Nokia 7650 Service Manual 3 nhl2 sys

NHL-2NA Series Transceivers
System Module LG4 and Grip
Module LS4
Issue 2 11/02 ¤Nokia Corporation
System Module LG4 and Grip Module LS4 CCS Technical Documentation
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Table of Contents

Page No
Abbreviations ................................................................................................................. 6
LG4 System Module ...................................................................................................... 8
IIntroduction ................................................................................................................8
Technical overview ........................................................................................................ 8
LG4 features ................................................................................................................8
Component placement and PWB outline .....................................................................8
Block diagram .............................................................................................................. 12
UI Interface ................................................................................................................12
Baseband Technical Summary..................................................................................... 13
Functional Description................................................................................................. 14
BB Description ..........................................................................................................14
Memory Configuration............................................................................................ 14
Energy Management ............................................................................................... 14
Modes of Operation ...................................................................................................15
Voltage limits .......................................................................................................... 15
Clocking Scheme .......................................................................................................16
UPP_WD2 voltage/clock frequency adjusting........................................................ 16
Power Distribution, Control and Reset ......................................................................17
Power-up sequence (Reset mode) ........................................................................... 18
Powering off............................................................................................................ 18
Controlled powering off .......................................................................................... 18
Uncontrolled powering off ...................................................................................... 18
Watchdogs............................................................................................................... 18
Charging .................................................................................................................. 19
Chargers .................................................................................................................. 19
Battery ..................................................................................................................... 19
Back-up battery and real time clock ..........................................................................20
Baseband Measurement A/D Converter ....................................................................20
NHL-2NA BB Features & HW interfaces ................................................................... 21
NHL-2NA BB User interface ....................................................................................21
UI-Module Interface................................................................................................ 21
Power Key ............................................................................................................... 21
Grip Interface .......................................................................................................... 21
Bluetooth ....................................................................................................................23
IR ...............................................................................................................................23
SIM Interface .............................................................................................................23
NHL-2NA Audio Concept .........................................................................................24
Earpiece................................................................................................................... 24
Microphone ............................................................................................................. 25
IHF Amplifier and Speaker ..................................................................................... 25
External Audio interface ......................................................................................... 26
Camera Interface ........................................................................................................26
Proximity Sensor .......................................................................................................27
Proximity Detector components ................................................................................28
Lightguides.............................................................................................................. 28
IRED........................................................................................................................ 28
Photodiode............................................................................................................... 28
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System Module LG4 and Grip Module LS4 CCS Technical Documentation
HW Implementation................................................................................................ 28
Ambient Light Sensor ................................................................................................30
Flashing ......................................................................................................................31
Connections to Baseband ........................................................................................ 31
Testing interfaces .......................................................................................................32
Extreme Voltages ......................................................................................................33
Temperature Conditions ............................................................................................33
Humidity and Water Resistance ................................................................................33
RF Module .................................................................................................................34
Functional block descriptions.................................................................................. 34
The Frequency synthesizer...................................................................................... 34
RF Frequency Plan .................................................................................................. 36
DC characteristics ................................................................................................... 37
Regulators................................................................................................................ 37
Power Distribution Diagram ................................................................................... 38
RF characteristics .................................................................................................... 39
RF Block Diagram .................................................................................................. 40
Voltage Supplies and References ..............................................................................41
Receiver .....................................................................................................................43
Transmitter .................................................................................................................44
AGC strategy........................................................................................................... 45
AFC function........................................................................................................... 47
DC-compensation.................................................................................................... 48
Power control with analog temperature compensation scheme .............................. 48
Grip Module................................................................................................................. 50
Abbreviations .............................................................................................................50
Introduction ................................................................................................................50
General Interface between Grip and Transceiver ......................................................53
Grip Keyboard ...........................................................................................................56
Electrical implementation ....................................................................................... 56
Unit limits................................................................................................................ 57
Vibra ..........................................................................................................................57
Electrical interface .....................................................................................................57
Current Gauge ............................................................................................................59
Interfacing the current gauge................................................................................... 59
Backlight ....................................................................................................................61
Electrical interface................................................................................................... 61
Hall Sensor and Magnet .............................................................................................62
Magnet..................................................................................................................... 62
DC Jack and Battery Connector ................................................................................63
Electrical interface................................................................................................... 63

Table of Schematic Diagrams

Page No
RF-BB connection diagram 1 Accessories interface diagaram 2 AEM diagram 3 Baseband Diagram 4 BB-RF Interface diagram 5
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SIM card interface diagram 6 CPU Diagram 7 IR module diagram 8 LPRF diagram 9 Memories diagram 10 Power Diagram 11 RF Diagram 12 Test Interface 13 UEM Diagram 14 User Interface Diagram 15 Parts Placement Diagram LG4_07 16
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System Module LG4 and Grip Module LS4 CCS Technical Documentation

Abbreviations

ADC Analog-Digital Converter AEM Auxiliary Energy Management ASIC AFC Automatic Frequency Control ALG Ambient Light Guide ALS Ambient Light Sensor ARM Processor architecture ASIC Application Specific Integrated Circuit BB Baseband BLUETOOTH, BT Bluetooth BSI Battery Size Indicator CBus Control Bus connecting UPP_WD2 with AEM and UEM CCI Camera Control Interface CCP Compact Camera Port CMT Cellular Mobile Telephone (MCU and DSP) CPU Central Processing Unit CSP Chip Scale Package CTSI Clocking Timing Sleep Interrupt DAC Digital-Analog Converter DAI Digital Audio Interface DBUS Data Bus DCN Offset Cancellation contol signal DIF Display InterFace DLL Dynamic Link Library DRC Dynamic Range Controller DSP Digital Signal Processor EFR Enhanced Full Rate EGSM Extended – GSM EQ Equalizer EXT RF External RF GPRS General Packet Radio Service GSM Groupe Special Mobile/Global system mobile HF Hands free HFCM Handsfree Common HS Handset HSCSD High Speed Circuit Switched Data I/O Input/Output IHF Integrated hands free IC Integrated Circuit IR Infra red IRED InfraRed Emitting Diode IrDA Infrared Association LCD Liquid Crystal Display LG4 NHL-2NA Main PWB module LNA Low Noise Amplifier MCU Micro Controller Unit MIC, mic Microphone PA Transmit Power Amplifier
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PC Personal Computer PDA Pocket Data Application PWB Printed Wiring Board RF Radio Frequency RFBUS Control Bus For RF SDRAM Synchronous Dynamic Random Access Memory SIM Subscriber Identity Module UI User Interface UEM Universal Enefry Management VGA Video Graphic Array VCXO Voltage Controlled Crystal Oscillator VCTCXO Voltage Controlled Temperature Compensated Crystal Oscillator. VCM Voltage Controlled Module VGA Video Graphics Array
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System Module LG4 and Grip Module LS4 CCS Technical Documentation

LG4 System Module

IIntroduction

This is the module specification of LG4 which is the main electronics module in NHL-2NA GSM dual band phone. NHL-2NA phone is also nick named as Nokia 7650. The sales name is Nokia 7650.

Technical overview

LG4 features

Dual band GSM tranceiver. EGSM900 and GSM1800 bands with GPRS class 6 and HSCSD data capability
BB release is Galaxy WD2, main ASIC UPP_WD2
RF release is Gemini premium release for Lilly (but shrinked)
Bluetooth, based on BT102 module
IR, HW capable for 1Mbit data speed
Proximity sensor for controlling integrated handsfree feature (IHF)
Handsfree, headset and earpiece audio connections
VGA camera module connected with spring connector to LG4
Ambient light sensor for controlling display and keyboard backlights
Color display interface
Flex cable interface to LS4 Grip module

Component placement and PWB outline

Components are placed only on one side of the LG4 module.
Figure 1 shows LG4 module from component side, main components are listed.
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r
r
Figure 1: Main components on LG4
UI module connecto
AEM
Ambient light senso
Antenna switch
PA
Hagar
VCO
UI module backlight DC/DC
UEM
IR Module
Proximity sensor
Earpiece
Bluetooth module, BT102
VCTCXO
64Mbit SDRA
UPP_WD2
32 + 128 Mbit flashes
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System Module LG4 and Grip Module LS4 CCS Technical Documentation
p
g
p
p
Figure 2: Spring connection pads on top side of LG4
Power switch pads
Integrated handsfree speaker pads
Headset connector pads
Flex solder pads, Grip IF
BT antenna pads
Microphone
ads
Figure 3: Spring connection pads on back side of LG4 and flex cable solder pads
Prod testing: Powering
Camera
ads
SIM
GSM antenna
ads
Production testin
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Figure 4: Test points in LG4 baseband
Test points of BB
)
J140 (VBAtt)
J262 (UEMRst)
J114 (FLDEX) (mem cntr)
J113 (FLCS0X)
J109 (FLADa0)
J105 (AEMSleepX
J111 (FLCS1x)
J120 (RxQD)
J117 (TxQD)
RF: J118 (AuXDA)
J119 (RxID)
J110 (VcoreA)
J102 (SleepX)
J103 (PURX)
J104 (UEMInt)
J116 (TxID)
J270 (GenV battIO
J138 (Vctrl (camera)
J100 (RFClk)
J101 (Sleepclk)
J106 (SDRDa0)
J115 (FlClk)
J07 (SDR Ad0)
J108 (SDRAMClk)
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System Module LG4 and Grip Module LS4 CCS Technical Documentation

Block diagram

Below is the block diagram of LG4 module. External interfaces are drawn as arrows cross­ing LG4 border.
Figure 5: Block diagram of LG4
BT antenna
Flex to LS4 (Grip)
Flashing & Testing
LG4 module
BB
Sensors
Bluetooth
RF
VGA camera
UI­module
Audio
SIM card
GSM antenna

UI Interface

UI module interface pin numbering is presented in figure below. UI interface details are in UI-module specification.
Figure 6: UI connector pin numbering on LG4 side
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Baseband Technical Summary

The heart of the BB is UPP_WD2, which includes MCU, DSP and Digital Control Logic. Powering handled by Using AEM ASIC and UEM ASIC. There is Flash Memory 128Mbit + 32Mbit Flashes (20 Mbytes) and 64 Mbit (8 Mbytes) SDRAM. So there is a total of 28 Mbytes of Memory Capacity.
In BB there is an integrated Handsfree Audio Amplifier In AEM. There are two Audio Ele­ments (Earpiece 8 mm and Speaker 16 mm) and External Galvanic Headset (DCT4) inter­face. IHF Speaker is also used to handle the Ringing tone. For IHF automated off function there is proximity Sensor. In NHL-2NA there is only one microphone for both modes HS and IHF.
For Data connectivity there is 1Mbit IR Module (IrDA compatible) and Bluetooth.
Display is MD-TFD type Color Display with 4096 Colors and 176x208 pixels with Back­light. Keyboard is partially in UI-Module and Partially in Grip-Module. Also there is This Navigation Key Feature in UI-Module.
For imaging purposes BB supports VGA camera via CCP interfaces, which are integrated in UPP_WD2.
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System Module LG4 and Grip Module LS4 CCS Technical Documentation

Functional Description

BB Description

Core is based on UPP_WD2 CPU, which is a special version of the DCT4 UPP ASIC. UPP_WD2 takes care of all the signal processing and operation controlling tasks of the phone as well as all PDA tasks.
For Power management there are two Asics for controlling energy management and sup­plying current and different voltages; UEM and AEM. UEM and SW have the main con­trol of the system voltages and operating modes and AEM acts as an auxiliary source of voltages and current. The main reset for the system is generated by the UEM.
The interface from the RF and audio sections is handled also by UEM. This ASIC provides A/D and D/A conversion of the in-phase and quadrature receive and transmit signal paths and also A/D and D/A conversions of received and transmitted audio signals. Data transmission between the UEM, AEM and RF and the UPP_WD2 is implemented using different serial connections (CBUS, DBUS and RFBUS). Digital speech processing is han­dled by UPP_WD2 ASIC. Internal HF with proximity sensor functionality is implemented inside the AEM ASIC.
A real time clock function is integrated into UEM, which utilizes the same 32kHz-clock source as the sleep clock. A rechargeable battery provides backup power to run the RTC when the main battery is removed. Backuptime is 20 Hours.

Memory Configuration

NHL-2NA uses two kinds of memories, Flash and SDRAM. These Memories have their own Dedicated buses in UPP_WD2.
Synchronous DRAM is used as working memory. Interface is 16 bit wide data and 14 bit Address. Memory clocking speed is 104 MHz. The SDRAM size 64Mbits (4Mx16).
SDRAM I/O is 1.8 V and core 2.78 V supplied by AEM’s regulators VIOA and VMEMA. All memory contents are lost if the supply voltage is switched off.
Multiplexed Flash Memory Interface is used to store the MCU program code and User Data. The memory interface is a burst type FLASH with multiplexed address/data bus.
Both I/O and core voltage are 1.8 V supplied by AEM’s VMEMB.

Energy Management

The master of EM control is UEM and with SW they have the main control of the system voltages and operating modes. AEM (Auxiliary Energy Management) acts as an auxiliary source of voltages and current.
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Modes of Operation

NHL-2NA employs several hardware & SW controlled operation modes. Main Modes are described below.
NO_SUPPLY mode means that the main battery is not present or its voltage is too low (below UEM master reset threshold) and back-up bat­tery voltage is too low.
In BACK_UP mode the main battery is not present or its voltage is too low but back-up battery has sufficient charge in it.
In PWR_OFF mode the main battery is present and its voltage is over UEM master reset threshold. All regulators are disabled.
RESET mode is a synonym for start-up sequence and contains in fact several modes. In this mode regulators and oscillators are enabled and after they have stabilized system reset is released and PWR_ON mode entered.
In PWR_ON mode SW is running and controlling the system.
SLEEP mode is entered from PWR_ON mode when the system’s activ­ity is low (SLEEPX and AEMSLEEPX controlled by SW).
FLASHING mode is for production SW download.

Voltage limits

In the following the voltage limits of the system are listed. These are also controlling sys­tem states.:
Parameter Description Value
V
MSTR+
V
MSTR-
V
COFF+
V
COFF-
V_BU
COFF+
Master reset threshold (rising) 2.1 V (typ.)
Master reset threshold (falling) 1.9 V (typ.)
Hardware cutoff (rising) 3.1 V (typ.)
Hardware cutoff (falling) 2.8 V (typ.)
Back-up battery cutoff (rising) 2.1 V (typ.)
V_BU
SW
COFF
COFF-
Back-up battery cutoff (falling) 2.0 V (typ.)
SW cutoff limit (> regulator drop-out limit) MIN! 3.15 V SW changeable
The master reset threshold controls the internal reset of UEM. If battery voltage is above
, UEM’s charging control logic is alive. Also, RTC is active and supplied from the
V
MSTR
main battery. Above V
UEM allows the system to be powered on although this may
MSTR
not succeed due to voltage drops during start-up. SW can also consider battery voltage
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System Module LG4 and Grip Module LS4 CCS Technical Documentation
too low for operation and power down the system.

Clocking Scheme

A 26 MHz VCTCXO is used as system clock generator in GSM. During the system start-up, UEM and AEM use their own RC-oscillators to generate timing for state machines. All clock signals of the engine are illustrated in following figure.
In PWR_ON mode, SW must configure CBUS clock (1MHz) to be active all the time, as this clock is used in AEM as digital clock and for the SMPS. Bluetooth uses 26 MHz ana­log clock.
Figure 7: NHL-2NA Clocking.
RF
26 MHz
VCXO
RF-ASIC (Hagar)
RFClk
13 MHz
RFBusCl
UPP_WD2 UEM
SleepClk
CBusCl
DBusCl
SIMCl
SIM
Flash
Clk
LPRF
FLASHes
CAMERA
In SLEEP mode the VCTCXO is off. UEM generates low frequency clock signal (32.768 kHz) that is fed to UPP_WD2, Bluetooth and AEM.

UPP_WD2 voltage/clock frequency adjusting

The systems of the BB make it possible to adjust both clock frequency and the core volt­age of the main ASIC. Here is a rough description of the Clocking Scheme.
No external clock is available for UPP_WD2 before VCTCXO starts. As reset is released, the VCTCXO is running and MCU uses the 13 MHz clock while DSP is in reset. There are three identical DPLL's, for MCU, for DSP and for accessory interfaces, which can be con­trolled independently. The clock for MCU can be up to 104 MHz and 117 MHz is maxi­mum clock Frequency for the DSP. These clock signals are used either directly (SDRAM IF) or divided down for the interfaces (e.g. flash IF).
SDRAM Clk
SDRAM
AEM
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Power Distribution, Control and Reset

All power (except backup battery power) is drawn from BLB-2 Li-Ion battery located in the Grip part of the phone. Power goes through LM3822 current gauge which is used for current measurement and thus for remaining operating time estimation.
LG4 board contains two power ASIC’s UEM and AEM which contain the regulators needed for generating the different operating voltages. In addition there is a SMPS in LG4 generating the operating voltage for display module backlighting. In LS4 keyboard the backlight is powered with a current pump.
Figure 8: Power distribution diagram
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System Module LG4 and Grip Module LS4 CCS Technical Documentation

Power-up sequence (Reset mode)

RESET mode can be entered in four ways: by inserting the battery or charger, by RTC alarm or by pressing the power key. After voltage appearing at UEM’s pin UEMRSTX (con­nected to AEM’s pin REFENA) is used as indication for AEM to start up HW regulators. Also VCTXO is Powered up by using VR3 (UEM). After the 220 ms delays regulator are configured and UEM enters PWR_ON mode and system reset PURX is released.
During system start-up, in RESET state, the regulators are enabled, and each regulator charges the capacitor(s) at the output with the maximum current (short circuit current) it can deliver. This results in battery voltage dropping during the start-up. When a bat­tery with voltage level just above the hardware cutoff limit is inserted, the system may not start due to excessive voltage dipping. Dropping below 2.8 V for longer than 5 us forces the system to PWR_OFF state.

Powering off

Controlled powering off is done when the user requests it by pressing power-key or when the battery voltage is falling too low. Uncontrolled powering off happens when battery is suddenly removed or if over-temperature condition is detected in regulator block while in RESET mode. Then all UEM’s regulators are disabled immediately and AEM’s regulators are disabled as VDD supply disappears.

Controlled powering off

For NHL-2NA powering off is initiated by pressing the power key and Power off sequence is activated in UEM and SW. Basically Power key cause UEM Interrupt to UPP_WD2 and SW sets Watchdog time value to zero and as this happens, PURX is forced low and all regulators are disabled.
If the battery voltage falls below the very last SW-cutoff level, SW will power off the system by letting the UEM’s watchdog elapse.
If thermal shutdown limit in UEM regulator block is exceeded, the system is powered off. System reset PURX is forced low. AEM has its own thermal limit for regulators. Whenever the limit is exceeded, an interrupt is given to UPP_WD2 and SW should immediately power off the whole system. AEM will disable its regulators in any case by itself after 10 ms delay (uncontrolled powering off).

Uncontrolled powering off

This happens when the battery is suddenly removed and is problematic as data may cor­rupt in memories. UEM’s state machine notices battery removal after battery voltage has been below V
COFF-
regulators are disabled. AEM’s regulators except for VCOREA, VIOA, VMEMA and VMEMB are disabled as PURX goes low. These regulators stay enabled as long as there is voltage present at pin VDD (from UEM’s VIO).
for 5 us and enters PWR_OFF mode. PURX is set low and all UEM’s

Watchdogs

There are three watchdogs in UEM. First one is for controlling system power-on and power-down sequences. The initial time for this watchdog after reset is 32 s and the
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watchdog can not be disabled. The time can be set using a register. This watchdog is used for powering the system off in a controlled manner. The other one is for security block and is used during IMEI code setting. The third one is a power key watchdog. It is used to power off the system in case SW is stuck and the user presses the power key. This WD is SW configurable.
There is also a ”soft watchdog” in UPP_WD2. It is used to reset the chip in case software gets stuck for any reason. The Bluetooth module also contains a watchdog.

Charging

Charging controls and charge switch is in UEM. There are three different charging modes; charging empty battery (start-up charge mode), PWM charging mode (without SW control) and SW controlled charging.
UEM digital part takes care of charger detection (generates interrupt to UPP_WD2), pulse width modulated charging control (for internal charge switch and external perfor­mance charger) and over voltage and current detection. SW using registers controls all these.

Chargers

Battery

NHL-2NA BB is supporting a standard charger (two wires) or fast (performance) charger (three wires), Chargers ACP-7, ACP-8 and ACP-9 and ACP-12, Cigarette Charger LCH-8 are supported.
With the standard version the PWM signal is set to 1 Hz, while with fast charger it is set to 32 Hz. Also PWM signal is connected from UEM pin to the charger’s control input.
Due to high current consumption of the NHL-2NA BB, a performance charger ACP-8 is needed.
NHL-2NA Battery is a detachable, semi-fixed Lithium-Ion BLB-2 battery. Other batteries are allowed to use but NOT charged. Nominal voltage is thus 3.6-3.7 V (max charging voltage 4.1-4.2 V).
The interface consists of four pins: VBAT, GND, BSI and BTEMP. Pull-down resistor inside of the batteries (BSI signal) recognizes the battery types. Voltage level at BSI line is mea­sured with using Em's AD-converter.
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System Module LG4 and Grip Module LS4 CCS Technical Documentation

Back-up battery and real time clock

Real time clock (RTC), crystal oscillator and back-up battery circuitry reside in UEM. A register in UEM controls back-up battery charging and charging is possible only in POWER_ON State.

Baseband Measurement A/D Converter

The UEM contains 11 channels A/D converter, which is used for different Baseband mea­surement purposes. The resolution of A/D converter is 10 bits. Converter uses the CBUS interface clock signal for the conversion. An interrupt will be given to the MCU at the end of the all measurement. Converter is used for following purposes.
Battery Voltage Measurement A/D Channel (Internal)
Charger Voltage Measurement A/D Channel (Internal)
Charger Current Measurement A/D Channel (Internal)
Battery Temperature Measurement A/D Channel (External)
Battery Size Measurement A/D Channel (External)
Light Sensor Measurement A/D Channel (External)
PA Temperature measurement A/D Channel (External)
VCTCXO Temperature measurement A/D Channel (External)
There is also auxiliary AD converter in UEM, which is used to monitor RF functions. Con­verter is controlled directly by UPP DSP. Converter can be used for following purposes:
VCXO Temperature measurement A/D Channel (if not used in normal AD)
PA Temperature measurement A/D Channel (if not used in normal AD)
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