt
(74) and an M10 Nylon Locknut (62).
Attach the Pulley to the Double “U”-
10
18
74
46
53
75
53
45
62
21
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