Nokia 9500 Service Manual 04 ra2 servtool

Nokia Customer Care

4 - Service Tools

Issue 1 09/04 COMPANY CONFIDENTIAL
Copyright © 2004 Nokia. All Rights Reserved.
RA-2/3 4 - Service Tools Nokia Customer Care
Issue 1 09/04 COMPANY CONFIDENTIAL 2 Copyright © 2004 Nokia. All Rights Reserved.
RA-2/3 4 - Service Tools Nokia Customer Care
Table of Contents
Page No
List of Recommended Service Tools ................................................................5
New service tools for RA-2/3 ............................................................................. 5
Re-used service tools ........................................................................................ 5
New Service Tools for RA-2/3 ............................................................................ 7
Re-used Service Tools...................................................................................... 10
Issue 1 09/04 COMPANY CONFIDENTIAL 3
Copyright © 2004 Nokia. All Rights Reserved.
RA-2/3 4 - Service Tools Nokia Customer Care
Issue 1 09/04 COMPANY CONFIDENTIAL 4
Copyright © 2004 Nokia. All Rights Reserved.
RA-2/3
Nokia Customer Care 4 - Service Tools

List of Recommended Service Tools

New service tools for RA-2/3

Type Short description Code
DA-14 Docking station adapter for JBV-1. 0780366 MJ-19 Module repair jig 0780372 MJS-76 LGA re-work jig RJ-16 Soldering jig 0770417 RJ-71 Repair jig 0780486 RJ-72 Repair jig 0780488 RJ-73 Repair jig 0780490 SA-33 RF adapter 0770800 SA-49 RF coupler SES-3 LGA rework stencil 0770558 ST-26 Repair stencil 0780487 ST-28 Repair stencil 0780489 ST-29 Repair stencil 0780491
0770417
0770866

Re-used service tools

Type Short Description Code
ACF-8 Universal power supply 0680032 ACP-8E Charger output: 5.3V DC, 500 mA; Europe. Version 0675195 ACP-8U Charger output: 5.3V DC, 500 mA; US. Version 0675196 AXP-8 Parallel bi-directional printer cable (part of FPS-8 sales package) 0730298 AXS-4 Serial cable 9 pol. Sub-D (part of FPS-8 sales package) 0730090 CA-28DS Service data cable, XCS-1 with USB lines connected 0730319 DAU-9S Serial data cable 9 pole Sub-D f <=> 8 pole modular connector 0730108 DKU-2 Connectivity cable 0730238 FLC-2 Power supply cable, Banana connectors to 3,5 mm DC plug, 1,2 meters 0730185 FLS-4S POS flash prommer for E&A incl. ACF-8 power supply 0080541 FLS-4S POS flash prommer for for APAC incl. ACF-8 power supply 0080542
5 COMPANY CONFIDENTIAL Issue 1 09/04
Copyright © 2004 Nokia. All Rights Reserved.
RA-2/3 4 - Service Tools Nokia Customer Care
Type Short Description Code
FLS-4S POS flash prommer for for US incl. ACF-8 power supply 0080543 FPS-8 Flash prommer to be used with SF-14 or JBV-1 plus product specific
0080321 adapter. Sales pack includes: FPS-8 prommer, FPS-8 SW activation & installation instr., FPS-8 activation sheet, power supply ACF-8, AXS-4 service cable (2x 9 pol. Sub-D), AXP-8 Bi-directional
FPS-10 Flash prommer to be used with SF-14 or JBV-1 plus product specific
0086189
adapter. Sales p ack in cludes: FPS-10 prommer, FPS-8 SW activation & installation instr., FPS-10 activation sheet, power supply ACF-8, AXS-4 service cable (2x 9 pol. Sub-D), AXP-8 Bi-directional
FPS-11 Multiprommer 0770758 JBT-9 Bluetooth test & interface box 0081490 JBV-1 Flash/Test docking station with generic data&power interfaces 0770298 PCS-1 Power cable for FPS-8 with 2 x Banana connectors to 5,5 mm DC plug. 0730012 PKD-1 Software security dongle for service SW 0750018 CA-5S DC cable 0730283 SF-14 POS flash adapter to be used with FLS-4S / FPS-8 flash adapter 0780368 SS-34 Flex opening tool 0780396 XCS-4 Modular cable for e.g. connection between FPS-8 and SF-14. 0730178 XRF-1 RF cable 0730085
Issue 1 09/04 COMPANY CONFIDENTIAL 6
Copyright © 2004 Nokia. All Rights Reserved.
RA-2/3
Nokia Customer Care 4 - Service Tools

New Service Tools for RA-2/3

Type/ Code
DA-14 0780366
MJ-19 0780372
Description Picture
The DA-14 docking station adapter makes sig­nal connections to the phone. JBV-1 and DA­14 are used as one unit. JBV-1 main electric functions are:
- adjustable VBATT calibration voltage, current measurement limit voltage ”VCHAR”, current measurement calibration current ”ICHAR”.
- adjustable ADC calibration voltage via BTEMP and BSI signal.
- BTEMP and BSI calibration resistor.
- Signals from FBUS to the phone via parallel jig
- Control via FBUS or USB.
- Flash OK/FAIL indication. Module jig MJ-19 is designed for module level
testing. It can be used for testing at engine level for the following:
- flashing
- RF
- battery
- system
- display,
- keyboard
- USB
- SIM/MMC reader
7 COMPANY CONFIDENTIAL Issue 1 09/04
Copyright © 2004 Nokia. All Rights Reserved.
RA-2/3 4 - Service Tools Nokia Customer Care
Type/ Code
MJS-76
0770417
Description Picture
This tool is used in LGA type component reworking purposes in central service centers.
Parts list
RJ-16 0770417
SA-49
0770866
RJ-16 soldering jig is used for soldering and as a rework jig for 1BT engine module.
SA-49 is a coupler for RF testing. SA-49 is used with DA-14.
Issue 1 09/04 COMPANY CONFIDENTIAL 8
Copyright © 2004 Nokia. All Rights Reserved.
RA-2/3
Nokia Customer Care 4 - Service Tools
Type/ Code
SES-3
0770558
ST-26 0780487
ST-28 0780489
ST-29 0780491
RJ-71 0780486
Description Picture
SES-3 is a LGA rework stencil.
Repair stencil Picture not available.
Repair stencil Picture not available.
Repair stencil Picture not available.
Repair jig Picture not available.
RJ-72 0780488
RJ-73 0780490
Repair jig Picture not available.
Repair jig Picture not available.
9 COMPANY CONFIDENTIAL Issue 1 09/04
Copyright © 2004 Nokia. All Rights Reserved.
RA-2/3 4 - Service Tools Nokia Customer Care

Re-used Service Tools

Type/ Code
JBV-1 0770298
SF-14 0780368
Description Picture
The JBV-1 docking station has been designed for calibration and software update use.
In calibration mode, JBV -1 is powered by an external power supply 11-16V DC. In flash­ing mode, power for the phone can be taken from FPS-8 or external power supply 11­16V DC.
SF-14 POS flash adapter is used in POS (Point of Sales) environment for software updates. It provides controlled supply volt­age and necessary connections between the phone and the flash prommer. It substi­tutes for the phone’s standard battery during the software update. Voltage limits 3.6 - 4.2V.
FPS-8 0080321
Issue 1 09/04 COMPANY CONFIDENTIAL 10
The flash prommer FPS-8 is used, for example, with SF-14, DA-14 and JBV-1. Power is supplied to FPS-8 from the univer­sal power supply. Sales pack includes:
- FPS-8 prommer (0750123)
- FPS-8 SW activation & installation instruc­tions
- FPS-8 activation sheet (9359289)
- ACF-8 power supply (0680032)
- AXS-4 service cable (D9-D9) (0730090)
- Printer cable (0730029)
Copyright © 2004 Nokia. All Rights Reserved.
RA-2/3
Nokia Customer Care 4 - Service Tools
Type/ Code
FPS-10
0086189
FPS-11 0770758
Description Picture
The flash prommer FPS-10 is used, for example, with SF-14, DA-14 and JBV-1. Power is supplied to FPS-8 from the univer­sal power supply. Sales pack includes:
- FPS-10 prommer ()
- FPS-10 SW activation & installation instructions
- FPS-8 activation sheet (9359289)
- ACF-8 power supply (0680032)
- AXS-4 service cable (D9-D9) (0730090)
- Printer cable (0730029)
8 x parallel flash prommer box The parallel flash prommer FPS-8C is used for example with SF-14, DA-14 and JBV-1. Flash programming can be done to maxi­mum of 8 phones parallel.
JBT-9 0081490
FLS-4S 0080541
FLS-4S 0080542
FLS-4S 0080543
Bluetooth test & interface box The JBT-9 test box is a generic device to perform Bluetooth Bit Error Rate testing and doing cordless FBUS connection via Blue­tooth. An ACP-8x charger is needed for BER testing and AXS-4 cable in case of cordless testing interface usage. Sales package includes:
- JBT-9 test box (0770336)
- SMA stub antenna (066P056)
- Installation and warranty information (9360613)
POS flash prommer for E&A incl. ACF-8 power supply
POS flash prommer for APAC incl. ACF-8 power supply
POS flash prommer for US incl. ACF-8 power supply
11 COMPANY CONFIDENTIAL Issue 1 09/04
Copyright © 2004 Nokia. All Rights Reserved.
RA-2/3 4 - Service Tools Nokia Customer Care
Type/ Code
PKD-1 0750018
ACF-8 0680032
Description Picture
Software security dongle for service SW
ACF-8 universal power supply is used to power FPS-8. ACF-8 has 6V DC and 2.1A output.
ACP-8U 0675196
ACP-8E 0675195
Charger (for U.S.) Output: 5.3V DC, 500 mA; US Version
Charger (for Europe)
Issue 1 09/04 COMPANY CONFIDENTIAL 12
Copyright © 2004 Nokia. All Rights Reserved.
RA-2/3
Nokia Customer Care 4 - Service Tools
Type/ Code
DAU-9S 0730108
XCS-4 0730178
Description Picture
Serial data cable with modular connector. 9 pole Sub-D f <=> 8 pole modular The MBUS cable DAU-9S has a modular connector and is used for example between the PC’s serial port and module jig MJ-19.
Modular cable for e.g. connection between FPS-8 and DA-14. XCS-4 is a shielded (one specially shielded conductor) for flashing and service pur­poses.
FLC-2 0730185
Power supply cable from FPS-8 to SF-14. Banana connectors to 3,5 mm DC plug, 1,2 meters. FLC-2 is used to supply a controlled operat­ing voltage.
13 COMPANY CONFIDENTIAL Issue 1 09/04
Copyright © 2004 Nokia. All Rights Reserved.
RA-2/3
Nokia Customer Care 4 - Service Tools
Type/ Code
PCS-1 0730012
XRF-1 0730085
Description Picture
Power cable to connect e.g. JBV-1 to FPS-
8. 2 x Banana connectors to 5,5 mm DC plug.
RF cable to connect e.g. module repair jig to RF measurement equipment. SMA to N-Connector ca. 610mm. Attenuation for
- GSM850/900: 0.3+-0.1 dB
- GSM1800/1900: 0.5+-0.1 dB
- WLAN: 0.6+-0.1dB
AXS-4 0730090
The AXS-4 D9-D9 service cable is used to connect two 9 pin D connectors e.g. between PC and FPS-8. Cable length is 2 meters.
14 COMPANY CONFIDENTIAL Issue 1 09/04
Copyright © 2004 Nokia. All Rights Reserved.
RA-2/3 4 - Service Tools Nokia Customer Care
Type/ Code
CA-5S 0730283
AXP-8 073F000
Description Picture
DC cable for a phone to JBV-1 connection, used in EM calibration, for example.
The parallel printer cable connects the par­allel connector of the PC and the parallel input of the FPS-8.
DKU-2 0730238
Connectivity cable
Issue 1 09/04 COMPANY CONFIDENTIAL 15
Copyright © 2004 Nokia. All Rights Reserved.
RA-2/3
Nokia Customer Care 4 - Service Tools
Type/ Code
CA-28DS 0730319
SS-34
0780396
Description Picture
Service data cable
Flex opening tool
16 COMPANY CONFIDENTIAL Issue 1 09/04
Copyright © 2004 Nokia. All Rights Reserved.
Loading...