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CCS Technical Documentation
NHL-2NA Series Transceivers
Service Tools
Issue 2, Amendment 1 08/03 Nokia Corporation
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NHL-2NA
Service Tools CCS Technical Documentation
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Table of Contents
Page No
JBV-1 Docking Station and MJF-7 Adapter.................................................................. 5
Product Code ...............................................................................................................5
View of MJF-7 with JBV-1 ........................................................................................6
Spare parts for MJF-7 ..................................................................................................6
CPL-5 RF coupler .......................................................................................................... 7
Product Code ...............................................................................................................7
View of CPL-5 .............................................................................................................7
RF-Coupler CPL-5: measured losses ...........................................................................7
TDS-10 GSM RF probe for RF tuning .......................................................................... 8
Product Code ...............................................................................................................8
View of TDS-10 ..........................................................................................................8
Spare pins for TDS-10 .................................................................................................8
TDS-11 Calibration lamp............................................................................................... 9
Product Code ...............................................................................................................9
View of TDS-11 ..........................................................................................................9
RA7 RF adapter ........................................................................................................... 10
Product Code .............................................................................................................10
View of RA7 Adapter ................................................................................................10
MJS-9Q Module Jig ..................................................................................................... 11
Product Code .............................................................................................................11
View of MJS-9Q ........................................................................................................11
MJS-79 Soldering Jig................................................................................................... 12
Product Code .............................................................................................................12
View of MJS-79 .........................................................................................................12
LRK-1 Rework Kit....................................................................................................... 13
Sales package code ....................................................................................................13
View of MJS-54 and SES-1 .......................................................................................13
LS4 to LG4 Flex change soldering head...................................................................... 14
Sales package code ....................................................................................................14
View of Soldering Tip ...............................................................................................14
FPS-8 Flash Prommer (Sales Pack) ............................................................................. 15
Sales package code ....................................................................................................15
View of FPS-8 ...........................................................................................................15
SF12 SRAM module for FPS-8 ................................................................................... 16
Sales package code ....................................................................................................16
View of SF12 .............................................................................................................16
FPS-8C Parallel Flash Prommer (Sales Pack) ............................................................. 17
Sales package code ....................................................................................................17
View of FPS-8C .........................................................................................................17
ACF-8 Universal Power Supply .................................................................................. 18
Product Code .............................................................................................................18
View of ACF-8 ..........................................................................................................18
FLA-21 POS (Point Of Sale) Flash Loading Adapter ................................................. 19
Product Code .............................................................................................................19
View of FLA-21 ........................................................................................................19
SRT-4 Opening tool (Upper part) ................................................................................ 20
Product Code .............................................................................................................20
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View of SRT-4 ...........................................................................................................20
SRT-5 Opening Tool (Lower part) .............................................................................. 21
Product Code .............................................................................................................21
View of SRT-5 ...........................................................................................................21
SRT-6 Opening Tool.................................................................................................... 22
Product Code .............................................................................................................22
View of SRT-6 ...........................................................................................................22
FLC-2 DC Cable .......................................................................................................... 23
Product Code .............................................................................................................23
View of FLC-2 ...........................................................................................................23
AXS-4 Service Cable ................................................................................................... 24
Product code .............................................................................................................24
View of AXS-4 ..........................................................................................................24
XCS-1 Service Cable ................................................................................................... 25
Product code .............................................................................................................25
View of XCS-1 ..........................................................................................................25
SW Security Device PKD-1........................................................................................ 26
Product Code .............................................................................................................26
View of SW Security Device .....................................................................................26
FLS-4S POS (Point Of Sale) Flash Device (Sales Pack)............................................ 27
Product Code .............................................................................................................27
View of FLS-4S .........................................................................................................27
PCS-1 Power Cable...................................................................................................... 28
Product Code .............................................................................................................28
View of PCS-1 ...........................................................................................................28
XRF-1 RF Cable .......................................................................................................... 29
Product code .............................................................................................................29
View of XRF-1 ..........................................................................................................29
DAU-9S MBUS Cable................................................................................................. 30
Product Code .............................................................................................................30
View of DAU-9S .......................................................................................................30
SCB-3 DC Cable.......................................................................................................... 31
Product Code .............................................................................................................31
View of SCB-3 ..........................................................................................................31
XCS-4 Modular Cable ................................................................................................. 32
Product code .............................................................................................................32
View of XCS-4 ..........................................................................................................32
Printer Cable ................................................................................................................ 33
Product code .............................................................................................................33
View of Printer Cable ................................................................................................33
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JBV-1 Docking Station and MJF-7 Adapter
The JBV-1 Docking Station has been designed for calibration and software update use.
The MJF-7 Docking Station Adapter makes signal connections to the phone. JBV-1 and
MJF-7 are used as one unit.
JBV-1 main electric functions are:
- adjustable VBATT calibration voltage, current measurement limit voltage ”VCHAR”, current measurement calibration current ”ICHAR”
- adjustable ADC calibration voltage via BTEMP and BSI signal
- BTEMP and BSI calibration resistor
- signals from FBUS to the phone via parallel jig
- control via FBUS or USB
- Flash OK/FAIL indication
In calibration mode JBV-1 is powered by external power supply 11-16V DC. In flashing
power for the phone can be taken from FPS-8 or external power supply 11-16V DC.
MJF-7 main electric functions are:
• phone recognizing from BTEMP
• filters of FBUS signals
• Proximity sensor calibration plate
• White light source for camera testing
• Possibility to use TDS-11 ambient light sensor calibration lamp
• Possiblity to use TDS-10 for RF tuning or CPL-5 for RF measurement
Product Code
JBV-1 Docking Station: 0770298
MJF-7 Docking Station Adapter: 0775285
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View of MJF-7 with JBV-1
Figure 1: MJF-7 and JBV-1
Spare parts for MJF-7
MJF-7 has a white light source integrated to the structure for Camera Testing. Light
source has limited lifetime and it starts to lose brightness as it is used. It is recommended that the light source be changed every 1000 hours of use.
Spare part code: JBS-28 Uniform Light source module 0770335
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CPL-5 RF coupler
The CPL-5 RF coupler has been designed to be used with MJF-7 and JBV-1. CPL-5 allows
service technician to measure performance of NHL-2GSM RF. RF tuning with CPL-5 is
not allowed.
Product Code
CPL-5 RF coupler: 0770370
View of CPL-5
Figure 2: CPL-5
RF-Coupler CPL-5: measured losses
Attenuation values are printed on the service accessory
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TDS-10 GSM RF probe for RF tuning
GSM RF probe has been developed for repair places where easy access for RF tuning s is
essential. Only Sim cover of the phone has to be removed and then phone is ready for RF
tuning. This probe has to be used together with MJF-7 and JBV-1.
Product Code
TDS-10 GSM RF probe for RF tuning 0770436
View of TDS-10
Figure 3: TDS-10
Spare pins for TDS-10
The pins which make RF connection to phone are quite sensitive for mechanical stress.
Spare pins are available with the following codes.
Ground pin, TDS-10 Accessory 0770437
Insulated antenna pin, TDS-10 Accessory 0770438
Insulated pin can be hard to insert without experience. The following tool is available to
help in this operation:
SRT-8 Insertion tool 0770497
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TDS-11 Calibration lamp
Ambient light sensor of NHL-2 tranceiver needs to be calibrated after certain service
operations. TDS-11 must be used together with JBV-1 and MJF-7.
Note! TDS-10 is made out of metal and it is not recommended to keep it installed when
making coupler measurement or RF tunings with TDS-11. Remove TDS-10 always from
MJF-7 when not using it. TDS-10 brightness also weakens in lond term use. Ambient
light sensor calibration system (JBV-1+MJF-7+TDS-11) must be calibrated time to time
with golden phones (Selected phones from production line) in regular intervals.
Product Code
TDS-11 Calibration lamp 0770440
View of TDS-11
Figure 4: TDS-11
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RA7 RF adapter
RA7 RF adater is low cost option for NHL-2 RF tuning. RA7 can be used together with
FLA-21 or MJF-7/JBV-1 combination. Four screws has to be opened in NHL-2 Transceiver
and Acoustic chamber has to be removed in order to be able to use RA7 RF adapter.
Product Code
RA7 RF adapter 0770443
View of RA7 Adapter
Figure 5: RA7
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MJS-9Q Module Jig
The MJS-9Q Module Jig is used for testing of the following modules:
• User Interface
• Baseband on LG4 module
• RF on LG4 module
• Grip module
Product Code
MJS-9Q Module Jig: 0775284
View of MJS-9Q
Figure 6: MJS-9Q
Note: The nominal supply voltage for MJS-9Q is +6.0 V. The supply voltage
must not exceed +9.0 V (min 5V).
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MJS-79 Soldering Jig
The Soldering Jig MJS-79 is used for soldering and as a rework jig for system module.
Product Code
MJS-79 Module Jig: 0770439
View of MJS-79
Picture will be added here later.
Figure 7:
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LRK-1 Rework Kit
The LRK-1 Rework Kit is used for PA Chip (LGA type component) rework and includes
Rework Jig MJS-54, SES-1 Stencil and SPS-1 Soldering Paste Spreader.
The sales pack includes:
MJS-54 Rework Jig: 0770349
SES-1 Stencil: 0770348
SPS-1 Soldering Paste Spreader: 0770381
Note: Not included in sales package.
SPI- 1 Soldering Paste Injector 0770380
Sales package code
LRK-1 Rework Kit: 0080465
View of MJS-54 and SES-1
Figure 8: MJS-54 and SES-1
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LS4 to LG4 Flex change soldering head
Special soldering head is required to change flex which is soldered to LG4 main PWB.
Soldering head does not have type designation or NMP code, it has to be ordered directly
from Metcal.
Sales package code
Sales package code: No NMP Code, Metcal order code is SMTC-163.
The tip can be ordered from Metcal distributors in all European countries, in South
Africa, Australia and in the following Asian countries:
•India
• China
•Korea
•Japan
•Taiwan
• Singapore
•Malaysia
• India
See contact information in: http://www.metcal.com/distributors/
View of Soldering Tip
Figure 9: Soldering Tip
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FPS-8 Flash Prommer (Sales Pack)
The Flash Prommer FPS-8 is used with e.g. FLA-21 and JBV-1. Power is supplied to FPS-8
from the Universal Power Supply.
The sales pack includes:
- FPS-8 Flash Prommer 0750123
- FPS-8 Activation Sheet 9359289
- Universal Power Supply 0680032
- AXS-4 Service Cable (D9-D9) 0730090
- Printer cable 0730029
Sales package code
FPS-8 Flash Prommer: 0080321
View of FPS-8
Figure 10: FPS-8
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SF12 SRAM module for FPS-8
FPS-8 flash prommer has to be equipped with 2 pcs of SF12 memory modules in order to
update SW into NHL-2NA product.
Sales package code
SF12 SRAM module for FPS-8: 0080346
View of SF12
Picture of SF12 module is available in FPS-8 flash concept picture in NHL-2NA service
manual.
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FPS-8C Parallel Flash Prommer (Sales Pack)
The Parallel Flash Prommer FPS-8C is used with MJF-7 and JBV-1. Flash programming
can be done to maximum of 8 phones parallel. FPS-8C consists of eight SF11C programming cards. SF11C card is functionally identical to FPS-8.
Sales package code
FPS-8C Parallel Flash Prommer: 0080396
View of FPS-8C
Figure 11: FPS-8C
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ACF-8 Universal Power Supply
ACF-8 Universal Power Supply is used to power FPS-8. ACF-8 has 6 V DC and 2.1 A output.
Product Code
ACF-8 Universal Power Supply: 0680032
View of ACF-8
Figure 12: ACF-6
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FLA-21 POS (Point Of Sale) Flash Loading Adapter
The POS Flash Loading Adapter FLA-21 is used in place of the phone’s normal battery
during service, to supply a controlled operating voltage and to connect to pads which are
located between tranceiver and grip part. Note! Phone has to be opened into special service position with SRT-4 and SRT-5 tools in order to be able to used FLA-21 POS flash
adapter.
Product Code
FLA-21 POS Flash Loading Adapter: 0775283
View of FLA-21
Figure 13: FLA-21
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SRT-4 Opening tool (Upper part)
STR-4 opening tool is used together with SRT-5 tool to get NHL-2 tranceiver into position where FBUS and MBUS pads are visible. If end part of SRT-4 is cut away, it can also
be used for complete disassembly of the phone.
Product Code
SRT-4 Opening tool (Upper part)0770286
View of SRT-4
Figure 14: SRT-4
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SRT-5 Opening Tool (Lower part)
STR-5 opening tool is used together with SRT-4 tool to get NHL-2 tranceiver into position where FBUS and MBUS pads are visible.
Product Code
SRT-5 Opening tool (Lower part)0770444
View of SRT-5
Figure 15: SRT-5
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SRT-6 Opening Tool
STR-6 opening tool is used to completely disassemble NHL-2NA product. It must be used
to detach flex cable from grip part and to remove A-cover.
Product Code
SRT-6 Opening tool 0770431
View of SRT-6
Figure 16: SRT-6
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FLC-2 DC Cable
The FLC-2 is used to supply a controlled operating voltage to FLA-21 adapter.
Product Code
FLC-2 DC Cable: 0730185
View of FLC-2
Figure 17:
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AXS-4 Service Cable
The AXS-4 D9-D9 Service Cable is used to connect two 9 pin D connectors e.g. between
PC and FPS-8. Cable length is 2 meters.
Product code
AXS-4 D9-D9 Service Cable: 0730090
View of AXS-4
Figure 18: AXS-4
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XCS-1 Service Cable
The XCS-1 Service Cable is used to connect FLS-4 to FLA-21.
Product code
XCS-1 Service Cable: 0730218
View of XCS-1
Figure 19: XCS-1
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SW Security Device PKD-1
SW security device is a piece of hardware enabling the use of the service software when
connected to the parallel (LPT) port of the PC. Whithout the dongle present it is not possible to use the service software. Printer or any such device can be connected to the PC
through the dongle if needed.
Caution: Make sure that you have switched off the PC and the printer
before making connections!
Caution: Do not connected the PKD-1 to the serial port. You may damage
your PKD-1!
Product Code
SW Security Device PKD-1: 0750018
View of SW Security Device
Figure 20: PKD-1
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FLS-4S POS (Point Of Sale) Flash Device (Sales Pack)
FLS–4S is a dongle and flash device incorporated into one package, developed specifically for POS use.
Product Code
FLS-4S Sales Pack – Europe/Africa 0080541
FLS-4S Sales Pack –APAC 0080542
FLS-4S Sales Pack –Americas 0080543
View of FLS-4S
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PCS-1 Power Cable
The PCS-1 Power Cable (DC) is used to connect e.g. JBV-1 or MJS-9Q to FPS-8.
Product Code
PCS-1 Power Cable: 0730012
View of PCS-1
Figure 21: PCS-1
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XRF-1 RF Cable
RF cable XRF-1 is used to connect e.g. MJS-9Q, CPL-5, TDS-10 or RA7 to RF measurement equipment..
Product code
XRF-1 RF Cable: 0730085
View of XRF-1
Figure 22: XRF-1
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DAU-9S MBUS Cable
The MBUS Cable DAU-9S has a modular connector, and is used with between PC’s serial
port and e.g. MJS-9Q, FLA-21, or JBV-1
Product Code
DAU-9S MBUS Cable: 0730108
View of DAU-9S
Figure 23: DAU-9S
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SCB-3 DC Cable
The DC Cable SCB-3 is used to connect e.g. JBV-1 to the phone.
Product Code
SCB-3 DC Cable: 0730114
View of SCB-3
Figure 24: SCB-3
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XCS-4 Modular Cable
XCS-4 is a shielded cable (one specially shielded conductor) modular cable for flashing
and service purposes.
Product code
XCS-4 Modular Cable: 0730178
View of XCS-4
Figure 25: XCS-4
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Printer Cable
This cable is used to connect the PC to FPS-8.
Product code
Printer Cable: 0730029
View of Printer Cable
Figure 26:
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