Nokia 7380, RM-111 Service Manual

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Page 1

Nokia Customer Care

Service Manual

RM-111 (Nokia 7380)

Mobile Terminal

Part No: 9245926 (Issue 1)

COMPANY CONFIDENTIAL

Page 2

RM-111

Nokia Customer Care Amendment Record Sheet

Amendment Record Sheet

Amendment No Date Inserted By Comments

Original issue 11/2005 J Bryman

Page ii COMPANY CONFIDENTIAL Issue 1

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RM-111 Copyright Nokia Customer Care

Copyright

without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia

Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided “as is„. Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

Issue 1 COMPANY CONFIDENTIAL Page iii

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RM-111

Nokia Customer Care Warnings and cautions

Warnings and cautions

Warnings

• IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

• THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

• OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

• BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.

Cautions

• Servicing and alignment must be undertaken by qualified personnel only.

• Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.

• Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

• Use only approved components as specified in the parts list.

• Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment.

• Ensure all cables and wires are repositioned correctly.

• Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.

• During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged.

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RM-111 For your safety Nokia Customer Care

For your safety

QUALIFIED SERVICE

Only qualified personnel may install or repair phone equipment.

ACCESSORIES AND BATTERIES

Use only approved accessories and batteries. Do not connect incompatible products.

CONNECTING TO OTHER DEVICES

When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products.

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RM-111

Nokia Customer Care Care and maintenance

Care and maintenance

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

• Keep the phone and all its parts and accessories out of the reach of small children.

• Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.

• Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

• Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.

• Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.

• Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

• Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

• Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

• Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

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RM-111 ESD protection Nokia Customer Care

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity

discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside

any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under

ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local

Nokia After Market Services representative.

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RM-111

Nokia Customer Care Battery information

Battery information

Note: A new battery's full performance is achieved only after two or three complete charge and

discharge cycles!

The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.

Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.

Temperature extremes can affect the ability of your battery to charge. For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the

product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.

Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or

pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77° F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.

Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.

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RM-111 Company Policy Nokia Customer Care

Company Policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.

While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/email.

Please state:

• Title of the Document + Issue Number/Date of publication

• Latest Amendment Number (if applicable)

• Page(s) and/or Figure(s) in error

Please send to:

NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland E-mail: Service.Manuals@nokia.com

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RM-111

Nokia Customer Care Company Policy

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RM-111 Nokia 7380 Service Manual Structure Nokia Customer Care

Nokia 7380 Service Manual Structure

1 General information 2 Parts and layouts 3 Phoenix service SW 4 Service tools and concepts 5 Disassembly and reassembly instructions 6 Troubleshooting for Repair service 7 System module 8 Schematics Glossary

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Nokia Customer Care Nokia 7380 Service Manual Structure

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Nokia Customer Care

1 — General information

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Nokia Customer Care General information

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RM-111 General information Nokia Customer Care

Table of Contents

Product selection....................................................................................................................................................1–5

Features...................................................................................................................................................................1–5

Phone features..................................................................................................................................................1–5

Software and UI features..................................................................................................................................1–6

Accessories..............................................................................................................................................................1–7

List of Tables

Table 1 Battery and chargers................................................................................................................................1–7

Table 2 Car accessories..........................................................................................................................................1–7

Table 3 Audio..........................................................................................................................................................1–7

List of Figures

Figure 1 RM-111 product picture..........................................................................................................................1–5

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RM-111 General information Nokia Customer Care

Product selection

The RM-111 is a triple band transceiver unit designed for the GSM900/1800/1900 networks, including EGSM.

Figure 1 RM-111 product picture

Features

Phone features

Display and keypad features

• Active TFT color display (128x160 pixels/29x35 mm) with 256 K colors.

• 104x208 16 bit colour display

• UI: Rotator, select key, send key, end key and two soft keys

• Subtle mirror surface when phone is in idle

• Light enhanced UI effects

Hardware features

• Internal megapixel camera (2 Mpixel)

• Camera flash

• EasyFlash system connector

• Bluetooth

• FM Radio

• MP3 player

• Internal vibrator

• Integrated hands free (IHF) speaker

• Plug-in SIM (1.8 V and 3.0 V)

• Real time clock

RF features

• Bearers supported: GSM/EGSM

• Tri-band GSM900/1800/1900

• Internal antenna

• Speech codecs: HR, FR, EFR, AMR

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RM-111

Nokia Customer Care General information

• GPRS/EGPRS: Multislot Class 8

• HSCSD, CSF

Software and UI features

Software features

• ISA OS 8.0s Platform

• Nokia series 40 user interface

UI features

Imaging • Integrated 2.0 megapixel camera

• Up to 4x digital zoom

• Built-in automatic flash mode

• Video recorder and player

Music • FM stereo radio

• Integrated music player for MP3/AAC/M4A formats

Messaging • Multimedia messaging: MMS 1.2 for creating, receiving, editing, and

sending videos and pictures with AMR voice clips

• Text messaging: Supports concatenated SMS, picture messaging, SMS distribution list

• Nokia Xpress audio messaging: Record your own voice message and send to compatible devices

Memory functions • 52 MB built-in memory Connectivity • Bluetooth wireless technology

• Remote over-the-air (OTA) synchronization 1.1.2

• Local synchronization with PC using PC Suite

• Apple iTools compatible - synchronization of photos, audio files, and video clips using Nokia Collector v1.0

Browsing • WAP 2.0 xHTML/HTML multimode browser Data transfer • GPRS: Class B, multislot class 10

• HSCSD (high-speed circuit-switched data)/CSD (circuit-switched data)

Digital services • Video streaming services

• Exclusive UI themes

• Supported ringing tone file formats: MP3, AAC, 64-chord/voice polyphonic MIDI ringing tones

Voice features • Voice dialing

• Voice recorder

• Integrated handsfree speaker

• Enhanced voice command

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RM-111 General information Nokia Customer Care

Accessories

Table 1 Battery and chargers

Type Name

AC-1 Retractable chargerr ACP-12 Travel performance charger BL-8N Battery 700 mAh Li-Ion

Table 2 Car accessories

Type Name

CK-1W Wireless car kit CK-7W Advanced car kit HF-6W Wireless plug-in handsfree LCH-12 Mobile charger (used with CA-44 adapter) N616 Car kit

Type Name

HDB-5 Boom headset HDC-5 Headset HS-7 Dual headset HS-14 Dual headset HS-15 Headset HS-4W Wireless boom headset HS-11W Wireless headset HS-13W Wireless image headset HS-21W Wireless clip-on headset HS-26W Wireless headset HS-36W Wireless headset HS-37W Wireless headset

Table 3 Audio

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Nokia Customer Care

2 — Parts and layouts

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Nokia Customer Care Parts and layouts

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RM-111 Parts and layouts Nokia Customer Care

Table of Contents

Exploded view.........................................................................................................................................................2–5

Spare parts overview.............................................................................................................................................2–6

Mechanical parts list...............................................................................................................................................2–7

Swap phones...........................................................................................................................................................2–8

Component parts list..............................................................................................................................................2–8

Component layouts..............................................................................................................................................2–10

List of Tables

Table 4 Mechanical parts list.................................................................................................................................2–7

Table 5 SWAP phones for RM-111.........................................................................................................................2–8

Table 6 Changeable component parts..................................................................................................................2–8

List of Figures

Figure 2 Exploded view..........................................................................................................................................2–5

Figure 3 Spare parts overview..............................................................................................................................2–6

Figure 4 RM-111 component layout, bottom....................................................................................................2–10

Figure 5 RM-111 component layout, top...........................................................................................................2–10

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RM-111 Parts and layouts Nokia Customer Care

Exploded view

Figure 2 Exploded view

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RM-111

Nokia Customer Care Parts and layouts

Spare parts overview

Figure 3 Spare parts overview

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RM-111 Parts and layouts Nokia Customer Care

Mechanical parts list

Table 4 Mechanical parts list

Note: For the latest version of the parts lists and for NMP codes, please refer to the Service bulletins.

ITEM REF. QTY PART NAME Comments

* = Not available as spare part

A1 1 A-COVER ASSY Must be replaced after

disassembling I001* 1 A-COVER I002* 1 SIM DOOR I003* 1 SIM DOOR SPRING

I004 1 LANYARD I005 1 KEYMAT

A2 1 UI MODULE (NAVI SPINNER) Take great care when

disassembling I006* 1 NAVI SPINNER I007* 1 NAVI SPINNER FLEX

A3 1 C-COVER ASSY Must be replaced after

disassembling I008* 1 C-Cover I009* 1 EARPIECE I010* 1 SYSTEM CONNECTOR I011 SYSTEM CONNECTOR CAP For EasyFlash plug I012* 1 VIBRA MOTOR I013* 1 MICROPHONE

A4 1 LCD ASSY I014* 1 LCD CELL I015* 1 FLEX ASSY I016* 1 DISPLAY CONNECTOR

A5* 1 ENGINE MODULE Including camera flash I017* 1 ENGINE MODULE I018 1 TYPE LABEL INTERN

I019 1 CAMERA I020 1 CAMERA GASKET Careful when mounting I021 1 BATTERY PWB CLIP

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RM-111

Nokia Customer Care Parts and layouts

ITEM REF. QTY PART NAME Comments

A6 1 D-COVER ASSY Must be replaced after

disassembling I022* 1 D-COVER I023* 1 CAMERA FLASH ASSEMBLY I024* 1 HANDS-FREE SPEAKER I025* 1 ANTENNA

I026 1 BATTERY BL-8N I027 1 TYPE LABEL EXTERN

A7 1 B-COVER ASSY I028* 1 B-COVER I029* 1 CAMERA WINDOW I030* 1 NOKIA LOGO TAG

I031 1 Pouch & Wriststrap Amber

Swap phones

Table 5 SWAP phones for RM-111

Note: For the latest version of the parts lists and for NMP codes, please refer to the Service bulletins.

SWAP phones for RM-111

N7380 RM-111 SWAP ENGINE UKRAINE N7380 RM-111 SWAP ENGINE RUSSIA N7380 RM-111 SWAP ENGINE TURKEY N7380 RM-111 SWAP ENGINE FRANCE N7380 RM-111 SWAP ENGINE S&A N7380 RM-111 SWAP ENGINE E&A

Component parts list

Table 6 Changeable component parts

Note: For the latest version of the parts lists and for NMP codes, please refer to the Service bulletins.

Item ref Name Type PWB

side

D2020 SCH DIODE 30V 200MA VF 0V5 SOD523 Diode T L2 D2021 SCH DIODE 30V 200MA VF 0V5 SOD523 Diode T M2 D6000 BTHFM1.0 ES4 Module Hybrid T N4 Use rework kit F1000 SM FUSE FF 2A 32V 0402 Fuse And

Protector

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B U6 Also change

X/Y Comments

V2000

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RM-111 Parts and layouts Nokia Customer Care

Item ref Name Type PWB

side

N2080 CURRNT SENS LM3820 USMD10 PB-FREE Power

Management

IC N2400 VREG 2.85/150MA(LP3987-2.85)USMD5 Analog IC T J2 N2425 REG LM2795TLX-NOPB 2.4X2.0X0.8MM Power

Management

IC N2480 BUCK/BOOST CONV. REG710NA-5 SOT23 Power

Management

IC Q2022 MOSFET N 30V 100MA VMT3 FET T L2 Q2700 MOSFET N 30V 100MA VMT3 FET T O6 V2000 TVS DI 1PMT16AT3 16V 175W PWRMITE Diode B O6 Also change

V2020 MFET x2 P 12V 5A 0R028 TSSOP8 FET T K2 V2425 MOSFET N 30V 100MA VMT3 FET T J3

B K3

T J3

T N6

X/Y Comments

F1000

V2426 MOSFET N 30V 100MA VMT3 FET T J4 V2429 TRX2+RX4 N 4K7/47K SOT666 Other

Transistor X2000 SM BATT CONN 2POL P1893 Battery

Connector X2005 MODULE ID COMPONENT 2.8X1.8X0.3 Other

Customized

Connector X2420 SM CONN 2X12F P0.5 PWB/PWB Multipole

Connector X2460 CONN MULT 20FLT-SM2-GW-TB Multipole

Connector X2500 Flash connector Spring B M6 X2501 Flash connector Spring B N6 X2502 Flash connector Spring B N6 X2700 SIM CONNECTOR PARIS SIM Connector T Q4 X3320 SM CAMERA MOD SKT 2X8F Socket B K5 Z2430 ASIP EMI/ESD FILTER BGA6 Integrated

Discretes

T T4

B J2

T J5

T T5

T T6

Z2440 ASIP EMI/ESD FILTER BGA6 Integrated

Discretes Z2460 ASIP 10-CH ESD EMI FILTER BGA25 Integrated

Discretes

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T S6

T T5

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RM-111

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Component layouts

Note: Shielding cans may ONLY be cut open by Repair analysis technicians, and for analysis only.

Component layout, 1qca_07, bottom side

Figure 4 RM-111 component layout, bottom

Component layout, 1qca_07, top side

Figure 5 RM-111 component layout, top

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Nokia Customer Care

3 — Phoenix service SW

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Nokia Customer Care Phoenix service SW

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RM-111 Phoenix service SW Nokia Customer Care

Table of Contents

Service software installation.................................................................................................................................3–5

Phoenix installation steps in brief...................................................................................................................3–5

Installing Phoenix.............................................................................................................................................3–5

Phoenix update installation...........................................................................................................................3–11

Uninstalling Phoenix.......................................................................................................................................3–12

Repairing Phoenix installation......................................................................................................................3–15

Phoenix service software data package overview......................................................................................3–17

Installing Phoenix data package...................................................................................................................3–17

Uninstalling Phoenix data package...............................................................................................................3–22

Service software instructions..............................................................................................................................3–24

Configuring users in Phoenix.........................................................................................................................3–24

Managing connections in Phoenix................................................................................................................3–25

Installing Flash support files for FPS-8* and FLS-4*....................................................................................3–29

Updating FPS-8 Flash prommer software.....................................................................................................3–34

Activating FPS-8...............................................................................................................................................3–36

Deactivating FPS-8..........................................................................................................................................3–37

Updating JBV-1 docking station software....................................................................................................3–38

List of Figures

Figure 6 Dongle not found.....................................................................................................................................3–6

Figure 7 Preparing setup.......................................................................................................................................3–6

Figure 8 Welcome dialog.......................................................................................................................................3–7

Figure 9 Disclaimer text.........................................................................................................................................3–7

Figure 10 Destination folder.................................................................................................................................3–8

Figure 11 Installation status 1..............................................................................................................................3–8

Figure 12 Installation status 2..............................................................................................................................3–9

Figure 13 Registering components 1.................................................................................................................3–10

Figure 14 Restart computer................................................................................................................................3–10

Figure 15 Registering components 2.................................................................................................................3–11

Figure 16 Finish installation................................................................................................................................3–11

Figure 17 Installation interrupted......................................................................................................................3–12

Figure 18 Remove program.................................................................................................................................3–13

Figure 19 Uninstallation status...........................................................................................................................3–14

Figure 20 Finish uninstallation...........................................................................................................................3–14

Figure 21 Restart computer................................................................................................................................3–15

Figure 22 Repair program...................................................................................................................................3–16

Figure 23 Finish repair installation....................................................................................................................3–16

Figure 24 Extracting files.....................................................................................................................................3–18

Figure 25 Continue data package installation..................................................................................................3–18

Figure 26 Data package setup information.......................................................................................................3–19

Figure 27 Data package destination folder.......................................................................................................3–20

Figure 28 Start copying files...............................................................................................................................3–21

Figure 29 Data package installation status.......................................................................................................3–21

Figure 30 Finish data package installation........................................................................................................3–22

Figure 31 Uninstalling Phoenix data package...................................................................................................3–23

Figure 32 Finish data package uninstallation...................................................................................................3–23

Figure 33 Login.....................................................................................................................................................3–24

Figure 34 Add information for new user 1........................................................................................................3–24

Figure 35 Add information for new user 2........................................................................................................3–24

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Figure 36 Login, user configured........................................................................................................................3–25

Figure 37 Phoenix icon........................................................................................................................................3–25

Figure 38 Manage connections...........................................................................................................................3–26

Figure 39 Connections list...................................................................................................................................3–26

Figure 40 Select mode: Manual...........................................................................................................................3–27

Figure 41 FLS virtual port icon............................................................................................................................3–27

Figure 42 Connections list...................................................................................................................................3–28

Figure 43 Connection information.....................................................................................................................3–28

Figure 44 Scan product........................................................................................................................................3–29

Figure 45 Product support module information...............................................................................................3–29

Figure 46 Flash update welcome dialog............................................................................................................3–30

Figure 47 Uninstall flash update package.........................................................................................................3–30

Figure 48 Flash installation interrupted............................................................................................................3–31

Figure 49 Continue flash update.........................................................................................................................3–31

Figure 50 Flash destination folder......................................................................................................................3–32

Figure 51 Flash installation status......................................................................................................................3–33

Figure 52 Finish flash update..............................................................................................................................3–33

Figure 53 Phoenix icon........................................................................................................................................3–34

Figure 54 FPS-8 maintenance.............................................................................................................................3–34

Figure 55 Prommer SW update...........................................................................................................................3–34

Figure 56 Prommer SW update done.................................................................................................................3–35

Figure 57 FPS-8 info window..............................................................................................................................3–35

Figure 58 Flash directory window......................................................................................................................3–36

Figure 59 Box activation......................................................................................................................................3–37

Figure 60 Deactivation warning.........................................................................................................................3–37

Figure 61 Extracting JBV-1 update files..............................................................................................................3–38

Figure 62 JBV-1 update information..................................................................................................................3–39

Figure 63 JBV-1 update destination folder........................................................................................................3–39

Figure 64 Select installation: Full.......................................................................................................................3–40

Figure 65 Select program folder.........................................................................................................................3–40

Figure 66 Finish JBV-1 update installation........................................................................................................3–41

Figure 67 Checking JBV-1 SW version.................................................................................................................3–42

Figure 68 JBV-1 update directory window.........................................................................................................3–42

Figure 69 JBV-1 SW update done........................................................................................................................3–42

Figure 70 JBV-1 SW status...................................................................................................................................3–42

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RM-111 Phoenix service SW Nokia Customer Care

Service software installation

Phoenix installation steps in brief

Phoenix is the DCT-4 generation service software for reprogramming, testing and tuning the phone. To install Phoenix, you need to:

• Connect a DK2 Dongle or FLS-4S POS Flash Device

• Install the Phoenix Service SW

• Install the Data Package for Phoenix

• Configure users

• Manage connection settings (depends on the tools you are using) Phoenix is now ready for FLS-4S Point Of Sales Flash Device use. If you use FPS-8:

• Update FPS-8 SW

• Activate FPS-8

• Update JBV-1 Docking Station SW (only when needed) Phoenix is now ready to be used with FPS-8 flash prommer and other tools as well. The Phoenix Service Software installation contains:

• Service software support for all phone models included in the package

• Flash update package files for FPS-8* and FLS-4S programming devices

• All needed drivers for:

• DK2 dongle

• FLS-4S point of sales flash device

• USB devices

Note: Separate installation packages for flash update files and drivers are also available, but it is

not necessary to use them unless updates appear between Phoenix Service SW releases. If separate update packages are used, they should be used after Phoenix and data packages have been installed.

Supported operating systems

• Windows 2000 and XP.

Hardware requirements for using Phoenix

• Minimum: Processor 300 MHz, RAM memory 64 MB, disk space 100 MB.

• Recommended for Windows 2000: Processor 700 MHz, RAM memory 256 MB, disk space 150 MB.

Installing Phoenix

Before you begin

• Check that a Dongle is attached to the parallel port of your computer.

• Download the installation package (for example, computer (in

• Close all other programs.

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C:\TEMP

, for instance).

phoenix_service_sw_a15_2004_24_7_55.exe

) to your

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Nokia Customer Care Phoenix service SW

• Run the application file (for example, instructions on the screen.

Note: Administrator rights may be required to be able to install Phoenix depending on the operating

system.

If uninstalling or rebooting is needed at any point, you will be prompted by the Install Shield program.

phoenix_service_sw_a15_2004_24_7_55.exe

) and follow the

Context

If at any point during installation you get this message, Dongle is not found and installation cannot continue:

Figure 6 Dongle not found

Possible reasons may be a defective or too old PKD-1 Dongle (a new dongle has a six digit serial number). Check the COM/parallel ports used first! After correcting the problem the installation can be restarted. For more detailed information, please refer to Phoenix Help files. Each feature in Phoenix has its own Help

function, which can be activated while running the program. Press the F1 key or the Help button to activate a Help file.

Steps

1. Run the

phoenix_service_sw_a15_2004_24_7_55.exe

to start installation. Install Shield prepared the setup.

Figure 7 Preparing setup

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Install Shield will prepare.

2. Click Next in Welcome dialog to continue.

3. Read the disclaimer carefully.

Figure 8 Welcome dialog

Figure 9 Disclaimer text

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4. Choose destination folder. The default folder

click Next to continue. You may choose another location by selecting Browse (not recommended).

C:\ProgramFiles\Nokia\Phoenix

is recommended. Then

Figure 10 Destination folder

5. Wait for the components to be copied. The progress of the setup is shown in the

Setup Status

window.

Figure 11 Installation status 1

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6. Wait for the drivers to be installed and updated. The process may take several minutes to complete. If the operating system does not require rebooting (Windows 2000, XP) the PC components are registered

right away.

Figure 12 Installation status 2

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Figure 13 Registering components 1

If the operating system requires restarting your computer (Windows 98, SE, ME) the Install Shield Wizard will tell you about it. Select Yes... to reboot the PC immediately and No... to reboot the PC manually afterwards.

Figure 14 Restart computer

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After the reboot, components are registered and Phoenix is ready for use.

Note: Phoenix does not work, if components have not been registered.

Figure 15 Registering components 2

7. Click Finish to end installation.

Figure 16 Finish installation

Phoenix is now ready for use.

Next action

Before using Phoenix Service Software, you must:

• install phone model specific data package for Phoenix, and

• configure users and connections.

FPS-8* can be used after updating its Flash Update Package files.

Phoenix update installation

If you already have the Phoenix Service SW installed on your computer, sooner or later there will be need to update it when new versions are released.

Always use the latest available versions of both the Phoenix Service SW and the phone-specific Data Package. Instructions can be found in phone model specific Technical Bulletins and Phone Data Package readme.txt files (shown during installation).

To update the Phoenix Service Software you need to take exactly the same steps as when installing it for the first time:

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• Download the installation package to your computer hard disk.

• Close all other programs.

• Run the application file (for example, phoenix_service_sw_a15_2004_24_7_55.exe).

• New version of Phoenix will be installed.

• Driver versions will be checked and updated. When you update Phoenix from old to new version (for example, a14_2004_16_4_47 to a15_2004_24_7_55),

the update will take place automatically without uninstallation. If you try to update the Phoenix Service Software with the same version that you already have (for example,

a15_2004_24_7_55 to a15_2004_24_7_55) you are asked if you want to uninstall the version of Phoenix you have on your PC. In this case you can choose between total uninstallation and repair just like when you choose to uninstall Phoenix service software from the Windows Control panel.

If you try to install an older version (for example, downgrade from a15_2004_24_7_55 to a14_2004_16_4_47), installation will be interrupted.

Always follow the instructions on the screen.

Figure 17 Installation interrupted

Uninstalling Phoenix

Context

Uninstallation can be done manually from Windows Control Panel→Add/Remove Programs .

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Steps

1. Choose Phoenix Service Software→Add/Remove→Remove to uninstall Phoenix.

Figure 18 Remove program

The progress of the uninstallation is shown.

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Figure 19 Uninstallation status

2. If the operating system does not require rebooting, click Finish to complete. Else, Install Shield Wizard will tell you about it. Select Yes... to reboot the PC immediately and No... to

reboot the PC manually afterwards.

Figure 20 Finish uninstallation

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Figure 21 Restart computer

Repairing Phoenix installation

Context

If you experience any problems with the service software, or suspect that files have been lost, you can use the repair function before completely reinstalling Phoenix.

Note: The original installation package (for example,

must be found on your PC when you run the repair setup.

phoenix_service_sw_a15_2004_24_7_55.exe

Steps

1. Open Windows Control Panel→Add/Remove Programs .

2. Select Phoenix Service Software→Add/Remove .

3. In the following view, choose Repair.

Phoenix will now reinstall components and register them. The procedure is the same as in the update installation.

)

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4. Click Finish to complete repair.

Figure 22 Repair program

Figure 23 Finish repair installation

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Phoenix service software data package overview

Each product has its own data package (DP). This contains all product-specific data files to make the Phoenix Service Software and tools usable with a certain phone model:

• Product software binary files

• Files for type label printing

• Validation file for the faultlog repair data reporting system

• All product-specific configuration files for Phoenix Service Software components Data files are stored under C:\Program Files\Nokia\Phoenix (default).

Installing Phoenix data package

Before you begin

1 Verify that The data package contains all product-specific data to make the Phoenix Service Software and

tools usable with a certain phone model. 2 Check that the dongle is attached to the parallel port of your computer. 3 Install Phoenix Service SW. 4 Download the installation package (for example,

C:\TEMP

RH-13_dp_EA_v_1_0.exe

) to your computer (for example,

5 Close all other programs. 6 Run the application file (for example, If you already have the Phoenix Service SW installed on your computer, you will need to update it when a

new version is released.

Note: Very often the Phoenix Service SW and the phone-specific data package for Phoenix come in

pairs, meaning that a certain version of Phoenix can only be used with a certain version of the data package. Always use the latest available versions of both. Instructions can be found in phone model specific Technical Bulletins and

RH-13_dp_EA_ v_1_0.exe

readme.txt

files of the data packages.

) and follow the instructions on the screen.

Steps

1. To start installation, run the application file (for example,

RH-13_dp_EA_ v_1_0.exe

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2. Click Next, and wait for the installation files to be extracted.

3. Click Next to continue.

Figure 24 Extracting files

Figure 25 Continue data package installation

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In this view you can see the contents of the data package. Read the text carefully. There should be

information about the Phoenix version required with this data package.

Click Next to continue.

Figure 26 Data package setup information

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4. Confirm location and click Next to continue.

Figure 27 Data package destination folder

The install shield checks where the Phoenix application is installed and the directory is shown. Click Next to continue.

5. Click Next to start copying the files.

Phone model specific files will be installed. Please wait.

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Figure 28 Start copying files

Figure 29 Data package installation status

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6. Click Finish to complete the installation.

Figure 30 Finish data package installation

You now have all phone model specific files installed in your Phoenix Service SW.

Next action

Phoenix can be used, for example, for flashing phones and printing type labels. But first you must:

• configure users, and

• manage connections. FLS-4S can be used right away. FPS-8* can be used after updating Flash Update Package files.

Uninstalling Phoenix data package

Context

If you try to install the same version of Phoenix data package that you already have, you are asked if you want to uninstall the version you have on your PC. Older versions of data packages don´t need to be uninstalled unless instructions to do so are given in the concerning the release. Please read all related documents carefully.

readme.txt

file of the data package and bulletins

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Steps

1. Click OK to uninstall, Cancel if you don’t want to uninstall.

Figure 31 Uninstalling Phoenix data package

2. Once the previously installed data package is uninstalled, click Finish.

Figure 32 Finish data package uninstallation

Alternative steps

• Uninstallation can also be done manually from

Windows Control Panel→Add/Remove Programs→xx-xx (* Phone Data Package) . (*= type

designator of the phone

Next action

Run the installation package again to continue installation from the beginning.

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Service software instructions

Configuring users in Phoenix

Steps

1. Start Phoenix Service SW and log in.

If your user ID is already configured, choose it from the dropdown list and click OK. To add a new user or edit existing ones click Maintain.

Figure 33 Login

2. Choose New to add information for a new user.

Figure 34 Add information for new user 1

3. Type in your name and initials and click OK.

Figure 35 Add information for new user 2

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A new user is now created.

4. Click OK.

You are now able to login with this user name.

5. Click OK.

Figure 36 Login, user configured

Managing connections in Phoenix

Steps

1. Start

Phoenix Service SW

and log in.

Figure 37 Phoenix icon

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2. Choose File→Manage Connections .

Figure 38 Manage connections

Existing connections can be selected, edited, deleted, and new ones created by using this dialog.

Figure 39 Connections list

3. Click Add to add a new connection, and select if you want to create it manually or by using the Connection

Wizard. In the following dialogs you will be asked to select settings for the connection. If you use the Wizard,

connect the tools and a phone to your PC and the wizard will automatically try to configure the correct connection.

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4. Select Manual mode, and click Next to continue.

Figure 40 Select mode: Manual

i For FLS-4S POS Flash Device, choose the following connection settings:

• Media: FBUS

• COM Port: Virtual COM Port used by FLS-4

Note: ALWAYS check this. Go to

Windows→Control Panel→FLS Virtual Port→Configuration .

Figure 41 FLS virtual port icon

ii For FPS-8 Flash Prommer, choose the following connection settings:

• Media: FPS-8

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• Port Num: COM Port where FPS-8 is connected

• COMBOX_DEF_MEDIA: FBUS

5. Click Finish to complete the configuration.

6. Activate the connection you want to use by clicking it, use up/down arrows to move it on top of the list,

and click Apply.

Figure 42 Connections list

The connection is now selected and can be used after closing the Selected connection will be shown on the right hand bottom corner of the screen.

Figure 43 Connection information

Manage Connections

window.

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7. To use the selected connection, connect the phone to Phoenix with correct service tools, make sure that

it is switched on and select Scan Product.

Figure 44 Scan product

When a product is found, Phoenix will load product support. Name of the loaded product support module

and its version information will be shown on the bottom of the screen.

Figure 45 Product support module information

Installing Flash support files for FPS-8* and FLS-4*

Before you begin

Note: This is a separate installation package.

• Install Phoenix Service SW.

• Install phone model specific data package for Phoenix.

• The flash support files are delivered in the same installation package with Phoenix data packages or newer

Phoenix packages since September 2003.

• Normally it is enough to install Phoenix and the phone-specific data package because the Phoenix

installation always includes the latest flash update package files for FLS-4S/FPS-8*.

• A separate installation package for flash support files is available, and the files can be updated according

to this instruction if updates appear between Phoenix/data package releases.

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Context

If you are not using a separate installation package, you can skip this section and continue with FPS-8 Flash

prommer SW update (page 3–34) after installing a new phone data package.

Steps

1. Start by double clicking

flash_update_03_13_001.exe

to begin installation.

Figure 46 Flash update welcome dialog

2. If the same version of Flash Update package already exists, and you want to reinstall it, the previous package is first uninstalled. Run the installation again.

Figure 47 Uninstall flash update package

If you try to downgrade the existing version to older ones, the setup will be aborted. If you really want to downgrade, uninstall newer files manually from Control Panel and then rerun the installation again.

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Figure 48 Flash installation interrupted

If an older version exists on your PC and it needs to be updated, click Next to continue installation.

Figure 49 Continue flash update

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3. It is highly recommended to install the files to the default destination folder

\Phoenix

. Click Next to continue.

C:\Program Files\Nokia

Figure 50 Flash destination folder

When installing the flash update files for the first time you may choose another location by selecting Browse. However, this is not recommended.

Installation will continue.

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Figure 51 Flash installation status

4. Choose Finish to complete the installation procedure.

Figure 52 Finish flash update

Next action

FLS-4 can be used right after the Flash Update Package is installed.

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FPS-8* flash prommer must be updated using Phoenix!

Updating FPS-8 Flash prommer software

Steps

1. Start

2. Choose Flashing→FPS-8 Maintenance .

Phoenix Service Software

and log in, manage connection correctly for the FPS-8* flash prommer.

Figure 53 Phoenix icon

Figure 54 FPS-8 maintenance

Note: Screen shots may be different depending on the Phoenix version used and the connected

components.

3. When the new FPS-8 flash update package is installed to computer you will be asked to update the files to your FPS-8 Prommer. Select Yes to update files.

Figure 55 Prommer SW update

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4. Wait until you are notified that update has been successful; the procedure will take a couple of minutes.

Click OK to close the

View after successful prommer software update:

FPS-8 Maintenance

Figure 56 Prommer SW update done

window.

Figure 57 FPS-8 info window

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Alternative steps

• FPS-8 SW can also be updated by pressing Update button and selecting appropriate

\Program Files\Nokia\Phoenix\Flash

• All files can be loaded separately to FPS-8. To do this, just press the right mouse button in the

files

window and select the file type to be loaded.

Figure 58 Flash directory window

fps8upd.ini

Flash box

file in

More information can be found in Phoenix Help.

Activating FPS-8

Context

Before FPS-8 can be successfully used for phone programming, it must first be activated. First fill in the When activation file is received (for example,

\BoxActivation

FPS-8 activation request

directory on your computer (this directory is created when

sheet in the FPS-8 sales package, and follow the instructions given.

00000.in

), copy it to the

C:\ProgramFiles\Nokia\Phoenix

Phoenix

is installed).

Steps

1. Start

2. Choose Flashing→Prommer Maintenance .

3. In the

4. To find the activation file, click Browse.

Phoenix

service software.

Prommer Maintenance

window, click Activate.

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5. To activate the prommer, select the activation file and click Open.

Figure 59 Box activation

6. To complete the activation, restart FPS-8.

Deactivating FPS-8

Context

If there is, for example, a need to send the FPS-8 box for repair, it must be deactivated first.

Steps

1. Start

2. Choose Flashing→Prommer Maintenance .

3. In the

4. To confirm the deactivation, click Yes.

Phoenix

service software.

Prommer Maintenance

window, click Deactivate.

Figure 60 Deactivation warning

The box is deactivated.

5. To complete the deactivation, restart FPS-8.

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Updating JBV-1 docking station software

Before you begin

The JBV-1 docking station contains software (firmware) which can be updated. You need the following equipment to update the software:

• PC with USB connection

• operating system supporting USB (Not Win 95 or NT)

• USB Cable (can be purchased from shops or suppliers providing PC hardware and accessories)

• JBV-1 docking station

• external power supply (11-16V)

Before installation:

• Download

site.

• Close all other programs.

• Follow instructions on the screen.

Jbv1_18_update.zip

file to your computer (in

C:\TEMP

for example) from your download web

Context

The JBV-1 docking station is a common tool for all DCT-4 generation products. In order to make the JBV-1 usable with different phone models, a phone-specific docking station adapter is used.

Steps

1. Run

Jbv1_18_update.zip

Note: DO NOT CONNECT THE USB CABLE/JBV-1 TO YOUR COMPUTER YET!

Files needed for JBV-1 package setup program will be extracted.

file and start software installation by double clicking

Figure 61 Extracting JBV-1 update files

Setup.exe

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2. Read the instructions in the dialog box and click Next to continue.

Figure 62 JBV-1 update information

3. Accept the suggested destination folder for installing the JBV-1 SW Package, and click Next to continue.

Figure 63 JBV-1 update destination folder

4. Select Full installation and click Next to continue.

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Figure 64 Select installation: Full

5. A program folder is created and the software files are installed there. Click Next to continue.

Figure 65 Select program folder

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6. Click Finish to complete the installation.

Figure 66 Finish JBV-1 update installation

7. Connect the USB cable/JBV-1 to your computer. Connect power to JBV-1 (11-16V DC) from an external

power supply, then connect the USB Cable between the JBV-1 USB connector and the PC.

8. Install or update the JBV-1 USB drivers which are delivered with the JBV-1 SW installation package.

The drivers can be found in

• If there is no previously installed JBV-1 Firmware update package installed on your computer, Windows will detect connected USB cable and detect drivers for new HW. You will be prompted about this, please follow the instructions and allow Windows to search and install the best drivers available.

• If there is a previously installed JBV-1 Firmware update package (v.17 or older) on your computer, please update the JBV-1 USB driver. Please see the

Firmware Update\JBV-1USB driver

After you have installed or updated the JBV-1 USB driver, the actual JBV-1 SW update can begin.

9. Go to folder Update SW by double clicking

JBV-1 Firmware update starts and shows current status of the connected JBV-1. If firmware version read from your JBV-1 is not the latest one available (v.17 or older), it needs to be updated to version 18 by clicking Update Firmware.

C:\Program Files\Nokia\JBV-1 Firmware Update\JBV-1 Firmware Update

C:\Program Files\Nokia\ JBV-1 Firmware Update\JBV-1USB driver

folder for instructions on how to update the JBV-1 USB Driver.

fwup.exe

readme.txt

file in

C:\Program Files\Nokia\JBV-1

and start JBV-1

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10. Choose Refresh Status to check the SW version.

Figure 67 Checking JBV-1 SW version

11. Choose file JBV1v18.CDE and click Open to update your JBV-1 to a new version (v.18).

Figure 68 JBV-1 update directory window

Wait until you hear a "click" from the JBV-1. The older SW file

installed on your computer.

12. Click OK to see the current JBV-1 status (after a successful update).

JBV1v17.CDE

is visible in this view only if the previous JBV-1 SW package has been

Figure 69 JBV-1 SW update done

Figure 70 JBV-1 SW status

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You have now updated the software of your JBV-1 docking station and it is ready for use.

Next action

If you have several docking stations you need to update, disconnect the power and USB cables from the previous one and connect them to the next docking station. First, click Refresh Status to see the current SW version and then Update Firmware to update the software.

After you have updated all docking stations, close the

JBV-1 Firmware Update

dialog box.

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4 — Service tools and concepts

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Table of Contents

Service tools............................................................................................................................................................4–5

ACF-8...................................................................................................................................................................4–5

AXS-4...................................................................................................................................................................4–5

CA-10DS...............................................................................................................................................................4–5

CA-28DS...............................................................................................................................................................4–5

CA-31D................................................................................................................................................................4–6

CA-41PS...............................................................................................................................................................4–6

CA-52PS...............................................................................................................................................................4–6

CA-53...................................................................................................................................................................4–6

CA-5S...................................................................................................................................................................4–7

CA-65DS...............................................................................................................................................................4–7

CA-66DS...............................................................................................................................................................4–7

CA-67DS...............................................................................................................................................................4–7

DA-60..................................................................................................................................................................4–8

DAU-9S................................................................................................................................................................4–8

FLC-2....................................................................................................................................................................4–8

FLS-4S..................................................................................................................................................................4–9

FPS-10.................................................................................................................................................................4–9

JBV-1...................................................................................................................................................................4–9

MJ-84.................................................................................................................................................................4–10

PCS-1.................................................................................................................................................................4–10

PKD-1................................................................................................................................................................4–10

RJ-97.................................................................................................................................................................4–10

SA-41.................................................................................................................................................................4–11

SRT-6.................................................................................................................................................................4–11

SS-45.................................................................................................................................................................4–11

SX-4...................................................................................................................................................................4–11

XCS-1.................................................................................................................................................................4–12

XCS-4.................................................................................................................................................................4–12

XRF-1.................................................................................................................................................................4–12

Service concepts...................................................................................................................................................4–13

Service concepts for RM-111..........................................................................................................................4–13

List of Figures

Figure 71 Service concept: Go/Nogo test...........................................................................................................4–13

Figure 72 Service concept: Easy Flash................................................................................................................4–14

Figure 73 Service concept: POS flash with FPS-8...............................................................................................4–15

Figure 74 Service concept: POS flash with FPS-10.............................................................................................4–16

Figure 75 Service concept: Module jig concept with FPS-8 flash prommer....................................................4–17

Figure 76 Service concept: Module jig concept with FPS-10 flash prommer.................................................4–18

Figure 77 Service concept: Module jig service concept....................................................................................4–19

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Service tools

The table below gives a short overview of service tools that can be used for testing, error analysis and repair of product RM-111, refer to various concepts.

ACF-8 Universal power

supply

ACF-8 universal power supply is used to power FPS-8. ACF-8 has 6V DC and 2.1A output.

AXS-4 Service cable The AXS-4 D9-D9 service cable is used to connect two 9 pin D

connectors for example between PC and FPS-8. The cable length is 2 meters.

CA-10DS Bi-directional

Parallel Cable

Bi-Directional parallel cable included in FPS-8 sales pack.

CA-28DS Service data cable The CA-28DS service cable is used to connect FLS-4S to the POS flash

adapter for supplying a controlled operating voltage and data connection.

Note: Old XCS-1 cable can be used as well.

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CA-31D USB cable The CA-31D USB cable is used to connect FPS-10 or FPS-11 to a PC. It is

included in the FPS-10 and FPS-11 sales packages.

CA-41PS Power cable Power cable for connection of e.g. the JBV-1 docking station to the

FPS-10 prommer box.

CA-52PS Service Battery Cable EM calibration JBV-1 to phone.

CA-53 USB connectivity

cable

USB to Pop-PortTM connector cable.

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CA-5S DC cable The DC cable CA-5S is used to connect JBV-1 to the phone charger jack

for ADC/VCHAR/ICHAR calibration

Note: Old SCB-3 can be used as well.

CA-65DS DS easy flash cable The CA-65 DS easy flash cable is used to connect the phone bottom

connector to either POS flashing device (FLS-4S) or to the PROMMER box (FPS-11).

CA-66DS Easy flash cable This cable connects the phone DC port to the FPS-8 prommer.

CA-67DS Easy flash cable This cable connects the phone DC port to the FPS-10 prommer.

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DA-60 Docking station

adapter

The Docking Station adaptor is used for this phone in combination with JBV-1 and antenna coupler SA-41. The adapter supports flashing with CA-65/66/67 and RF testing with SA-41.

Features include:

• compatible with the JBV-1 (only mechanically!)

• easy phone attachment and detachment.

• reliable phone locking

Note: DA-60 has no electrical functionality. Connection is

only possible by using one of the data cables CA-65DS, CA-66DS or CA67DS.

Note: Energy calibration is not possible as there is no access

to the battery contacts!

RF loss when using the SA-41 is the following:

• GSM900: 5 ± 1 dB

• GSM1800: 5 ± 1 dB

• GSM1900: 9 ± 1 dB DAU-9S MBUS cable

The MBUS cable DAU-9S has a modular connector and is used, for example, between the PC's serial port and module jigs, flash adapters or docking station adapters.

Note: Docking station adapters valid for DCT4 products.

FLC-2 DC cable FLC-2 is used with a flash adapter to supply a controlled operating

voltage.

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FLS-4S Flash device FLS-4S is a dongle and flash device incorporated into one package,

developed specifically for POS use.

FPS-10 Flash prommer FPS-10 interfaces with:

• PC

• Control unit

• Flash adapter

• Smart card FPS-10 flash prommer features:

• Flash functionality for BB5 and DCT-4 terminals

• Smart Card reader for SX-2 or SX-4

• USB traffic forwarding

• USB to FBUS/Flashbus conversion

• LAN to FBUS/Flashbus and USB conversion

• Vusb output switchable by PC command FPS-10 sales package includes:

• FPS-10 prommer

• Power Supply with 5 country specific cords

• USB cable JBV-1 Docking station

The JBV-1 docking station is a general tool that has been designed for calibration and software update use. The JBV-1 is used together with a docking station adapter as one unit

In calibration mode the JBV-1 is powered by an external power supply: 11-16V DC. When flashing the power for the phone must be taken from the flash prommer.

Note: JBV-1 main electrical functions are:

• adjustable VBATT calibration voltage, current measurement limit voltage: VCHAR, current measurement: ICHAR

• adjustable ADC calibration voltage via BTEM and the BSI signal

• BTEMP and BSI calibration resistor

• signal from FBUS to the phone via the parallel jig

• control via FBUS or USB

• Flash OK/FAIL indication

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MJ-84 Module jig The MJ-84 module jig is used for testing the following modules:

• User interface

• Baseband and RF on system module

Note: The nominal supply voltage for MJ-84 is +6.0 V. The

supply voltage must not exceed +12.0 V (min. 5.0 V). Supply the power to the jig only when the jumper is open =

regulated.

RF loss in MJ-84:

• GSM900: 0.4 dB

• GSM1800: 0.8 dB

• GSM1900: 0.8 dB

• Bluetooth: 1.8 dB

Note: The MJ-84 is backward compatible with RM-14, Nokia

7280. To use it for RM-14, replace the connection PWB and turn the two black support parts 180 degrees.

PCS-1 Power cable The PCS-1 power cable (DC) is used with a docking station, a module

jig or a control unit to supply a controlled operating voltage.

PKD-1 SW security device SW security device is a piece of hardware enabling the use of the

service software when connected to the parallel (LPT) port of the PC. Without the device, it is not possible to use the service software. Printer or any such device can be connected to the PC through the

device if needed.

RJ-97 Soldering jig The soldering jig RJ-97 is used for soldering and as a rework jig for the

main board. The material is resistant to the heat used by lead free soldering.

The PWB can be used with either A or B side upwards.

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SA-41 RF Coupler SA-41 RF Coupler is used for Go/No-Go test after changing components

in the RF part of the phone. The SA-41 is mounted on the docking station adapter.

Note: For RF attenuation values, please refer to the Service

bulletin.

SRT-6 Opening tool

SS-45 Front camera

removal tool

The front camera removal tool SS-45 is used to remove/attach the front camera module from/to the socket.

SX-4 Smart card SX-4 is a BB5 security device used to protect critical features in tuning

and testing. SX-4 is also needed together with FPS-10 when DCT-4 phones are

flashed.

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XCS-1 Service cable The XCS-1 service cable is used to connect FLS-4S to the POS flash

adapter for supplying a controlled operating voltage and data connection.

XCS-4 Modular cable XCS-4 is a shielded (one specially shielded conductor) modular cable

for flashing and service purposes.

XRF-1 RF cable The RF cable is used to connect, for example, a module repair jig to

the RF measurement equipment. SMA to N-Connector ca. 610mm. Attenuation for:

• GSM850/900: 0.3+-0.1 dB

• GSM1800/1900: 0.5+-0.1 dB

• WLAN: 0.6+-0.1dB

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Service concepts

Service concepts for RM-111

Go/Nogo test

Figure 71 Service concept: Go/Nogo test

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Easy Flash concept

Figure 72 Service concept: Easy Flash

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POS flash with FPS-8

Figure 73 Service concept: POS flash with FPS-8

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POS flash with FPS-10

Figure 74 Service concept: POS flash with FPS-10

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Module jig concept with FPS-8 flash prommer

Figure 75 Service concept: Module jig concept with FPS-8 flash prommer

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Module jig concept with FPS-10 flash prommer

Figure 76 Service concept: Module jig concept with FPS-10 flash prommer

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Module jig service concept

Figure 77 Service concept: Module jig service concept

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Nokia Customer Care Service tools and concepts

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5 — Disassembly and

reassembly instructions

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Table of Contents

Disassembly instructions.......................................................................................................................................5–5

Reassembly instructions......................................................................................................................................5–11

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Disassembly instructions

Steps

1. You need the following tools.

2. Open the clips of the B-cover. Starting at the bottom side. Slide the SRT-6 to the top carefully.

3. Continue on the other side...

4. ...and the top side.

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5. Remove the B-cover.

Note: Always use a new B-cover when reassembling the unit.

6. Use the SRT-6 to lift the light guide and unlock the shown side of the A-cover assy.

7. Slide the SRT-6 along the A-cover to lift it a bit.

8. Remove the A-cover. Be careful not to damage the flex foil of the UI module.

Note: Always use a new A-cover when reassembling the unit.

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Nokia 7380, RM-111 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Amendment Record Sheet

Copyright

Warnings and cautions

For your safety

Care and maintenance

ESD protection

Battery information

Company Policy

Nokia 7380 Service Manual Structure

Product selection

Features

Phone features

Software and UI features

Accessories

Exploded view

Spare parts overview

Mechanical parts list

Swap phones

Component parts list

Component layouts

Service software installation

Phoenix installation steps in brief

Installing Phoenix

Phoenix update installation

Uninstalling Phoenix

Repairing Phoenix installation

Phoenix service software data package overview

Installing Phoenix data package

Uninstalling Phoenix data package

Service software instructions

Configuring users in Phoenix

Managing connections in Phoenix

Installing Flash support files for FPS-8* and FLS-4*

Updating FPS-8 Flash prommer software

Activating FPS-8

Deactivating FPS-8

Updating JBV-1 docking station software

Service tools

ACF-8 Universal power

AXS-4 Service cable The AXS-4 D9-D9 service cable is used to connect two 9 pin D

CA-10DS Bi-directional

CA-28DS Service data cable The CA-28DS service cable is used to connect FLS-4S to the POS flash

CA-31D USB cable The CA-31D USB cable is used to connect FPS-10 or FPS-11 to a PC. It is

CA-41PS Power cable Power cable for connection of e.g. the JBV-1 docking station to the

CA-52PS Service Battery Cable EM calibration JBV-1 to phone.

CA-53 USB connectivity

CA-5S DC cable The DC cable CA-5S is used to connect JBV-1 to the phone charger jack

CA-65DS DS easy flash cable The CA-65 DS easy flash cable is used to connect the phone bottom

CA-66DS Easy flash cable This cable connects the phone DC port to the FPS-8 prommer.

CA-67DS Easy flash cable This cable connects the phone DC port to the FPS-10 prommer.

DA-60 Docking station

FLC-2 DC cable FLC-2 is used with a flash adapter to supply a controlled operating

FLS-4S Flash device FLS-4S is a dongle and flash device incorporated into one package,

FPS-10 Flash prommer FPS-10 interfaces with:

MJ-84 Module jig The MJ-84 module jig is used for testing the following modules:

PCS-1 Power cable The PCS-1 power cable (DC) is used with a docking station, a module

PKD-1 SW security device SW security device is a piece of hardware enabling the use of the

RJ-97 Soldering jig The soldering jig RJ-97 is used for soldering and as a rework jig for the

SA-41 RF Coupler SA-41 RF Coupler is used for Go/No-Go test after changing components

SRT-6 Opening tool

SS-45 Front camera

SX-4 Smart card SX-4 is a BB5 security device used to protect critical features in tuning

XCS-1 Service cable The XCS-1 service cable is used to connect FLS-4S to the POS flash

XCS-4 Modular cable XCS-4 is a shielded (one specially shielded conductor) modular cable

XRF-1 RF cable The RF cable is used to connect, for example, a module repair jig to

Service concepts

Service concepts for RM-111

Disassembly instructions