NordicTrack NTB49030 User Manual

Model No. NTB49030
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www.nordictrack.com
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Serial No.
Write the serial number in the space above for future reference.
Serial Number Decal
(Behind Backrest)
QUESTIONS?
As a manufacturer, we are com­mitted to providing complete customer satisfaction. If you have questions, or if there are missing or damaged parts, we will guarantee complete satis­faction through direct assis­tance from our factory.
USER’S MANUAL
TO AVOID DELAYS, PLEASE CALL DIRECT TO OUR TOLL­FREE CUSTOMER HOT LINE. The trained technicians on our customer hot line will provide immediate assistance, free of charge.
OMER HOT LINE:
CUST
1-888-825-2588
Mon.–Fri., 6 a.m.–6 p.m. MST
CAUTION
Read all precautions and instruc­tions in this manual before using this equipment. Save this manual for future reference.
Patent Pending
TABLE OF CONTENTS
WARNING DECAL PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
IMPOR
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
CABLE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
TROUBLESHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
EXERCISE GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached in the center of this manual. Remove the PART IDENTIFICATION CHART and PART LIST/EXPLODED DRAWING before begin­ning assembly.
TANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
WARNING DECAL PLACEMENT
The decal shown here has been placed on the weight rack. If the decal is missing or illegible, please call our Customer Service Department toll-free at 1-888-825-2588, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time, to order a free replacement decal. Apply the decal in the location shown.
NordicT
rack is a registered trademark of ICON IP
2
, Inc.
IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of serious injury, read the following important precautions
before using the weight rack.
1. Read all instructions in this manual before using the weight rack. Use the weight rack only as described in this manual.
2. It is the responsibility of the owner to ensure that all users of the weight rack are ade­quately informed of all precautions.
3. The weight rack is intended for home use only. Do not use the weight rack in any com­mercial, rental, or institutional setting.
4. Use the weight rack only on a level surface. Cover the floor beneath the weight rack to protect the floor.
5. Make sure all parts are properly tightened each time the weight rack is used. Replace any worn parts immediately.
6. Keep children under 12 and pets away from the weight rack at all times.
7. Keep hands and feet away from moving parts.
8. Always wear athletic shoes for foot protec­tion while exercising.
9. Always set both weight rests at the same height.
10. Make sure that the cables remain on the pul­leys at all times. If the cables bind as you are exercising, stop immediately and make sure that the cables are on the pulleys. Replace all cables at least every two years.
11. The weight rack is designed to support a maximum user weight of 300 pounds, and a maximum total weight of 610 pounds. Do not place more than 310 pounds, including the barbell, on the weight rests. Do not place more than 150 pounds on the weight car­riage. Note: The weight rack is designed to be used with an Olympic barbell. The weight rack does not include a barbell or weights.
12. Always place an equal amount of weight on each side of the weight carriage or barbell.
13. Always secure the weights with the weight clips when they are mounted on the weight carriage.
Always exercise with a partner. Your partner
14.
should be ready to catch the barbell if you cannot complete a repetition.
15. If you feel pain or dizziness at any time while exercising, stop immediately and begin cool­ing down.
WARNING: Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.
3
BEFORE YOU BEGIN
Thank you for selecting the NordicTrack®STRENGTH PERFORMANCE SYSTEM weight rack. The weight rack offers a selection of weight stations designed to develop every major muscle group of the body. Whether your goal is to tone your body muscle size and strength, or improve your cardiovas­cular system, the weight rack will help you to achieve the specific results you want.
For your benefit, read this manual carefully before using the weight rack attachment. If you have addi-
High Cable
Butterfly Arm
, build dramatic
tional questions, please call our Customer Service Department toll-free at 1-888-825-2588, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please note the product model number and serial number before calling. The model number is NTB49030. The serial number can be found on a decal attached to the weight rack (see the front cover of this manual).
Before reading further, please review the drawing below and familiarize yourself with the parts that are labeled.
ASSEMBLED DIMENSIONS: Height: 85 in. Width: 60 in. Length: 68 in.
Weight Rest
Backrest
Right Side
Low Cable
Note: The terms “right side” and “left side” are determined relative to a person facing away from the weight rack; they do not correspond to right and left on the drawings in the manual.
Safety Spotter
Left Side
Weight Carriage
4
ASSEMBLY
Make Things Easier for Yourself
Everything in this manual is designed to ensure that the weight rack can be assembled success­fully by anyone. However, it is important to real­ize that the versatile weight rack has many parts and that the assembly process will take time. Most people find that by setting aside plenty of time, assembly will go smoothly.
Before beginning assembly, carefully read the following information and instructions:
Assembly requires two people.
Place all parts in a cleared area and remove the
packing materials. Do not dispose of the packing materials until assembly is completed.
Tighten all parts as you assemble them, unless
instructed to do otherwise.
As you assemble the weight rack, make sure all
parts are oriented as shown in the drawings.
• For help identifying small parts, use the PART IDENTIFICATION CHART.
The following tools (not included) are required for assembly:
• Two adjustable wrenches
• One rubber mallet
• One standard screwdriver
• One Phillips screwdriver
• Lubricant, such as grease or petroleum jelly, and soapy water.
Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.
1.
Before beginning assembly, make sure you understand the information in the box above.
Insert two M10 x 118mm Carriage Bolts (72) up through the Left Stabilizer (92), which has a warn­ing decal in the indicated location. Note: It may
be helpful to place tape over the heads of the Carriage Bolts to hold them in place.
Attach the Left Stabilizer (92) to the Base (1) with two M10 x 70mm Button Bolts (77), two M10
ashers (65), and two M10 Nylon Locknuts (62).
W
Do not tighten the Locknuts yet.
Repeat this step with the Right Stabilizer (6).
1
6
1
77
65
Warning
Decal
92
65
72
62
5
2. Attach the Rear Upright (4) to the Base (1) with two M10 x 178mm Button Bolts (78), four M10
ashers (65), and two M10 Nylon Locknuts (62).
W
Make sure the large slot in the Upright is on the indicated side. Do not tighten the Locknuts yet.
2
4
3. Attach the Center Upright (3) to the Base (1) with two M10 x 178mm Button Bolts (78), four M10 Washers (65), and two M10 Nylon Locknuts (62).
Do not tighten the Locknuts yet.
Large
Slot
62
65
3
3
Small
Slot
1
65
78
65
62
65
1
78
6
4. Identify the Right and Left Uprights (5, 85) by the location of the numbers and the high side of the Upright.
Orient the Right Upright (5) as shown and attach it to the Right Stabilizer (6) with the two M10 x 118mm Carriage Bolts (72) and two M10 Nylon Locknuts (62).
Attach the Left Upright (85) to the Left Stabilizer (not shown) in the same manner.
Do not tighten the Locknuts yet.
4
Numbers
High Side
62
5
High Side
85
Numbers
62
6
5. Slide two Weight Stops (36) onto the Weight Carriage (12).
Slide the Carriage Stop (13) and the Weight Carriage (12) onto the Rear Upright (4) as shown.
Pull the Pop Pin (61) out as far as it will go and
6. slide the Safety Spotter (1 Upright (4). Engage the Pop Pin into an adjust­ment hole in the Upright.
1) onto the Rear
72
5
36
12
13
4
6
61
1
1
36
4
Adjustment
Hole
7
7. Attach the Center Top Frame (2) to the Rear Upright (4) with two M10 x 178mm Button Bolts (78), four M10 W Locknuts (62).
ashers (65), and two M10 Nylon
Do not tighten the Locknuts yet.
7
62
65
2
Attach the Center Top Frame (2) to the Center Upright (3) in the same manner.
8. Attach a Side Top Frame (7) to the Right Upright (5) with two M10 x 120mm Button Bolts (71), two M10 Washers (65), and two M10 Nylon Locknuts
Do not tighten the Locknuts yet.
(62).
Attach the Side Top Frame (7) to the Center Top Frame (2) with two M10 x 70mm Button Bolts (77), two M10 Washers (65), and two M10 Nylon Locknuts (62). Do not tighten the Locknuts yet.
Attach the other Side Top Frame (not shown) to the Left Upright (not shown) and the Center Top Frame (2) in the same manner.
62
65
78
4
62
65
2
77
62
65
62
78
65
3
8
71
65
7
62
5
9. Orient the Chin-up Bar (10) as shown. Attach the Chin-up Bar to a Side Top Frame (7) with two M10 x 70mm Button Bolts (77), two M10 Washers (65), and two M10 Nylon Locknuts (62). Do not
tighten the Locknuts yet.
Attach the Chin-up Bar (10) to the other Side
op Frame (7) in the same manner
T
Tighten the M10 Nylon Locknuts (62) used in steps 1–9.
.
9
77
62
65
7
10
7
8
10. Grease an M10 x 112mm Bolt (76) and the Right Butterfly Arm (8) in the indicated locations. Attach
Arm to the Center Upright (3) with the Bolt, an
the M10 Nylon Locknut (62), and two Butterfly Bolt Caps (52).
Butterfly Arm must be able to pivot easily.
Repeat this step with the Left Butterfly Arm (9).
Do not overtighten the Locknut; the
10
Grease
8
62
52
76
3
11. During steps 11–49, see the CABLE DIAGRAMS on pages 21 and 22 of this manual to verify prop­er cable routing and for cable identification.
Locate the Carriage Cable (56). Insert an M8 x 19mm Shoulder Bolt (80) through the eyelet on the Cable and the Weight Carriage (12). Tighten an M8 Nylon Locknut (82) onto the Bolt.
12. Wrap the Carriage Cable (56) over a 3 1/2” Pulley (45). Attach the Pulley to the Center Top Frame (2) with an M10 x 192mm Button Bolt (64) and an M10 Nylon Locknut (62).
11
12
Grease
52
56
9
45
80
56
12
2
82
Wrap the Carriage Cable (56) under a 3 1/2”
13. Pulley (45). Trap (47) at the second set of holes from the top of the two Pulley Plates (20) with an M10 x 54mm Button Bolt (73) and an M10 Nylon Locknut (62).
Make sure the Cable T the Cable in the groove of the Pulley.
Attach the Pulley and a Short Cable
rap is oriented to hold
62
64
13
56
45
62
73
47
20
20
9
14. Wrap the Carriage Cable (56) over a 3 1/2” Pulley (45). Attach the Pulley to the Center Top Frame (2) with an M10 x 192mm Button Bolt (64) and an M10 Nylon Locknut (62).
14
62
45
56
2
64
15. Attach the end of the Carriage Cable (56) to a “U”-bracket (19) with an M6 Nylon Locknut (63).
Do not completely tighten the Locknut; it should be tightened so that only two threads of the Cable show past the Locknut, as shown in the inset drawing.
16. Locate the Butterfly Cable (53). Attach the Cable to the Left Butterfly Arm (9) with an M8 x 45mm Shoulder Bolt (81), an M8 Washer (94), and an M8 Nylon Locknut (82).
17. Wrap the Butterfly Cable (53) over a “V”-pulley (46). Attach the “V”-pulley and a Long Cable Trap (88) to the Center Upright (3) with an M10 x 58mm Button Bolt (75). Make sure the Cable
rap is oriented to hold the Cable in the
T groove of the Pulley.
15
16
17
94
56
63
19
19
81
53
9
82
3
88
56
63
Wrap the Butterfly Cable (53) under a 3 1/2”
18. Pulley (45). bracket (21) with an M10 x 48mm Button Bolt (74) and an M10 Nylon Locknut (62).
Attach the Pulley to the Double “U”-
10
18
74
46
53
75
53
45
62
21
19. Wrap the Butterfly Cable (53) over a “V”-pulley (46). Attach the “V”-pulley and a Long Cable Trap (88) to the Center Upright (3) with an M10 x 58mm Button Bolt (75).
rap is oriented to hold the Cable in the
T groove of the Pulley.
Make sure the Cable
19
75
53
88
3
46
20. Attach the Butterfly Cable (53) to the Right Butterfly Arm (8) with an M8 x 45mm Shoulder Bolt (81), an M8 Washer (94), and an M8 Nylon Locknut (82).
21. Locate the Base Cable (57). Attach the eyelet of the Cable to the Base (1) with an M10 x 192mm Button Bolt (64) and an M10 Nylon Locknut (62).
22. Wrap the Base Cable (57) over a 3 1/2” Pulley (45). Attach the Pulley to the Double “U”-bracket (21) with an M10 x 48mm Button Bolt (74) and an M10 Nylon Locknut (62).
20
21
22
62
81
94
8
57
62
1
53
82
64
21
74
Wrap the Base Cable (57) under a 3 1/2” Pulley
23.
Attach the Pulley to the Base (1) with an
(45). M10 x 192mm Button Bolt (64) and an M10 Nylon Locknut (62).
45
57
23
57
45
62
1
64
11
24. Route the Base Cable (57) under the Rear Upright (4) and a 3 1/2” Pulley (45). Attach the Pulley to the Base (1) with an M10 x 192mm Button Bolt (64) and an M10 Nylon Locknut (62).
24
57
45
62
1
64
4
25. Wrap the Base Cable (57) over a 3 1/2” Pulley (45). Attach the Pulley and a Short Cable Trap (47) at the second set of holes from the bottom of the two Pulley Plates (20) with an M10 x 54mm Button Bolt (73) and an M10 Nylon Locknut (62).
Make sure the Cable T the Cable in the groove of the Pulley.
26. Wrap the Base Cable (57) under a 3 1/2” Pulley (45). Attach the Pulley to the Base (1) with an M10 x 178mm Button Bolt (78) and an M10 Washer (65). Note: A nylon locknut will be
attached to the Bolt in step 45.
rap is oriented to hold
25
26
20
62
73
45
47
57
45
57
1
78
65
27. Wrap the Base Cable (57) under a 3 1/2” Pulley
Attach the Pulley to the Base (1) with an
(45). M10 x 192mm Button Bolt (64) and an M10 Nylon Locknut (62).
28. Attach the end of the Base Cable (57) to a “U”­bracket (19) with an M6 Nylon Locknut (63). Do
not completely tighten the Locknut; it should be tightened so that only two threads of the Cable show past the Locknut, as shown in the inset drawing.
12
27
28
19
57
63
62
45
57
1
64
63
19
57
29. Route the Cable Tool (27) through the indicated Side Top Frame (7). Make sure that the Cable
ool is routed around the bolts in the Top
T Frame as indicated; if the High Cable (54) rubs against a bolt, damage may occur
Locate the High Cable (54). Thread the end of
the Cable without the Clip (42) into the Cable Tool (27). Make sure the Cable is inside of the indi-
cated rods on the Swivel Arm (14).
Pull the High Cable (54) through the Side Top Frame (7) and remove it from the Cable Tool (27).
.
29
54
Cable Tool
Path
Rod
27
Rod
7
14
42
30. Attach a 4” Pulley (89) inside the Swivel Arm (14) with an M10 x 54mm Button Bolt (73), two M10 Washers (65), two 7mm Spacers (48), and an M10 Nylon Locknut (62). Make sure the High
Cable (54) rests in the groove of the Pulley.
31. Route the High Cable (54) around a 3 1/2” Pulley (45) and through the bracket on the Center Top Frame (2). Attach the Pulley inside the bracket with an M10 x 48mm Button Bolt (74) and an M10 Nylon Locknut (62).
30
31
73
65
48
54
14
65
89
62
48
74
2
62
54
45
Route the High Cable (54) around a 3 1/2” Pulley
32. (45) and through the indicated tube on the Center Top Frame (2).
over the bolts as indicated.
Attach the 3 1/2” Pulley (45) to Center (2) with an M10 x 48mm Button Bolt (74) and an M10 Nylon Locknut (62).
Make sure the Cable is routed
T
op Frame
13
32
74
62
45
2
Cable
Path
54
33. Wrap the High Cable (54) over a 3 1/2” Pulley (45). Attach the Pulley inside the Center Top Frame (2) with an M10 x 65mm Button Bolt (86), two M10 Washers (65), two 12mm Spacers (49), and an M10 Nylon Locknut (62).
33
62
65
2
65
86
34. Wrap the High Cable (54) under a 3 1/2” Pulley (45). Attach the Pulley and a Short Cable Trap (47) at the top hole in the indicated “U”-bracket (19) with an M10 x 54mm Button Bolt (73) and an M10 Nylon Locknut (62). Make sure the Cable
Trap is oriented to hold the Cable in the groove of the Pulley.
35. Route the High Cable (54) up through the indicat­ed tube on the Center Top Frame (2). Make sure
the Cable is routed over the bolts in the Center Top Frame in the manner shown in step 32.
Attach a 3 1/2” Pulley (45) inside the Center Top Frame (2), under the High Cable (54), with an M10 x 65mm Button Bolt (86), two M10 Washers (65), two 12mm Spacers (49), and an M10 Nylon Locknut (62).
groove of the Pulley
Make sure the Cable rests in the
.
34
35
54
86
47
62
49
65
49
45
49
54
54
45
73
19
65
62
2
45
49
36. Attach a 3 1/2” Pulley (45) to the Center Top Frame (2) with an M10 x 48mm Button Bolt (74) and an M10 Nylon Locknut (62). Make sure the
High Cable (54) rests in the groove of the
.
Pulley
Route the High Cable (54) through the bracket on the Center Top Frame (2).
14
36
Bracket
62
54
45
74
2
37. Thread the end of the High Cable (54) into the Cable Tool (27). Route the Cable Tool and Cable through the Side
the Cable Tool is routed through the bolts in
op Frame as indicated; if the High Cable
the T rubs against a bolt, damage may occur.
Remove the Cable Tool from the Cable.
Hold a 3 1/2” Pulley (45) inside the High Cable (54) as shown. Attach the Pulley inside the brack­et on the Center Top Frame (2) with an M10 x 48mm Button Bolt (74) and an M10 Nylon Locknut (62).
Top Frame (7). Make sure that
37
27
54
Between
Bolts
7
74
45
62
38. Make sure the High Cable (54) is routed under
the indicated rods on the Swivel Arm (14).
Attach a 4” Pulley (89) inside the Swivel Arm (14) with an M10 x 54mm Button Bolt (73), two M10 Washers (65), two 7mm Spacers (48), and an M10 Nylon Locknut (62).
Cable (54) rests in the groove of the Pulley.
39. Slide a Clip Cover (43) onto the High Cable (54).
Hold an M6 Nylon Locknut (63) inside a Clip (42), and insert the High Cable (54) into the Clip and the Locknut. Insert a screwdriver between the Locknut and the Clip. Rotate the screwdriver, the Clip, and the Locknut together until two threads of the Cable show past the Locknut.
Slide the Clip Cover (43) over the Clip (42).
Make sure the High
38
39
Rods
48
54
62
43
42
65
14
65
73
89
48
54
63
Route the Cable Tool (27) through the Left
40. Stabilizer (92). Make sure that the Cable T
routed around the bolts in the Stabilizer as indicated; if the Low Cable (55) rubs against a bolt, damage may occur
Locate the Low Cable (55).
the Cable without the Clip (42) into the Cable (27).
Make sure the Cable is inside the indicat
ed rod on the Swivel Arm (14). Pull the Cable
through the Left Stabilizer (92). Remove the Cable from the Cable
Attach a 4” Pulley (89) inside the Swivel Arm (14) with an M10 x 54mm Button Bolt (73), two M10 Washers (65), two 7mm Spacers (48), and an M10 Nylon Locknut (62).
Cable rests in the groove of the Pulley.
.
Thread the end of
ool.
T
Make sure the Low
ool is
ool
T
40
27
42
-
48
73
65
Rod
14
89
48
65
92
62
55
15
41. Route the Low Cable (55) around a 3 1/2” Pulley (45) and through the bracket on the Base (1). Attach the Pulley inside the bracket with an M10 x 48mm Button Bolt (74) and an M10 Nylon Locknut (62).
41
74
1
55
45
62
42. Route the Low Cable (55) around a 3 1/2” Pulley (45) and through the bracket on the Base (1).
Make sure the Cable is routed under the bolts in the Base. Attach the Pulley inside the bracket
with an M10 x 48mm Button Bolt (74) and an M10 Nylon Locknut (62).
43. Wrap the Low Cable (55) under a 3 1/2” Pulley (45). Attach the Pulley inside the Base (1) with the M10 x 178mm Button Bolt (78) and the M10 Washer (65) used in step 26, and a 12mm Spacer (49).
attached in step 26 is reattached to the Base as shown in step 26.
44. Wrap the Low Cable (55) over a 3 1/2” Pulley (45). Attach the Pulley and a Short Cable Trap (47) at the bottom hole in the indicated “U”-brack­et (19) with an M10 x 54mm Button Bolt (73) and an M10 Nylon Locknut (62). Make sure the
Cable Trap is oriented to hold the Cable in the groove of the Pulley.
Make sure the 3 1/2” Pulley (45)
42
43
44
62
45
74
45
62
Cable Path
45
55
49
1
65
78
73
19
45
Route the Low Cable (55) through the Base (1) in
45. the manner shown in step 42. Make sure the
Cable is routed under the bolts in the Base (1).
Hold a 3 1/2” Pulley (45) over the Low Cable (55). Attach the Pulley inside the Base (1) with the M10 x 178mm Button Bolt (78) used in step 43, a 12mm Spacer (49), an M10 W M10 Nylon Locknut (62).
asher (65), and an
16
45
55
47
62
49
55
45
65
78
1
46. Route the Low Cable (55) around a 3 1/2” Pulley (45) and through the bracket on the Base (1). Attach the Pulley inside the Base with an M10 x 48mm Button Bolt (74) and an M10 Nylon Locknut (62).
groove of the Pulley.
Make sure the Cable is in the
46
55
62
45
1
62
47. Wrap the Low Cable (55) around a 3 1/2” Pulley (45). Attach the Pulley inside the bracket on the Stabilizer (1) with an M10 x 48mm Button Bolt (74) and an M10 Nylon Locknut (62).
48. Thread the end of the Low Cable (55) into the Cable Tool (not shown). Route the Cable Tool and Cable through the Right Stabilizer (6). Make sure
that the Cable Tool is routed around the bolts in the Stabilizer as indicated; if the Cable rubs against a bolt, damage may occur. Remove the Cable from the Cable Tool. Make sure the Low Cable is routed over the rods on the Swivel Arm (14).
Attach a 4” Pulley (89) inside the Swivel Arm (14) with an M10 x 54mm Button Bolt (73), two M10 Washers (65), two 7mm Spacers (48), and an M10 Nylon Locknut (62). Make sure the Low
Cable (55) rests in the groove of the Pulley.
49. Slide a Clip Cover (43) onto the Low Cable (55).
Hold an M6 Nylon Locknut (63) inside a Clip (42), and insert the Low Cable (55) into the Clip and the Locknut. Insert a screwdriver between the Locknut and the Clip. Rotate the screwdriver, the Clip, and the Locknut together until two threads of the Cable show past the Locknut.
47
48
48
62
65
14
Rods
49
65
55
89
48
43
55
42
55
73
45
74
1
62
6
63
Slide the Clip Cover (43) over the Clip (42).
50. Press two Oval Caps (32) into the Base (1).
50
32
32
1
17
51. Attach the Backrest (60) to the Center Upright (3) with two M6 x 70mm Screws (69) and two M6
ashers (66).
W
51
69
66
60
52. Identify the Right Butterfly Pad (58) (see the inset drawing). Attach the Pad to the Right Butterfly Arm (8) with two M6 x 63mm Button Bolts (68) and two M6 Washers (66).
Attach the Left Butterfly Pad (59) to the Left Butterfly Arm (9) in the same manner.
53. Locate the Weight Rest (15) with the Right
eight Rest Hook (17) attached to it. Set the
W hooks on the Weight Rest over a set of knobs on the Right Upright (5).
52
53
58
68
66
8
58
9
59
Repeat this step with the other Weight Rest (not shown). Always set both Weight Rests (15) at the same height.
15
17
54. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in ADJUSTMENTS, beginning on the following page.
Before using the weight rack, pull each cable a few times to make sure that the cables move smoothly over the pulleys. If one of the cables does not move smoothly, find and correct the problem.
cables are not properly installed, they may be damaged when heavy weight is used. See the CABLE DIAGRAMS on pages 21 and 22 of this manual for proper cable routing. If there is any slack in the cables, you will need to remove the slack by tightening the cables. See TROUBLESHOOTING AND MAINTENANCE on page 23.
5
IMPORTANT: If the
18
ADJUSTMENTS
This section explains how to adjust the weight rack. Make sure all parts are properly tightened each time the weight rack is used. Replace any worn parts immediately. The weight rack can be cleaned with a damp cloth and a mild, non-abrasive detergent. Do not use solvents.
ATTACHING ACCESSORIES
The Curl Bar (22) can be attached to a Clip (42). For some exercises, the 12” Extension Strap (31) should be attached between the Clip and the Curl Bar with a Cable Clip (26).
The Curl Bar and the other accessories can be attached to the High Cable (54) or the Low Cable (not shown) in the same manner.
ADJUSTING THE WEIGHT RESTS
26
31
22
54
42
Before performing an exercise that uses a barbell (not included), adjust the Weight Rests (15) to a comfort­able height for lifting and replacing the barbell. To move the Weight Rests, lift the hooks on the Weight Rests off the Right Uprights (5, 85 [not shown]). Set the hooks over a new set of knobs on the Uprights.
WARNING: Always set both
Weight Rests (15) at the same height.
ADJUSTING THE SAFETY
Before performing an exercise that uses a barbell (not included), adjust the Safety Spotter (11) to the height that is best suited for that exercise. Moving the Safety Spotter will change the distance that the barbell can move.
First, attach the barbell to the high cable (see ATTACHING A BARBELL TO THE CABLES, on page
20). Then, pull the Pop Pin (61) out as far as it will go
and move the Safety Spotter (1 will stop the barbell at the lowest point that you want it to go during the exercise. Engage the Pop Pin into an adjustment hole in the Rear Upright (4) and turn it clockwise until it is tight.
SPOTTER
1) to the position that
15
5
61
11
4
19
ATTACHING A BARBELL TO THE CABLES
o use a barbell (not included) with the Safety Spotter
T (not shown), set the barbell on the Weight Rests (15). Slide a Barbell Ring (29) onto each end of the barbell and tighten the M6 x 13mm Button Screw (84). Attach each end of the High Cable (54) to a Barbell Ring.
WARNING: Use only an Olympic
barbell (not included) with the Barbell Rings (29). Always disconnect the barbell from the High Cable (54) when performing an exercise that does not require it; the barbell could be lift­ed off the weight rests and fall.
ADDING WEIGHTS TO THE WEIGHT CARRIAGE OR BARBELL
Slide the desired amount of weight (not included) onto the weight tube on the Weight Carriage (12) or the barbell (not included). Secure the weight to the Weight Carriage with Weight Clips (30).
Do not place weights on the Weight Carriage (12) when performing exercises that use the barbell.
15
Barbell
54
29
84
15
Weight
12
WARNING: Do not place more
than 150 pounds on the Weight Carriage (12). Do not place more than 310 pounds, including the barbell, on the Weight Rests (15) Always place the same amount of weight on each side of the Weight Carriage or barbell. Always secure the weights to the Weight Carriage with Weight Clips (30).
30
20
CABLE DIAGRAMS
The cable diagrams on the following pages show the proper routing of the Butterfly Cable (53), the High Cable (54), the Low Cable (55), the Carriage Cable (56), and the Base Cable (57). Use the diagrams to make sure that the cables have been assembled correctly. If the cables have not been correctly routed, the weight rack will not function properly and damage may occur. The numbers show the correct route for each cable.
6
7
8
4
9
High Cable (54)
Length: 24 feet 7 inches
2
5
4
1
3
2
2
3
1
4
5
Butterfly Cable (53)
Length: 8 feet 5 inches
1
21
3
Carriage Cable (56)
Length: 10 feet 1 inch
5
Base Cable (57)
Length: 15 feet 1 inch
5
5
2
7
9
8
1
1
4
3
6
6
4
3
2
Low Cable (55)
Length: 23 feet 11 inches
8
7
22
TROUBLESHOOTING AND MAINTENANCE
Make sure all parts are properly tightened each time the weight rack is used. Replace any worn parts immediately. The weight rack can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
TIGHTENING THE CABLES
Woven cable, the type of cable used on the weight rack, can stretch slightly when it is first used. If there is slack in the cables before resistance is felt, the cables should be tightened. Make sure that the cables are not too tight, or the weight carriage will be lifted. Slack can be removed in the following ways.
See drawing A. Remove the M10 x 54mm Button Bolt (73) and the M10 Nylon Locknut (62) attaching the lower 3 1/2” Pulley (45) and the Short Cable Trap (47) to the Pulley Plates (20). Use the Bolt and Locknut to reattach the Pulley and Cable Trap to the next set of holes closer to the center of the Pulley Plates. Repeat until the cables are tight.
See drawing B. Remove the M10 x 54mm Button Bolt (73) and the M10 Nylon Locknut (62) attaching the 3 1/2” Pulley (45) and the Cable Trap (47) to a “U”­bracket (19). Use the Bolt and Locknut to reattach the Pulley and Cable Trap to the other set of holes in the “U”-bracket.
See drawing B. Tighten the M6 Nylon Locknut (63) onto the Carriage Cable (56) or the Base Cable (57) a couple of turns.
A
62
B
31
19
62
47
20
73
45
47
56 or 57
73
45
See drawing C. Additional slack can be removed from the cables by tightening a cable into the M6 Nylon Locknut (63) inside a Clip (42). To do this, pull the Clip Cover (43) back and use a pair of pliers or screwdriver to tighten the Locknut. Replace the Cover.
Note: If a cable tends to slip off the pulleys often, the cable may have become twisted. Remove the cable and re-install it.
If the cables need to be replaced, see ORDERING REPLACEMENT
Replace all cables at least every two years.
C
63
Cable
42
TS on the back cover of this manual.
AR
P
43
23
EXERCISE GUIDELINES
THE FOUR BASIC TYPES OF WORKOUTS
MUSCLE BUILDING
To increase the size and strength of your muscles, push them close to their maximum capacity. Your mus­cles will continually adapt and grow as you progres­sively increase the intensity of your exercise. You can adjust the intensity level of an individual exercise in two ways:
• by changing the amount of resistance used
• by changing the number of repetitions or sets per-
formed. (A “repetition” is one complete cycle of an exercise, such as one sit-up. A “set” is a series of repetitions.)
The proper amount of resistance for each exercise depends upon the individual user. You must gauge your limits and select the amount of resistance that is right for you. Begin with 3 sets of 8 repetitions for each exercise you perform. Rest for 3 minutes after each set. When you can complete 3 sets of 12 repetitions without difficulty, increase the amount of resistance.
TONING
You can tone your muscles by pushing them to a mod­erate percentage of their capacity. Select a moderate amount of resistance and increase the number of rep­etitions in each set. Complete as many sets of 15 to 20 repetitions as possible without discomfort. Rest for 1 minute after each set. Work your muscles by com­pleting more sets rather than by using high amounts of resistance.
WEIGHT LOSS
To lose weight, use a low amount of resistance and increase the number of repetitions in each set. Exercise for 20 to 30 minutes, resting for a maximum of 30 seconds between sets.
CROSS TRAINING
Cross training is an ef well-balanced fitness program. anced program is:
• Plan strength training workouts on Monday,
ednesday
W Plan 20 to 30 minutes of aerobic exercise, such as
running on a treadmill or riding on an elliptical or exercise bike, on Rest from both strength training and aerobic exercise
for at least one full day each week to give your body time to regenerate.
The combination of strength training and aerobic exer cise will reshape and strengthen your body, plus devel­op your heart and lungs.
, and Friday
ficient way to get a complete and
An example of a bal
.
Tuesday and Thursday.
-
PERSONALIZING YOUR EXERCISE PROGRAM
Determining the exact length of time for each workout, as well as the number of repetitions or sets completed, is an individual matter. It is important to avoid overdo­ing it during the first few months of your exercise pro­gram. You should progress at your own pace and be sensitive to your body’s signals. If you experience pain or dizziness at any time while exercising, stop immedi­ately and begin cooling down. Find out what is wrong before continuing. Remember that adequate rest and a proper diet are important factors in any exercise pro­gram.
WARMING UP
Begin each workout with 5 to 10 minutes of stretching and light exercise to warm up. Warming up prepares your body for more strenuous exercise by increasing circulation, raising your body temperature and deliver­ing more oxygen to your muscles.
WORKING OUT
Each workout should include 6 to 10 different exercis­es. Select exercises for every major muscle group, emphasizing areas that you want to develop most. To give balance and variety to your workouts, vary the exercises from session to session.
Schedule your workouts for the time of day when your energy level is the highest. Each workout should be followed by at least one day of rest. Once you find the schedule that is right for you, stick with it.
EXERCISE FORM
Maintaining proper form is an essential part of an
fective exercise program.
ef through the full range of motion for each exercise, and moving only the appropriate parts of the body Exercising in an uncontrolled manner will leave you feeling exhausted. On the exercise guide accompany ing this manual you will find photographs showing the correct form for several exercises, and a list of the muscles af page to find the names of the muscles.
The repetitions in each set should be performed smoothly and without pausing. each repetition should last about half as long as the return stage. Proper breathing is important. Exhale
-
during the exertion stage of each repetition and inhale during the return stroke. Never hold your breath.
fected. See the muscle chart on the next
This requires moving
The exertion stage of
.
-
24
Rest for a short period of time after each set. The
O
P Q
R
S
T
U
V
X
W
N
M
J
G
F
H
I
K
E
C D
B
A
L
MUSCLE CHART
A. Sternomastoid (neck) B. Pectoralis Major (chest) C. Biceps (front of arm) D. Obliques (waist) E. Brachioradials (forearm) F. Hip Flexors (upper thigh) G. Abductor (outer thigh) H. Quadriceps (front of thigh) I. Sartorius (front of thigh) J. Tibialis Anterior (front of calf) K. Soleus (front of calf) L. Anterior Deltoid (shoulder) M. Rectus Abdominus (stomach) N. Adductor (inner thigh) O. Trapezius (upper back) P. Rhomboideus (upper back) Q. Posterior Deltoid (shoulder) R. Triceps (back of arm) S. Latissimus Dorsi (mid back) T. Spinae Erectors (lower back) U. Gluteus Medius (hip) V. Gluteus Maximus (buttocks) W. Hamstring (back of leg) X. Gastrocnemius (back of calf)
ideal resting periods are:
Rest for three minutes after each set for a muscle
building workout. Rest for one minute after each set for a toning work-
out.
• Rest for 30 seconds after each set for a weight loss
workout. Plan to spend the first couple of weeks familiarizing yourself with the equipment and learning the proper form for each exercise.
COOLING DOWN
End each workout with 5 to 10 minutes of stretching. Include stretches for both your arms and legs. Move
slowly as you stretch and do not bounce. Ease into each stretch gradually and go only as far as you can without strain. Stretching at the end of each workout is an effective way to increase flexibility.
STAYING MOTIVATED
For motivation, keep a record of each workout. The chart on pages 26 and 27 of this manual can be pho­tocopied and used to schedule and record your work­outs. List the date, the exercises performed, the resist­ance used, and the numbers of sets and repetitions completed. Record your weight and key body meas­urements at the end of every month. Remember, the key to achieving the greatest results is to make exer­cise a regular and enjoyable part of your everyday life.
25
MONDAY
Date:
/ /
EXERCISE WEIGHT SETS REPS
TUESDAY
Date:
/ /
WEDNESDAY
Date:
/ /
THURSDAY
Date:
/ /
AEROBIC EXERCISE
EXERCISE WEIGHT SETS REPS
AEROBIC EXERCISE
FRIDAY
Date:
/ /
EXERCISE WEIGHT SETS REPS
Make photocopies of this page for scheduling and recording your workouts.
26
MONDAY
Date:
/ /
EXERCISE WEIGHT SETS REPS
TUESDAY
Date:
/ /
WEDNESDAY
Date:
/ /
THURSDAY
Date:
/ /
AEROBIC EXERCISE
EXERCISE WEIGHT SETS REPS
AEROBIC EXERCISE
FRIDAY
Date:
/ /
EXERCISE WEIGHT SETS REPS
Make photocopies of this page for scheduling and recording your workouts.
27
REMOVE THIS PART IDENTIFICATION CHART AND PART LIST/ EXPLODED DRAWING. SAVE THIS PART IDENTIFICATION CHART AND PART LIST/EXPLODED DRAWING FOR FUTURE REFERENCE.
PART LIST—Model No. NTB49030 R0304A
Key No. Qty. Description Key No. Qty. Description
1 1 Base 2 1 Center Top Frame 3 1 Center Upright 4 1 Rear Upright 5 1 Right Upright 6 1 Right Stabilizer 7 2 Side Top Frame 8 1 Right Butterfly Arm
9 1 Left Butterfly Arm 10 1 Chin-up Bar 11 1 Safety Spotter 12 1 Weight Carriage 13 1 Carriage Stop 14 4 Swivel Arm 15 2 Weight Rest 16 1 Left Weight Rest Hook 17 1 Right Weight Rest Hook 18 2 Rack Plate 19 2 “U”-bracket 20 2 Pulley Plate 21 1 Double “U”-bracket 22 1 Curl Bar 23 2 25mm Round Inner Cap 24 1 Ankle Strap 25 2 Ab Strap 26 1 Cable Clip 27 1 Cable Tool 28 2 Hand Strap 29 2 Barbell Ring 30 2 Weight Clip 31 32 2 Oval Cap 33 3 60mm Square Inner Cap 34 35 2 48mm Round Inner Cap 36 37 4 Square Bushing 38 2 Weight Bumper 39 2 Stabilizer Outer Cap 40 41 8 Swivel Bearing 42 4 Clip 43 4 Clip Cover 44 1 Left Spring 45 46 47 4 Short Cable Trap 48 8 7mm Spacer 49
1
2 Top Frame Outer Cap
2
2
24 3 1/2” Pulley
2
6
12" Extension Strap
Weight Stop
Short Swivel Rod
“V”-pulley
12mm Spacer
50 2 Angled Square Inner Cap 51 4 Round Bushing 52 4 Butterfly Bolt Cap 53 1 Butterfly Cable 54 1 High Cable 55 1 Low Cable 56 1 Carriage Cable 57 1 Base Cable 58 1 Right Butterfly Pad 59 1 Left Butterfly Pad 60 1 Backrest 61 1 Pop Pin 62 59 M10 Nylon Locknut 63 6 M6 Nylon Locknut 64 6 M10 x 192mm Button Bolt 65 46 M10 Washer 66 6 M6 Washer 67 8 M4 x 16mm Screw 68 4 M6 x 63mm Screw 69 2 M6 x 70mm Screw 70 2 M10 x 36mm Button Bolt 71 4 M10 x 120mm Button Bolt 72 4 M10 x 118mm Carriage Bolt 73 8 M10 x 54mm Button Bolt 74 10 M10 x 48mm Button Bolt 75 2 M10 x 58mm Button Bolt 76 2 M10 x 112mm Bolt 77 12 M10 x 70mm Button Bolt 78 9 M10 x 178mm Button Bolt 79 4 M10 x 25mm Button Bolt 80 81 2 M8 x 45mm Shoulder Bolt 82 3 M8 Nylon Locknut 83 84 2 M6 x 13mm Button Screw 85 86 2 M10 x 65mm Button Bolt 87 4 Snap Ring 88 2 Long Cable Trap 89 90 2 Long Swivel Rod 91 1 Right Spring 92 1 Left Stabilizer 93 2 Butterfly Arm Cap 94
# # 1 Exercise Guide # 1 Hex Key
1
2 M4 x 10mm Screw
1
4
2 M8 Washer 1
M8 x 19mm Shoulder Bolt
Left Upright
4” Pulley
s Manual
User
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice. See the back cover
s manual for information about ordering replacement parts.
of the user
M10 Nylon Locknut (62)
M8 x 19mm Shoulder Bolt (80)
M8 Nylon Locknut (82)
M6 Nylon Locknut (63)
M6 Washer (66)
M10 x 120mm Button Bolt (71)
M10 x 192mm Button Bolt (64 )
M10 x 178mm Button Bolt (78)
M10 x 65mm Button Bolt (86)
M10 x 58mm Button Bolt (75)
M10 x 54mm Button Bolt (73)
M10 x 48mm Button Bolt (74)
M10 x 70mm Button Bolt (77)
M10 x 112mm Hex Bolt (76)
M10 x 118mm Carriage Bolt (72)
M6 x 70mm Screw (69)
M6 x 63mm Screw (68)
M8 x 45mm Shoulder Bolt (81)
M6 x 13mm Button Screw (84)
M8 Washer (94)
M10 Washer (65)
PART IDENTIFICATION CHART—Model No. NTB49030 R0304A
62
65
41
48
14
65
41
73
89
48
54
43
42
63
40
34
62
65
65
65
7
71
62
65
67
67
18
67
67
17
15
79
29
23
22
23
28
27
25
25
26
42
63
43
55
30
48
48
89
62
65
14
65
73
41
90
91
39
6
72
31
65
62
62
62
24
5
62
62
45
74
77
62
45
74
74
62
62
2
45
62
65
64
49
45
49
45
74
49
62
77
62
53
81
76
51
68
66
82
51
62
8
68
66
50
58
62
65
65
78
33
3
60
66
66
69
69
52
52
52
46
52
88
75
62
65
65
78
33
46
88
75
76
51
53
51
62
81
82
9
59
66
66
68
68
50
62
74
74
21
45
45
62
45
74
45
57
77
62
32
62
77
62
62
45
74
45
64
78
65
1
62
74
62
74
45
49
45
65
62
49
45
42
63
43
48
89
55
73
65
14
41
65
62
41
90
44
39
72
92
62
65
62
62
63
57
19
62
73
45
16
79
15
67
18
67
45
62
65
65
78
4
78
65
65
62
33
77
62
10
37
38
70
38
70
62
62
11
61
37
35
36
37
80
56
82
12
37
13
36
35
85
73
62
20
20
47
47
45
45
73
62
63
56
19
42
63
43
48
54
89
14
65
73
65
62
41
40
34
62
62
65
77
7
65
62
62
71
65
71
83
83
84
65
86
86
65
62
47
47
64
62
64
87
87
87
87
62
93
93
94
94
EXPLODED DRAWING—Model No. NTB49030 R0304A
ORDERING REPLACEMENT PARTS
To order replacement parts, call our Customer Service Department toll-free at 1-888-825-2588, Monday through
, 6 a.m. until 6 p.m. MST (excluding holidays). Please be prepared to give the following information:
Friday
• The MODEL NUMBER of the product (NTB49030)
• The NAME of the product (NordicTrack
®
STRENGTH PERFORMANCE SYSTEM weight rack)
• The SERIAL NUMBER of the product (see the front cover of this manual)
• The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and EXPLODED DRAWING in the center of this manual)
LIMITED WARRANTY
WHAT IS COVERED—The entire NordicTrack®STRENGTH PERFORMANCE SYSTEM weight rack (“Product”) is warranted to be free of all defects in material and workmanship.
WHO IS COVERED—The original purchaser or any person receiving the Product as a gift from the original purchaser.
HOW LONG IS IT COVERED—ICON Health & Fitness, Inc. (“ICON”), warrants the product frame for five years after the date of pur­chase. ICON warrants all other parts for one year after the date of purchase. Labor is covered for one year.
WHAT WE DO TO CORRECT COVERED DEFECTS—We will ship to you, without charge, any replacement part or component, pro­viding the repairs are authorized by ICON first and are performed by an ICON trained and authorized service provider, or, at our option, we will replace the Product.
WHAT IS NOT COVERED—Any failures or damage caused by unauthorized service, misuse, accident, negligence, improper assembly or installation, alterations, modifications without our written authorization or by failure on your part to use, operate, and maintain as set out in your User’s Manual (“Manual”).
WHATYOU MUST DO—Always retain proof of purchase, such as your bill of sale; store, operate, and maintain the Product as spec­ified in the Manual; notify our Customer Service Department of any defect within 10 days after discovery of the defect; as instruct­ed, return any defected part for replacement or, if necessary, the entire product, for repair.
USER’S MANUAL—It is VERY IMPORTANT THAT YOU READ THE MANUAL before operating the Product. Remember to do the periodic maintenance requirements specified in the Manual to assure proper operation and your continued satisfaction.
ARTS AND SERVICE—Simply call our Customer Service Department at 1-888-825-2588 and tell them your name
P
O GET
T
HOW and address and the serial number of your Product. They will tell you how to get a part replaced, or if necessary, arrange for serv­ice where your Product is located or advise you how to ship the Product for service. Before shipping, always obtain a Return Authorization Number (RA No.) from our Customer Service Department; securely pack your Product (save the original shipping car­ton if possible); put the RA No. on the outside of the carton and insure the product. Include a letter explaining the product or prob­lem and a copy of your proof of purchase if you believe the service is covered by warranty
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection with the use or per­formance of the product or damages with respect to any economic loss, loss of property ment or use, costs of removal, installation or other consequential damages of whatsoever nature. Some states do not allow the exclusion or limitation of incidental or consequential damages. Accordingly, the above limitation may not apply to you.
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above limitation may not apply to you.
No one is authorized to change, modify or extend the terms of this limited warranty you may have other rights which vary from state to state.
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813
.
.
, loss of revenues or profits, loss of enjoy
This warranty gives you specific legal rights and
-
Part No. 206369 R0304A Printed in China © 2003 ICON IP, Inc.
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