Nokia N-GageQD Service Manual 04 rh29 servicetools

Nokia Customer Care
RH-29 Series Transceivers

4 - Service Tools

Issue 1 05/2004 Copyright © 2004 Nokia Corporation
Company Confidential
RH-29 Company Confidential
4 - Service Tools Nokia Customer Care
Page 4-2 Copyright © 2004 Nokia Corporation Issue 1 05/2004
Company Confidential RH-29
Nokia Customer Care 4 - Service Tools
List of Required Service Tools ..............................................................................................................3
JBV-1 Docking Station and DA-17 Adapter ....................................................................................4
MJ-21 Module Jig ...................................................................................................................................6
RJ-43 Soldering Jig .................................................................................................................................7
LRK-2 / 3 LGA Component Rework Kits 1 & 2 ................................................................................8
FPS-8 Flash Prommer (Sales Pack) ...................................................................................................10
FPS-8C Parallel Flash Prommer (Sales Pack) .................................................................................11
ACF-8 Universal Power Supply ..........................................................................................................12
SF-10 POS (Point Of Sale) Flash Loading Adapter .......................................................................13
FLC-2 DC Cable ......................................................................................................................................15
AXS-4 Service Cable .............................................................................................................................16
XCS-1 Service Cable for FLS-4S ........................................................................................................17
SW Security Device PKD-1 .................................................................................................................18
FLS-4S POS (Point Of Sale) Flash Device (Sales Pack) ................................................................19
PCS-1 Power Cable ...............................................................................................................................20
DAU-9S MBUS Cable ............................................................................................................................21
XCS-4 Modular Cable ...........................................................................................................................22
CA-5S DC Cable .....................................................................................................................................23
XRS-6 RF Cable ......................................................................................................................................24
JBT-9 BT Box ...........................................................................................................................................25
ACP-8x Charger .....................................................................................................................................26
ADS-7 RF Cable ......................................................................................................................................27
SCT-10 RF Cable ....................................................................................................................................28
XRE-2 RF Cable ......................................................................................................................................29
JXS-2 Shielded RF Box .........................................................................................................................30
SS-33 Opening Tool ..............................................................................................................................31
SK-10 Coupler Kit (Bluetooth) ...........................................................................................................33
SA-32 GSM RF Coupler ........................................................................................................................33
Issue 1 05/2004 Copyright © 2004 Nokia Corporation Page 1
RH-29 Company Confidential 4 - Service Tools Nokia Customer Care
Page 2 Copyright © 2004 Nokia Corporation Issue 1 05/2004
Company Confidential RH-29
Nokia Customer Care 4 - Service Tools

List of Required Service Tools

Table 1: List of required service tools for RH-29
Type Short Description Code
MJ-21 Module Repair Jig 0770646
SF-10 POS Flash Adapter 0770702
DA-17 Test Adapter for JBV-1 0770701
FLS-4S POS Flash Prommer & Dongle EMEA 0080541
POS Flash Prommer & Dongle APAC 0080542
POS Flash Prommer & Dongle US 0080543
FPS-8 Flash Prommer 0080321
FPS-8C 8 x Parallel Flash Prommer 0080396
SF12 8 MB SRAM for FPS-8 (2 pcs. needed) 0080346
JBV-1 Flash/Test Docking Station 0770298
MJS-74 Soldering Jig 0770464
PKD-1 Software Security Device 0750018
JBT-9 Bluetooth Testbox 0081490
PCS-1 Power Cable 0730012
FLC-2 Power Cable 0730185
CA-5S DC Cable 0730283
XRS-6 RF cable 0730231
AXS-4 Datacable 0730090
ACF-8 Power Supply 0680032
ACP-8U Charger US 0675196
ACP-8E Charger Europe 0675195
XRE-2 RF cable 0730237
DAU-9S Serial Data Cable 0730108
XCS-4 Modular Cable 0730178
XCS-1 Service Cable 0730218
CA-10DS Printer Cable (inluded in FPS-8 sales package) 0730298
SRT-6 Universal Opening Tool 0770431
Issue 1 05/2004 Copyright © 2004 Nokia Corporation Page 5
RH-29 Company Confidential 4 - Service Tools Nokia Customer Care

JBV-1 Docking Station and DA-17 Adapter

The JBV-1 Docking Station has been designed for calibration and software update use.
The DA-17 Docking Station Adapter makes signal connections to the phone. JBV-1 and DA-17 are used as one unit.
JBV-1 & DA-17 main electric functions are:
adjustable VBATT calibration voltage, current measurement limit volt­age ”VCHAR”, current measurement calibration current ”ICHAR”
adjustable ADC calibration voltage via BTEMP and BSI signal
BTEMP and BSI calibration resistor
signals from FBUS to the phone via parallel jig
control via FBUS or USB
Flash OK/FAIL indication
RF alignment via coupler (with JXS-2 box)
RF testing via coupler
BT testing via coupler
In calibration mode JBV-1 is powered by external power supply 11-16V DC. In flashing power for the phone can be taken from FPS-8 or external power supply 11-16V DC.

Product code

JBV-1 Docking Station: 0770298
DA-17 Docking Station Adapter: 0770701
Page 6 Copyright © 2004 Nokia Corporation Issue 1 05/2004
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Nokia Customer Care 4 - Service Tools

View of DA-17

Figure 1: DA-17

View of JBV-1

Figure 2: JBV-1
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RH-29 Company Confidential 4 - Service Tools Nokia Customer Care

MJ-21 Module Jig

The MJ-21 module repair jig is used for testing and alignment of the engine module's RF and BB part. It also supports user interface install.
SIM interface, MMC interface, BT coupler, RF coupler, headset connector, external speaker and external microphone are implemented.

Product code

MJ-21 Module repair Jig: 0770646

View of MJ-21

Figure 3: MJ-21
*Note: The nominal supply voltage in regulated mode is 6V and maximum 12V. In bypass mode the supply voltage is up to 4.3 V and is secured by an overvoltage protection.
Page 8 Copyright © 2004 Nokia Corporation Issue 1 05/2004
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Nokia Customer Care 4 - Service Tools

RJ-43 Soldering Jig

The Soldering Jig RJ-43 is used for soldering and as a rework jig for system module.

Product code

RJ-43 Module Jig: 0780348

View of RJ-43

Figure 4: RJ-43
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RH-29 Company Confidential 4 - Service Tools Nokia Customer Care

LRK-2 / 3 LGA Component Rework Kits 1 & 2

Type designator Description Part code
LRK-2 (0273645) Kit 1
MJS-76 LGA Re-work Jig 0770417
SES-2 Stencil 0770415
SPS-2 Spreader 0770471
LRK-3 (0273646) Kit 2
SES-2 Stencil 0770415
SPS-2 Spreader 0770471

Rework procedure

Due to the large mechanical tolerance of the power amplifiers the following procedure is necessary:
1 Put power amplifier into the MJS-76 re-work jig, the PA should be placed in the
best fit location, this is determined by firstly placing it in the largest location if this is to large re-position the pa in the next size location, this should be carried out until the best fit location is found.
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Nokia Customer Care 4 - Service Tools
2 Once the best fit location has been found, leave the PA there and put stencil on
top of the jig and PA.
3 Put soldering paste on the PA properly.
4 Remove stencil and the PA from the jig.
5 Start soldering process.
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