Copyright 2000. Nokia Mobile Phones Ltd. All Rights Reserved.
NSW-4
Foreword
PAMS Technical Documentation
AMENDMENT RECORD SHEET
Amendment
Number
DateInserted ByComments
08/00A.Ashtonissue 1
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PAMS Technical Documentation
SERIES CELLULAR PHONES
SERVICE MANUAL
CONTENTS:
Foreword
General Information
System Module
Product Variants
Service Software Instructions
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Foreword
NSW-4
Service Tools
Disassembly/Troubleshooting Instructions
Non–serviceable Accessories
Tuning Instructions
Loopset LPS-3
Schematic Diagrams
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Foreword
This document is intended for use by qualified service personnel only.
Company Policy
Our policy is of continuous development; details of all technical modifications will
be included with service bulletins.
While every endeavour has been made to ensure the accuracy of this document,
some errors may exist. If any errors are found by the reader, NOKIA MOBILE
PHONES Ltd should be notified in writing.
Please state:
Title of the Document + Issue Number/Date of publication
Latest Amendment Number (if applicable)
Page(s) and/or Figure(s) in error
PAMS Technical Documentation
IMPORTANT
Please send to:Nokia Mobile Phones Ltd
PAMS Technical Documentation
PO Box 86
24101 SALO
Finland
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Warnings and Cautions
Please refer to the phone’s user guide for instructions relating to operation,
care and maintenance including important safety information. Note also the
following:
Warnings:
1.CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES
FITTED WITH ELECTRONIC ENGINE MANAGEMENT
SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER
CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN
AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE
VEHICLE DEALER/MANUFACTURER TO DETERMINE THE
IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF
ENERGY.
2.THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED
IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE
ATMOSPHERES EG PETROL STATIONS (SERVICE STATIONS),
BLASTING AREAS ETC.
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Foreword
3.OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT,
Cautions:
1.Servicing and alignment must be undertaken by qualified
2.Ensure all work is carried out at an anti–static workstation and that
3.Ensure solder, wire, or foreign matter does not enter the telephone
4.Use only approved components as specified in the parts list.
5.Ensure all components, modules screws and insulators are
INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH
THE FUNCTIONALITY OF INADEQUATELY PROTECTED
MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE
MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE
ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY
ALSO BE SUBJECT TO INTERFERENCE.
personnel only.
an anti–static wrist strap is worn.
as damage may result.
correctly re–fitted after servicing and alignment. Ensure all cables
and wires are repositioned correctly.
6.All PC’s used with NMP Service Software for this produce must be
bios and operating system ”Year 2000 Compliant”.
The Nokia NSW–4NX is a dual band/triple mode radio transceiver unit for
the US TDMA 800/1900MHz networks. The transceiver is fully based on
3V technology.
The basic handportable package offers the user a standard battery pack
and travel charger for charging from an electrical outlet. Accessories and
other options are listed in this chapter also.
PAMS Technical Documentation
1.
4
ACP–7UACP–7C
2
Item Name:Type code:Material code:
1. Transceiver See variant Appendices
2.Standard battery (Li–Ion 920 mAh)BLB–30670331
3.AC Performance Travel Charger
4.Remote HeadsetHDC–50694059
ACP–8U0675196
3
2.
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PAMS Technical Documentation
Desktop Option
The desktop option allows the user to charge the handportable and spare
battery from an electrical outlet.
Note : Repairs not supported at this time or in the foreseable future
Mobile Accessories
Mobile Holder MBT–50620030
Handsfree Unit PPH–30675208
Car Holder/Belt Clip SKB-30720221
Headset HDC–50694059
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General Information
PAMS Technical Documentation
Technical Specifications
ParameterUnit
Cellular system TDMA/NADC 800/1900
RX frequency band 869.04 ... 893.97 MHz 1930.05 ... 1989.99 MHz
TX frequency band 824.04 ... 848.97 MHz 1850.01 ... 1909.95 MHz
Output power 400 to 500 mW
Duplex spacing 45 MHz / 80.04 MHz Cellular/PCS
Number of RF channels 831 / 1997 Cellular/PCS
Channel spacing 30 kHz
Number of TX power levels ** 2 to 7 in analog, 2 to 10 in digital modes **
Frequency controlVCTCXO; AFC used in analog and digital modes
Receiver typeDouble conversion, common IF frequencies in all
modes.
Modulator typeI/Q modulation in digital modes, FM modulation in
analog modes.
ParameterModeValue and unit
Talk timeAnalog1 h – 1h 30min
Talk timeDigital2h 30min – 3h 30min
Standby timeAnalog30h – 40h
Standby timeDigital120h – 150h
Dimensions105x46x21 mm
Weight with BMP–3 battery98.5g
33+/1kohmBattery indication resistor (4.1V 600 mAh Lith-
47+/–
10%
01.4VBattery temperature indication
2.1
110
1.9
90100
3
20
2.85
200
VBattery voltage
Maximum voltage in idle state with charger
Phone has 100kohm pull up resistor.
SIM Card removal detection
(Threshold is 2.4V@VBB=2.8V)
ium battery)
kohmBattery indication resistor (Flash adapter)
Phone has a 100k (+–5%) pullup resistor,
Battery package has a NTC pulldown resistor:
47k+–5%@+25C , B=4050+–3%
V
ms
V
ms
Phone power up by battery (input)
Power up pulse width
Battery power up by phone (output)
Power up pulse width
1BGND00VBattery ground
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PAMS Technical Documentation
Charging Connector
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System Module SE2L
ContactLine
Sym-
ParameterMin.Typical /
Nominal
Max.Unit / Notes
bol
Jack &
surface
contact
VINCharger input voltage
Charger input current
7.1
720
7.24
8.4
800
7.6
9.3
850
7.95
V/ Unloaded ACP–9
Charger
mA/ Supply current
V/ Unloaded ACP–7
Charger
320
5.7
500
370
6.0
620
420
6.3
750
mA/ Supply current
V/ Unloaded ACP–8
Charger
mA/ Supply current
Jack &
surface
L_
GND
Charger ground input000V/ Supply ground
contact
Jack &
surface
contact
CHRG
CTRL
Output high voltage
Output high voltage
PWM frequency
0
2.0
32/1
0.8
2.8
V/ Charger control
(PWM) high
Hz /PWM frequency for
charger
Supply Voltages and Power Consumption
ConnectorLine SymbolMinimumTypical /
Nominal
Charging VIN 7.1 8.4 9.3 V/ Travel charger,
Charging VIN 7.25 7.6 7.95 V/ Travel charger.
Charging I / VIN 720 800 850 mA/ Travel charger,
Charging I / VIN 320 370 420 mA/ Travel charger,
Maximum/
Peak
Unit / Notes
ACT–1
ACP–7, ACP–8
ACT–1
ACP–7
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System Module SE2L
Headset Connector
The contacts of the headset connector are listed below, with the help of
the diagram of the headset plug.
ContactLine Symbol
PAMS Technical Documentation
HEADSET
PLUG
1234/5
1. contact (plug ring 1)XMICN
2. contact (plug ring 2)XEARN
3. contact (plug ring 3)XMICP
4. and 5. contact (center pin)XEARP (4) / HEADSETINT (5)
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System Module SE2L
Baseband Module, Functional Description
Modes of Operation
The phone has the following main operating modes
– Analog mode, on 800 MHz band
– Analog Control ChannelACCH
– Analog Voice ChannelAVCH
– Digital mode, on 800 MHz band
– Digital Control ChannelDCCH
– Digital Traffic ChannelDTCH
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– Digital mode, on 1900 MHz band
– Digital Control ChannelDCCH
– Digital Traffic ChannelDTCH
– Out Of Range –modeOOR
– Locals mode
Analog Control Channel mode (ACCH
On analog control channel the phone receives continuous signalling
messages on Forward Control Channel (FOCC) from base station, being
most of the time in IDLE mode. Only the receiver part is on. Occasionally
the phone re–scans control channels in order to find the stronger or
otherwise preferred control channel.
Also registration (TX on) happens occasionally, whereby the phone sends
its information on Reverse Control Channel (RECC) to base station and
the phone’s location is updated in the switching office.
If a call is initiated, either by the user or base station, the phone moves to
analog voice channel or digital traffic channel mode depending on the
orders by the base station.
)
Analog Voice Channel Mode (AVCH)
The phone receives and transmits analog audio signal. All circuitry is
powered up except digital rx–parts. In this mode the DSP does all the audio processing and in the Hands Free (HF) mode it also performs echo–
cancellation and the HF algorithm. COBBA performs the AD–conversion
for the MIC signal, and the DA–conversion for the EAR signal.
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System Module SE2L
With audio signal also SAT (Supervisory Audio Tone) is being received
from the base station. The SAT signal can be 5970 Hz, 6000Hz or 6030
Hz, the frequency being defined by the base station. DSP’s DPLL phase
lock loops to SAT, detects if the SAT frequency is the expected one and
examines the signal quality. DSP reports SAT quality figures to MCU regularly. The received SAT signal is transponded (transmitted back) to base
station.
The base station can send signalling messages on Forward Voice Channel (FVC) to the phone, by replacing the audio with a burst of Wide Band
Data (WBD). Typically these are handoff or power level messages. System Logic RX–modem is used for receiving the signalling message burst,
after which it gives interrupt to MCU for reading the data. During the burst
audio path must be muted; MCU gives message to DSP about this. MCU
can acknowledge the messages on Reverse Voice Channel (RVC), where
DSP sends the WBD to transmitter RF.
Also Signalling Tone (ST) can be transmitted to acknowledge messages
from base station. DSP sends ST after MCU’s command.
PAMS Technical Documentation
On Analog Voice Channel MCU uses sleep mode (HW DEEP SLEEP)
most of the time, but other circuits are fully operational.
Digital Control Channel Mode (DCCH)
On digital control channel (DCCH) DSP receives the paging information
from the Paging channels. DSP sends messages to MCU for processing
them.
Each Hyperframe (HFC) comprises two Superframes (SF), the first as
the Primary (p) and the second as the Secondary (s) paging frame. The
assigned Page Frame Class (PFC) defines the frames which must be received, and thus it also defines when the receiver must be on; i.e. the
basic power consumption is defined at the same time.
The phone employs sleep mode between received time slots. Then DSP
sets the sleep clock timer and MCU, DSP and RF including VCXO are
powered down. Only sleep clock and necessary timers are running.
From DCCH phone may be ordered to analog control channel or to analog or digital traffic channel.
Digital Traffic Channel Mode (DTCH)
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Digital Voice Channel
On digital voice channel DSP processes speech signal in 20 ms time
slots. DSP performs the speech and channel functions in time shared
fashion and sleeps whenever possible. Rx and tx are powered on and off
according to the slot timing. MCU is waken up mainly by DSP, when
there is signalling information for the Cellular Software.
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Digital Data Channel
Digital Data Channel is supported in the product.
Out of Range mode (OOR)
If the phone cannot find signal from the base station on any control channel (analog or digital) it can go into OOR mode for power saving.
All RF circuits are powered off and baseband circuits are put into low
power mode, VCXO is stopped and only sleep clock is running in MAD
and CCONT. After the programmable timer in MAD has elapsed the
phone turns receiver on and tries to receive signalling data from base station. If it succeeds, the phone goes to standby mode on analog or digital
control channel. If the connection can not be established the phone will
return to out of range mode, until the timer elapses again.
Locals Mode
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System Module SE2L
Locals mode is used by product development, production and after sales,
for testing purposes. MCU’s Cellular Software is stopped (no signalling to
base station), and the phone is controlled by MBUS messages from test
PC.
Technical Summary
List of Submodules
SubmoduleFunction
CTRLUControl Unit for the phone, comprising MAD ASIC (MCU, DSP,
System Logic) and Memories
PWRUPower supply, comprising CCONT and CHAPS
AUDIO_RF_IFAudio coding and RF–BB interface, COBBA
UIUser Interface components
These blocks are only functional blocks and therefore have no type nor
material codes. For block diagram, see baseband schematics.
The battery voltage range in DCT3 family is 3.0V to 4.5V depending on
the battery charge and used cell type (Li–Ion or NiMH). Because of the
battery voltage the baseband supply voltage is a nominal of 2.8V.
The baseband is running from a 2.8V power rail which is supplied by a
power controlling asic (CCONT). In the CCONT there are seven individually controlled regulator outputs for the RF section, one 2.8V output for
the baseband plus a core voltage for MAD1. In addition there is one +5V
power supply output(V5V). A real time clock function is integrated into the
CCONT which utilizes the same 32KHz clock supply as the sleep clock.
A backup power supply is provided for the RTC which keeps the real time
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System Module SE2L
clock running when the main battery is removed. The backup power supply is a rechargeable polyacene battery with a backup time of ten minutes.
The interface between the baseband and the RF section is handled by a
specific asic. The COBBA_D asic provides A/D and D/A conversion of the
in–phase and quadrature receive and transmit signal paths and also A/D
and D/A conversions of received and transmitted audio signals to and
from the UI parts. Data transmission between the COBBA_D and the
MAD is implemented using serial connections. Digital speech processing
is handled by the MAD asic. The COBBA_D asic is a dual supply voltage
circuit, the digital parts are running from the baseband supply VBB and
the analog parts are running from the analog supply VCOBBA (VR6).
Block diagram for the phone is below.
PAMS Technical Documentation
LCD
vibra
motor
BASEBAND
TX/RX SIGNALS
COBBA SUPPLY
COBBA_P
AUDIOLINES
MAD1
+
MEMORIES
CHARGER conn
RF SUPPLIES
CCONT
BB SUPPLY
core voltage
CHAPS
PA SUPPL Y
32kHz
CLK
SLEEP CLOCK
VBAT
19.44M
CLK
SYSTEM CLOCK
BATTERY
NiMH LiIon
Baseband Submodules
CTRLU
CTRLU comprises MAD ASIC (MCU, DSP, System Logic) and Memories.
The environment consists of two memory circuits; (FLASH, SRAM),
22–bit address bus, and 16–bit data bus. Also there are ROM1SELX,
ROM2SELX, and RAMSELX signals for chip selection.
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MCU main features
System control
Cellular Software (CS)
Cellular Software communicates with the switching office, and
performs call build–up, maintenance and termination.
Communication control
M2BUS is used to communicate to external devices. This interface is also used for factory testing, service and maintenance purposes.
User Interface (UI)
PWR–key, keyboard, LCD, backlight, mic, ear and alert (buzzer, vibra, led) control. Serial interface from MAD to LCD
(same as for CCONT).
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System Module SE2L
Authentication
Authentication is used to prevent fraud usage of cellular
phones.
RF monitoring
RF temperature monitoring by VCXOTEMP, ADC in CCONT.
Received signal strength monitoring by RSSI, ADC in CCONT.
False transmission detection by TXF signal, digital IO–pin.
Power up/down and Watchdog control
When power key is pressed, initial reset (PURX) has happened
and default regulators have powered up in CCONT, MCU and
DSP take care of the rest of power up procedures (LCD, COBBA, RF). The MCU must regularly reset the Watchdog counter
in CCONT, otherwise the power will be switched off.
Accessory monitoring
Accessory detection by EAD (HEADSETINT), AD–converter in
CCONT.
Battery and charging monitoring
MCU reads the battery type (BTYPE), temperature (BTEMP)
and voltage (VBAT) values by AD–converter in CCONT, and
phone’s operation is allowed only if the values are reasonable.
Charging current is controlled by writing suitable values to
PWM control in CCONT.
Production/after sales tests and tuning
Control of CCONT via serial bus
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MCU reads also charger voltage (VCHAR) and charging current values (ICHAR).
Flash loading, baseband tests, RF tuning
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System Module SE2L
MCU writes controls (regulators on/off, Watchdog reset,
charge PWM control) and reads AD–conversion values. For
AD–conversions MCU gives the clock for CCONT (bus clock),
because the only clock in CCONT is sleep clock, which has a
too low frequency.
DSP Main Features
DSP (Digital Signal Processor) is in charge of the channel and speech
coding according to the IS–136 specification. The block consists of a DSP
and internal ROM and RAM memory. The input clock is 9.72 MHz, and
DSP has its own internal PLL–multiplier. Main interfaces are to MCU, and
via System Logic to COBBA and RF.
System Logic main Features
– MCU related clocking, timing and interrupts (CTIM)
– DSP related clocking, timing and interrupts (CTID)
– DSP general IO–port
–reset and interrupts to MCU and DSP
– interface between MCU and DSP (API)
PAMS Technical Documentation
– MCU interface to System Logic (MCUif)
– MCU controlled PWMs, general IO–port and USART for MBUS (PUP)
– Receive Modem (Rxmodem)
– Interface to Keyboard, CCONT and LCD Drivers (UIF)
– Interface to MCU memories, address lines and chip select decoding
(BUSC)
– DSP interface to System Logic (DSPif)
– serial accessory interface (AccIf, DSP–UART)
– Modulation, transmit filter and serial interface to COBBA (MFI)
– Serial interface for RF synthesizer control (SCU)
Memories
The speed of FLASH and SRAM is 120 ns.
FLASH
– size 1024k * 16 bit, contains the main program code for the MCU, and
is able to emulate EEPROM.
SRAM
– size 128k * 16 bit
AUDIO–RF
Audio interface and baseband–RF interface converters are integrated into
COBBA circuit.
COBBA Main Features
The codec includes microphone and earpiece amplifier and all the necessary switches for routing. There are two different possibilities for routing;
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