Nokia N72 Service Manual Issue 1

Page 1
Nokia Customer Care
Service Manual
RM-180 (Nokia N72)
Mobile Terminal
Part No: 9250815 (Issue 1)
COMPANY CONFIDENTIAL
Copyright © 2006 Nokia. All rights reserved.
Page 2
RM-180
Nokia Customer Care Amendment Record Sheet

Amendment Record Sheet

Issue 1 05/2006 Merja Hautaniemi
Page ii COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 3
RM-180 Copyright Nokia Customer Care

Copyright

Copyright © 2006 Nokia. All rights reserved. Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form
without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia
Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.
Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.
Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.
The contents of this document are provided "as is". Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.
The availability of particular products may vary by region.
IMPORTANT
This document is intended for use by qualified service personnel only.
Issue 1 COMPANY CONFIDENTIAL Page iii
Copyright © 2006 Nokia. All rights reserved.
Page 4
RM-180
Nokia Customer Care Warnings and cautions

Warnings and cautions

Warnings
• IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.
• THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.
• OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.
• BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.
Cautions
• Servicing and alignment must be undertaken by qualified personnel only.
• Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.
• Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.
• Use only approved components as specified in the parts list.
• Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment.
• Ensure all cables and wires are repositioned correctly.
• During testing never activate the GSM transmitter without a proper antenna load, otherwise the GSM PA may be damaged.
Page iv COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 5
RM-180 ESD protection Nokia Customer Care

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.
Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.
To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity
discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside
any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under
ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local
Nokia After Market Services representative.
Issue 1 COMPANY CONFIDENTIAL Page v
Copyright © 2006 Nokia. All rights reserved.
Page 6
RM-180
Nokia Customer Care Care and maintenance

Care and maintenance

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.
• Keep the phone and all its parts and accessories out of the reach of small children.
• Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.
• Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.
• Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.
• Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.
• Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.
• Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.
• Do not paint the phone. Paint can clog the moving parts and prevent proper operation.
• Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.
All of the above suggestions apply equally to the product, battery, charger or any accessory.
Page vi COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 7
RM-180 Company Policy Nokia Customer Care

Company Policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.
While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/e­mail.
Please state:
• Title of the Document + Issue Number/Date of publication
• Latest Amendment Number (if applicable)
• Page(s) and/or Figure(s) in error
Please send to:
NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland E-mail: Service.Manuals@nokia.com
Issue 1 COMPANY CONFIDENTIAL Page vii
Copyright © 2006 Nokia. All rights reserved.
Page 8
RM-180
Nokia Customer Care Battery information

Battery information

Note: A new battery's full performance is achieved only after two or three complete charge and
discharge cycles!
The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.
Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.
Temperature extremes can affect the ability of your battery to charge. For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the
product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.
Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or
pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.
Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77° F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.
Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.
Page viii COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 9
RM-180 Nokia N72 Service Manual Structure Nokia Customer Care

Nokia N72 Service Manual Structure

1 General Information 2 Parts Lists and Component Layouts 3 Service Software Instructions 4 Service Tools and Service Concepts 5 Disassembly/Reassembly Instructions 6 BB Troubleshooting and Tuning Guide 7 RF Troubleshooting and Tuning Guide 8 Camera Module Troubleshooting 9 System Module 10 Schematics Glossary
Issue 1 COMPANY CONFIDENTIAL Page ix
Copyright © 2006 Nokia. All rights reserved.
Page 10
RM-180
Nokia Customer Care Nokia N72 Service Manual Structure
(This page left intentionally blank.)
Page x COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 11
Nokia Customer Care
1 — General Information
Issue 1 COMPANY CONFIDENTIAL Page 1 –1
Copyright © 2006 Nokia. All rights reserved.
Page 12
RM-180
Nokia Customer Care General Information
(This page left intentionally blank.)
Page 1 –2 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 13
RM-180 General Information Nokia Customer Care
Table of Contents
Product selection....................................................................................................................................................1–5
RM-180 product features and sales package.......................................................................................................1–5
Mobile enhancements............................................................................................................................................1–6
Technical specifications.........................................................................................................................................1–8
Transceiver general specifications..................................................................................................................1–8
Main RF characteristics for triple-band phones..............................................................................................1–8
Battery endurance.............................................................................................................................................1–9
Environmental conditions................................................................................................................................1–9
List of Tables
Table 1 Audio..........................................................................................................................................................1–6
Table 2 Car...............................................................................................................................................................1–7
Table 3 Carrying......................................................................................................................................................1–7
Table 4 Data............................................................................................................................................................1–7
Table 5 Imaging......................................................................................................................................................1–8
Table 6 Messaging..................................................................................................................................................1–8
Table 7 Power.........................................................................................................................................................1–8
List of Figures
Figure 1 View of RM-180........................................................................................................................................1–5
Issue 1 COMPANY CONFIDENTIAL Page 1 –3
Copyright © 2006 Nokia. All rights reserved.
Page 14
RM-180
Nokia Customer Care General Information
(This page left intentionally blank.)
Page 1 –4 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 15
RM-180 General Information Nokia Customer Care

Product selection

RM-180 is a tri-band GSM phone, supporting EGSM900/1800/1900 bands. According to GSM standard 05.05 it responds to class 4 (max. 2 W) in EGSM 900, class 1 (1 W) in GSM 1800 and
class 1 in GSM 1900. The device supports EGPRS (EDGE) class B as well as Bluetooth 2.0 + EDR (Enhanced Data Rate) standard. The handset has a full phase 2 Type Approval and it complies with the GSM Type Approval. RM-180 also has a full CE approval and FCC (Federal Communications Commission) approval.
RM-180 is an MMS (Multimedia Messaging Service) enabled phone with a large bright colour display and an integrated 2.0 megapixel rear camera.
The MMS implementation follows the OMA (Open Mobile Alliance) MMS standard release 1.2. WAP 2.0 compatible browser supports XHTML Mobile Profile (MP) and uses a TCP/IP stack to communicate
with a gateway in network. RM-180 use a Symbian 8.0a operating system and support also MIDP (Mobile Information Device Profile) Java
2.0 & CLDC 1.1 (Connected Limited Device Configuration), providing a good platform for 3rd party applications.
Figure 1 View of RM-180

RM-180 product features and sales package

Imaging and video
• 2 megapixel camera (1600 x 1200 pixels) with 20x digital zoom
• Dedicated shutter key and camera activation slide
• Integrated flash (operating range up to 1.5 m)
• Flash modes: on, off, automatic, and anti red-eye
• Advanced camera modes: still, sequence, video
Issue 1 COMPANY CONFIDENTIAL Page 1 –5
Copyright © 2006 Nokia. All rights reserved.
Page 16
RM-180
Nokia Customer Care General Information
• Six possible capture scene settings including scenery, portrait, night and sports
• Settings, brightness adjustment, image quality, self-timer, white balance settings and colour tones
• Video and still image editors
• Movie Director for automated video production
Bearers & transport
• GPRS class B, multislot class 10
• EGPRS multislot class 10
• USB 2.0
• Bluetooth 2.0
Software platform
• Nokia Series 60 release 2.8
• Symbian 8.1
Connectivity
• Integrated Bluetooth wireless technology v.2.0
• USB 2.0 full speed via Pop-Port™ interface
• Nokia PC Suite connectivity via USB and Bluetooth wireless technology
• Local synchronisation of contacts and calendar to a compatible PC using compatible connection
• Remote over-the-air synchronisation
• Send and receive images, video clips, graphics, and business cards via Bluetooth wireless technology
• Profiles with Bluetooth connectivity: Basic Printing Profile (BPP) using Image Print or Info Print applications, Human Interface Device Profile (HID) using Nokia Wireless Keyboard application
Sales package
• RM-180 transceiver
• HS-3 stereo headset
• CA-53 USB connectivity cable
• MU-1 RS-MMC 64 MB with adapter
• BL-5C Li-ion battery cell
• AC-3 charger
• User guide
• CD-ROM (with PC-Suite)
• Carry strap

Mobile enhancements

Table 1 Audio
Enhancement Type
Boom mono headset HDB-4 Fashion stereo headset HS-3 Mono headset HS-5
Page 1 –6 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 17
RM-180 General Information Nokia Customer Care
Enhancement Type
Stereo headset HDS-3 Inductive loopset LPS-4 Wireless headset HDW-3
HS-4W
HS-11W Wireless clip-on headset HS-21W Wireless image headset HS-13W Audio adapter AD-15 TTY adapter HDA-10 Music stand MD-1
Table 2 Car
Enhancement Type
Mobile charger DC-4 Headrest handsfree BHF-3 Basic handsfree HF-3 Advanced car kit (sales pack) CK-7W Wireless car kit CK-1W Wireless plug-in car handsfree HF-6W Universal holder CR-39
Table 3 Carrying
Enhancement Type
Carrying case CNT-676
Table 4 Data
Enhancement Type
USB data cable DKU-2 Connectivity cable CA-53 Wireless GPS module LD-1W RS multimedia card 64 MB MU-1 RS multimedia card 128 MB MU-2 RS multimedida card 256 MB MU-9 RS multimedia card 512 MB MU-12
Issue 1 COMPANY CONFIDENTIAL Page 1 –7
Copyright © 2006 Nokia. All rights reserved.
Page 18
RM-180
Nokia Customer Care General Information
Table 5 Imaging
Enhancement Type
Nokia image album PD-1 Nokia remote camera PT-6
Table 6 Messaging
Enhancement Type
Nokia digital pen SU-1B Bluetooth QWERTY keypad SU-8W
Table 7 Power
Enhancement Type
Battery 970mAh Li-ion BL-5C Compact charger AC-3 Travel charger AC-4 Charging adapter CA-44

Technical specifications

Transceiver general specifications

Unit Dimensions (L x W x T)
Transceiver with BL-5C 900mAh li-ion battery back
(mm)
108.8 x 53 x 21.8 126 95.9
Weight (g)

Main RF characteristics for triple-band phones

Parameter Unit
Cellular system GSM/EGSM900,GSM1800/1900 Rx frequency band EGSM900: 925 - 935 MHz
Volume (cm3)
GSM900: 935 - 960MHz GSM1800: 1805 - 1880 MHz GSM1900: 1930 - 1990 MHz
Tx frequency band EGSM900: 880 - 890MHz
GSM900: 890 - 915MHz GSM1800: 1710 - 1785 MHz GSM1900: 1850 - 1910 MHz
Page 1 –8 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 19
RM-180 General Information Nokia Customer Care
Parameter Unit
Output power GSM900: +5 … +33dBm/3.2mW … 2W
GSM1800: +0 … +30dBm/1.0mW … 1W
GSM1900: +0 … +30dBm/1.0mW … 1W Number of RF channels GSM900: 125
GSM1800: 375
GSM1900: 300 Channel spacing 200KHz Number of Tx power levels GSM900: 15
GSM1800: 16
GSM1900: 16

Battery endurance

Battery Capacity (mAh) Talk time Stand-by
BL-5C 970
*
Variation in operation times will occur depending on the SIM card, network settings and usage. Talk time
is increased by up to 30% if half rate is active and reduced by 5% if enhanced full rate is active.
up to 3.5* hrs up to 11* days
Charging times
AC-4 AC-3
1 h 15 min 2 h 45 min

Environmental conditions

Environmental condition Ambient temperature Notes
Normal operation Reduced performance
Intermittent operation
-15oC...+55oC
-25oC...-15oC +55oC...+70oC
-40oC...-15oC +70oC...+85 oC
Specifications fulfilled Operational for shorts periods
only
Operation not guaranteed but an attempt to operate does not damage the phone.
No operation or storage
Charging allowed Long term storage conditions
Issue 1 COMPANY CONFIDENTIAL Page 1 –9
<-40oC...>+85oC
-25oC...+50oC 0oC...+85oC
Copyright © 2006 Nokia. All rights reserved.
No storage or operation: an attempt may damage the phone.
Page 20
RM-180
Nokia Customer Care General Information
(This page left intentionally blank.)
Page 1 –10 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 21
Nokia Customer Care
2 — Parts Lists and Component
Layouts
Issue 1 COMPANY CONFIDENTIAL Page 2 –1
Copyright © 2006 Nokia. All rights reserved.
Page 22
RM-180
Nokia Customer Care Parts Lists and Component Layouts
(This page left intentionally blank.)
Page 2 –2 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 23
RM-180 Parts Lists and Component Layouts Nokia Customer Care
Table of Contents
Exploded view.........................................................................................................................................................2–5
Spare parts overview.............................................................................................................................................2–6
Parts lists.................................................................................................................................................................2–7
Mechanical spare parts list...............................................................................................................................2–7
Component parts list (1YA_02.1f).....................................................................................................................2–8
Component layouts..............................................................................................................................................2–27
Component layouts (1YA_02.1f).....................................................................................................................2–27
List of Figures
Figure 2 Component layout - bottom view (1YA_02.1f)...................................................................................2–27
Figure 3 Component layout - top view (1YA_02.1f)..........................................................................................2–28
Issue 1 COMPANY CONFIDENTIAL Page 2 –3
Copyright © 2006 Nokia. All rights reserved.
Page 24
RM-180
Nokia Customer Care Parts Lists and Component Layouts
(This page left intentionally blank.)
Page 2 –4 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 25
RM-180 Parts Lists and Component Layouts Nokia Customer Care

Exploded view

Issue 1 COMPANY CONFIDENTIAL Page 2 –5
Copyright © 2006 Nokia. All rights reserved.
Page 26
RM-180
Nokia Customer Care Parts Lists and Component Layouts

Spare parts overview

Page 2 –6 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 27
RM-180 Parts Lists and Component Layouts Nokia Customer Care

Parts lists

Mechanical spare parts list

Note: For Nokia product codes, please refer to the latest Service Bulletins on the Partner Website (PWS).
To ensure you are always using the latest codes, please check the PWS on a daily basis.
Bold = ASSY
ITEM/ CIRCUIT
REF.
QTY PART NAME
I001 1 A COVER ASSY I002 1 MMC DOOR I003 1 KEYMAT I004 6 SCREW RF 1.8X9
1 UI FRAME ASSY
I005 1 UI FRAME I006 1 BEZEL GROUND SPRING I007 4 LCD GROUND PIN I008 1 EARPIECE I009 1 EARPIECE ADHESIVE
1 1NC UI PWB ASSY
I010 1 UI PWB I011 1 SWITCH I012 1 DOMESHEET I013 1 BB SHIELD ASSEMBLY
I014 1 LCD AM 176X208 I017 1 ENGINE MODULE I018 1 GSM PA SHIELDING LID I020 1 TAHVO SHIELDING LID I021 1 HINKU / VINKU SHIELDING LID I022 1 FLASH SHIELDING LID ASSY I023 1 CAMERA MODULE 2MP
1 CHASSIS ASSY
I024 1 CHASSIS I025 1 DC JACK 2mm I026 1 MICROPHONE I027 1 VIBRA MOTOR I028 1 IHF SPEAKER
Issue 1 COMPANY CONFIDENTIAL Page 2 –7
Copyright © 2006 Nokia. All rights reserved.
Page 28
RM-180
Nokia Customer Care Parts Lists and Component Layouts
ITEM/ CIRCUIT
REF.
I029 1 IHF TOP PAD I030 1 SLIDE DETECT LEVER I031 1 SIM FLAP I032 1 BT ANTENNA ASSY I033 1 IHF COVER ASSY I034 1 LED FLASH I035 1 CAMERA REAR BEZEL ASSY I036 1 CAMERA REAR BEZEL ADHESIVE
I037 1 ANTENNA RADIATOR GSM I039 1 ANTENNA MODULE
I040 1 TYPE LABEL I041 1 ANTENNA COVER I042 1 POWER BUTTON
QTY PART NAME
1 ANTENNA ASSY
I043 1 BATTERY COVER

Component parts list (1YA_02.1f)

Item Side Grid ref. Type Description and value
SHIELD ASSEMBLY
SHIELD_ROLF_R
A7003 Bot D 10
A7004 Bot B 7
A7005 Bot E 12
A7006 Bot D 6
A7008 Bot H 17
B2200 Top D 6
C1470 Bot D 15 0603C
F SHIELD_ROLF_V
CO SHIELD ROLF VCO ~ ~ SHIELD_ROLF_F
LASH SHIELD_ROLF_T
AHVO SHIELD ROLF TAHVO ~ ~ SHIELD_ROLF_
GSM_PA SHIELD ROLF GSM PA ~ ~ CRYSTAL_3.3X1
.6_H0.9
HINKU/VINKU 040-010018 ~ ~
SHIELD ROLF GSM FLASH ~ ~
CRYSTAL 32.768KHZ +-20PPM 12.5PF
CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V
32.768kH z ~
CHIPCAP X5R 1U K 6V3
C1471 Bot F 18 0603C
C1472 Bot F 6 0603C
Page 2 –8 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
0603 1u0 6.3V CHIPCAP X5R 1U K 6V3
0603 1u0 6.3V
Page 29
RM-180 Parts Lists and Component Layouts Nokia Customer Care
Item Side Grid ref. Type Description and value
CHIPCAP X5R 1U K 6V3
C1473 Bot G 7 0603C
C1479 Bot E 14 0603C
C1480 Bot D 14 0603C
C1481 Top D 20 0402C_H0.6
C1482 Top D 20 0402C_H0.6
C1483 Top E 6 0402C_H0.6
C1484 Bot E 12 0805C
C1485 Bot E 13 1206C_TDK
0603 1u0 6.3V CHIPCAP X5R 1U K 6V3
0603 1u0 6.3V CHIPCAP X5R 1U K 6V3
0603 1u0 6.3V CHIPCAP X5R 100N M
16V 0402 100n 16V CHIPCAP X5R 100N M
16V 0402 100n 16V CHIPCAP X5R 100N M
16V 0402 100n 16V CHIPCAP X5R 4U7 K 6V3
0805 4u7 6V3 CHIPCAP 2U2 K 25V
1206 2u2 25V CHIPCAP X5R 100N M
C1486 Bot E 13 0402C_H0.6 C1487 Bot C 15 0402C Chipcap 5% NP0 10p 50V C1488 Bot C 15 0402C Chipcap 5% NP0 10p 50V C1489 Top E 19 0402C Chipcap 5% NP0 22p 50V C1490 Top E 20 0402C Chipcap 5% NP0 22p 50V C1491 Top D 19 0402C Chipcap 5% NP0 22p 50V C2000 Bot C 3 0402C Chipcap 5% NP0 27p 50V
C2002 Bot F 3 0603C
C2003 Bot F 3 0402C
C2004 Bot G 3 0402C
C2005 Bot F 2 0402C
C2006 Bot G 2 0402C
16V 0402 100n 16V
CHIPCAP X5R 2U2 K 6V3 0603 2u2 6V3
CERCAP X7R 22N K 16V 0402 22n 16V
CERCAP X7R 22N K 16V 0402 22n 16V
Chipcap X7R 10% 16V 0402 10n 16V
Chipcap X7R 10% 16V 0402 10n 16V
Chipcap X7R 10% 16V
C2007 Bot G 2 0402C
C2008 Bot G 2 0402C
C2009 Bot G 2 0402C
Issue 1 COMPANY CONFIDENTIAL Page 2 –9
Copyright © 2006 Nokia. All rights reserved.
0402 10n 16V Chipcap X7R 10% 16V
0402 10n 16V Chipcap X7R 10% 16V
0402 10n 16V
Page 30
RM-180
Nokia Customer Care Parts Lists and Component Layouts
Item Side Grid ref. Type Description and value
Chipcap X7R 10% 16V
C2010 Bot G 3 0402C
C2011 Top F 1 0402C
C2012 Bot C 3 0603C_H0.95 C2070 Bot G 14 0402C Chipcap 5% NP0 15p 50V C2072 Bot I 15 0402C Chipcap 5% NP0 15p 50V
C2100 Bot F 2 0402C
C2101 Bot F 2 0402C
C2102 Bot F 2 0603C
0402 10n 16V CHIPCAP NP0 270P J
25V 0402 270p 25V CHIPCAP X5R 1U K 25V
0603 1u0 25V
CHIPCAP X7R 15N K 16V 0402 15n 16V
CHIPCAP X7R 15N K 16V 0402 15n 16V
CHIPCAP X5R 2U2 K 6V3
0603 2u2 6V3 C2103 Top E 6 0402C Chipcap 5% X7R 1n0 50V C2104 Top E 6 0402C Chipcap 5% X7R 1n0 50V
Chipcap X7R 10% 50V C2105 Top A 6 0402C
C2106 Top A 6 0402C Chipcap 5% NP0 27p 50V C2107 Top A 6 0402C Chipcap 5% NP0 27p 50V
C2108 Top B 6 0402C C2109 Top B 7 0402C Chipcap 5% NP0 27p 50V C2110 Top A 7 0402C Chipcap 5% NP0 27p 50V
C2200 Top C 5 0603C
C2201 Top C 7 0603C
C2202 Top D 6 0402C
C2203 Top D 6 0402C
0402 1n0 50V
Chipcap X7R 10% 50V
0402 1n0 50V
CHIPCAP X5R 1U K 6V3
0603 1u0 6.3V
CHIPCAP X5R 1U K 6V3
0603 1u0 6.3V
Chipcap X7R 10% 50V
0402 1n0 50V
Chipcap X7R 10% 50V
0402 1n0 50V
Chipcap X7R 10% 50V C2204 Top E 6 0402C
C2205 Top D 5 0402C
C2206 Top D 6 0402C
C2207 Top E 6 0402C
Page 2 –10 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
0402 1n0 50V
Chipcap X7R 10% 50V
0402 1n0 50V
Chipcap X7R 10% 50V
0402 1n0 50V
Chipcap X7R 10% 50V
0402 1n0 50V
Page 31
RM-180 Parts Lists and Component Layouts Nokia Customer Care
Item Side Grid ref. Type Description and value
C2208 Top D 7 0402C Chipcap 5% NP0 27p 50V C2209 Top D 7 0402C Chipcap 5% NP0 22p 50V
CHIPCAP X5R 1U K 16V
C2210 Top B 7 0603C
C2211 Top B 6 0805C
C2212 Top B 6 0603C
C2213 Top C 7 0603C
C2214 Top C 7 0603C
C2215 Top C 7 0603C
0603 1u0 16V CHIPCAP X5R 4U7 K 10V
0805 4u7 10V CHIPCAP X5R 1U K 6V3
0603 1u0 6.3V CHIPCAP X5R 1U K 6V3
0603 1u0 6.3V CHIPCAP X5R 1U K 6V3
0603 1u0 6.3V CHIPCAP X5R 1U K 6V3
0603 1u0 6.3V
C2216 Top D 7 0603C
C2217 Top D 7 0603C
C2219 Top D 6 0603C
C2220 Top B 6 0603C
C2221 Top B 7 0603C
C2222 Top B 6 0603C
C2223 Top C 5 0402C
C2224 Top D 5 0402C
C2225 Top D 7 0603C
C2226 Top D 7 0603C
CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V
CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V
CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V
CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V
CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V
CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V
Chipcap X7R 10% 16V 0402 10n 16V
Chipcap X7R 10% 16V 0402 10n 16V
CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V
CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V
CHIPCAP X5R 1U K 6V3
C2227 Top B 7 0603C
C2228 Top C 7 0603C
C2230 Top D 7 0603C
Issue 1 COMPANY CONFIDENTIAL Page 2 –11
Copyright © 2006 Nokia. All rights reserved.
0603 1u0 6.3V CHIPCAP X5R 1U K 6V3
0603 1u0 6.3V CHIPCAP X5R 1U K 6V3
0603 1u0 6.3V
Page 32
RM-180
Nokia Customer Care Parts Lists and Component Layouts
Item Side Grid ref. Type Description and value
CHIPCAP X5R 10U M C2231 Top A 5 0805C
C2232 Top C 7 0603C C2234 Top D 6 0402C Chipcap 5% NP0 27p 50V
C2235 Top D 6 0402C
C2237 Top E 7 0603C C2240 Top B 2 0402C Chipcap 5% NP0 12p 50V C2241 Top G 3 0402C Chipcap 5% NP0 12p 50V C2242 Top E 5 0402C Chipcap 5% NP0 12p 50V C2243 Top I 3 0402C Chipcap 5% NP0 12p 50V C2244 Top G 1 0402C Chipcap 5% NP0 12p 50V
6V3 0805 10U 6V3
CHIPCAP X5R 1U K 6V3
0603 1u0 6.3V
Chipcap X7R 10% 50V
0402 1n0 50V
CHIPCAP X5R 1U K 6V3
0603 1u0 6.3V
C2300 Bot D 5 0402C
C2301 Bot D 6 0805C
C2302 Bot D 5 0805C
C2303 Bot D 7 0603C
C2304 Bot C 6 0402C
C2307 Bot E 7 0603C
C2309 Bot E 5 0805C
C2312 Bot E 7 0603C
C2313 Bot E 7 0603C
C2314 Top G 7 0805C
Chipcap X7R 10% 16V
0402 10n 16V
CHIPCAP X5R 22U M
6V3 0805 22u 6V3
CHIPCAP X5R 22U M
6V3 0805 22u 6V3
CHIPCAP X5R 1U K 6V3
0603 1u0 6.3V
Chipcap X7R 10% 16V
0402 10n 16V
CHIPCAP X5R 2U2 K 6V3
0603 2u2 6V3
CHIPCAP X5R 22U M
6V3 0805 22u 6V3
CHIPCAP X5R 1U K 6V3
0603 1u0 6.3V
CHIPCAP X5R 1U K 6V3
0603 1u0 6.3V
CHIPCAP X5R 4U7 M
25V 0805 4u7 25V
CHIPCAP X5R 4U7 M C2315 Top G 6 0805C
C2316 Bot C 6 0402C
C2700 Bot H 7 0402C_H0.6
Page 2 –12 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
25V 0805 4u7 25V
Chipcap X7R 10% 50V
0402 1n0 50V
CHIPCAP X5R 100N M
16V 0402 100n 16V
Page 33
RM-180 Parts Lists and Component Layouts Nokia Customer Care
Item Side Grid ref. Type Description and value
CHIPCAP X5R 100N M
C2800 Top H 3 0402C_H0.6
C2801 Top H 5 0402C_H0.6
C2802 Top I 3 0402C_H0.6
C2803 Top I 5 0402C_H0.6
C2804 Top G 4 0402C_H0.6
C2805 Top G 3 0402C_H0.6
C2806 Top G 5 0402C_H0.6
C2807 Top H 5 0603C
16V 0402 100n 16V CHIPCAP X5R 100N M
16V 0402 100n 16V CHIPCAP X5R 100N M
16V 0402 100n 16V CHIPCAP X5R 100N M
16V 0402 100n 16V CHIPCAP X5R 100N M
16V 0402 100n 16V CHIPCAP X5R 100N M
16V 0402 100n 16V CHIPCAP X5R 100N M
16V 0402 100n 16V CHIPCAP X5R 1U K 6V3
0603 1u0 6.3V
C2808 Top G 4 0402C_H0.6
C2809 Top H 5 0402C_H0.6
C2810 Top G 5 0402C_H0.6
C2811 Top I 5 0402C_H0.6
C2812 Top H 3 0402C_H0.6
C2813 Top I 3 0402C_H0.6
C2814 Top I 3 0402C_H0.6
C3000 Top G 7 0402C_H0.6
C3001 Top I 5 0402C_H0.6
C3002 Top G 6 0402C_H0.6
CHIPCAP X5R 100N M 16V 0402 100n 16V
CHIPCAP X5R 100N M 16V 0402 100n 16V
CHIPCAP X5R 100N M 16V 0402 100n 16V
CHIPCAP X5R 100N M 16V 0402 100n 16V
CHIPCAP X5R 100N M 16V 0402 100n 16V
CHIPCAP X5R 100N M 16V 0402 100n 16V
CHIPCAP X5R 100N M 16V 0402 100n 16V
CHIPCAP X5R 100N M 16V 0402 100n 16V
CHIPCAP X5R 100N M 16V 0402 100n 16V
CHIPCAP X5R 100N M 16V 0402 100n 16V
Chipcap X7R 10% 16V
C3003 Top I 5 0402C
C3004 Top H 1 0402C_H0.6
Issue 1 COMPANY CONFIDENTIAL Page 2 –13
Copyright © 2006 Nokia. All rights reserved.
0402 10n 16V CHIPCAP X5R 100N M
16V 0402 100n 16V
Page 34
RM-180
Nokia Customer Care Parts Lists and Component Layouts
Item Side Grid ref. Type Description and value
CHIPCAP X5R 100N M C3005 Top I 1 0402C_H0.6
C3006 Top I 2 0402C_H0.6
C3007 Top H 1 0402C
C3008 Top I 2 0402C_H0.6
C4200 Top D 2 0805C
C4201 Top D 1 0805C
C4203 Top B 2 0603C C4204 Top C 2 0402C Chipcap 5% NP0 100p 50V
16V 0402 100n 16V
CHIPCAP X5R 100N M
16V 0402 100n 16V
Chipcap X7R 10% 16V
0402 10n 16V
CHIPCAP X5R 100N M
16V 0402 100n 16V
CHIPCAP X5R 22U M
6V3 0805 22u 6V3
CHIPCAP X5R 22U M
6V3 0805 22u 6V3
CHIPCAP X5R 1U K 6V3
0603 1u0 6.3V
CHIPCAP X5R 1U K 6V3 C4205 Top B 5 0603C
C4206 Top B 1 0603C
C4400 Top D 19 0603C
C4401 Top D 19 0603C C4402 Top D 19 0402C Chipcap 5% NP0 27p 50V
C4800 Top D 4 0402C_H0.6
C4801 Top E 2 0603C
C4802 Top G 5 0402C_H0.6
C4803 Top G 5 0402C_H0.6
C4804 Top E 5 0402C_H0.6
0603 1u0 6.3V
CHIPCAP X5R 1U K 6V3
0603 1u0 6.3V
CHIPCAP X5R 1U K 6V3
0603 1u0 6.3V
CHIPCAP X5R 1U K 6V3
0603 1u0 6.3V
CHIPCAP X5R 100N M
16V 0402 100n 16V
CHIPCAP X5R 1U K 6V3
0603 1u0 6.3V
CHIPCAP X5R 100N M
16V 0402 100n 16V
CHIPCAP X5R 100N M
16V 0402 100n 16V
CHIPCAP X5R 100N M
16V 0402 100n 16V
CHIPCAP X5R 100N M C4805 Top G 3 0402C_H0.6
C4806 Top E 3 0402C_H0.6
C4807 Top D 4 0402C_H0.6
Page 2 –14 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
16V 0402 100n 16V
CHIPCAP X5R 100N M
16V 0402 100n 16V
CHIPCAP X5R 100N M
16V 0402 100n 16V
Page 35
RM-180 Parts Lists and Component Layouts Nokia Customer Care
Item Side Grid ref. Type Description and value
CHIPCAP X5R 100N M
C4808 Top G 3 0402C_H0.6
C4809 Top G 4 0402C_H0.6
C4810 Top F 3 0402C_H0.6
C4811 Top E 3 0402C_H0.6
C4812 Top E 5 0402C_H0.6
C4813 Top G 4 0402C C4814 Top E 6 0402C Chipcap 5% NP0 22p 50V
C5000 Top B 2 0402C_H0.6
16V 0402 100n 16V CHIPCAP X5R 100N M
16V 0402 100n 16V CHIPCAP X5R 100N M
16V 0402 100n 16V CHIPCAP X5R 100N M
16V 0402 100n 16V CHIPCAP X5R 100N M
16V 0402 100n 16V Chipcap X7R 10% 50V
0402 1n0 50V
CHIPCAP X5R 100N M 16V 0402 100n 16V
CHIPCAP X5R 100N M
C5001 Top D 3 0402C_H0.6
C5002 Top D 4 0402C_H0.6
C5003 Top B 2 0402C_H0.6
C5004 Top D 3 0402C_H0.6
C5005 Top D 5 0402C_H0.6
C5200 Bot H 7 0603C C7501 Bot C 11 0402C Chipcap 5% NP0 18p 50V
C7503 Bot C 11 0603C
C7504 Bot C 11 0603C
C7505 Bot B 11 0402C_H0.6
16V 0402 100n 16V CHIPCAP X5R 100N M
16V 0402 100n 16V CHIPCAP X5R 100N M
16V 0402 100n 16V CHIPCAP X5R 100N M
16V 0402 100n 16V CHIPCAP X5R 100N M
16V 0402 100n 16V CHIPCAP X5R 1U K 6V3
0603 1u0 6.3V
CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V
CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V
CHIPCAP X5R 100N M
16V 0402 100n 16V C7507 Bot C 10 0402C Chipcap 5% NP0 18p 50V C7508 Bot B 10 0402C Chipcap 5% NP0 18p 50V C7509 Bot C 11 0402C Chipcap +-0.25pF NP0 2p7 50V C7512 Bot G 19 0402C Chipcap 5% NP0 39p 50V
Chipcap X7R 10% 25V C7513 Bot B 11 0402C
Issue 1 COMPANY CONFIDENTIAL Page 2 –15
Copyright © 2006 Nokia. All rights reserved.
0402 4n7 25V
Page 36
RM-180
Nokia Customer Care Parts Lists and Component Layouts
Item Side Grid ref. Type Description and value
C7514 Bot G 19 0402C Chipcap 5% NP0 39p 50V C7515 Bot C 9 0402C Chipcap 5% NP0 10p 50V C7516 Bot C 9 0402C Chipcap 5% NP0 150p 50V
CHIPCAP X5R 100N M
C7518 Bot E 9 0402C_H0.6 C7520 Bot C 11 0402C Chipcap 5% NP0 18p 50V C7522 Bot C 9 0402C Chipcap 5% NP0 150p 50V C7523 Bot G 18 0402C Chipcap +-0.25pF NP0 5p6 50V
C7524 Bot B 9 0603C C7525 Bot G 18 0402C Chipcap +-0.25pF NP0 5p6 50V C7527 Bot B 10 0402C Chipcap 5% NP0 100p 50V C7528 Bot B 10 0402C Chipcap 5% NP0 22p 50V
16V 0402 100n 16V
CHIPCAP NP0 2N2 G 16V 0603 2n2 16V
C7529 Bot D 9 0402C Chipcap 5% NP0 100p 50V
Chipcap X7R 10% 16V
C7530 Bot B 11 0402C C7531 Bot C 10 0402C Chipcap 5% NP0 22p 50V
C7532 Bot B 11 0402C
C7533 Bot C 8 0402C
C7534 Bot B 11 0402C
C7536 Bot B 11 0402C
C7541 Bot D 9 0603C
C7543 Bot E 10 0603C C7545 Bot I 17 0402C Chipcap +-0.25pF NP0 4p7 50V C7547 Bot D 9 0402C Chipcap +-0.25pF NP0 1p8 50V
0402 8n2 16V
Chipcap X7R 10% 16V 0402 8n2 16V
CERCAP X7R 22N K 16V 0402 22n 16V
Chipcap X7R 10% 16V 0402 8n2 16V
Chipcap X7R 10% 16V 0402 8n2 16V
CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V
CHIPCAP X5R 1U K 6V3 0603 1u0 6.3V
CHIPCAP X5R 1U K 6V3
C7548 Bot D 8 0603C C7549 Bot D 9 0402C Chipcap 5% NP0 100p 50V C7550 Bot E 8 0402C Chipcap +-0.25pF NP0 2p7 50V C7552 Bot D 8 0402C Chipcap +-0.25pF NP0 2p7 50V
C7553 Bot D 8 0402C
Page 2 –16 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
0603 1u0 6.3V
Chipcap X7R 10% 16V 0402 8n2 16V
Page 37
RM-180 Parts Lists and Component Layouts Nokia Customer Care
Item Side Grid ref. Type Description and value
C7554 Bot B 6 0402C Chipcap +-0.25pF NP0 4p7 50V
CHIPCAP NP0 0P5 C 50V C7555 Bot B 6 0402C
C7556 Bot G 16 0402C Chipcap 5% NP0 10p 50V C7558 Bot E 10 0402C Chipcap 5% X7R 1n0 50V C7559 Bot I 18 0402C Chipcap +-0.25pF NP0 1p0 50V
C7560 Bot E 9 0402C C7561 Bot G 17 0402C Chipcap +-0.25pF NP0 4p7 50V C7563 Bot G 17 0402C Chipcap +-0.25pF NP0 4p7 50V C7564 Bot H 18 0402C Chipcap 5% X7R 1n0 50V C7567 Bot E 10 0402C Chipcap 5% NP0 15p 50V C7568 Bot E 8 0402C Chipcap 5% NP0 150p 50V
0402 0p5 50V
Chipcap X7R 10% 25V
0402 4n7 25V
CHIPCAP X5R 4U7 K 6V3 C7569 Bot G 17 0603C
C7570 Bot E 9 0402C Chipcap 5% NP0 18p 50V
C7571 Bot B 6 0402C
C7573 Bot A 6 0603C C7575 Bot E 10 0402C Chipcap 5% NP0 15p 50V C7577 Bot E 10 0402C Chipcap 5% NP0 15p 50V C7581 Bot G 19 0402C Chipcap 5% NP0 39p 50V C7582 Bot D 9 0402C Chipcap 5% NP0 100p 50V C7584 Bot G 18 0402C Chipcap 5% NP0 39p 50V
C7593 Bot G 16 0603C C7596 Bot C 11 0402C Chipcap +-0.25pF NP0 2p7 50V
TANT_6.3X3.5_
C7597 Bot F 14
H2.0
0603 4u7 6.3V
CHIPCAP NP0 330P J
50V 0402 330p 50V
CHIPCAP NP0 2N2 G
16V 0603 2n2 16V
CHIPCAP X5R 4U7 K 6V3
0603 4u7 6.3V
CHIPTCAP 100U M 14V
6X3.2X2 100u_14V 14V
CHIPCAP NP0 0P5 C 50V C7598 Bot B 8 0402C
C7599 Top D 20 0402C
C7600 Top B 20 0603C
C7601 Top B 20 0603C
Issue 1 COMPANY CONFIDENTIAL Page 2 –17
Copyright © 2006 Nokia. All rights reserved.
0402 0p5 50V
CHIPCAP X7R 33N K
10V 0402 33n 10V
CHIPCAP X5R 2U2 K 6V3
0603 2u2 6V3
CHIPCAP X5R 2U2 K 6V3
0603 2u2 6V3
Page 38
RM-180
Nokia Customer Care Parts Lists and Component Layouts
Item Side Grid ref. Type Description and value
C7602 Top B 2 0402C Chipcap 5% NP0 12p 50V
CHIPCAP X5R 100N K
C7604 Bot F 3 0402C
C7605 Bot F 3 0402C C7606 Bot H 2 0402C Chipcap 5% NP0 10p 50V C7607 Bot H 2 0402C Chipcap 5% NP0 10p 50V C7608 Bot H 2 0402C Chipcap 5% NP0 10p 50V C7609 Bot G 2 0402C Chipcap 5% NP0 10p 50V
C7612 Bot C 4 0402C
C7613 Bot F 3 0402C C7615 Bot C 9 0402C Chipcap +-0.25pF NP0 4p7 50V
10V 0402 100n 10V CHIPCAP X5R 100N K
10V 0402 100n 10V
CHIPCAP X5R 100N K 10V 0402 100n 10V
CHIPCAP X5R 100N K 10V 0402 100n 10V
Chipcap X7R 10% 16V
C7616 Bot F 3 0402C C7617 Bot F 3 0402C Chipcap 5% NP0 100p 50V
C7618 Bot F 3 0402C_H0.6
D2800 Top H 4 uBGA_289
PBFREEBGA40_ 64MB_54MHZ_
D3000 Top H 7
D3001 Top H 2
D4800 Top E 4 uBGA_289
D5000 Top B 4 FBGA133
D5001 Bot D 4
MAX WBGA_60_8.1X
6.6_H0.9
LGA_BTHFM_ES
3.6
0402 10n 16V
CHIPCAP X5R 100N M 16V 0402 100n 16V
RAP V2.21E-PA C027 UBGA ~ ~
FLASH 4MX16 1.8/1.8V VFBGA44 PBFREE 4MX16 ~
SDRAM 4MX16 1.8V/
1.8V WBGA60 4Mx16 ~ HELEN3 PS1.1E
F761991A C027 UBGA289 ~ ~
COMBO 512 DDR + 512M NAND FBGA133 PBFREE
BTHFM1.0_ES3.6 MODULE ~ ~
32Mx16/6 4Mx8 ~
0603_FUSE_AV
F2000 Bot C 2
G2200 Top F 6
G7500 Bot B 9
Page 2 –18 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
X2MATS SM FUSE F 2.0A 32V 2A ~ BATTER_RB414HRTC CAPACITOR 15UAH
2.6/3.3V 414-SIZE 3V3 ~
VCO_FDK_WB002VCO 3610-4340MHZ
2.7V 15MA
3610-434 0MHz ~
Page 39
RM-180 Parts Lists and Component Layouts Nokia Customer Care
Item Side Grid ref. Type Description and value
NKG3176B_H1.0VCTCXO 38.4MHZ 2.5V
G7501 Bot C 9
2MA 38.4MHz ~
VCO_FDK_WB002VCO 3296-3980MHZ
G7502 Bot B 7
L1473 Bot E 11 CHOKE_SER300
L1474 Top E 7 0805_BLM21
L1479 Bot C 15 0402L
L1480 Bot C 15 0402L
L2000 Bot C 2 0603_BLM
0405_2_MATSUCHIP BEAD ARRAY
L2001 Bot F 2
0405_2_MATSUCHIP BEAD ARRAY
L2002 Bot G 2
0405_2_MATSUCHIP BEAD ARRAY
L2003 Bot G 2
0405_2_MATSUCHIP BEAD ARRAY
L2100 Top E 19
3296-398
2.7V 20MA EGSM
CHOKE 3.3UH 0R252
0A82 310 CASE SIZE 3u3H ~
FERR.BEAD 0R03 42R/
100MHZ 3A 0805
CHIP COIL 27N J
Q27/800M 0402 27nH ~
CHIP COIL 27N J
Q27/800M 0402 27nH ~
FERR.BEAD 220R/100M
2A 0R05 0603
2X1000R 0405
2X1000R 0405
2X1000R 0405
2X1000R 0405
0MHz ~
42R/ 100MHz ~
220R/ 100MHz ~
2x1000R/ 100MHz ~
2x1000R/ 100MHz ~
2x1000R/ 100MHz ~
2x1000R/ 100MHz ~
L2101 Top B 6 0603_BLM
L2102 Bot F 18 COIL_0603CS
L2103 Bot F 18 COIL_0603CS
L2104 Top B 6 0603_BLM
L2105 Top B 6 0402L_XL
L2106 Top A 6 0402L_XL
L2202 Top E 7 0603_BLM
L2203 Top C 7 FERRITE_0402
L2204 Top D 7 FERRITE_0402
FERR.BEAD 220R/100M
2A 0R05 0603
CHIP COIL 56N J
Q38/250MHZ 0603 56nH ~
CHIP COIL 56N J
Q38/250MHZ 0603 56nH ~
FERR.BEAD 220R/100M
2A 0R05 0603
FERRITE BEAD 220R
0R45 0.3A 0402
FERRITE BEAD 220R
0R45 0.3A 0402
FERR.BEAD 220R/100M
2A 0R05 0603
FERRITE BEAD 0.6R
600R/100MHZ 0402
FERRITE BEAD 0.6R
600R/100MHZ 0402
220R/ 100MHz ~
220R/ 100MHz ~
220R/ 100MHz ~
220R/ 100MHz ~
220R/ 100MHz ~
600R/ 100MHz ~
600R/ 100MHz ~
Issue 1 COMPANY CONFIDENTIAL Page 2 –19
Copyright © 2006 Nokia. All rights reserved.
Page 40
RM-180
Nokia Customer Care Parts Lists and Component Layouts
Item Side Grid ref. Type Description and value
L2205 Top B 5 0603_BLM
L2206 Top B 7 FERRITE_0402
L2301 Bot E 6 0603_BLM
L2302 Bot D 5 CHOKE_SER400
CHOKE_SER300
L2304 Top G 7
L4200 Top C 2 CHOKE_SER400
L4201 Top E 2 0603_BLM
L4400 Top D 19 FERRITE_0402
L4401 Top D 19 FERRITE_0402
L5200 Bot H 7 FERRITE_0402
_H1.5
FERR.BEAD 220R/100M 2A 0R05 0603
FERRITE BEAD 0.6R 600R/100MHZ 0402
FERR.BEAD 220R/100M 2A 0R05 0603
CHOKE 10U 0.8A 0R24 4X4X1.8 10uH ~
CHOKE 22U M 0R7
0.35A 3.0x3.0x1.5 22uH ~ CHOKE 10U 0.8A 0R24
4X4X1.8 10uH ~ FERR.BEAD 220R/100M
2A 0R05 0603 FERRITE BEAD 0.6R
600R/100MHZ 0402 FERRITE BEAD 0.6R
600R/100MHZ 0402 FERRITE BEAD 0.6R
600R/100MHZ 0402
220R/ 100MHz ~
600R/ 100MHz ~
220R/ 100MHz ~
220R/ 100MHz ~
600R/ 100MHz ~
600R/ 100MHz ~
600R/ 100MHz ~
L7502 Bot D 8 0402L
L7503 Bot E 10 FERRITE_0402
L7504 Bot H 19 0402L
L7506 Bot H 18 0402L
L7516 Bot G 16 FERRITE_0402
L7517 Bot E 8 0402L
L7518 Bot G 3 COIL_LK_1608
N1470 Bot G 7 LLP6
N1471 Bot E 13 SON3024_8
USMD5_1.47X1
N1472 Bot E 14
.04_H0.675
CHIP COIL 100N J Q16/300M 0402 100nH ~
FERRITE BEAD 0.6R 600R/100MHZ 0402
CHIP COIL 47N J Q23/800MHZ 0402 47nH ~
CHIP COIL 12N J Q31/800M 0402 12nH ~
FERRITE BEAD 0.6R 600R/100MHZ 0402
CHIP COIL 1N5 +-0N3 Q33/800M 0402 1n5H ~
CHIP COIL 68NH J Q12/100MHZ 0603 68nH ~
REG LP3990YDX-1.5V LLP-6 ~ 1.5V
STEP-UP DC/DC CONV SON3024-8 ~ ~
VREG LP3985ITLX-2.8 NOPB USMD5 ~ 3V
600R/ 100MHz ~
600R/ 100MHz ~
Page 2 –20 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 41
RM-180 Parts Lists and Component Layouts Nokia Customer Care
Item Side Grid ref. Type Description and value
14XLEVEL SHIFTER
ST16C32245TBR N1474 Top D 20 TFBGA_42
N2200 Top C 6 TFBGA_108
uTFBGA42 ~ ~
RETU 3.02 TSA1GJWE
TFBGA108 ~ ~
TFBGA_84_6.1
N2300 Bot D 7
N2301 Top G 6
N4200 Top D 1
N4201 Top B 2
N7500 Bot C 11
N7501 Bot E 9 TFBGA64_H1.2
N7502 Bot H 17 RITSA_PA_REL3
N7505 Top C 20 LLP_6 R1470 Top G 4 0402R Resistor 5% 63mW 100R ~
5X6.15
USMD8_1.69X1 .69
USMD_10_2.45 8X1.899
USMD5_1.468X
1.036 TFBGA_84_6.1
5X6.15
TAHVO V5.2 LF
TFBGA84 ~ ~
WHITE LED DRIVER
4LEDS 500MW 8BUMP
USMD8 ~ ~
DC/DC CONV
LM3661-1.40V/1.05V
NOPB ~ ~
REG+ LP3999ITLX 1.8V
150MA NOPB ~ 1.8V
RF ASIC HINKU310A
TFBGA84 ~ ~
RF ASIC VINKU314A
TFBGA64 ~ ~
PW AMP RF9292E9.2
QUADBAND ~ ~
REG LP3981YDX 2.8/
NOPB 0.3A LLP-6 ~ 2.8V
R1471 Top G 4 0402R Resistor 5% 63mW 100R ~ R1472 Top F 3 0402R Resistor 5% 63mW 3k3 ~ R1473 Top F 3 0402R Resistor 5% 63mW 3k3 ~ R1474 Top G 5 0402R Resistor 5% 63mW 33R ~ R1475 Bot F 7 0402R Resistor 5% 63mW 470k ~ R1486 Top E 20 0402R Resistor 5% 63mW 15R ~
CHIPRES 0W06 6R8 J R1487 Bot E 12 0402R
R1488 Top D 19 0402R Resistor 5% 63mW 33R ~ R1489 Bot E 13 0402R Resistor 5% 63mW 3k3 ~
R1490 Top E 20 0402R R1491 Bot E 12 0402R Resistor 5% 63mW 10k ~ R2000 Bot F 3 0402R Resistor 5% 63mW 220R ~
uBGA11_2.15X
R2001 Bot F 3
1.65
0402 6R8 ~
Chipres 0W06 jumper
0402 0R ~
ASIP MIC W/ESD RES
+CAP+ZDI BGA11 ~ ~
Issue 1 COMPANY CONFIDENTIAL Page 2 –21
Copyright © 2006 Nokia. All rights reserved.
Page 42
RM-180
Nokia Customer Care Parts Lists and Component Layouts
Item Side Grid ref. Type Description and value
R2002 Bot G 3 0402R Resistor 5% 63mW 10R ~ R2003 Bot G 3 0402R Resistor 5% 63mW 10R ~ R2004 Bot G 3 0402R Resistor 5% 63mW 10R ~ R2005 Bot H 3 0402R Resistor 5% 63mW 10R ~
ASIP 4XESD **PB-
R2006 Bot G 2 uBGA5
FREE** BGA5 ~ ~
uBGA11_1.6X2
R2007 Top F 1 R2009 Top G 1 0402R Resistor 5% 63mW 100R ~ R2010 Top F 1 0402R Resistor 5% 63mW 220k ~ R2011 Top G 1 0402R Resistor 5% 63mW 120k ~
R2070 Bot G 14 0402_VAR
R2071 Top E 6 0402_NTH5
R2100 Bot F 2 R2101 Bot E 2 0402R Resistor 5% 63mW 220R ~
R2104 Top E 19 0402_VAR
R2105 Top E 19 0402_VAR
R2106 Bot F 18 0402_VAR
.15
FLIP_CHIP_8_1. 7X1.7
ASIP SILIC USB OTG / ESD BGA11 ~ ~
CHIP VARISTOR VWM14V VC50V 0402 14V/50V ~
NTC RES 47K J B=4050 +-3% 0402 47k ~
ASIP SINGLE ENDED MICROPHONE INTERF BGA8 ~ ~
CHIP VARISTOR VWM14V VC50V 0402 14V/50V ~
CHIP VARISTOR VWM14V VC50V 0402 14V/50V ~
CHIP VARISTOR VWM14V VC50V 0402 14V/50V ~
CHIP VARISTOR
R2107 Bot F 18 0402_VAR R2200 Top E 6 0402R Resistor 5% 63mW 100k ~ R2201 Top E 6 0402R Resistor 5% 63mW 120k ~ R2202 Top E 6 0402R Resistor 5% 63mW 100R ~
R2205 Top E 7 0402R
R2303 Top F 6 0402R R2304 Top F 6 0402R Resistor 5% 63mW 33R ~ R2305 Bot C 7 0402R Resistor 5% 63mW 33R ~
uBGA8_1.47X1
R2700 Bot I 6 R3000 Top G 6 0402R Resistor 5% 63mW 10k ~
Page 2 –22 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
.47
VWM14V VC50V 0402 14V/50V ~
CHIPRES 0W06 2M2 J 0402 2M2 ~
Chipres 0W06 jumper 0402 0R ~
ASIP SIM INTERFACE **LOW CAP**BGA8 ~ ~
Page 43
RM-180 Parts Lists and Component Layouts Nokia Customer Care
Item Side Grid ref. Type Description and value
R4400 Top E 6 0402R Resistor 5% 63mW 470k ~ R4401 Top E 6 0402R Resistor 5% 63mW 100k ~ R4402 Top E 6 0402R Resistor 5% 63mW 470k ~
NTC RES 47K J B=4050 R4403 Top B 20 0402_NTH5
R4406 Top E 20 0402_VAR
R4407 Bot A 8 0402_VAR R4408 Bot A 8 0402R Resistor 5% 63mW 10k ~ R4800 Top D 5 0402R Resistor 5% 63mW 10R ~ R4809 Top E 3 0402R Resistor 5% 63mW 1k0 ~ R4810 Top E 6 0402R Resistor 5% 63mW 15R ~
+-3% 0402 47k ~
CHIP VARISTOR
VWM14V VC50V 0402 14V/50V ~
CHIP VARISTOR
VWM14V VC50V 0402 14V/50V ~
R5100 Top G 5 0402R Resistor 5% 63mW 10k ~
uBGA11_1.62X
R5200 Bot I 7
R5204 Bot I 15 0402_VAR R7501 Bot C 9 0402R Resistor 5% 63mW 1k0 ~ R7503 Bot C 11 0402R Resistor 5% 63mW 4k7 ~
R7504 Bot C 11 0402R
R7505 Bot C 9 0402R R7506 Bot G 17 0402R Resistor 5% 63mW 33R ~ R7509 Bot C 8 0402R Resistor 5% 63mW 10k ~
R7512 Bot H 16 0404_RAC10
R7513 Bot B 7 0402R
2.12
ASIP EMIF04-
MMC02F2**PB-FREE** ~ ~
CHIP VARISTOR
VWM14V VC50V 0402 14V/50V ~
CHIPRES 0W06 10K F
0402 10k ~
CHIPRES 0W06 8K2 F
0402 8k2 ~
436R/ RES NETWORK 0W04 2DB ATT 0404
Chipres 0W06 5R6 J 0402 5R6 ~
11R6/436
R ~
R7514 Bot D 9 0402R Resistor 5% 63mW 10k ~ R7516 Bot I 18 0402R Resistor 5% 63mW 1k0 ~ R7518 Bot I 17 0402R Resistor 5% 63mW 470k ~ R7519 Bot B 6 0402R Resistor 5% 63mW 1k0 ~
CHIPRES 0W06 10K F
R7521 Bot D 9 0402R
R7523 Bot A 6 0402R
Issue 1 COMPANY CONFIDENTIAL Page 2 –23
Copyright © 2006 Nokia. All rights reserved.
0402 10k ~ CHIPRES 0W06 9K1 F
100PPM 0402 9k1 ~
Page 44
RM-180
Nokia Customer Care Parts Lists and Component Layouts
Item Side Grid ref. Type Description and value
R7528 Bot C 8 0402R Resistor 5% 63mW 470k ~ R7534 Bot C 8 0402R Resistor 5% 63mW 470k ~
Chipres 0W06 jumper
R7541 Bot F 4 0402R
R7542 Bot F 4 0402R
R7543 Bot F 4 0402R
R7544 Bot F 5 0402R R7549 Bot F 4 0402R Resistor 5% 63mW 3k3 ~ R7550 Bot F 4 0402R Resistor 5% 63mW 3k3 ~
R7551 Bot C 4 0402R
0402 0R ~ Chipres 0W06 jumper
0402 0R ~ Chipres 0W06 jumper
0402 0R ~ Chipres 0W06 jumper
0402 0R ~
Chipres 0W06 jumper 0402 0R ~
Chipres 0W06 jumper
R7552 Bot F 5 0402R R7554 Top G 3 0402R Resistor 5% 63mW 100k ~ R7555 Bot B 9 0402R Resistor 5% 63mW 220R ~ R7556 Bot E 6 0402R Resistor 5% 63mW 100R ~ R7558 Bot F 3 0402R Resistor 5% 63mW 220R ~
R7559 Bot G 2 0402_VAR
R7560 Bot A 17 0402R
SWITCH_EVQP
S4401 Top E 21
S5200 Bot I 14
S5202 Bot A 9
T7501 Bot B 10 TRANS_LDB15
7A01K SWITCH_SPVN
220100 SWITCH_SPVM
110201
0402 0R ~
RES VARISTOR 14/90V 3PF 0402 14/90V ~
Chipres 0W06 jumper 0402 0R ~
SM SW TACT SPST 12V SIDE KEY 2.2N ~ ~
SM SW DETECTOR SPST­NO 5V 1MA ~ ~
SWITCH DETECTOR SPVM ~ ~
TRANSF BALUN 3800 +-550MHZ 0805 ~ ~
TRANSF BALUN 1800
T7502 Bot H 16 TRANS_LDB15
T7503 Bot B 7 TRANS_LDB15
V1470 Bot F 14 SC_89
DIODE_PMEG3
V1471 Bot E 13
Page 2 –24 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
002
+-100mhz 2x1.25 ~ ~ TRANSF BALUN 3800
+-550MHZ 0805 ~ ~ DI SCH DUAL 0.4V 1MA
SOT490 ~ ~ SCH DI PMEG3002 30V
500MA SOD882 ~ ~
Page 45
RM-180 Parts Lists and Component Layouts Nokia Customer Care
Item Side Grid ref. Type Description and value
MOSFET N 20V 350MA
V1472 Bot E 12 SC_75A_H0.95
BGA4_1.01X1.
V2000 Bot C 3
V2300 Bot C 7 VMT3_R
V4400 Top B 20 PT202MR0MP V7501 Bot E 6 SOD323F SCH DI 30V 2A SOD323F ~ ~ V7502 Bot C 15 SOD882 BZX884-AA ~ ~
07 ASIP TVS BGA4 ~ ~
SOT416 ~ ~
TR DTC143ZM N RB=4K7 RBE=47K VMT3 ~ ~
DI PHOTO PT202MR0MP 620NM
1.25X2 ~ ~
X1470 Bot E 16
X2001 Bot F 1
X2060 Top A 9
X2070 Bot H 14
X2700 Bot H 6
X4400 Top F 2
X4401 Top B 19
X5200 Bot H 11
X5207 Bot H 4
SOCKET_DMD1 0413
SYSCON_MQ20 2_NK_14R3
TRACEABILITY_ PAD
LYNX_BATT_CO NN_H7.0
SIM_CONN_470 191501
SMK_4309_B_B _16P_V8
JST_R_JAVK_G_ 1_R3
MOLEX_MMC_P 03_3D0545_001CONN SMC RS-MMC
ANT_CLIP_M3E 14601
CAMERA MOD.SOCKET 2X7POL SPR P1.4 ~ ~
SM SYSTEM CONNECTOR 14POL ~ ~
MODULE ID COMPONENT
2.8X1.8X0.3 ~ ~ SM BATTERY CONN
3POL SPR 12V 2A ~ ~ SM SIM CONN 6POL
P2.54 H1.5 ~ ~ SM CONN 16P SPR P1.3
50V PWB/PWB ~ ~ SM CONN 2X12F P0.4
30V .3A PWB/PWB ~ ~
6POL P2.5 ~ ~ SPRING CLIP
M3E14601 NSJ-3 HD925 ~ ~
CONTACT_PAD_
X5208 Bot B 5
X5209 Bot B 4
X5210 Bot A 4
X5211 Bot A 5
Issue 1 COMPANY CONFIDENTIAL Page 2 –25
Copyright © 2006 Nokia. All rights reserved.
2.95X1.95 CONTACT_PAD_
2.95X1.95 CONTACT_PAD_
2.95X1.95 CONTACT_PAD_
2.95X1.95
SM CONN VIBRA SPACER PAD 2.8X1.8 ~ ~
SM CONN VIBRA SPACER PAD 2.8X1.8 ~ ~
SM CONN VIBRA SPACER PAD 2.8X1.8 ~ ~
SM CONN VIBRA SPACER PAD 2.8X1.8 ~ ~
Page 46
RM-180
Nokia Customer Care Parts Lists and Component Layouts
Item Side Grid ref. Type Description and value
POGO_CNO_51
X5212 Bot C 16
Z2000 Top E 1 FERRITE_0402
Z2001 Top E 1 FERRITE_0402
Z2003 Top E 1 FERRITE_0402
Z4400 Top D 2
Z4401 Top G 3 FC6_1.65X1.15
Z4402 Top E 7
Z4403 Top F 7
Z7500 Bot F 14
Z7503 Bot H 18
17_3077H
uBGA25_2.47X
2.47
uBGA25_2.47X
2.47 uBGA25_2.47X
2.47 FERRITE_FBMJ1
608
ANT_SW_M043 B
CONN 2POL SPR
6.6X6.8X2.5 ~ ~ FERRITE BEAD 0.6R
600R/100MHZ 0402 FERRITE BEAD 0.6R
600R/100MHZ 0402 FERRITE BEAD 0.6R
600R/100MHZ 0402 ASIP 10-CH ESD EMI
FILTER BGA25 ~ ~ ASIP 2-CH MIC EMI/ESD
**PB-FREE** ~ ~ ASIP 10-CH ESD EMI
FILTER BGA25 ~ ~ ASIP 10-CH ESD EMI
FILTER BGA25 ~ ~ FERRITE BEAD 0R01
28R/100MHZ 0603 ANT.SW+3SAW
880-960/1710-1990M HZ ~ ~
600R/ 100MHz ~
600R/ 100MHz ~
600R/ 100MHz ~
28R/ 100MHz ~
Z7504 Bot I 16
FILTER_SAW_2. 1X1.7_H0.8
SAW FILTER 897.5 +-17.5MHZ 2.0X1.6 897.5MHz ~
Page 2 –26 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 47
RM-180 Parts Lists and Component Layouts Nokia Customer Care

Component layouts

Component layouts (1YA_02.1f)

Figure 2 Component layout - bottom view (1YA_02.1f)
Issue 1 COMPANY CONFIDENTIAL Page 2 –27
Copyright © 2006 Nokia. All rights reserved.
Page 48
RM-180
Nokia Customer Care Parts Lists and Component Layouts
Figure 3 Component layout - top view (1YA_02.1f)
Page 2 –28 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 49
Nokia Customer Care
3 — Service Software
Instructions
Issue 1 COMPANY CONFIDENTIAL Page 3 –1
Copyright © 2006 Nokia. All rights reserved.
Page 50
RM-180
Nokia Customer Care Service Software Instructions
(This page left intentionally blank.)
Page 3 –2 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 51
RM-180 Service Software Instructions Nokia Customer Care
Table of Contents
Phoenix installation steps in brief........................................................................................................................3–5
Installing Phoenix...................................................................................................................................................3–6
Updating Phoenix installation..............................................................................................................................3–8
Uninstalling Phoenix..............................................................................................................................................3–9
Repairing Phoenix installation...........................................................................................................................3–11
Phone data package overview............................................................................................................................3–11
Installing phone data package...........................................................................................................................3–12
Uninstalling phone data package.......................................................................................................................3–15
Configuring users in Phoenix..............................................................................................................................3–17
Managing connections in Phoenix......................................................................................................................3–17
Installing flash support files for FPS-8 and FPS-10...........................................................................................3–19
Updating FPS-8 and FPS-10 flash prommer software.......................................................................................3–22
Activating FPS-8....................................................................................................................................................3–23
Deactivating FPS-8................................................................................................................................................3–24
List of Figures
Figure 4 Dongle not found.....................................................................................................................................3–6
Figure 5 Disclaimer text.........................................................................................................................................3–7
Figure 6 InstallShield Wizard Complete...............................................................................................................3–8
Figure 7 Installation interrupted..........................................................................................................................3–9
Figure 8 Remove program...................................................................................................................................3–10
Figure 9 Finish uninstallation.............................................................................................................................3–10
Figure 10 Repair program...................................................................................................................................3–11
Figure 11 Data package setup information.......................................................................................................3–13
Figure 12 Data package destination folder.......................................................................................................3–14
Figure 13 InstallShield Wizard Complete...........................................................................................................3–15
Figure 14 Uninstalling phone data package......................................................................................................3–16
Figure 15 Finishing data package uninstallation..............................................................................................3–16
Figure 16 Phoenix login.......................................................................................................................................3–17
Figure 17 New user configured..........................................................................................................................3–17
Figure 18 Select mode: Manual...........................................................................................................................3–18
Figure 19 Connections list...................................................................................................................................3–19
Figure 20 Connection information.....................................................................................................................3–19
Figure 21 Product support module information (example from RM-1)..........................................................3–19
Figure 22 Flash update welcome dialog............................................................................................................3–20
Figure 23 Flash installation interrupted............................................................................................................3–20
Figure 24 Flash destination folder......................................................................................................................3–21
Figure 25 Finish flash update..............................................................................................................................3–22
Figure 26 Flash directory window......................................................................................................................3–22
Figure 27 Prommer software update finished..................................................................................................3–23
Figure 28 Prommer Maintenance window........................................................................................................3–23
Figure 29 Box activation......................................................................................................................................3–24
Figure 30 Deactivation warning.........................................................................................................................3–24
Issue 1 COMPANY CONFIDENTIAL Page 3 –3
Copyright © 2006 Nokia. All rights reserved.
Page 52
RM-180
Nokia Customer Care Service Software Instructions
(This page left intentionally blank.)
Page 3 –4 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 53
RM-180 Service Software Instructions Nokia Customer Care
Phoenix
installation steps in brief
Prerequisites
Recommended hardware requirements:
• Computer processor: Pentium 700 MHz or higher
• RAM 256 MB
• Disk space 100-300 MB Supported operating systems:
Windows 2000
Windows XP
Service Pack 3 or higher
Service Pack 1 or higher
Context
Phoenix
is a service software for reprogramming, testing and tuning phones.
Phoenix
• Service software support for all phone models included in the package
• Flash update package files for programming devices
• All needed drivers for:
The phone model specific data package includes all changing product specific data:
• Product software binary files
• Files for type label printing
• Validation file for the faultlog repair data reporting system
• All product specific configuration files for
To use
installation contains:
• PKD-1 (DK2) dongle
• DKU-2 USB cable
Note: Separate installation packages for flash update files and drivers are also available, but it is
not necessary to use them unless there are updates between separate update packages are used, they should be used after installed.
Note:
Uninstallation should be made from the
Phoenix
Phoenix
, you need to:
and phone data packages should only be used as complete installation packages.
Phoenix
software components
Windows
Control Panel.
Phoenix
Phoenix
service software releases. If
and data packages have been
Steps
1. Connect a PKD-1 (DK2) dongle to the computer parallel port.
2. Install
3. Install the phone-specific data package.
4. Configure users.
5. Manage connection settings (depends on the tools you are using).
Issue 1 COMPANY CONFIDENTIAL Page 3 –5
Phoenix
If you use FPS-8: • Update FPS-8 software
.
• Activate FPS-8
Copyright © 2006 Nokia. All rights reserved.
Page 54
RM-180
Nokia Customer Care Service Software Instructions
If you use FPS-10: • Update FPS-10 software
Note: There is no need to activate FPS-10.
• Activate SX-4 smart card, if you need tuning and testing functions.
Note: When FPS-10 is used only for
product software updates, SX-4 smart card is not needed.
Results
Phoenix
is ready to be used with FPS-8 or FPS-10 flash prommers and other service tools.
Installing
Phoenix
Prerequisites
• Check that a dongle is attached to the parallel port of your computer.
• Download the computer (in
• Close all other programs.
• Depending on your operating system, administrator rights may be required to install
• If uninstalling or rebooting is needed at any point, you will be prompted by the InstallShield program.
Phoenix
C:\TEMP
installation package (for example,
, for instance).
phoenix_service_sw_2004_39_x_xx.exe
Phoenix
) to your
.
Context
At some point during the installation procedure, you may get the following message:
Figure 4 Dongle not found
This may be a result of a defective or too old PKD-1 dongle. Check the COM/parallel ports used. After correcting the problem, you can restart the installation. For more detailed information, please refer to
Tip: Each feature in
program. Press the F1 key or the feature’s Help button to activate a Help file.
Phoenix
has its own Help function, which can be activated while running the
Phoenix
Help files.
Steps
1. To start the installation, run the application file (for example,
2. In the
Page 3 –6 COMPANY CONFIDENTIAL Issue 1
Welcome
dialogue, click Next.
Copyright © 2006 Nokia. All rights reserved.
phoenix_service_sw_2004_39_x_xx.exe
).
Page 55
RM-180 Service Software Instructions Nokia Customer Care
3. Read the disclaimer text carefully and click Yes.
Figure 5 Disclaimer text
4. Choose the destination folder. The default folder
C:\ProgramFiles\Nokia\Phoenix
is recommended.
5. To continue, click Next. To choose another location, click Browse (not recommended).
6. Wait for the components to be copied. The progress of the installation is shown in the
Setup Status
window.
7. Wait for the drivers to be installed and updated. The process may take several minutes to complete. If the operating system does not require rebooting, the PC components are registered right away. If the operating system requires restarting your computer, the Install Shield Wizard will notifies about it. Select Yes... to reboot the PC immediately or No... to reboot the PC manually afterwards. After the reboot, all components are registered.
Note:
Phoenix
does not work, if the components have not been registered.
Issue 1 COMPANY CONFIDENTIAL Page 3 –7
Copyright © 2006 Nokia. All rights reserved.
Page 56
RM-180
Nokia Customer Care Service Software Instructions
8. To end the installation, click Finish.
Figure 6 InstallShield Wizard Complete
Next actions
After the installation,
• installing phone model specific data package for
• configuring users and connections FPS-8 and FPS-10 flash prommers can be used after updating their flash update package files.
Updating
Phoenix
Phoenix
can be used after:
Phoenix
installation
Context
• If you already have the software when new versions are released.
• To update
• When you are updating, for example, from version a14_2004_16_4_47 to a15_2004_24_7_55, the update will take place automatically without uninstallation.
• Always use the latest available versions of both can be found in the phone model specific Technical Bulletins and phone data package (shown during installation).
• If you try to update to a15_2004_24_7_55), you are asked if you want to uninstall the existing version. In this case you can choose between a total uninstallation or a repair installation in a similar way when choosing to uninstall the application from the
Phoenix
Phoenix
, you need to follow the same steps as when installing it for the first time.
Phoenix
Windows
service software installed on your computer, you need to update the
Phoenix
with the same version you already have (for example, a15_2004_24_7_55
Control Panel.
and the phone-specific data package. Instructions
readme.txt
files
• If you try to install an older version (for example, downgrade from a15_2004_24_7_55 to a14_2004_16_4_47), installation will be interrupted.
Page 3 –8 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 57
RM-180 Service Software Instructions Nokia Customer Care
Figure 7 Installation interrupted
• Always follow the instructions on the screen.
Steps
1. Download the installation package to your computer hard disk.
2. Close all other programs.
3. Run the application file (for example,
phoenix_service_sw_2004_39_x_xx.exe
).
Results
A new
Phoenix
version is installed and driver versions are checked and updated.
Uninstalling
Phoenix
Context
You can uninstall
Phoenix
service software manually from the
Windows
Control Panel.
Steps
1. Open the Windows Control Panel, and choose Add/Remove Programs.
Issue 1 COMPANY CONFIDENTIAL Page 3 –9
Copyright © 2006 Nokia. All rights reserved.
Page 58
RM-180
Nokia Customer Care Service Software Instructions
2. To uninstall
Phoenix
, choose Phoenix Service SoftwareChange/RemoveRemove .
Figure 8 Remove program
The progress of the uninstallation is shown.
3. If the operating system does not require rebooting, click Finish to complete.
Figure 9 Finish uninstallation
Page 3 –10 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 59
RM-180 Service Software Instructions Nokia Customer Care
If the operating system requires rebooting, InstallShield Wizard will notify you. Select Yes... to reboot the PC immediately and No... to reboot the PC manually afterwards.
Repairing
Phoenix
installation
Context
If you experience any problems with the service software or suspect that files have been lost, use the repair function before completely reinstalling
Note: The original installation package (for example,
must be found on your PC when you run the repair setup.
Phoenix
.
phoenix_service_sw_a15_2004_24_7_55.exe
Steps
1. Open Windows Control PanelAdd/Remove Programs .
2. Choose Phoenix Service SoftwareChange/Remove .
3. In the following view, select Repair.
)
Figure 10 Repair program
Phoenix
The procedure is the same as when updating
4. To complete the repair, click Finish.
reinstalls components and registers them.
Phoenix
.

Phone data package overview

Each product has its own data package (DP). The product data package contains all product-specific data files to make the Phoenix service software and tools usable with a certain phone model.
The phone data package contains the following:
• Product software binary files
Issue 1 COMPANY CONFIDENTIAL Page 3 –11
Copyright © 2006 Nokia. All rights reserved.
Page 60
RM-180
Nokia Customer Care Service Software Instructions
• Files for type label printing
• Validation file for the fault log repair data reporting system
• All product-specific configuration files for Phoenix software components
Data files are stored in C:\Program Files\Nokia\Phoenix (default).

Installing phone data package

Prerequisites
• A phone-specific data package contains all data required for the to be used with a certain phone model.
• Check that a dongle is attached to the parallel port of your computer.
• Install
Phoenix
service software.
Phoenix
service software and service tools
• Download the installation package (for example, in C:\TEMP).
• Close all other programs.
(XX-XX = type designator of the product) If you already have
released.
Note: Often
version of available versions of both. Instructions can be found in phone-specific Technical Bulletins and
readme.txt
Phoenix
Phoenix
Phoenix
files of data packages.
installed on your computer, you will need to update it when a new version is
and the phone-specific data package come in pairs, meaning that a certain
can only be used with a certain version of a data package. Always use the latest
XX-XX_dp_EA_v_1_0.exe
Steps
1. To start the installation, run the application file (for example,
Wait for the installation files to be extracted.
) to your computer (for example,
XX-XX_dp_EA_ v_1_0.exe
),
Page 3 –12 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 61
RM-180 Service Software Instructions Nokia Customer Care
2. Click Next.
3. In the following view you can see the contents of the data package. Read the text carefully. There is information about the
Phoenix
version required with this data package.
Figure 11 Data package setup information
4. To continue, click Next.
Issue 1 COMPANY CONFIDENTIAL Page 3 –13
Copyright © 2006 Nokia. All rights reserved.
Page 62
RM-180
Nokia Customer Care Service Software Instructions
5. Choose the destination folder, and click Next to continue.
Figure 12 Data package destination folder
The InstallShield Wizard checks where
6. To start copying the files, click Next.
Phoenix
is installed, and the directory is shown.
Page 3 –14 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 63
RM-180 Service Software Instructions Nokia Customer Care
Phone model specific files are installed. Please wait.
7. To complete the installation, click Finish.
Figure 13 InstallShield Wizard Complete
Next actions
Phoenix
• Configuring users
• Managing connections
FPS-8 and FPS-10 can be used after updating their flash update package files.
can be used for flashing phones and printing type labels after:

Uninstalling phone data package

Context
There is no need to uninstall an older version of a data package, unless instructions to do so are given in the
readme.txt
Please read all related documents carefully.
file of the data package and bulletins related to the release.
Steps
1. Locate the data package installation file (e.g.
2. To start the uninstallation procedure, double-click the data package installation file.
XX-XX_dp_EA_v_1_0.exe
) from your computer.
Issue 1 COMPANY CONFIDENTIAL Page 3 –15
Copyright © 2006 Nokia. All rights reserved.
Page 64
RM-180
Nokia Customer Care Service Software Instructions
3. To uninstall the data package, click OK or to interrupt the uninstallation, click Cancel.
Figure 14 Uninstalling phone data package
4. When the data package is uninstalled, click Finish.
Figure 15 Finishing data package uninstallation
Alternative steps
• You can also uninstall the data package manually from
Control PanelAdd/Remove Programsxx-xx* Phone Data Package . (*= type designator of the phone).
Page 3 –16 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 65
RM-180 Service Software Instructions Nokia Customer Care
Configuring users in
Phoenix
Steps
1. Start
2. To add a new user, or to edit existing ones, click Maintain.
3. To add a new user, click New.
4. Type in the name and initials of the user, and click OK.
5. Select the desired user from the
Phoenix
If the user ID is already configured, select s/he from the
The user is added to the user name list.
service software, and log in.
Figure 16 Phoenix login
User name
drop-down list, and click OK.
User name
drop-down list, and click OK.
Figure 17 New user configured
Managing connections in
Phoenix
Context
With the Manage Connections feature you can edit and delete existing connections or create new ones.
Note: After choosing the desired connection, and connecting the phone to a PC for the first time,
allow the PC to install the USB device drivers first. Please note that this may take some time to complete.
If there are problems after the driver installation, check that the USB connection is active from the Windows Control Panel. If the problem persists, contact the local PC support.
Steps
1. Start
2. Choose FileManage Connections... .
Issue 1 COMPANY CONFIDENTIAL Page 3 –17
Phoenix
, and log in.
Copyright © 2006 Nokia. All rights reserved.
Page 66
RM-180
Nokia Customer Care Service Software Instructions
3. To add a new connection, click Add.
4. Select Manual mode, and click Next to continue.
If you want to create the connection using the Connection Wizard, connect the tools and a phone to your PC. The wizard will automatically try to configure the correct connection.
Figure 18 Select mode: Manual
i For an FPS-10 flash prommer with a USB Connection, choose the following connection settings:
• Media: FPS-10 USB
• DEVICE_INDEX: 0
• SERIAL_NUM: See Serial No from the label attached to the bottom of FPS-10
• ACTIVE_MEDIA: USB
ii For an FPS-10 flash prommer with a LAN connection, choose the following connection settings:
• Media: FPS-10 TCP/IP
• NET_SERV_NAME: Click Scan.... Choose your own FPS-10 device based on the correct MAC address.
See Serial No from the label attached to the bottom of your FPS-10.
• PORT_NUM: Use the default value, and click Next.
• PROTOCOL_FAMILY: Use the default value, and click Next.
• SOCKET TYPE: Use the default value, and click Next.
• TX_BUFFER_SIZE: Use the default value, and click Next.
• RX_BUFFER_SIZE: Use the default value, and click Next.
iii For an FPS-8 flash prommer, choose the following connection settings:
• Media: FPS-8
• PORT_NUM: COM Port where FPS-8 is connected
• COMBOX_DEF_MEDIA: FBUS
Page 3 –18 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 67
RM-180 Service Software Instructions Nokia Customer Care
iv For a plain USB connection, choose the following connection settings:
Note: First connect the DKU-2 USB cable between the PC USB port and phone.
• Media: USB
5. To complete the configuration, click Finish.
6. Click the connection you want to activate. Use the up/down arrows located on the right hand side to move it on top of the list, then click Apply.
Figure 19 Connections list
The connection is activated, and it can be used after closing the The connection information is shown at the right hand bottom corner of the screen.
Figure 20 Connection information
7. To use the connection, connect the phone to your PC with correct service tools. Make sure the phone is switched on, and then choose FileScan Product .
Manage Connection
window.
Results
The product support module information appears in the status bar:
Figure 21 Product support module information (example from RM-1)

Installing flash support files for FPS-8 and FPS-10

Prerequisites
• Install
• Install phone model specific data package for
• If you want to update the flash support files, they are delivered in the same installation package with
Phoenix
Phoenix
or newer
service software.
Phoenix
packages beginning from December 2004.
Phoenix
.
In case you want to update the MCU files, install the latest data package (see Technical Bulletins for information on the latest one).
Normally, it is enough to install always includes the latest flash update package files for FPS-8 and FPS-10.
• A separate installation package for flash support files is available. The files can be updated according to
these instructions, if updates appear between
Issue 1 COMPANY CONFIDENTIAL Page 3 –19
Phoenix
Copyright © 2006 Nokia. All rights reserved.
and the phone-specific data package because the installation
Phoenix
data package releases.
Page 68
RM-180
Nokia Customer Care Service Software Instructions
Context
If you are not using a separate installation package, you can skip this section and continue with "Updating
FPS-8 and FPS-10 flash prommer software" (page 3–22) after installing a new phone data package.
Steps
1. To begin the installation, double-click the flash update file (for example,
flash_update_03_183_0014.exe
).
Figure 22 Flash update welcome dialog
If the same version of the flash update package already exists, and you want to reinstall it, the previous package is first uninstalled.
Restart installation again after the uninstallation.
2. If you try to downgrade the existing version to older ones, the setup will be aborted. If there is a need to
downgrade the version, uninstall newer files manually from the Windows Control Panel, and then rerun the installation.
Figure 23 Flash installation interrupted
If an older version exists on your PC and it needs to be updated, click Next to continue installation.
Page 3 –20 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 69
RM-180 Service Software Instructions Nokia Customer Care
3. It is recommended to install the files to the default destination folder To continue, click Next.
C:\Program Files\Nokia\Phoenix
.
Figure 24 Flash destination folder
When installing the flash update files for the first time, you may choose another location by selecting Browse (not recommended).
Issue 1 COMPANY CONFIDENTIAL Page 3 –21
Copyright © 2006 Nokia. All rights reserved.
Page 70
RM-180
Nokia Customer Care Service Software Instructions
4. To complete the installation procedure, click Finish .
Figure 25 Finish flash update
Next actions
FPS-8 and FPS-10 flash prommers must be updated using

Updating FPS-8 and FPS-10 flash prommer software

Phoenix
.
Steps
1. Start
2. Choose the correct connection for your flash prommer: FileManage Connections...
3. Choose FlashingPrommer maintenance .
4. To update the FPS-8/FPS-10 software, click Update, and select the appropriate file
Phoenix
or
fpsxupd.ini
service software, and log in.
(for FPS-10) from
C:\Program Files\Nokia\Phoenix\Flash
fps8upd.ini
.
(for FPS-8)
Figure 26 Flash directory window
Page 3 –22 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 71
RM-180 Service Software Instructions Nokia Customer Care
Tip: All files can be loaded separately to the prommer used. To do this, click the right mouse button
in the
Flash Box Files
pane and select the file type(s) to be loaded.
5. Click OK.
Figure 27 Prommer software update finished
6. To close the
Prommer Maintenance
window, click Close.
Figure 28
Prommer Maintenance
window

Activating FPS-8

Context
Before FPS-8 can be successfully used for phone programming, it must first be activated. First fill in the When activation file is received (for example,
\BoxActivation
Issue 1 COMPANY CONFIDENTIAL Page 3 –23
FPS-8 activation request
sheet in the FPS-8 sales package, and follow the instructions given.
00000.in
), copy it to the
C:\ProgramFiles\Nokia\Phoenix
directory on your computer (this directory is created when
Copyright © 2006 Nokia. All rights reserved.
Phoenix
is installed).
Page 72
RM-180
Nokia Customer Care Service Software Instructions
Steps
1. Start
2. Choose FlashingPrommer Maintenance .
Phoenix
service software.
3. In the
4. To find the activation file, click Browse.
5. To activate the prommer, select the activation file and click Open.
6. To complete the activation, restart FPS-8.
Prommer Maintenance
window, click Activate.
Figure 29 Box activation

Deactivating FPS-8

Context
If there is, for example, a need to send the FPS-8 box for repair, it must be deactivated first.
Steps
1. Start
2. Choose FlashingPrommer Maintenance .
3. In the
4. To confirm the deactivation, click Yes.
Phoenix
service software.
Prommer Maintenance
window, click Deactivate.
Figure 30 Deactivation warning
Page 3 –24 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 73
RM-180 Service Software Instructions Nokia Customer Care
The box is deactivated.
5. To complete the deactivation, restart FPS-8.
Issue 1 COMPANY CONFIDENTIAL Page 3 –25
Copyright © 2006 Nokia. All rights reserved.
Page 74
RM-180
Nokia Customer Care Service Software Instructions
(This page left intentionally blank.)
Page 3 –26 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 75
Nokia Customer Care
4 — Service Tools and Service
Concepts
Issue 1 COMPANY CONFIDENTIAL Page 4 –1
Copyright © 2006 Nokia. All rights reserved.
Page 76
RM-180
Nokia Customer Care Service Tools and Service Concepts
(This page left intentionally blank.)
Page 4 –2 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 77
RM-180 Service Tools and Service Concepts Nokia Customer Care
Table of Contents
Service tools............................................................................................................................................................4–5
CA-31D................................................................................................................................................................4–5
CA-35S.................................................................................................................................................................4–5
CU-4.....................................................................................................................................................................4–6
DKU-2..................................................................................................................................................................4–7
FLS-4S..................................................................................................................................................................4–7
FPS-10.................................................................................................................................................................4–8
FS-14...................................................................................................................................................................4–8
JBT-9....................................................................................................................................................................4–8
MJ-70...................................................................................................................................................................4–9
PCS-1...................................................................................................................................................................4–9
PKD-1..................................................................................................................................................................4–9
RJ-104.................................................................................................................................................................4–9
RJ-94.................................................................................................................................................................4–10
SA-95.................................................................................................................................................................4–10
SPI-1..................................................................................................................................................................4–10
SPS-1.................................................................................................................................................................4–11
SRT-6.................................................................................................................................................................4–11
SS-15.................................................................................................................................................................4–11
SS-34.................................................................................................................................................................4–11
SS-46.................................................................................................................................................................4–12
SS-62.................................................................................................................................................................4–12
SS-68.................................................................................................................................................................4–12
ST-37.................................................................................................................................................................4–12
SX-4...................................................................................................................................................................4–12
XCS-1.................................................................................................................................................................4–13
XCS-4.................................................................................................................................................................4–13
XRS-6.................................................................................................................................................................4–13
Service concepts...................................................................................................................................................4–14
Flash concept with FPS-10..............................................................................................................................4–14
MJ-70 module jig concept...............................................................................................................................4–15
POS (Point of Sale) flash concept...................................................................................................................4–16
Service concept for RF/BB testing and tuning..............................................................................................4–17
CU-4 flash concept with FPS-10......................................................................................................................4–18
RF testing and BB testing/tuning..................................................................................................................4–19
LAN connection flash concept........................................................................................................................4–20
List of Figures
Figure 31 Basic flash concept with FPS-10.........................................................................................................4–14
Figure 32 MJ-70 module jig service concept......................................................................................................4–15
Figure 33 POS flash concept................................................................................................................................4–16
Figure 34 Service concept for RF/BB testing and tuning..................................................................................4–17
Figure 35 CU-4 flash concept with FPS-10..........................................................................................................4–18
Figure 36 RF testing and BB testing/tuning......................................................................................................4–19
Figure 37 LAN connection flash concept............................................................................................................4–20
Issue 1 COMPANY CONFIDENTIAL Page 4 –3
Copyright © 2006 Nokia. All rights reserved.
Page 78
RM-180
Nokia Customer Care Service Tools and Service Concepts
(This page left intentionally blank.)
Page 4 –4 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 79
RM-180 Service Tools and Service Concepts Nokia Customer Care

Service tools

The table below gives a short overview of service tools that can be used for testing, error analysis and repair of product RM-180, refer to various concepts.

CA-31D USB cable The CA-31D USB cable is used to connect FPS-10 or FPS-11 to a PC. It is

included in the FPS-10 and FPS-11 sales packages.

CA-35S Power cable CA-35S is a power cable for connecting, for example, the FPS-10 flash

prommer to the Point-Of-Sales (POS) flash adapter.
Issue 1 COMPANY CONFIDENTIAL Page 4 –5
Copyright © 2006 Nokia. All rights reserved.
Page 80
RM-180
Nokia Customer Care Service Tools and Service Concepts

CU-4 Control unit CU-4 is a general service tool used with a module jig and/or a flash

adapter. It requires an external 12 V power supply. The unit has the following features:
• software controlled via USB
• EM calibration function
• Forwards FBUS/Flashbus traffic to/from terminal
• Forwards USB traffic to/from terminal
• software controlled BSI values
• regulated VBATT voltage
• 2 x USB2.0 connector (Hub)
• FBUS and USB connections supported When using CU-4, note the special order of connecting cables and
other service equipment:
Instructions
1 Connect a service tool (jig, flash adapter) to CU-4. 2 Connect CU-4 to your PC with a USB cable. 3 Connect supply voltage (12 V) 4 Connect an FBUS cable (if necessary). 5 Start Phoenix service software.
Note: Phoenix enables CU-4 regulators via USB when it is
started. Reconnecting the power supply requires a Phoenix restart.
Page 4 –6 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 81
RM-180 Service Tools and Service Concepts Nokia Customer Care

DKU-2 USB connectivity

cable
USB to system connector cable.

FLS-4S Flash device FLS-4S is a dongle and flash device incorporated into one package,

developed specifically for POS use.
Issue 1 COMPANY CONFIDENTIAL Page 4 –7
Copyright © 2006 Nokia. All rights reserved.
Page 82
RM-180
Nokia Customer Care Service Tools and Service Concepts

FPS-10 Flash prommer FPS-10 interfaces with:

• PC
• Control unit
• Flash adapter
• Smart card FPS-10 flash prommer features:
• Flash functionality for BB5 and DCT-4 terminals
• Smart Card reader for SX-2 or SX-4
• USB traffic forwarding
• USB to FBUS/Flashbus conversion
• LAN to FBUS/Flashbus and USB conversion
• Vusb output switchable by PC command FPS-10 sales package includes:
• FPS-10 prommer
• Power Supply with 5 country specific cords
• USB cable FS-14 Flash adapter
Flash adapter FS-14 is used for phone testing and flashing. FS-14 is used with the generic flash adapter base SS-60/62 and control
Unit CU-4 or interface adapter SS-46. When flashing or system testing the phone, the adapter is attached to replace the phone own battery.
All functions (as well as the calibration voltages, current and the protections for over voltages, over current and voltage polarity), are performed by CU-4.
Flash adapter FS-14 main features:
• VBATT supply interface
• USB / FBUS multiplexed interface to the phone
• Supply voltage for light source JBT-9 Bluetooth test and
interface box (sales package)
The JBT-9 test box is a generic service device used to perform Bluetooth bit error rate (BER) testing, and establishing cordless FBUS connection via Bluetooth. An ACP-8x charger is needed for BER testing and an AXS-4 cable in case of cordless interface usage testing .
Sales package includes:
• JBT-9 test box
• Installation and warranty information
Page 4 –8 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 83
RM-180 Service Tools and Service Concepts Nokia Customer Care

MJ-70 Module jig Module jig MJ-70 is designed for engine testing. It can be used for

flashing and RF, battery and system testing. Module jig MJ-70 main functions:
• CU-4 interface adapter to phone
• USB / FBUS multiplexed interface to phone
• UI Interface to phone
• STI and XTI test interface
• GSM RF-interface All functions, except USB / FBUS multiplexing, are performed in CU-4.
For instance, adjusting calibration voltages and current, and all protections for over current, over voltage and voltage polarity.

PCS-1 Power cable The PCS-1 power cable (DC) is used with a docking station, a module

jig or a control unit to supply a controlled operating voltage.

PKD-1 SW security device SW security device is a piece of hardware enabling the use of the

service software when connected to the parallel (LPT) port of the PC. Without the device, it is not possible to use the service software. Printer or any such device can be connected to the PC through the
device if needed.

RJ-104 BTHFM rework jig RJ-104 is a rework jig used when servicing the BTHFM module. It is

used together with rework stencil ST-37.
Issue 1 COMPANY CONFIDENTIAL Page 4 –9
Copyright © 2006 Nokia. All rights reserved.
Page 84
RM-180
Nokia Customer Care Service Tools and Service Concepts

RJ-94 Soldering jig RJ-94 is a soldering jig used for soldering and as a rework jig for the

engine module.

SA-95 RF coupler SA-95 is an RF coupler for GSM RF testing. It is used together with the

product-specific flash adapter. The following table shows attenuations from the antenna pads of the
mobile terminal to the SMA connectors of SA-95:
GSM900 TX Att. (dB) GSM900 RX Att. (dB)
880 MHz 3.2 925 MHz 2.8 897 MHz 3.2 942 MHz 2.0 915 MHz 3.2 960 MHz 2.5
GSM1800 TX Att. (dB) GSM1800 RX Att. (dB)
1710 MHz 5.6 1805 MHz 4.5 1748 MHz 4.9 1843 MHz 4.2 1785 MHz 4.6 1880 MHz 3.9
GSM1900 TX Att. (dB) GSM1900 RX Att. (dB)
1850 MHz 4.3 1930 MHz 5.0 1880 MHz 5.1 1960 MHz 4.6 1910 MHz 5.3 1990 MHz 5.7

SPI-1 Soldering paste

injector
Page 4 –10 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 85
RM-180 Service Tools and Service Concepts Nokia Customer Care

SPS-1 Soldering Paste

Spreader

SRT-6 Opening tool SRT-6 is used to open phone covers and B-to-B connectors.

SS-15 Camera removal tool The camera removal tool SS-15 is used to remove/attach the camera

module from/to the camera socket of the phone PWB.

SS-34 Flex opening tool

Issue 1 COMPANY CONFIDENTIAL Page 4 –11
Copyright © 2006 Nokia. All rights reserved.
Page 86
RM-180
Nokia Customer Care Service Tools and Service Concepts

SS-46 Interface adapter SS-46 acts as an interface adapter between the flash adapter and

FPS-10.

SS-62 Generic flash adapter

base for BB5
• generic base for flash adapters and couplers
• SS-62 equipped with a clip interlock system
• provides standardised interface towards Control Unit
• provides RF connection using galvanic connector or coupler
• multiplexing between USB and FBUS media, controlled by VUSB

SS-68 Antenna cover

opening tool
SS-68 is a tool for removing the antenna cover.

ST-37 BTHFM rework stencil ST-37 stencil is used with RJ-104 BTHFM rework jig.

SX-4 Smart card SX-4 is a BB5 security device used to protect critical features in tuning

and testing. SX-4 is also needed together with FPS-10 when DCT-4 phones are
flashed.
Page 4 –12 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 87
RM-180 Service Tools and Service Concepts Nokia Customer Care

XCS-1 Service cable The XCS-1 service cable is used to connect FLS-4S to the POS flash

adapter for supplying a controlled operating voltage and data connection.

XCS-4 Modular cable XCS-4 is a shielded (one specially shielded conductor) modular cable

for flashing and service purposes.

XRS-6 RF cable The RF cable is used to connect, for example, a module repair jig to

the RF measurement equipment. SMA to N-Connector approximately 610 mm. Attenuation for:
• GSM850/900: 0.3+-0.1 dB
• GSM1800/1900: 0.5+-0.1 dB
Issue 1 COMPANY CONFIDENTIAL Page 4 –13
Copyright © 2006 Nokia. All rights reserved.
Page 88
RM-180
Nokia Customer Care Service Tools and Service Concepts

Service concepts

Flash concept with FPS-10

Figure 31 Basic flash concept with FPS-10
Note: FPS-8 concept can also be used for flashing.
Item Type Description
1 FS-14 Flash adapter 2 SS-46 Interface adapter 3 CA-35S Power cable 4 XCS-4 Modular cable 5 FPS-10 Flash prommer box 6 Standard USB cable 7 PKD-1 SW security device
Page 4 –14 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 89
RM-180 Service Tools and Service Concepts Nokia Customer Care

MJ-70 module jig concept

Module jig concept is meant for BB / RF testing + tuning and for flashing purposes.
Figure 32 MJ-70 module jig service concept
Item Type Description
1 MJ-70 Module jig 2 CU-4 Control unit 3 FPS-10 Flash prommer box 4 SX-4 Smart card 5 XCS-4 Modular cable 6 PCS-1 DC power cable 7 Standard USB cable 8 Standard USB cable 9 GPIB control cable 10 XRS-6 RF cable 11 PKD-1 SW security device 12 RF shield box
Note: Item 12 not shown in the picture.
Issue 1 COMPANY CONFIDENTIAL Page 4 –15
Copyright © 2006 Nokia. All rights reserved.
Page 90
RM-180
Nokia Customer Care Service Tools and Service Concepts

POS (Point of Sale) flash concept

Figure 33 POS flash concept
Item Type Description
1 DKU-2 USB connectivity cable 2 FLS-4S POS flash device
Page 4 –16 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 91
RM-180 Service Tools and Service Concepts Nokia Customer Care

Service concept for RF/BB testing and tuning

Figure 34 Service concept for RF/BB testing and tuning
Item Type Description
1 MJ-70 Module jig 2 CU-4 Control unit 3 Standard USB cable 4 PCS-1 DC power cable 5 Standard USB cable + smart card
reader 6 SX-4 Smart card 7 XRF-1 RF cable 8 GPIB control cable 9 PKD-1 SW security device 10 RF shield box
Note: Item 10 not shown in the picture.
Issue 1 COMPANY CONFIDENTIAL Page 4 –17
Copyright © 2006 Nokia. All rights reserved.
Page 92
RM-180
Nokia Customer Care Service Tools and Service Concepts

CU-4 flash concept with FPS-10

Figure 35 CU-4 flash concept with FPS-10
Note: FPS-8 concept can also be used for flashing.
Item Type Description
1 FS-14 + SS-62 Flash adapter + generic flash
adapter base for BB5 products 2 CU-4 Control unit 3 XCS-4 Modular cable 4 PCS-1 Power cable 5 FPS-10 Flash prommer box 6 Standard USB cable 7 Standard USB cable 8 PKD-1 SW security device
Page 4 –18 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 93
RM-180 Service Tools and Service Concepts Nokia Customer Care

RF testing and BB testing/tuning

Figure 36 RF testing and BB testing/tuning
Item Type Description
1 FS-14 + SS-62 Flash adapter + generic flash
adapter base for BB5 products 2 CU-4 Control unit 3 SA-95 RF coupler 4 PCS-1 Power cable 5 Standard USB cable 6 Standard USB cable + smart card
reader 7 SX-4 Smart card 8 GPIB control cable 9 XRF-1 RF cable 10 PKD-1 SW security device 11 RF shield box
Note: Item 11 not shown in the picture.
Issue 1 COMPANY CONFIDENTIAL Page 4 –19
Copyright © 2006 Nokia. All rights reserved.
Page 94
RM-180
Nokia Customer Care Service Tools and Service Concepts

LAN connection flash concept

Figure 37 LAN connection flash concept
Item Type Description
1 FS-14 Flash adapter 2 SS-46 Interface adapter 3 CA-35S Power cable 4 XCS-4 Modular cable 5 FPS-10 Flash prommer box 6 LAN cable 7 LAN cable 8 PKD-1 SW security device
Page 4 –20 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 95
Nokia Customer Care
5 — Disassembly/Reassembly
Instructions
Issue 1 COMPANY CONFIDENTIAL Page 5 –1
Copyright © 2006 Nokia. All rights reserved.
Page 96
RM-180
Nokia Customer Care Disassembly/Reassembly Instructions
(This page left intentionally blank.)
Page 5 –2 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 97
RM-180 Disassembly/Reassembly Instructions Nokia Customer Care
Table of Contents
Disassembly / reassembly instructions................................................................................................................5–5
Issue 1 COMPANY CONFIDENTIAL Page 5 –3
Copyright © 2006 Nokia. All rights reserved.
Page 98
RM-180
Nokia Customer Care Disassembly/Reassembly Instructions
(This page left intentionally blank.)
Page 5 –4 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Page 99
RM-180 Disassembly/Reassembly Instructions Nokia Customer Care

Disassembly / reassembly instructions

Prerequisites
Required tools for disassembly:
Note: Reassembly takes places in the reverse order.
Note the reassembly-specific instructions in steps 11., 16., 18., 25., 29., and 31..
Steps
1. Always protect the window with a plastic film.
2. Remove the Battery Cover.
Issue 1 COMPANY CONFIDENTIAL Page 5 –5
Copyright © 2006 Nokia. All rights reserved.
Page 100
RM-180
Nokia Customer Care Disassembly/Reassembly Instructions
3. Place SRT-6 between the A-Cover and Chassis; release the 4 plastic clips beginning from the bottom
side as shown.
4. Remove the Keymat.
5. Protect the LCD with a plastic film.
6. Protect the inner side window of the A-Cover with a film.
Page 5 –6 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.
Loading...