Page 1
ANSI Hardware Installation Manual
7360 Intelligent Services Access
Manager FX
Release 5.6
ANSI Hardware Installation Manual
3HH-12893-AAAA-TCZZA
Issue: 09
March 2017
Nokia — Proprietary and confidential
Use pursuant to applicable agreements
DRAFT
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ANSI Hardware Installation Manual
Nokia is a registered trademark of Nokia Corporation. Other products and company
names mentioned herein may be trademarks or tradenames of their respective
owners.
The information presented is subject to change without notice. No responsibility is
assumed for inaccuracies contained herein.
© 2015-2017 Nokia.
Contains proprietary/trade secret information which is the property of Nokia and must
not be made available to, or copied or used by anyone outside Nokia without its
written authorization. Not to be used or disclosed except in accordance with
applicable agreements.
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Table of contents
1 Preface...........................................................................................25
1.1 Scope ........................................................................................................25
1.2 Applicable releases ...................................................................................25
1.3 Related documents....................................................................................26
1.4 Audience....................................................................................................26
1.5 Assumed knowledge .................................................................................26
1.6 Assistance and ordering phone numbers ..................................................26
1.7 Safety information......................................................................................26
1.8 Documents ................................................................................................26
1.9 Conventions...............................................................................................26
1.10 Acronyms and initialisms ...........................................................................27
1.11 Special information ....................................................................................27
1.11.1 Procedures with options or substeps.........................................................27
1.12 Multiple PDF document search .................................................................28
2 Overview........................................................................................31
2.1 Requirements ............................................................................................32
2.2 Installation environment requirements.......................................................34
2.2.1 General information on GR-3108-CORE Class 1 and Class 2
2.2.2 GR-63-CORE indoor controlled environmental space...............................35
2.3 Equipment description ............................................................................... 36
2.4 Initial site survey ........................................................................................51
2.5 Installation materials and tools ..................................................................52
2.6 Installation procedures ..............................................................................53
environments .............................................................................................34
3 Floor preparation ..........................................................................55
3.1 Overview....................................................................................................55
3.2 General......................................................................................................55
3.2.1 Rack footprints and dimensions ................................................................55
3.3 Parts list.....................................................................................................57
3.4 Recommended tools..................................................................................57
3.5 Procedures ................................................................................................57
4 Installing racks..............................................................................61
4.1 Overview....................................................................................................61
4.2 Unpacking and inspection .........................................................................61
4.2.1 Shelf units..................................................................................................61
4.2.2 Separate kits and parts..............................................................................61
4.2.3 Parts list.....................................................................................................62
4.2.4 Recommended tools..................................................................................62
4.2.5 Transport brackets.....................................................................................64
4.3 Installing a rack..........................................................................................65
4.3.1 Parts list.....................................................................................................66
4.3.2 Recommended tools..................................................................................66
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7360 ISAM FX-16 shelf installation
5 Installing a 7360 ISAM FX-16 shelf..............................................77
5.1 Overview....................................................................................................77
5.2 Mounting the 7360 ISAM FX-16 shelf in a 23 in. rack ...............................78
5.2.1 7360 ISAM FX-16 rack mounting configurations .......................................78
5.2.2 Parts list.....................................................................................................79
5.2.3 Recommended tools..................................................................................80
5.2.4 Prerequisites..............................................................................................80
5.3 Installing a drip tray below a 7360 ISAM FX-16 shelf................................86
5.4 Installing a 7360 ISAM FX-16 heat and fiber baffle kit ..............................89
5.5 Installing or replacing the fan unit in a 7360 ISAM FX-16 shelf.................94
6 7360 ISAM FX-16 shelf cabling ....................................................99
6.1 Overview....................................................................................................99
6.2 Safety precautions...................................................................................100
6.3 Shelf grounding connection .....................................................................101
6.3.1 Grounding cable type ..............................................................................101
6.3.2 Cable routing and connection..................................................................102
6.4 Rack grounding connection .....................................................................103
6.5 Power cabling ..........................................................................................105
6.5.1 General....................................................................................................105
6.5.1.1 DC mains battery return connection ........................................................105
6.5.1.2 Power distribution frame (PDF) ...............................................................105
6.5.1.3 External ground .......................................................................................105
6.5.1.4 Cable routing ...........................................................................................105
6.5.2 Power distribution unit .............................................................................106
6.5.3 Power cables ...........................................................................................107
6.5.3.1 Power cable type .....................................................................................107
6.5.3.2 Power cable routing and connection .......................................................107
6.6 CO external alarm connector...................................................................111
6.7 BITS interface connections......................................................................112
6.8 ToD/1 Hz connector.................................................................................113
6.9 Remote craft port connector ....................................................................114
6.10 Combo cable connector...........................................................................114
6.10.1 Cable type ...............................................................................................114
6.10.2 Connection/locking ..................................................................................115
6.10.3 Cabling ....................................................................................................115
6.11 POTS and LINE MDF cable connector....................................................116
6.11.1 MDF cable type .......................................................................................116
6.11.2 Prerequisites............................................................................................117
6.12 Vectoring cable connector .......................................................................119
6.12.1 VL cable...................................................................................................120
6.12.2 Prerequisites............................................................................................120
7 Installing cards in the 7360 ISAM FX-16 shelf..........................125
7.1 Overview..................................................................................................125
7.2 Shelf areas and slot positions..................................................................125
7.3 Dummy front panels ................................................................................126
7.3.1 NT dummy front panel .............................................................................127
7.3.2 NTIO dummy front panel .........................................................................127
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7.3.3 Dummy front panel for optical LT cards...................................................128
7.4 Recommended tools................................................................................129
7.5 Guideline for card installation ..................................................................129
7.6 Installation procedures ............................................................................130
7.6.1 General....................................................................................................130
7.6.2 Rules for handling cards..........................................................................131
7.6.2.1 ESD sensitive cards ................................................................................131
7.6.2.2 Cards with optical fiber connectors..........................................................133
8 Fiber optic cable management in the 7360 ISAM FX-16
8.1 Overview..................................................................................................141
8.2 Managing fiber optic cables.....................................................................142
8.2.1 General safety and operations information..............................................143
8.2.2 Optical modules.......................................................................................143
8.2.3 Fiber cables .............................................................................................144
8.2.4 Routing fiber optic cables in the rack.......................................................144
8.2.5 Fiber management kit..............................................................................144
8.3 Routing fiber optic cables ........................................................................145
7360 ISAM FX-12 shelf installation
shelf .............................................................................................141
9 Installing a 7360 ISAM FX-12 shelf............................................153
9.1 Overview..................................................................................................153
9.2 Mounting the 7360 ISAM FX-12 shelf......................................................154
9.2.1 7360 ISAM FX-12 rack mounting configurations .....................................154
9.2.2 Parts list...................................................................................................154
9.2.3 Recommended tools................................................................................155
9.3 Installing a 7360 ISAM FX-12 heat and fiber baffle kit ............................157
9.4 Replacing the fan unit in a 7360 ISAM FX-12 shelf.................................164
10 7360 ISAM FX-12 shelf cabling ..................................................169
10.1 Overview..................................................................................................169
10.2 Safety precautions...................................................................................170
10.3 Shelf grounding connection .....................................................................170
10.3.1 Grounding cable type ..............................................................................171
10.3.2 Cable routing and connection..................................................................171
10.4 Rack grounding connection .....................................................................173
10.5 Power cabling ..........................................................................................174
10.5.1 General....................................................................................................175
10.5.1.1 Power distribution frame (PDF) ...............................................................175
10.5.1.2 External ground .......................................................................................175
10.5.1.3 Cable routing ...........................................................................................175
10.5.2 Power distribution unit .............................................................................175
10.5.3 Power cables ...........................................................................................176
10.5.3.1 Power cable type .....................................................................................176
10.5.3.2 Power cable routing and connection .......................................................176
10.6 CO alarm connector ................................................................................179
10.7 BITS interface connections......................................................................180
10.8 ToD/PPS connector.................................................................................181
10.9 Remote craft port connector ....................................................................181
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10.10 Combo cable connector...........................................................................181
10.10.1 Cable type ...............................................................................................182
10.10.2 Connection/locking ..................................................................................182
10.10.3 Cabling ....................................................................................................182
10.11 POTS and LINE MDF cable connector....................................................183
10.11.1 MDF cable type .......................................................................................183
10.11.2 Prerequisites............................................................................................184
10.12 Vectoring cable connector .......................................................................186
10.12.1 VL cable...................................................................................................187
10.12.2 Prerequisites............................................................................................187
11 Installing cards in the 7360 ISAM FX-12 shelf..........................193
11.1 Overview..................................................................................................193
11.2 Shelf areas and slot positions..................................................................193
11.3 Dummy front panels ................................................................................194
11.3.1 NT dummy front panel .............................................................................194
11.3.2 NTIO dummy front panel .........................................................................195
11.3.3 Dummy front panel for optical LT cards...................................................196
11.4 Recommended tools................................................................................197
11.5 Guideline for card installation ..................................................................197
11.6 Installation procedures ............................................................................198
11.6.1 General....................................................................................................198
11.6.2 Rules for handling cards..........................................................................199
11.6.2.1 ESD sensitive cards ................................................................................199
11.6.2.2 Cards with optical fiber connectors..........................................................201
12 Fiber optic cable management in the 7360 ISAM FX-12
shelf .............................................................................................211
12.1 Overview..................................................................................................211
12.2 Managing fiber optic cables.....................................................................213
12.2.1 General safety and operations information..............................................214
12.2.2 Optical modules.......................................................................................214
12.2.3 Fiber cables.............................................................................................215
12.2.4 Fiber management guides.......................................................................215
12.3 Routing fiber optic cables ........................................................................215
7360 ISAM FX-8 shelf installation
13 Installing a 7360 ISAM FX-8 shelf..............................................223
13.1 Overview..................................................................................................223
13.2 Mounting the 7360 ISAM FX-8 shelf in a 19 in. rack ...............................224
13.2.1 7360 ISAM FX-8 rack mounting configurations.......................................225
13.2.2 Parts list...................................................................................................228
13.2.3 Recommended tools................................................................................228
13.3 Mounting the 7360 ISAM FX-8 shelf in a 23 in. rack ...............................240
13.3.1 7360 ISAM FX-8 rack mounting configurations.......................................240
13.3.2 Parts list...................................................................................................243
13.4 Installing or replacing a fan unit in a 7360 ISAM FX-8 shelf....................252
14 7360 ISAM FX-8 shelf cabling ....................................................259
14.1 Overview..................................................................................................259
14.2 Safety precautions...................................................................................260
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14.3 Shelf grounding connection .....................................................................260
14.3.1 Grounding cable type ..............................................................................261
14.3.2 Cable routing and connection..................................................................261
14.4 Rack grounding connection .....................................................................263
14.5 Power cabling ..........................................................................................264
14.5.1 General....................................................................................................265
14.5.1.1 Power distribution frame (PDF) ...............................................................265
14.5.1.2 External ground .......................................................................................265
14.5.1.3 Cable routing ...........................................................................................265
14.5.2 Power distribution unit .............................................................................265
14.5.3 Power cables ...........................................................................................266
14.5.3.1 Power cable type .....................................................................................266
14.5.3.2 Power cable routing and connection .......................................................266
14.6 CO alarm connector ................................................................................269
14.7 BITS interface connections......................................................................270
14.8 ToD/PPS connector.................................................................................271
14.9 Remote craft port connector ....................................................................271
14.10 Combo cable connector...........................................................................271
14.10.1 Cable type ...............................................................................................272
14.10.2 Connection/locking ..................................................................................272
14.10.3 Cabling ....................................................................................................272
14.11 POTS and LINE MDF cable connector....................................................273
14.11.1 MDF cable type .......................................................................................273
14.11.2 Prerequisites............................................................................................274
14.12 Vectoring cable connector .......................................................................276
14.12.1 VL cable...................................................................................................277
14.12.2 Prerequisites............................................................................................277
15 Installing cards in the 7360 ISAM FX-8 shelf............................283
15.1 Overview..................................................................................................283
15.2 Shelf areas and slot positions..................................................................283
15.3 Dummy front panels ................................................................................284
15.3.1 NT dummy front panel .............................................................................284
15.3.2 NTIO dummy front panel .........................................................................285
15.3.3 Dummy front panel for optical LT cards...................................................286
15.4 Recommended tools................................................................................287
15.5 Guideline for card installation ..................................................................287
15.6 Installation procedures ............................................................................288
15.6.1 General....................................................................................................288
15.6.2 Rules for handling cards..........................................................................289
15.6.2.1 ESD sensitive cards ................................................................................289
15.6.2.2 Cards with optical fiber connectors..........................................................291
16 Fiber optic cable management in the 7360 ISAM FX-8
shelf .............................................................................................301
16.1 Overview..................................................................................................301
16.2 Managing fiber optic cables.....................................................................302
16.2.1 General safety and operations information..............................................303
16.2.2 Optical modules.......................................................................................303
16.2.3 Fiber cables.............................................................................................304
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16.2.4 Fiber management kit..............................................................................304
16.3 Routing fiber optic cables ........................................................................304
7360 ISAM FX-4 shelf installation
17 Installing a 7360 ISAM FX-4 shelf..............................................311
17.1 Overview..................................................................................................311
17.2 Mounting the 7360 ISAM FX-4 shelf in a 19 in. rack ...............................312
17.2.1 7360 ISAM FX-4 rack mounting configurations.......................................313
17.2.2 Parts list...................................................................................................316
17.2.3 Recommended tools................................................................................316
17.3 Mounting the 7360 ISAM FX-4 shelf in a 23 in. rack ...............................328
17.3.1 7360 ISAM FX-4 rack mounting configurations.......................................328
17.3.2 Parts list...................................................................................................331
17.4 Installing or replacing a fan unit in a 7360 ISAM FX-4 shelf....................339
18 7360 ISAM FX-4 shelf cabling ....................................................343
18.1 Overview..................................................................................................343
18.2 Safety precautions...................................................................................344
18.3 Shelf grounding connection .....................................................................344
18.3.1 Grounding cable type ..............................................................................345
18.3.2 Cable routing and connection..................................................................345
18.4 Rack grounding connection .....................................................................347
18.5 Power cabling ..........................................................................................348
18.5.1 General....................................................................................................349
18.5.1.1 Power distribution frame (PDF) ...............................................................349
18.5.1.2 External ground .......................................................................................349
18.5.1.3 Cable routing ...........................................................................................349
18.5.2 Power distribution unit .............................................................................349
18.5.3 Power cables ...........................................................................................350
18.5.3.1 Power cable type .....................................................................................350
18.5.3.2 Power cable routing and connection .......................................................351
18.6 CO external alarm connector...................................................................353
18.7 BITS interface connections......................................................................354
18.8 ToD/PPS connector.................................................................................354
18.9 Remote craft port connector ....................................................................355
18.10 Combo cable connector...........................................................................355
18.10.1 Cable type ...............................................................................................355
18.10.2 Connection/locking ..................................................................................356
18.10.3 Cabling ....................................................................................................356
18.11 POTS and LINE MDF cable connector....................................................357
18.11.1 MDF cable type .......................................................................................357
18.11.2 Prerequisites............................................................................................358
18.12 Vectoring cable connector .......................................................................360
18.12.1 VL cable...................................................................................................360
18.12.2 Prerequisites............................................................................................360
19 Installing cards in the 7360 ISAM FX-4 shelf............................365
19.1 Overview..................................................................................................365
19.2 Shelf areas and slot positions..................................................................365
19.3 Dummy front panels ................................................................................366
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19.3.1 NT dummy front panel .............................................................................366
19.3.2 NTIO dummy front panel .........................................................................367
19.3.3 Dummy front panel for optical LT cards...................................................368
19.4 Recommended tools................................................................................369
19.5 Guideline for card installation ..................................................................369
19.6 Installation procedures ............................................................................370
19.6.1 General....................................................................................................370
19.6.2 Rules for handling cards..........................................................................371
19.6.2.1 ESD sensitive cards ................................................................................371
19.6.2.2 Cards with optical fiber connectors..........................................................373
20 Fiber optic cable management in the 7360 ISAM FX-4
20.1 Overview..................................................................................................383
20.2 Managing fiber optic cables.....................................................................384
20.2.1 General safety and operations information..............................................385
20.2.2 Optical modules.......................................................................................385
20.2.3 Fiber cables.............................................................................................386
20.2.4 Fiber management kit..............................................................................386
20.3 Routing fiber optic cables ........................................................................386
shelf .............................................................................................383
7360 ISAM WM shelf installation
21 Installing a 7360 ISAM WM shelf ...............................................393
21.1 Overview..................................................................................................393
21.2 Installing a drip tray below a 7360 ISAM WM shelf .................................393
21.3 Mounting the 7360 ISAM WM shelf in a 23 in. rack.................................396
21.3.1 7360 ISAM WM rack mounting................................................................396
21.3.1.1 7360 ISAM WM rack mounting configurations ........................................396
21.3.2 Parts list...................................................................................................398
21.3.3 Recommended tools................................................................................399
21.3.4 Procedures ..............................................................................................399
21.3.5 Prerequisites............................................................................................399
22 7360 ISAM WM shelf cabling .....................................................405
22.1 Overview..................................................................................................405
22.2 Safety precautions...................................................................................406
22.3 Shelf grounding connection .....................................................................406
22.3.1 Grounding cable type ..............................................................................407
22.3.2 Cable routing and connection..................................................................407
22.4 Rack grounding connection .....................................................................408
22.5 Power Cable ............................................................................................410
22.5.1 Power card and power cable routing .......................................................410
22.5.1.1 Power cable.............................................................................................411
22.5.1.2 Power cable routing and connection .......................................................411
22.6 Alarm cable..............................................................................................415
22.6.1 Alarm cable routing connection ...............................................................416
23 Installing cards in the 7360 ISAM WM shelf .............................419
23.1 Overview..................................................................................................419
23.2 Shelf areas and slot positions..................................................................419
23.3 Dummy front panels ................................................................................420
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23.3.1 For 7360 ISAM WM power cards ............................................................421
23.3.2 For 7360 ISAM WM line cards.................................................................421
23.4 Recommended tools................................................................................421
23.5 Guideline for card installation ..................................................................422
23.6 Installation procedures ............................................................................422
23.6.1 General....................................................................................................423
23.6.2 Rules for handling cards..........................................................................423
23.6.2.1 ESD sensitive cards ................................................................................423
23.6.2.2 Cards with optical fiber connectors..........................................................425
24 Fiber optic cable management in the 7360 ISAM WM
shelf .............................................................................................431
24.1 Overview..................................................................................................431
24.2 Managing fiber optic cables.....................................................................432
24.2.1 General safety and operations information..............................................432
24.2.2 Optical modules.......................................................................................433
24.2.3 Fiber cables.............................................................................................433
24.2.4 Routing fiber optic cables in the rack.......................................................433
24.2.5 Fiber management kit..............................................................................433
24.3 Routing fiber optic cables ........................................................................434
Appendices
25 Connector pinning of the external interfaces ..........................441
25.1 Overview..................................................................................................441
25.2 BITS interface connections......................................................................441
25.3 ToD/1 Hz connector.................................................................................442
25.4 Remote craft port connector ....................................................................443
25.5 CO external alarm connector...................................................................443
25.6 MDF CHAMP100 cable connector ..........................................................449
25.6.1 Cable colors.............................................................................................449
25.6.2 Line number.............................................................................................450
25.6.3 Connector pinning ...................................................................................450
26 Connector pinning on NT card ..................................................453
26.1 Overview..................................................................................................453
26.2 1PPS-TTL interface signal.......................................................................453
26.3 10 MHz-GPS interface signal ..................................................................453
26.4 ToD/PPS interface signal ........................................................................454
26.5 Local craft interface .................................................................................454
27 Fiber optic handling and acceptance criteria ..........................457
27.1 Overview..................................................................................................457
27.2 Handling considerations ..........................................................................458
27.3 Acceptance criteria for fiber optic device inspections..............................459
27.3.1 Acceptance criteria ..................................................................................459
27.4 Fiber optic jumper cable care ..................................................................462
27.5 Inspection of fiber optic devices ..............................................................462
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List of figures
2 Overview........................................................................................31
Figure 1 Vertical mount configuration for 7360 ISAM FX-16 in a 23 in. rack...........40
Figure 2 Vertical mount configuration for 7360 ISAM FX-12 in a 19 in. rack...........41
Figure 3 Vertical mount position for 7360 ISAM FX-8 in a 19 in. rack.....................42
Figure 4 Vertical mount position for 7360 ISAM FX-8 in a 23 in. rack.....................43
Figure 5 Horizontal mount position for 7360 ISAM FX-8 in a 19 in. rack.................44
Figure 6 Horizontal mount position for 7360 ISAM FX-8 in a 23 in. rack.................45
Figure 7 Horizontal mount position for 7360 ISAM FX-4 in a 19 in. rack.................46
Figure 8 Horizontal mount position for 7360 ISAM FX-4 in a 23 in. rack.................47
Figure 9 Vertical mount position for 7360 ISAM FX-4 in a 19 in. rack.....................48
Figure 10 Vertical mount position for 7360 ISAM FX-4 in a 23 in. rack .....................49
Figure 11 Vertical mount position for 7360 ISAM WM in a 23 in. rack ......................50
3 Floor preparation ..........................................................................55
Figure 12 7360 ISAM FX/WM ANSI 23 in. rack footprint and dimensions.................56
Figure 13 7360 ISAM FX/WM ANSI sample rack configuration floor plan.................56
4 Installing racks..............................................................................61
Figure 14 Transport brackets located on the rear of the rack....................................65
Figure 15 Securing the rack to the floor (non-seismic qualified installation)..............68
Figure 16 Rack connector plate for 7-ft rack..............................................................69
Figure 17 Bracing the rack to overhead (example)....................................................70
Figure 18 Securing the rack to the floor (seismic-qualified installation).....................72
Figure 19 Rack connector plate for 7-ft rack..............................................................73
Figure 20 Bracing the rack to overhead (example)....................................................74
5 Installing a 7360 ISAM FX-16 shelf..............................................77
Figure 21 Rack mounting configuration 3FE 66742 AB for 7360 ISAM FX-16..........79
Figure 22 Mounting locations for the 7360 ISAM FX-16............................................82
Figure 23 Mounting 7360 ISAM FX-16 lower shelf in a 23 in. rack............................83
Figure 24 Mounting 7360 ISAM FX-16 upper shelf in a 23 in. rack ...........................85
Figure 25 View of drip tray for 7360 ISAM FX-16 ......................................................86
Figure 26 Mounting 7360 ISAM FX-16 lower drip tray...............................................87
Figure 27 Mounting 7360 ISAM FX-16 upper drip tray ..............................................88
Figure 28 Pre-assembled 7360 ISAM FX-16 heat and fiber baffle kit .......................91
Figure 29 Mounting 7360 ISAM FX-16 lower heat and fiber baffle kit .......................91
Figure 30 Mounting 7360 ISAM FX-16 upper heat and fiber baffle kit.......................92
Figure 31 Fiber management bracket........................................................................93
Figure 32 Fiber management bracket........................................................................94
Figure 33 Remove the fan cover ...............................................................................96
Figure 34 Fan unit handles ........................................................................................97
6 7360 ISAM FX-16 shelf cabling ....................................................99
Figure 35 Shelf grounding cable connector locations on 7360 ISAM FX-16...........102
Figure 36 External frame ground point rear view.....................................................104
Figure 37 Power distribution unit on 7360 ISAM FX-16...........................................106
Figure 38 Safety cover label ....................................................................................107
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Figure 39 Power cable routing for 7360 ISAM FX-16 ..............................................108
Figure 40 Mounting of power cable shoes and safety cover on 7360 ISAM FX-
16.............................................................................................................109
Figure 41 CO external alarm connector on 7360 ISAM FX-16 ................................111
Figure 42 BITS interface connections on 7360 ISAM FX-16 ...................................112
Figure 43 ToD/1 Hz connector on 7360 ISAM FX-16 ..............................................113
Figure 44 Combo cable ...........................................................................................115
Figure 45 Combo cable connection on 7360 ISAM FX-16 ......................................116
Figure 46 MDF cable for 48-line cards ....................................................................117
Figure 47 MDF cable LINE connection on 7360 ISAM FX-16 .................................118
Figure 48 MDF cable POTS connection on 7360 ISAM FX-16 ...............................119
Figure 49 VL ports on the NDPS-B..........................................................................122
Figure 50 Inserting the cable connector into a VL port on the NDPS-B card ..........123
Figure 51 VL cable exit areas ..................................................................................124
7 Installing cards in the 7360 ISAM FX-16 shelf..........................125
Figure 52 NT and LT slot positions in 7360 ISAM FX-16 ........................................126
Figure 53 Dummy front panel for NT card ...............................................................127
Figure 54 Universal dummy front panel for NTIO card ............................................128
Figure 55 Dummy front panel for optical LT card ....................................................128
Figure 56 ESD awareness symbol ..........................................................................132
Figure 57 Label for earth bonding point...................................................................132
Figure 58 Laser classification label..........................................................................133
Figure 59 NT card slots in 7360 ISAM FX-16 ..........................................................134
Figure 60 NTIO slot .................................................................................................136
Figure 61 LT card slots in 7360 ISAM FX-16...........................................................137
Figure 62 Ejector handles for LT cards....................................................................139
Figure 63 Ejector handles for LT cards....................................................................139
Figure 64 Ejector handles for NT cards ...................................................................139
12
8 Fiber optic cable management in the 7360 ISAM FX-16
shelf .............................................................................................141
Figure 65 Fiber guiding elements of the 7360 ISAM FX-16 optical fiber
management kit .......................................................................................142
Figure 66 Fiber management guide for 7360 ISAM FX-16......................................145
Figure 67 Fiber routing with a fiber management guide for 7360 ISAM FX-16 .......145
Figure 68 Fiber routing without a fiber management guide for 7360 ISAM FX-
16.............................................................................................................146
Figure 69 Alignment of 7360 ISAM FX-16 fiber management guide .......................147
Figure 70 Mount the 7360 ISAM FX-16 fiber management guide ...........................147
9 Installing a 7360 ISAM FX-12 shelf............................................153
Figure 71 Vertical mounting locations in a 19 in. rack for 7360 ISAM FX-12 ..........156
Figure 72 Pre-assembled upper baffle assembly of the 7360 ISAM FX-12
heat and fiber baffle kit ............................................................................159
Figure 73 Mounting the upper baffle assembly - lower shelf ...................................160
Figure 74 Mounting the lower baffle - lower shelf ....................................................161
Figure 75 Mounting the upper baffle assembly - upper shelf...................................162
Figure 76 Mounting the lower baffle - upper shelf ...................................................163
Figure 77 Remove the fan cover .............................................................................166
Figure 78 Fan unit handles ......................................................................................167
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10 7360 ISAM FX-12 shelf cabling ..................................................169
Figure 79 Grounding cable connection on 7360 ISAM FX-12 .................................172
Figure 80 External frame ground point rear view.....................................................174
Figure 81 Power cable routing for 7360 ISAM FX-12 ..............................................177
Figure 82 Mounting of power cable shoes and safety cover on 7360 ISAM FX-
Figure 83 External interfaces on 7360 ISAM FX-12 ................................................179
Figure 84 CO external alarm cable for 7360 ISAM FX-12 .......................................180
Figure 85 ToD/PPS connector location on NT card.................................................181
Figure 86 Combo cable ...........................................................................................182
Figure 87 Combo cable connection on 7360 ISAM FX-12 ......................................183
Figure 88 MDF cable for 48-line cards ....................................................................184
Figure 89 MDF cable LINE connection on 7360 ISAM FX-12 .................................185
Figure 90 MDF cable POTS connection on 7360 ISAM FX-12 ...............................186
Figure 91 VL ports on the NDPS-B..........................................................................189
Figure 92 Inserting the cable connector into a VL port on the NDPS-B card ..........190
Figure 93 VL cable exit areas ..................................................................................190
11 Installing cards in the 7360 ISAM FX-12 shelf..........................193
Figure 94 LT and NT slot positions on 7360 ISAM FX-12 .......................................194
Figure 95 Dummy front panel for NT card ...............................................................195
Figure 96 Universal dummy front panel for NTIO card ............................................196
Figure 97 Dummy front panel for optical LT card ....................................................196
Figure 98 ESD awareness symbol ..........................................................................200
Figure 99 Location of earth bonding point ...............................................................201
Figure 100 Laser classification label..........................................................................202
Figure 101 NT card slots in 7360 ISAM FX-12 ..........................................................203
Figure 102 NTIO slot .................................................................................................205
Figure 103 LT cards slots in 7360 ISAM FX-12.........................................................206
Figure 104 Ejector handles for LT cards....................................................................207
Figure 105 Ejector handles for NT cards ...................................................................208
Figure 106 Remove safety cover and power cable shoes on 7360 ISAM FX-12 ......209
Figure 107 Remove fixation screws for NGFC-I card ................................................210
12.............................................................................................................178
12 Fiber optic cable management in the 7360 ISAM FX-12
shelf .............................................................................................211
Figure 108 Fiber management bracket for 7360 ISAM FX-12...................................212
Figure 109 Fiber management guide for 7360 ISAM FX-12......................................212
Figure 110 Upper baffle assembly for 7360 ISAM FX-12 vertical rack mounting
configurations ..........................................................................................213
Figure 111 Mounting of 7360 ISAM FX-12 fiber management guide ........................216
Figure 112 Alignment of 7360 ISAM FX-12 fiber management guide .......................217
Figure 113 Mounting of 7360 ISAM FX-12 fiber management guide ........................217
13 Installing a 7360 ISAM FX-8 shelf..............................................223
Figure 114 19 in. EIA standard rack upright channel direction for horizontal
mount for 7360 ISAM FX-8......................................................................224
Figure 115 Horizontal mounting configuration for 7360 ISAM FX-8 in a 19 in.
EIA standard rack ....................................................................................226
Figure 116 Vertical mounting configuration for 7360 ISAM FX-8 in a 19 in. EIA
standard rack...........................................................................................227
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Figure 117 Horizontal mounting locations in a 19 in. rack for 7360 ISAM FX-8 ........230
Figure 118 Vertical mounting locations in a 19 in. rack for the 7360 ISAM FX-8 ......232
Figure 119 Mounting the 7360 ISAM FX-8 pre-assembled shelf mounting
bracket and air intake baffle/drip tray in a 19 in. rack ..............................233
Figure 120 Location of 7360 ISAM FX-8 top mounting bracket.................................234
Figure 121 Mounting the 7360 ISAM FX-8 pre-assembled skirts and bracket ..........235
Figure 122 Mounting the 7360 ISAM FX-8 intumescent panel onto the skirt
assembly .................................................................................................236
Figure 123 Mounting the 7360 ISAM FX-8 top baffle ................................................237
Figure 124 Attaching the 7360 ISAM FX-8 bottom mounting bracket in a 19 in.
rack..........................................................................................................238
Figure 125 Mounting the 7360 ISAM FX-8 shelf assembly vertically in a 19 in.
rack..........................................................................................................239
Figure 126 Horizontal mounting configuration in a 23 in. rack for
7360 ISAM FX-8 ......................................................................................241
Figure 127 Vertical mounting configuration for 7360 ISAM FX-8 in a 23 in. rack......243
Figure 128 Horizontal mounting locations for 7360 ISAM FX-8 in a 23 in. rack ........245
Figure 129 Horizontal mounting installation for 7360 ISAM FX-8 in a 23 in. rack .....246
Figure 130 Veritcal mounting locations for 7360 ISAM FX-8 in a 23 in. rack ............248
Figure 131 Mounting the 7360 ISAM FX-8 rack adapter brackets to a 23 in.
rack..........................................................................................................249
Figure 132 Mounting the 7360 ISAM FX-8 pre-assembled shelf mounting
bracket and air intake baffle/drip tray in a 23 in. rack ..............................250
Figure 133 Attaching the 7360 ISAM FX-8 bottom mounting bracket in a 23 in.
rack..........................................................................................................251
Figure 134 Mounting the 7360 ISAM FX-8 shelf assembly vertically in a 23 in.
rack..........................................................................................................252
Figure 135 Fan installation for 7360 ISAM FX-8........................................................255
14
14 7360 ISAM FX-8 shelf cabling ....................................................259
Figure 136 Grounding cable connection on 7360 ISAM FX-8 ...................................262
Figure 137 External frame ground point rear view.....................................................264
Figure 138 Power cable routing for 7360 ISAM FX-8 ................................................267
Figure 139 Mounting of power cable shoes and safety cover on 7360 ISAM FX-
8...............................................................................................................268
Figure 140 External interfaces on 7360 ISAM FX-8 ..................................................269
Figure 141 CO external alarm cable for 7360 ISAM FX-8 .........................................270
Figure 142 ToD/PPS connector location on NT card.................................................271
Figure 143 Combo cable ...........................................................................................272
Figure 144 Combo cable connection on 7360 ISAM FX-8 ........................................273
Figure 145 MDF cable for 48-line cards ....................................................................274
Figure 146 MDF cable LINE connection on 7360 ISAM FX-8 ...................................275
Figure 147 MDF cable POTS connection on 7360 ISAM FX-8 .................................276
Figure 148 VL ports on the NDPS-B..........................................................................279
Figure 149 Inserting the cable connector into a VL port on the NDPS-B card ..........280
Figure 150 VL cable exit areas ..................................................................................281
15 Installing cards in the 7360 ISAM FX-8 shelf............................283
Figure 151 LT and NT slot positions on 7360 ISAM FX-8 .........................................284
Figure 152 Dummy front panel for NT card ...............................................................285
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Figure 153 Universal dummy front panel for NTIO card ............................................286
Figure 154 Dummy front panel for optical LT card ....................................................286
Figure 155 ESD awareness symbol ..........................................................................290
Figure 156 Label for earth bonding point...................................................................291
Figure 157 Laser classification label..........................................................................292
Figure 158 NTIO slot .................................................................................................292
Figure 159 NT card slots in 7360 ISAM FX-8 ............................................................294
Figure 160 LT cards slots in 7360 ISAM FX-8...........................................................296
Figure 161 Ejector handles for LT cards....................................................................297
Figure 162 Ejector handles for LT cards....................................................................298
Figure 163 Ejector handles for NT cards ...................................................................298
Figure 164 Remove safety cover and power cable shoes on 7360 ISAM FX-8 ........299
Figure 165 Remove fixation screws for NGFC-H card ..............................................300
16 Fiber optic cable management in the 7360 ISAM FX-8
Figure 166 Fiber management kit for 7360 ISAM FX-8 .............................................302
Figure 167 Baffle for 7360 ISAM FX-8 vertical rack mounting configurations ...........302
Figure 168 Mounting of 7360 ISAM FX-8 fiber management kit................................305
Figure 169 Alignment of 7360 ISAM FX-8 fiber management guide .........................306
Figure 170 Mount the 7360 ISAM FX-8 fiber management guide .............................306
shelf .............................................................................................301
17 Installing a 7360 ISAM FX-4 shelf..............................................311
Figure 171 19 in. EIA standard rack upright channel direction in horizontal
mount for 7360 ISAM FX-4......................................................................312
Figure 172 Horizontal mounting configuration for 7360 ISAM FX-4 in a 19 in.
EIA standard rack ....................................................................................314
Figure 173 Vertical mounting configuration for 7360 ISAM FX-4 in a 19 in. EIA
standard rack...........................................................................................315
Figure 174 Horizontal mounting locations in a 19 in. rack for 7360 ISAM FX-4 ........318
Figure 175 Vertical mounting locations for the 7360 ISAM FX-4 in a 19 in. rack ......320
Figure 176 Mounting the 7360 ISAM FX-4 pre-assembled shelf mounting
bracket and air intake baffle/drip tray in a 19 in. rack ..............................321
Figure 177 Location of 7360 ISAM FX-4 top and bottom mounting brackets ............322
Figure 178 Mounting the 7360 ISAM FX-4 pre-assembled skirts and bracket ..........323
Figure 179 Mounting the 7360 ISAM FX-4 intumescent panel onto the skirt
assembly .................................................................................................324
Figure 180 Mounting the 7360 ISAM FX-4 top baffle ................................................325
Figure 181 Attaching the 7360 ISAM FX-4 bottom mounting bracket in a 19 in.
rack..........................................................................................................326
Figure 182 Mounting the 7360 ISAM FX-4 shelf assembly vertically in a 19 in.
rack..........................................................................................................327
Figure 183 23 in. rack horizontal mounting configuration for 7360 ISAM FX-4 .........329
Figure 184 Vertical mounting configuration for 7360 ISAM FX-4 in a 23 in. rack
.................................................................................................................330
Figure 185 Horizontal mounting locations for 7360 ISAM FX-4 in a 23 in. rack ........332
Figure 186 Horizontal mounting installation for 7360 ISAM FX-4 in a 23 in. rack .....333
Figure 187 Vertical mount locations for the 7360 ISAM FX-4 in a 23 in. rack ...........335
Figure 188 Mounting the 7360 ISAM FX-4 rack adapter brackets to a 23 in.
rack..........................................................................................................336
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Figure 189 Mounting the 7360 ISAM FX-4 pre-assembled shelf mounting
bracket and air intake baffle/drip tray in a 23 i n. rack .............................337
Figure 190 Attaching the 7360 ISAM FX-4 bottom mounting bracket in a 23 in.
rack..........................................................................................................338
Figure 191 Mounting the 7360 ISAM FX-4 shelf assembly vertically in a 23 in.
rack..........................................................................................................339
Figure 192 Fan installation for 7360 ISAM FX-4 shelf ...............................................341
18 7360 ISAM FX-4 shelf cabling ....................................................343
Figure 193 Grounding cable connection on 7360 ISAM FX-4 ...................................346
Figure 194 External frame ground point rear view.....................................................348
Figure 195 Power distribution unit on 7360 ISAM FX-4.............................................350
Figure 196 Power cable routing for 7360 ISAM FX-4 ................................................351
Figure 197 Mounting of power cable screws and safety cover on
7360 ISAM FX-4 ......................................................................................352
Figure 198 External interfaces on 7360 ISAM FX-4 ..................................................353
Figure 199 External CO alarm cable for 7360 ISAM FX-4.........................................354
Figure 200 ToD/PPS connector location on NT card.................................................355
Figure 201 Combo cable ...........................................................................................356
Figure 202 Combo cable connection on 7360 ISAM FX-4 ........................................357
Figure 203 MDF cable for 48-line cards ....................................................................358
Figure 204 MDF cable LINE connection on 7360 ISAM FX-4 ...................................359
Figure 205 MDF cable POTS connection on 7360 ISAM FX-4 .................................359
Figure 206 VL ports on the NDPS-B..........................................................................362
Figure 207 Inserting the cable connector into a VL port on the NDPS-B card ..........363
Figure 208 VL cable exit areas ..................................................................................364
19 Installing cards in the 7360 ISAM FX-4 shelf............................365
Figure 209 NT and LT slot positions in 7360 ISAM FX-4 ..........................................365
Figure 210 Dummy front panel for NT card ...............................................................367
Figure 211 Universal dummy front panel for NTIO card ............................................368
Figure 212 Dummy front panel for optical LT card ....................................................368
Figure 213 ESD awareness symbol ..........................................................................372
Figure 214 Label for earth bonding point...................................................................373
Figure 215 Laser classification label..........................................................................374
Figure 216 NTIO slot .................................................................................................374
Figure 217 NT card slots in 7360 ISAM FX-4 ............................................................376
Figure 218 LT card slots in 7360 ISAM FX-4.............................................................378
Figure 219 Ejector handles for LT cards....................................................................379
Figure 220 Ejector handles for LT cards....................................................................380
Figure 221 Ejector handles for NT cards ...................................................................380
Figure 222 Remove safety cover and power cable screws on 7360 ISAM FX-4.......381
Figure 223 Remove fixation screws for NGFC-G card ..............................................381
20 Fiber optic cable management in the 7360 ISAM FX-4
shelf .............................................................................................383
Figure 224 Fiber management kit for 7360 ISAM FX-4 .............................................384
Figure 225 Baffle for 7360 ISAM FX-4 vertical rack mounting configurations ...........384
Figure 226 Mounting of the 7360 ISAM FX-4 fiber management kit..........................387
Figure 227 Alignment of 7360 ISAM FX-4 fiber management guide .........................388
Figure 228 Mount the 7360 ISAM FX-4 fiber management guide .............................388
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21 Installing a 7360 ISAM WM shelf ...............................................393
Figure 229 View of drip tray for 7360 ISAM WM .......................................................393
Figure 230 Mounting 7360 ISAM WM drip tray..........................................................395
Figure 231 23 in. rack vertical mounting configuration for 7360 ISAM WM...............398
Figure 232 Mounting a 7360 ISAM WM in a 23 in. rack ............................................401
Figure 233 Attaching the 7360 ISAM WM shelf to the rack .......................................403
22 7360 ISAM WM shelf cabling .....................................................405
Figure 234 Shelf grounding cable connector location on 7360 ISAM WM ................407
Figure 235 External frame ground point rear view.....................................................409
Figure 236 Power distribution on the 7360 ISAM WM shelf ......................................410
Figure 237 7360 ISAM WM power cable ...................................................................411
Figure 238 Power cable routing through the bottom of the
Figure 239 Power cable routing from the 7360 ISAM WM to the 7360 ISAM FX-
Figure 240 Routing the power cable..........................................................................414
Figure 241 Connecting the power cable ....................................................................415
Figure 242 7360 ISAM WM alarm cable....................................................................416
Figure 243 CO external alarm connector on 7360 ISAM WM ...................................417
7360 ISAM FX-16 shelf ...........................................................................412
16 shelf ....................................................................................................413
23 Installing cards in the 7360 ISAM WM shelf .............................419
Figure 244 Card slot positions on 7360 ISAM WM....................................................420
Figure 245 Dummy front panel for 7360 ISAM WM power card slots........................421
Figure 246 Dummy front panel for 7360 ISAM WM line card slots............................421
Figure 247 Dummy front panel with pre-cabling for 7360 ISAM WM line card
slots .........................................................................................................421
Figure 248 ESD awareness symbol ..........................................................................424
Figure 249 Label for earth bonding point...................................................................424
Figure 250 Laser caution label ..................................................................................425
Figure 251 7360 ISAM WM power card slots ............................................................426
Figure 252 Ejector handles for 7360 ISAM WM cards...............................................426
Figure 253 7360 ISAM WM controller card slot .........................................................427
Figure 254 7360 ISAM WM line card slots ................................................................428
24 Fiber optic cable management in the 7360 ISAM WM
shelf .............................................................................................431
Figure 255 Fiber guiding elements of the 7360 ISAM WM optical fiber
management kit .......................................................................................432
Figure 256 Fiber management guide for 7360 ISAM WM .........................................434
Figure 257 Fiber routing with a fiber management guide for the
7360 ISAM WM .......................................................................................435
Figure 258 Alignment of 7360 ISAM WM fiber management guide...........................435
Figure 259 Mount the 7360 ISAM WM fiber management guide...............................436
27 Fiber optic handling and acceptance criteria ..........................457
Figure 260 Parts of a fiber optic cable .......................................................................458
Figure 261 Single-mode end-face zones...................................................................460
Figure 262 Preferred condition of fiber optic end-face...............................................461
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List of tables
1 Preface...........................................................................................25
Table 1 7360 ISAM FX shelves ..............................................................................25
Table 2 Documentation conventions ......................................................................27
2 Overview........................................................................................31
Table 3 Class 1 controlled protected environments ...............................................34
Table 4 Maximum yearly levels of contamination — GR-63-CORE
Table 5 Supported rack configurations for 7360 ISAM FX .....................................38
5 Installing a 7360 ISAM FX-16 shelf..............................................77
Table 6 Rack mounting configurations for 7360 ISAM FX-16 shelf........................78
9 Installing a 7360 ISAM FX-12 shelf............................................153
Table 7 Vertical mounting configurations for 7360 ISAM FX-12 in a seismic
13 Installing a 7360 ISAM FX-8 shelf..............................................223
Table 8 Horizontal mounting configurations for 7360 ISAM FX-8 in a 19 in.
Table 9 Vertical mounting configurations for 7360 ISAM FX-8 in a 19 in.
Table 10 Horizontal mounting configuration supported in a 23 in. rack for
Table 11 Vertical mounting configuration for 7360 ISAM FX-8 in a 23 in. rack......242
indoor controlled environments .................................................................35
19 in. rack ................................................................................................154
rack..........................................................................................................225
rack..........................................................................................................226
7360 ISAM FX-8 ......................................................................................240
17 Installing a 7360 ISAM FX-4 shelf..............................................311
Table 12 Horizontal mounting configurations for 7360 ISAM FX-4 in a 19 in.
rack..........................................................................................................313
Table 13 Vertical mounting configurations for 7360 ISAM FX-4 in a 19 in.
rack..........................................................................................................314
Table 14 23 in. rack horizontal mounting configuration for 7360 ISAM FX-4 .........328
Table 15 Vertical mounting configuration for 7360 ISAM FX-4 23 in. rack.............329
21 Installing a 7360 ISAM WM shelf ...............................................393
Table 16 Supported rack configuration with the 7360 ISAM WM shelf ..................397
22 7360 ISAM WM shelf cabling .....................................................405
Table 17 Supported 7360 ISAM WM power cable .................................................411
25 Connector pinning of the external interfaces ..........................441
Table 18 BITS interface pinning for 7360 ISAM FX-4, 7360 ISAM FX-8, and
7360 ISAM FX 12 ....................................................................................442
Table 19 BITS interface pinning for 7360 ISAM FX-16 ..........................................442
Table 20 ToD/1 Hz pinning for the 7360 ISAM FX-16 ............................................442
Table 21 Remote craft port pinning for 7360 ISAM FX shelves .............................443
Table 22 External Alarm Cable...............................................................................444
Table 23 CO external alarm pinning for 7360 ISAM FX-16 ....................................444
Table 24 CO external alarm pinning for 7360 ISAM WM .......................................447
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Table 25 Cable color designations .........................................................................449
Table 26 Wiring list for CHAMP100 MDF cable .....................................................450
26 Connector pinning on NT card ..................................................453
Table 27 1PPS-TTL interface signal list .................................................................453
Table 28 10 MHz GPS interface signal list .............................................................454
Table 29 ToD/PPS signal list and pinning ..............................................................454
Table 30 Local craft interface signal list and pinning..............................................455
27 Fiber optic handling and acceptance criteria ..........................457
Table 31 Single-mode end-face inspection acceptance criteria .............................460
Table 32 Acceptable and unacceptable conditions for fiber optic end-faces..........461
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List of procedures
1 Preface...........................................................................................25
Procedure 1 Example of options in a procedure ............................................................28
Procedure 2 Example of required substeps in a procedure ...........................................28
Procedure 3 To search multiple PDF files for a common term ......................................29
3 Floor preparation ..........................................................................55
Procedure 4 To mark the rack positions ........................................................................57
Procedure 5 To drill floor for anchoring 23 in. rack ........................................................58
4 Installing racks..............................................................................61
Procedure 6 To unpack equipment ................................................................................62
Procedure 7 To inspect equipment ................................................................................63
Procedure 8 To mount a rack to floor for non-seismic installation .................................67
Procedure 9 To mount a rack to floor for seismic installation ........................................71
5 Installing a 7360 ISAM FX-16 shelf..............................................77
Procedure 10 To mount the 7360 ISAM FX-16 shelf vertically in a 23 in. rack................81
Procedure 11 To install a drip tray below a 7360 ISAM FX-16 shelf................................86
Procedure 12 To install a 7360 ISAM FX-16 heat and fiber baffle kit above a shelf........90
Procedure 13 To install or replace a fan unit ...................................................................96
Procedure 14 To replace a fan filter.................................................................................98
6 7360 ISAM FX-16 shelf cabling ....................................................99
Procedure 15 To connect the grounding cable ..............................................................103
Procedure 16 To connect the rack ground.....................................................................103
Procedure 17 To connect power cables.........................................................................108
Procedure 18 To disconnect the power cables ..............................................................110
Procedure 19 To connect MDF cabling for LT cards with integrated splitter .................118
Procedure 20 To connect vectoring links .......................................................................121
7 Installing cards in the 7360 ISAM FX-16 shelf..........................125
Procedure 21 Installing a dummy front panel.................................................................129
Procedure 22 To install NT cards...................................................................................133
Procedure 23 To install NTIO cards...............................................................................135
Procedure 24 To install LT cards ...................................................................................136
Procedure 25 To remove cards......................................................................................138
8 Fiber optic cable management in the 7360 ISAM FX-16
shelf .............................................................................................141
Procedure 26 To mount the fiber management guide....................................................146
Procedure 27 To route fiber cables to NT and LT cards................................................148
Procedure 28 Installing an optical module .....................................................................149
9 Installing a 7360 ISAM FX-12 shelf............................................153
Procedure 29 To mount the 7360 ISAM FX-12 shelf vertically in a 19 in. rack..............155
Procedure 30 To install a 7360 ISAM FX-12 heat and fiber baffle kit ............................158
Procedure 31 To replace a fan unit................................................................................165
Procedure 32 To replace a fan filter...............................................................................168
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10 7360 ISAM FX-12 shelf cabling ..................................................169
Procedure 33 To connect the grounding cable ..............................................................172
Procedure 34 To connect the rack ground.....................................................................173
Procedure 35 To connect power cables.........................................................................177
Procedure 36 To disconnect the power cables ..............................................................179
Procedure 37 MDF cabling procedure for LT cards with integrated splitter ...................185
Procedure 38 To connect vectoring links .......................................................................188
11 Installing cards in the 7360 ISAM FX-12 shelf..........................193
Procedure 39 Installing a dummy front panel.................................................................197
Procedure 40 To install NT cards...................................................................................202
Procedure 41 To install NTIO cards...............................................................................204
Procedure 42 To install LT cards ...................................................................................205
Procedure 43 To remove cards......................................................................................207
Procedure 44 To change the NGFC-I card ....................................................................208
12 Fiber optic cable management in the 7360 ISAM FX-12
shelf .............................................................................................211
Procedure 45 To mount the fiber management guide....................................................217
Procedure 46 To route fiber cables to NT and LT cards................................................218
Procedure 47 Installing an optical module .....................................................................219
13 Installing a 7360 ISAM FX-8 shelf..............................................223
Procedure 48 To mount the 7360 ISAM FX-8 shelf horizontally in a 19 in. rack............229
Procedure 49 To mount the 7360 ISAM FX-8 shelf vertically in a 19 in. rack................231
Procedure 50 To mount the 7360 ISAM FX-8 shelf horizontally in a 23 in. rack............244
Procedure 51 To mount the 7360 ISAM FX-8 shelf vertically in a 23 in. rack................247
Procedure 52 To install or replace a fan unit .................................................................254
Procedure 53 To replace a fan filter...............................................................................256
14 7360 ISAM FX-8 shelf cabling ....................................................259
Procedure 54 To connect the grounding cable ..............................................................262
Procedure 55 To connect the rack ground.....................................................................263
Procedure 56 To connect power cables.........................................................................267
Procedure 57 To disconnect the power cables ..............................................................269
Procedure 58 MDF cabling procedure for LT cards with integrated splitter ...................275
Procedure 59 To connect vectoring links .......................................................................278
15 Installing cards in the 7360 ISAM FX-8 shelf............................283
Procedure 60 Installing a dummy front panel.................................................................287
Procedure 61 To install NTIO cards...............................................................................292
Procedure 62 To install NT cards...................................................................................293
Procedure 63 To install LT cards ...................................................................................295
Procedure 64 To remove cards......................................................................................297
Procedure 65 To change the NGFC-H card...................................................................298
16 Fiber optic cable management in the 7360 ISAM FX-8
shelf .............................................................................................301
Procedure 66 To mount the fiber management guide....................................................306
Procedure 67 To route fiber cables to NT and LT cards................................................307
Procedure 68 Installing an optical module .....................................................................308
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17 Installing a 7360 ISAM FX-4 shelf..............................................311
Procedure 69 To mount the 7360 ISAM FX-4 shelf horizontally in a 19 in. rack............317
Procedure 70 To mount the 7360 ISAM FX-4 shelf in vertically in a 19 in. rack............319
Procedure 71 To mount the 7360 ISAM FX-4 shelf horizontally in a 23 in. rack............332
Procedure 72 To mount the 7360 ISAM FX-4 shelf vertically in a 23 in. rack................334
Procedure 73 To install or replace a fan unit .................................................................340
Procedure 74 To replace a fan filter...............................................................................342
18 7360 ISAM FX-4 shelf cabling ....................................................343
Procedure 75 To connect the grounding cable ..............................................................346
Procedure 76 To connect the rack ground.....................................................................347
Procedure 77 To connect power cables.........................................................................351
Procedure 78 To disconnect the power cables ..............................................................353
Procedure 79 MDF cabling procedure for LT cards with integrated splitter ...................359
Procedure 80 To connect vectoring links .......................................................................361
19 Installing cards in the 7360 ISAM FX-4 shelf............................365
Procedure 81 Installing a dummy front panel.................................................................369
Procedure 82 To install NTIO cards...............................................................................374
Procedure 83 To install NT cards...................................................................................375
Procedure 84 To install LT cards ...................................................................................377
Procedure 85 To remove cards......................................................................................379
Procedure 86 To change the NGFC-G card ..................................................................380
20 Fiber optic cable management in the 7360 ISAM FX-4
shelf .............................................................................................383
Procedure 87 To mount the fiber management guide....................................................388
Procedure 88 To route fiber cables to NT and LT cards................................................389
Procedure 89 Installing an optical module .....................................................................390
21 Installing a 7360 ISAM WM shelf ...............................................393
Procedure 90 To install a drip tray below a 7360 ISAM WM shelf .................................394
Procedure 91 Installing a 7360 ISAM WM shelf in a 23 in. rack ....................................400
22 7360 ISAM WM shelf cabling .....................................................405
Procedure 92 To connect the grounding cable ..............................................................408
Procedure 93 To connect the rack ground.....................................................................408
Procedure 94 Connecting the power cables ..................................................................414
23 Installing cards in the 7360 ISAM WM shelf .............................419
Procedure 95 Installing a card .......................................................................................422
Procedure 96 To install power cards..............................................................................425
Procedure 97 To install controller cards.........................................................................427
Procedure 98 To install line cards..................................................................................428
Procedure 99 To remove cards......................................................................................429
24 Fiber optic cable management in the 7360 ISAM WM
shelf .............................................................................................431
Procedure 100 To mount the fiber management guide....................................................435
Procedure 101 To route fiber cables to line cards ...........................................................436
Procedure 102 Installing an optical module .....................................................................437
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27 Fiber optic handling and acceptance criteria ..........................457
Procedure 103 Inspection of fiber optic devices ..............................................................463
Procedure 104 Clean the fiber optic receptacles .............................................................464
Procedure 105 Clean the fiber optic cable connectors ....................................................465
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ANSI Hardware Installation Manual Preface
1Preface
This preface provides general information for the
7360 Intelligent Services Access Manager FX (7360 ISAM FX) and
7360 Intelligent Services Access Manager WM (7360 ISAM WM) for ANSI.
1.1 Scope
The 7360 ISAM FX Hardware Installation Manual describes how to install the
7360 ISAM FX and 7360 ISAM WM equipment that is listed in Table 1 for ANSI.
Table 1 7360 ISAM FX shelves
Shelf Part number
7360 ISAM FX-16 shelf (NFXS-D) 3FE 65209 BA
7360 ISAM FX-8 shelf (NFXS-E) 3FE 64936 BA
7360 ISAM FX-4 shelf (NFXS-F) 3FE 64991 BA
7360 ISAM FX-12 shelf (NFXS-G) 3FE 69833 AA
7360 ISAM WM (FWMS-I) 3FE 71568 AA
1.2 Applicable releases
This release of the 7360 ISAM FX Hardware Installation Manual provides
procedures for the following rack mounting configurations
• vertical mounting of the 7360 ISAM FX-16 in a 23 in. rack
• vertical mounting of the 7360 ISAM FX-12 in a 19 in. rack
• horizontal and vertical mounting of the 7360 ISAM FX-8 in a 19 in. and a 23 in.
rack
• horizontal and vertical mounting of the 7360 ISAM FX-4 in a 19 in. and a 23 in.
rack
• vertical mounting of the 7360 ISAM WM (in combination with the
7360 ISAM FX-16) in a 23 in. rack
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Preface
ANSI Hardware Installation Manual
1.3 Related documents
For more information about the 7360 ISAM FX and 7360 ISAM WM, see:
• 7360 ISAM FX System Description
• 7360 ISAM FX Product Information Guide
• 7360 ISAM FX Safety Manual
• unit data sheets
1.4 Audience
This manual is intended for installers with site drawings that show power sources,
floor plans and rack locations.
1.5 Assumed knowledge
The reader must be a skilled installer of hardware equipment and have knowledge of
general telecommunications principles.
1.6 Assistance and ordering phone numbers
For ordering information, contact your Nokia sales representative.
1.7 Safety information
Safety guidelines are provided in the 7360 ISAM FX Safety Manual.
1.8 Documents
The documentation that is available for the 7360 ISAM FX and 7360 ISAM WM is
listed in the 7360 ISAM FX Product Information Guide.
1.9 Conventions
Table 2 lists the documentation conventions used in this documentation set.
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ANSI Hardware Installation Manual Preface
Table 2 Documentation conventions
Convention Description Examples
Key name Identifies a keyboard key. Delete
Italics Identifies a variable. hostname
— An em dash in a table cell indicates that there is no information or that
the category is not applicable.
—
1.10 Acronyms and initialisms
See the ISAM Glossary for the expansion of acronyms and initialisms used in this
documentation set.
1.11 Special information
The following are examples of how special information is presented in this document.
Danger — Danger indicates that the described activity or
situation may result in serious personal injury or death; for
example, high voltage or electric shock hazards.
Warning — Warning indicates that the described activity or
situation may, or will, cause equipment damage or serious
performance problems.
Caution — Caution indicates that the described activity or
situation may, or will, cause service interruption.
Note — A note provides information that is, or may be, of
special interest.
1.11.1 Procedures with options or substeps
When there are options in a procedure, they are identified by letters. When there are
required substeps in a procedure, they are identified by Roman numerals.
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Preface
Procedure 1 Example of options in a procedure
At step 1, you can choose option a or b. At step 2, you must do what the step indicates.
1 This step offers two options. You must choose one of the following:
a This is one option.
b This is another option.
2 You must perform this step.
Procedure 2 Example of required substeps in a procedure
At step 1, you must perform a series of substeps within a step. At step 2, you must do what the
step indicates.
ANSI Hardware Installation Manual
1 This step has a series of substeps that you must perform to complete the step. You must
perform the following substeps:
i This is the first substep.
ii This is the second substep.
iii This is the third substep.
2 You must perform this step.
1.12 Multiple PDF document search
You can use Adobe Reader Release 6.0 and later to search multiple PDF files for a
common term. Adobe Reader displays the results in a single display panel. The
results are grouped by PDF file, and you can expand the entry for each file.
Note — The PDF files in which you search must be in the same
folder.
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ANSI Hardware Installation Manual Preface
Procedure 3 To search multiple PDF files for a common term
1 Open Adobe Acrobat Reader.
2 Choose Edit→Search from the Acrobat Reader main menu. The Search PDF panel appears.
3 Enter the search criteria.
4 Click on the All PDF Documents In radio button.
5 Select the folder in which to search using the drop-down menu.
6 Click on the Search button.
Acrobat Reader displays the search results. You can expand the entries for each document
by clicking on the + symbol.
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2 Overview
2.1 Requirements
2.2 Installation environment requirements
2.3 Equipment description
2.4 Initial site survey
2.5 Installation materials and tools
2.6 Installation procedures
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2.1 Requirements
Observe the following:
Danger — Safety requirements.
Follow the safety guidelines described in the Safety Manual.
See 7360 ISAM FX Safety Manual for more information.
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ANSI Hardware Installation Manual Overview
Danger — The following rack installation guidelines should be
considered before installing a rack mounted shelf.
• Elevated operating ambient temperature
If the shelf is installed in a closed or multi-unit rack assembly, the
operating ambient temperature of the rack environment may be
greater than room ambient. Consideration should be given to
installing the shelf in an environment compatible with the maximum
ambient temperature (Tma) specified for the shelf.
It is possible for a horizontally-mounted shelf to blow hot air into the
air inlet of another horizontally mounted shelf in an adjacent rack.
Proper deflectors should be used at the rack level to prevent heat
accumulation.
• Reduced air flow
Installation of the shelf in a rack should be such that the amount of
airflow required for safe operation of the shelf is not compromised.
Consideration should be given to potential interference from fans
that are external to the rack-mounted equipment, such as air
conditioning units that might create airflow which is in opposition to
the airflow created by fan of the rack-mounted shelf.
• Mechanical loading
Mounting of the shelf in the rack should be accomplished to avoid a
hazardous condition due to uneven mechanical loading.
• Circuit overloading
Consider the connection of the shelf to the supply circuit and the
effect that overloading of the circuits might have on overcurrent
protection and supply wiring. Appropriate consideration of shelf
nameplate ratings should be used when addressing this concern.
• Reliable earthing
Reliable earthing of rack mounted shelves should be maintained.
Particular attention should be given to supply connections other than
direct connections to the branch circuit (for example, use of power
strips).
• Environmental requirements
7360 ISAM FX shelves use forced air convection cooling and have
service-accessible, replaceable fan filters. These shelves are
designed to self-protect and therefore shut down when over-heating.
Reliable equipment operation is specified as operation within a
protected environment, otherwise known as a Controlled
Environment. For more information, please see
Section 2.2 Installation environment requirements.
The fan filters in FX shelves must be replaced regularly to avoid
service interruptions caused by blocked, dust-laden filters.
Ensure that the technical details on environmental conditions
specified in GR-63-CORE [32] and GR-3108-CORE [40] are met.
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Danger — EMC/ESD requirements.
Ensure that the EMC/ESD conditions meet GR 1089 CORE
[35], GR-499-CORE [37].
Follow the antistatic procedures when handling units.
Most 7360 ISAM FX plug-in units and powered equipment
contain devices susceptible to electrostatic discharge (ESD)
that can damage circuitry in unconnected conditions.
2.2 Installation environment requirements
It is necessary for 7360 ISAM FX and 7360 ISAM WM shelves to be installed in
GR-3108-CORE Class 1 Controlled Environments or Class 2 Protected Equipment
Outside Environments, such as specific buildings or structures, to ensure reliable
equipment operation.
2.2.1 General information on GR-3108-CORE Class 1 and Class 2 environments
Equipment placed in GR-3108-CORE Class 1 environments is designed to be
protected from direct exposure to weather and environmental stresses.
A Class 1 environment location usually has the active means of controlling the
temperature within its defined space, and to maintain a preset temperature range.
This control may be achieved through thermostat-controlled fans, refrigeration units,
heat exchangers, coolers, or heaters.
Table 3 shows examples of what would or would not qualify as a Class 1 controlled
protected environment.
Table 3 Class 1 controlled protected environments
Correct example of a Class 1 controlled protected
environment
A weather-protected, flood-resistant roofed structure
with closed, protective walls, and having active
temperature and humidity control.
The 7360 ISAM FX and 7360 ISAM WM equipment is designed to comply with
GR-3108-CORE Class 2 operating, storage, humidity, altitude, and fire resistance
requirements when installed in an OSP environment.
Incorrect example of a Class 1 controlled protected
environment
A roofed structure with open walls.
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2.2.2 GR-63-CORE indoor controlled environmental space
GR-63-CORE indoor controlled environmental space requires:
• continuous, ambient operating temperature of 40°C measured at inlet air to shelf
• relative humidity of 5% to 85% non-condensing
• maximum altitude of 6 kft.
The 40°C operating temperature can be exceeded with a short-term, temporary
temperature up to 55°C measured at the air inlet, provided that the increase lasts for
a period of no more than 96 consecutive hours, and for a total of no more than
15 days a year, and that the environmental space does not exceed the maximum
yearly levels of contamination identified in Table 4.
Note 1 — “15 days a year” refers to a total of 360 hours in any
given year, and no more than 15 individual occurrences during
a year.
Note 2 — A fan filter must be installed in the equipment and
replaced on a preventive maintenance schedule.
Table 4 Maximum yearly levels of contamination — GR-63-CORE
indoor controlled environments
Contaminant or Oxide of Nitrogen Concentration
Airborne particles (TSP-Dichot 15) 20 μg/m
Coarse particles <10 μg/m
Fine particles 15 μg/m
Water soluble salts 10 μg/m
Sulfate 10 μg/m
Nitrites 5 μg/m
Volatile Organic Compounds 1200 ppb
(boiling point >30°C) 5000 μg/m
Sulfur Dioxide 50 ppb
Hydrogen Sulfide 40 ppb
Ammonia 500 ppb
NO 500 ppb
NO2 200 pbb
HNO3 15 ppb
Ozone 125 ppb
Gaseous Chlorine (HCl +Cl2) 5 ppb
3(1)
3(1)
3(1)
3(1)
3(1)
3(1)
(2)
3(1)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
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Notes
(1)
μg/m3 = micrograms per cubic meter
(2)
ppb = parts per billion
2.3 Equipment description
The basic building block of the 7360 ISAM FX is the OLT shelf that houses the
plug-in units. The following types of OLT shelves are supported:
• 7360 ISAM FX-16; shelf with 16 LT slots, 2 NT slots, and one NTIO slot
• 7360 ISAM FX-12; shelf with 12 LT slots, 2 NT slots, and one NTIO slot
• 7360 ISAM FX-8; shelf with 8 LT slots, 2 NT slots, and one NTIO slot
• 7360 ISAM FX-4; shelf with 4 LT slots, 2 NT slots, and one NTIO slot
The following sized racks that can contain 7360 ISAM FX equipment are supported:
• seismic 19 in. rack with 17.5 in. wide shelf mounting space for FX-4, FX-8, and
FX-12 vertical mounting
• EIA standard 19 in. rack with 17.75 in. wide shelf mounting space for FX-4 and
FX-8 horizontal and vertical mounting
• 23 in. standard rack with 21.5 in wide shelf mounting space for FX-4 and FX-8
horizontal and vertical mounting and FX-16 vertical mounting
The following types of OLT shelves are supported for use in combination with the
7360 ISAM WM:
• 7360 ISAM FX-16; shelf with 16 LT slots, 2 NT slots, and one NTIO slot
The following sized racks that can contain 7360 ISAM WM equipment are supported:
• 23 in. standard rack with 21.5 in wide shelf mounting space for FX-4 and FX-8
horizontal and vertical mounting and FX-16 vertical mounting
A shelf is installed in a rack in the central office (CO) or remotely in a controlled
environment vault (CEV).
A fully configured 7360 ISAM FX system consists of one shelf in one rack, network
termination (NT) cards, and line termination (LT) cards. Each shelf is considered a
separate 7360 ISAM FX system. The 7360 ISAM WM consists of one shelf in one
rack, with a controller card, power cards, and up to 12 line cards (LCs).
A fan module is required in each 7360 ISAM FX shelf to provide cooling for the
equipment.
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For the 7360 ISAM FX-16 and 7360 ISAM WM vertical mount configurations,
mounting kits are included with the shipment, and contain specific shelf mounting
brackets that must be used. Drip trays are required below each installed
7360 ISAM FX shelf, including below the bottom shelf of a rack when mounted on
combustible surfaces for safety purposes. A heat and fiber management baffle kit is
required directly above each 7360 ISAM FX shelf in the rack for safety and optical
fiber management purposes. And a fiber management kit is required for each shelf
to support optical fiber management and proper bend radius.
The 7360 ISAM FX-16 pre-installed rack contains:
• one or two factory installed 7360 ISAM FX-16 shelves
• heat and fiber management baffle kit(s)
• drip tray(s)
For the 7360 ISAM FX-4 and 7360 ISAM FX-8 horizontal mount, specific shelf
horizontal mounting kits are required, depending on the size of the rack.
For the 7360 ISAM FX-4 and the 7360 ISAM FX-8 vertical mount, specific vertical
shelf mount kits are required, depending on the size of the rack. These kits must be
used for installation in compliance with safety specifications. The following hardware
is included in the kits:
• Pre-assembled horizontal mounting brackets and air intake baffles/drip trays are
required below each vertically installed shelf, including below the bottom shelf of
a rack when mounted on combustible surfaces to enhance the required airflow for
safety purposes.
• Pre-assembled top cross brackets, rear skirts and front skirts are required to
contain possible flame spread damage to the equipment.
• Intumescent panels are required for protection and increased air flow.
• Top baffles are required for correct air flow, heat, and fiber management
purposes.
Caution — The vertical shelf mount kits must be used for the
7360 ISAM FX-4 and 7360 ISAM FX-8 in a vertical mount
installation as the air intake baffle/drip tray and top baffle are
required to meet NEBS preferred airflow specifications (air
flows in the front, and out the rear of the shelf).
Fiber management kits are recommended for each shelf to support optical fiber
management and proper bend radius.
See 7360 ISAM FX Product Information Guide for more information about mounting
kits.
Power must be supplied to the A and B power source at startup (boot time) or the
system will not initialize. This failure is because a FANALM alarm for fan 1 will be
raised if the fan unit is missing A- or B-side power. An alarm for this reason puts the
system in thermal shutdown mode. This mode ensures proper powering of the
equipment to protect the system from a potential thermal event.
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To meet heat dissipation requirements, equipment arrangements in racks higher
than 7 ft are identical to those for a 7 ft rack. Depending on company operating
practices, customer-provided ancillary equipment can be mounted above the 7-ft
level in these racks.
Customers can provide their own equipment racks and order 7360 ISAM FX
equipment from Nokia. The customer-provided rack must meet or exceed the rack
specifications as specified in the relevant unit data sheet.
Table 5 describes the 7360 ISAM FX rack configurations showing the EIA standard
required rack space, mounting options, and rack layout supported for each
7360 ISAM FX shelf (depending on company operational practices).
Note — The supported 7360 ISAM FX vertical mount rack
configurations for FX-16, FX-8, and FX-4 meet NEBS
compliance specifications.
See the 7360 ISAM FX Safety Manual for shelf power consumption information.
Table 5 Supported rack configurations for 7360 ISAM FX
ANSI Hardware Installation Manual
Shelf Rack configuration (7 ft
7360 ISAM FX-16
7360 ISAM FX-12 Up to 2 shelves per rack 15.5 Ru high per shelf unit Vertical mount in a seismic 19 in. rack with 17.5 in.
7360 ISAM FX-8
(3)
7360 ISAM FX-8
(2)
7360 ISAM FX-8 Up to 4 shelves per rack 8 Ru high per shelf unit Horizontal mount in a 19 in. rack with 17.75 in.
7360 ISAM FX-4
(3)
7360 ISAM FX-4
(2)
rack)
(1)
Up to 2 shelves per rack 17 Ru high per shelf unit Vertical mount in a 23 in. rack with 21.5 in.
Up to 2 shelves per rack 16 Ru high per shelf unit Vertical mount in an EIA standard 19 in. rack with
Up to 4 shelves per rack 8 Ru high per shelf unit Horizontal mount in a 23 in. rack with 21.5 in.
Up to 2 shelves per rack 16 Ru high per shelf unit Vertical mount in an EIA standard 19 in. rack with
Up to 7 shelves per rack 5 Ru high per shelf unit Horizontal mount in a 23 in. rack with 21.5 in.
EIA rack space Mounting
opening
opening
17.75 in. opening
Vertical mount in a seismic rack with 17.5 in.
opening
Vertical mount in a 23 in. rack with 21.5 in.
opening
opening
opening
17.75 in. opening
Vertical mount in a seismic rack with 17.5 in.
opening
Vertical mount in a 23 in. rack with 21.5 in.
opening
opening
7360 ISAM FX-4 Up to 7 shelves per rack 5 Ru high per shelf unit Horizontal mount in a 19 in. rack with 17.75 in.
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Notes
(1)
Specific baffle mounting kit must be used. See the 7360 ISAM FX Product Information Guide for ordering information.
(2)
Specific mounting bracket kits must be used. See the 7360 ISAM FX Product Information Guide for ordering information.
(3)
Specific vertical mount kits must be used. See the 7360 ISAM FX Product Information Guide for ordering information.
The following figures show the supported 7360 ISAM FX rack configurations:
• Figure 1 for 7360 ISAM FX-16
• Figure 2 for 7360 ISAM FX-12
• Figures 3, 4, 5 and 6 for 7360 ISAM FX-8
• Figures 7, 8, 9 and 10 for 7360 ISAM FX-4
The following figure shows the supported 7360 ISAM WM rack configuration:
• Figure 11 for 7360 ISAM WM used in combination with the 7360 ISAM FX-16
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23921
ANSI Hardware Installation Manual
Figure 1 Vertical mount configuration for 7360 ISAM FX-16 in a 23 in. rack
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ANSI Hardware Installation Manual Overview
24945
31 RU
GFC LT1 LT2 LT3 LT4 LT6
NTA NTB
NTIO
LT5 LT7 LT8 LT9 LT10 LT12LT11
Alarm
ENERGY HAZARD
ROATING FAN BLADES
KEEP FINGERS AWAY FROM
TOP AND BOTTOM OF FAN TRAY
B: 60AA: 60A
External Alarms
BITS
NTA
GND
NTB
Remote
Craft
BAT A
BAT B
Min.
ACO
Maj.
Crit.
Alarms
7360 ISAM FX-12
GFC LT1 LT2 LT3 LT4 LT6
NTA NTB
NTIO
LT5 LT7 LT8 LT9 LT10 LT12LT11
Alarm
ENERGY HAZARD
ROATING FAN BLADES
KEEP FINGERS AWAY FROM
TOP AND BOTTOM OF FAN TRAY
B: 60AA: 60A
External Alarms
BITS
NTA
GND
NTB
Remote
Craft
BAT A
BAT B
Min.
ACO
Maj.
Crit.
Alarms
7360 ISAM FX-12
Figure 2 Vertical mount configuration for 7360 ISAM FX-12 in a 19 in. rack
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Overview
18.312
17.750
23367
16 Ru
ANSI Hardware Installation Manual
Figure 3 Vertical mount position for 7360 ISAM FX-8 in a 19 in. rack
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ANSI Hardware Installation Manual Overview
23366
22.313
21.500
16 Ru
Figure 4 Vertical mount position for 7360 ISAM FX-8 in a 23 in. rack
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Overview
Energy Hazzard
22736
TOD/IHZ
FAN
NTA
NTIO NTB 01 02 03 04 05 06 07 08
7360 ISAM FX-8
Energy Hazard
Critical
Alarms
ACO
BAT A
Remote Craft
BITS
External Alarms
Major
Minor
BAT B
7360 ISAM FX-8
B-40A
A-40A
NTA GNDNTB
18.312
17.750
35 RU
8 RU
ANSI Hardware Installation Manual
Figure 5 Horizontal mount position for 7360 ISAM FX-8 in a 19 in. rack
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Energy Hazzard
TOD/IHZ
FAN
NTA
NTIO NTB 01 02 03 04 05 06 07 08
7360 ISAM FX-8
Energy Hazard
Critical
Alarms
ACO
BAT A
Remote Craft
BITS
External Alarms
Major
Minor
BAT B
7360 ISAM FX-8
B-40A
A-40A
NTA GNDNTB
22734
22.313
21.500
35 RU
8 RU
Figure 6 Horizontal mount position for 7360 ISAM FX-8 in a 23 in. rack
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Overview
22740
18.312
17.750
38 RU
5 RU
FAN
NTA NTIO NTB 01 02 03 04
7360 ISAM FX-4
TOD/IHZ
Critical Alarms
FUSE
BAT A
Remote CraftBITSExternal Alarms
NTA GND NTB
Major
ACO
1
AB
2
3
Minor
BAT B
N594
7360 ISAM FX-4
ANSI Hardware Installation Manual
Figure 7 Horizontal mount position for 7360 ISAM FX-4 in a 19 in. rack
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22738
22.313
21.500
38 RU
5 RU
FAN
NTA NTIO NTB 01 02 03 04
7360 ISAM FX-4
TOD/IHZ
Critical Alarms
FUSE
BAT A
Remote CraftBITSExternal Alarms
NTA GND NTB
Major
ACO
1
AB
2
3
Minor
BAT B
N594
7360 ISAM FX-4
Figure 8 Horizontal mount position for 7360 ISAM FX-4 in a 23 in. rack
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23567
18.312
17.750
31 RU
FAN
NTA NTIO NTB 01 02 03 04
7360 ISAM FX-4
TOD/IHZ
Critical Alarms
FUSE
BAT A
Remote CraftBITSExternal Alarms
NTA GND NTB
Major
ACO
1AB2
3
Minor
BAT B
N594
7360 ISAM FX-4
FAN
NTA NTIO NTB 01 02 03 04
7360 ISAM FX-4
TOD/IHZ
Critical Alarms
FUSE
BAT A
Remote CraftBITSExternal Alarms
NTA GND NTB
Major
ACO
1AB2
3
Minor
BAT B
N594
7360 ISAM FX-4
ANSI Hardware Installation Manual
Figure 9 Vertical mount position for 7360 ISAM FX-4 in a 19 in. rack
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23568
22.313
21.500
31 Ru
FAN
NTA NTIO NTB 01 02 03 04
7360 ISAM FX-4
TOD/IHZ
Critical Alarms
FUSE
BAT A
Remote CraftBITSExternal Alarms
NTA GND NTB
Major
ACO
1AB2
3
Minor
BAT B
N594
7360 ISAM FX-4
FAN
NTA NTIO NTB 01 02 03 04
7360 ISAM FX-4
TOD/IHZ
Critical Alarms
FUSE
BAT A
Remote CraftBITSExternal Alarms
NTA GND NTB
Major
ACO
1AB2
3
Minor
BAT B
N594
7360 ISAM FX-4
Figure 10 Vertical mount position for 7360 ISAM FX-4 in a 23 in. rack
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Overview
25785
10 RU
BITS INTERFACE
TIME OF DAY
1 Hz-PULSE
NT-A NT-B
RING
TIP
FRAME GND
CO ALARMS
CRAFT PORT
ANSI Hardware Installation Manual
Figure 11 Vertical mount position for 7360 ISAM WM in a 23 in. rack
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For more information about the 7360 ISAM FX and 7360 ISAM WM, see the
following documents:
• For ordering information about the fan units, baffles, and mounting installation kits
required for each shelf, or any other equipment item, see the 7360 ISAM FX
Product Information Guide.
• For complete system description and unit descriptions (unit data sheets), see the
7360 ISAM FX System Description.
2.4 Initial site survey
Nokia recommends that a site survey be conducted prior to ordering installation
materials, to ensure a properly planned installation. During the site survey, at
minimum, the following items should be determined:
• equipment rack locations (floor plan)
• rack mounting requirements (anchoring from ceiling or floor)
• required lengths for:
• power cables from shelf to battery fused distribution panel (BFDP)
• optical fiber cables (length of NT cable runs)
• miscellaneous cables
• location of termination points and requirements for power and ground cables
between 7360 ISAM FX racks and battery distribution feed card (BFDP)
(customer provided).
• termination points and requirements for the 7360 ISAM FX rack connection to the
office grounding architecture
• distribution frame termination block requirements (if not customer provided)
• cable rack, auxiliary framing, and overhead-rack bracing requirements
• length of NT cable runs and termination points
• cable loading considerations
This information must be communicated to Nokia.
Danger — Risk of dangerous or harmful situation if
inappropriate materials are used.
This can cause death or serious physical harm to persons or
damage to equipment.
The central office (CO) power cables, BAT A/B, battery return
(BATRET), and frame ground (FG) must be constructed from
the appropriate materials and must meet or exceed the
standard CO specification.
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2.5 Installation materials and tools
You need the following tools to install the 7360 ISAM FX system equipment. Other
tools may be required to perform special procedures as specified in the instructions.
Note — All tools used on working equipment must be insulated.
• adjustable wrench, 12 in. (30.5 cm)
• anchor setting tool
• cable cutters
• camera
• carpenter claw hammer, 24 to 40 oz (0.68 to 1.13 kg)
• chalk line and chalk
• container for asbestos flooring drilling residue, if necessary
• crimping pliers
• diagonal cutters, 5 in. (12.7 cm)
• digital multimeter (volt-ohmmeter)
• extension cord, 50 ft (15 m)
• felt marking pens
• hex driver set with bits
• level, 3 ft (1 m)
• measuring tape
• needle-nose pliers
• open and box-end wrenches, 3/8 to 11/16 in. (9.5 to 17.5 mm)
• #2 Phillips and flathead screwdriver
• pinch bar
• rotary impact drill and associated drill bits
• safety glasses
• shears, common
• shims, 0.06 in., 0.09 in., and 0.12 in. (1.5 mm, 2.3 mm, and 3.1 mm)
• shop vacuum cleaner
• socket set, 3/8 in. drive with ratchet handle and extensions
• static protection accessories
• tin snips
• torque wrench
• wire stripper
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2.6 Installation procedures
The installation procedures described in this document include the following:
• installation of pre-assembled rack
• installation of a shelf into an existing rack
• installation of NT and LT cards in a 7360 ISAM FXshelf
• installation of power cards, controller cards, and line cards in a 7360 ISAM WM
shelf
• fiber optic cable management
Note — Each shelf installed in the rack, with plug-ins and
accessory equipment, is a standalone system.
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ANSI Hardware Installation Manual Floor preparation
3 Floor preparation
3.1 Overview
3.2 General
3.3 Parts list
3.4 Recommended tools
3.5 Procedures
3.1 Overview
This chapter provides the procedures to prepare the 7360 ISAM FX and
7360 ISAM WM ANSI installation site in a central office (CO) and includes seismic
and non-seismic qualified instructions.
3.2 General
The floor preparations for the 7360 ISAM FX/WM equipment using a 23 in. rack are
included in this section.
A seismic qualified rack is designed to help resist load fluctuations due to motions
and vibrations that can be caused by seismic events. In areas of high probability of
earthquakes, seismic racks should be chosen and/or may be required by building
codes and specifications. Seismic qualified racks are welded structures that are
tested in compliance with NEBS GR-63-CORE safety standards. Seismic racks have
a heavier base structure, deeper side channels and must be secured to the floor
using heavy-duty anchors.
3.2.1 Rack footprints and dimensions
Figure 12 shows the 7360 ISAM FX/WM ANSI 23 in. rack footprint with dimensions.
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Floor preparation
Equipment rear
Equipment front
18.32 in. (46.53 cm)
4 places
4 places
2.00 in. (5.08 cm)
3.24 in. (8.23 cm)
Center
line
Center
line
Rack upright
Rack base
22364
4 places
45
2
1
1
17.08 in. (43.53 cm)
2
15.84 in. (40.23 cm)
3
0.12 in. (0.3 cm)
4
4
6
6
5
5.00 in. (12.7 cm)
5
2.62 in. (6.65 cm)
6
8.54 in. (21.69 cm)
7
7
1.75 in. (4.45 cm)
8
8
1.00 in. (2.54 cm)
9
9
10
10
10
11
11
11
3
24 in.
60.96 cm
30 in.
76.2 cm
26 in.
66.04 cm
Note: Aisle spacing shown as typically used in NEBS environment: Other spacings may be used.
12 in.
12 in.
15 in.
7360 rack
1/2 front aisle
1/2 rear aisle
22363
Future 7360 racks
ANSI Hardware Installation Manual
Figure 12 7360 ISAM FX/WM ANSI 23 in. rack footprint and dimensions
Figure 13 shows a sample floor plan of the 7360 ISAM FX/WM rack configuration
using the 7360 ISAM FX-16 shelf configuration.
Figure 13 7360 ISAM FX/WM ANSI sample rack configuration floor plan
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The following applies for multiple rack configurations.
• Racks can be added from either left to right, or right to left. The order is not
important.
• Cable areas on the left and the right of each rack allow you to route rack cables
up to rack overhead guides.
3.3 Parts list
For racks and hardware mounting parts can be ordered from Nokia. See the
7360 ISAM FX Product Information Guide for ordering information.
3.4 Recommended tools
The following tools are recommended:
• common shears
• level, 3 ft (1 m)
• chalk line and chalk
• felt marking pen
• measuring tape
• anchoring tool
3.5 Procedures
Use the following procedures to prepare the ANSI installation site.
Procedure 4 To mark the rack positions
1 Verify the layout of floors, ceiling and walls is as shown in the applicable drawings and
specifications provided by the site survey team.
2 Verify that the area dimensions and the location of reference points correspond to the floor
plan.
3 Use a level to verify that the floor is level.
Warning — Risk of equipment damage when the floor is not level.
Do not try to mount a rack on a floor that is not level.
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4 Mark the references and the layout lines.
To avoid cumulative errors when laying out short dimensions in a straight line, first mark the
total length, then divide it into shorter lengths leaving the measuring tape in place.
Where the layout lines intersect, extend the lines at least 6 in. (15.24 cm) beyond the point
of intersection to check the equipment alignment.
5 Mark the rack position on the floor with a chalk line, referring to the job floor plan. This position
should provide an optimal space for cable routing.
Note 1 — The maximum allowable horizontal alignment deviation of the
joined ends of racks cannot be more than 1/16 in. (1.6 mm).
Note 2 — In earthquake zones, place anchors as close to the four
corners of the rack as possible.
6 STOP. This procedure is complete.
Procedure 5 To drill floor for anchoring 23 in. rack
1 Review the anchor points for each rack, using the rack base as a template.
Note 1 — Precision spacing between racks is critical, because rack
ends are not adjustable. Install the floor anchors for each rack only after
the previous rack is mounted and attached.
Note 2 — For non-seismic qualified installations, typically four anchors
are used for concrete flooring, however sometimes two anchors may be
used if the rack is also supported from overhead.
Note 3 — For seismic qualified installations, always use four anchors
placed as close to the four corners of the rack as possible.
2 Cover the surrounding floor area with protective covering as required by local practice.
3 Put on the safety glasses.
Danger — If drilling asbestos flooring, use only the approved tools and
packing materials for debris removal.
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4 Is this a seismic qualified installation?
a If it is seismic qualified, go to step 5.
b If it is non-seismic qualified, go to step 8.
Note — Use the exact drill size for drilling anchor holes to achieve
maximum anchor strength.
5 Obtain the seismic anchor bolts, and the floor mounting hardware kit.
6 Drill a 0.7 in. (18 mm) diameter anchor hole 4 in. (10 cm) deep at each of the four anchor
positions. If the longer concrete anchor (M12/50) is being used, a deeper anchor hole (up to
1 in. or 2.5 cm deeper) may be required.
7 Go to step 10.
8 Obtain the floor mounting hardware kit and the anchor setting tool.
9 Drill a 0.6 in. (16 mm) diameter anchor hole 2 in. (5 cm) deep at each of the anchor positions.
10 Completely remove debris from the anchor hole and surrounding area with the shop vacuum
(or approved hazardous waste removal method). Inspect the anchor hole for any concrete
chips. The anchor holes must be completely clear to properly seat the anchor.
11 Cover the anchor holes using plugs if the rack will not be installed immediately.
12 STOP. This procedure is complete.
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ANSI Hardware Installation Manual Installing racks
4 Installing racks
4.1 Overview
4.2 Unpacking and inspection
4.3 Installing a rack
4.1 Overview
This chapter provides the procedures to install 7360 ISAM FX and 7360 ISAM WM
ANSI racks using the adapter plate assembly, floor mounting hardware, and rack
base guards for both seismic and non-seismic qualified installations.
4.2 Unpacking and inspection
In general, the rack is shipped in horizontal position. It includes the shelves, the
baffles, and drip trays.
Plug-in cards, fans, and cables are shipped separately from the rack.
Note — Always transport plug-in cards in their original
package.Never transport them while they are plugged into the
shelf.
4.2.1 Shelf units
The shelf can be shipped either mounted in the rack for predefined configurations
(see the 7360 ISAM FX Product Information Guide for possible configurations), or as
an individual item for customer expansion beyond initial configuration.
4.2.2 Separate kits and parts
When installing shelf units in existing rack configurations, the cables, mounting
brackets, and heat/airflow fiber management baffles are shipped as separate kits or
units.
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4.2.3 Parts list
4.2.4 Recommended tools
ANSI Hardware Installation Manual
You need the shipping container with rack and accompanying parts for this
procedure.
The following tools are recommended:
• adjustable wrench, 12 in. (30.5 cm)
• carpenter's claw hammer
• pinch bar, nail puller, or ripping chisel
• safety glasses
• shears common, metal
• tin snips
Danger — The material-handling equipment necessary for safe
handling includes a forklift truck, lifting sling or block and tackle,
and dolly. To prevent injury to personnel when operating the
material-handling equipment, use extreme care and follow
standard safety precautions.
Warning — Exercise care when moving the equipment.
Excessive shock or vibration can cause damage to the
equipment.
Procedure 6 To unpack equipment
1 Inspect each shipping container for damage.
2 If there is damage, notify the transportation carrier and Nokia immediately. Photograph all
damaged containers. Keep all inspection and packing documents for reference.
3 If there is no damage, place the container on a level floor as near to the final installation
location as possible. This area must be free of moisture, dirt, and dust.
4 Carefully open the top of the container. Take care not to damage the equipment.
5 Remove the exterior packing or bracing material.
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6 Cut open the moisture vapor bag with the shears and remove packing or bracing material.
7 STOP. This procedure is complete.
Procedure 7 To inspect equipment
1 Check the equipment items against the packing list.
2 Is the equipment packed in a container or a box?
a If in a container, go to step 3.
b If in a box, go to step 6.
3 Before removing the equipment from the container, check inside the container for parts that
may have become loose during shipment, and remove them.
Danger — Possibility of personal injury. Lifting heavy equipment
without the appropriate tools for material handling could result in physical
harm and/or damage the equipment. When lifting the racks, apply
appropriate pulleys or hoists and use the eye bolts.
4 Remove the equipment from the container, then raise the rack to a vertical position.
5 Remove the two transport brackets and eye bolts from the rack. Secure the rack to keep it
from falling over.
6 Check the equipment parts against the packing list.
7 Inspect the equipment for damage. The exterior and interior of equipment and component
parts must be free from grease, dirt, and corrosion.
Warning — Do not install damaged or dirty equipment, since this can
adversely affect the equipment.
8 If anything is missing or damaged, notify the transportation carrier and Nokia immediately.
Photograph all damaged equipment. Keep all inspection and packing documents for
reference.
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4.2.5 Transport brackets
ANSI Hardware Installation Manual
9 If there is no damage, dispose of the shipping material according to local code.
10 STOP. This procedure is complete.
The transport brackets are mounted on the rack for easier transport and to protect
the rack from damage during transport.
Figure 14 shows the location of the transport brackets on a rack.
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Transport bracket
Transport bracket
22369
Figure 14 Transport brackets located on the rear of the rack
The brackets must be removed on site.
4.3 Installing a rack
See the 7360 ISAM FX Product Information Guide for part numbers and ordering
information.
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Installing racks
4.3.1 Parts list
ANSI Hardware Installation Manual
General installation components include the following:
• 7360 ISAM FX supported rack
• 7360 ISAM WM supported rack
• adapter plate assembly kit; one required per rack (not included with rack; order
separately)
• concrete anchor setting tool; one required per installation site (not included with
rack; order separately)
Seismic installation components include the following:
• seismic rack extender; one optional per rack (not included with rack; order
separately). Order the height of seismic rack extender required to convert the 7-ft
rack to the height of the CO where the product is being installed. This component
extends the 7-ft rack, connecting to the CO overhead cable raceway rails only—
it does not allow additional shelf installation.
• seismic anchor bolt, size M12/25 (12 mm diameter bolt with 25 mm grip), four
required per rack (not included with rack; order separately)
• seismic anchor bolt, size M12/50 (12 mm diameter bolt with 50 mm grip), four
required per rack (not included with rack; order separately)
Note — The standard anchor is M12/25. In applications where
the floor is not level and requires shimming greater than 0.125
in. (3.175 mm), the longer anchor (M12/50) may be required. In
all cases, make sure that the minimum embedment mark on the
anchor is at or below the level of the concrete.
Non-seismic installation components include the following:
• floor mounting hardware kit; one kit required per rack (not included with rack;
order separately)
• anchor bolt, size M12/25 (12 mm diameter bolt with 25 mm grip), two or four
required per rack dependent on installation practice (not included with rack; order
separately)
4.3.2 Recommended tools
The following tools are recommended:
• extension cord, 50 ft (15 m)
• flathead and #2 Phillips screwdrivers
• handling materials, tools, method, and packing material for hazardous waste
material removal, if required
• level, 3 ft (1 m)
• rotary impact drill and associated drill bits
• safety glasses
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shop vacuum
•
• socket set, 3/8-in. drive with ratchet handle and extensions
• torque wrench
Danger 1 — Do not use a shelf as a handhold (or foothold)
when lifting the rack.
Danger 2 — Brace the top of the rack during movement to
prevent tipping, and avoid strains that might twist or otherwise
damage the shelf backplane.
Note — For installation at sites prone to seismic shock, the rack
installation is effective only on concrete flooring with a minimum
thickness of 6.25 in. (15.88 cm), a minimum strength of 3000
psi (20 684 kPa), and with 0.5% steel rebar reinforcement. In
cases where the longer concrete anchor (M12/50) is being
used, the concrete should be a minimum of 7.25 in. (18.42 cm)
thick.
Procedure 8 To mount a rack to floor for non-seismic installation
1 Verify the rack is unpacked as described in “Unpacking and inspection” and make sure that
the floor is properly prepared as described in Chapter 3.
2 Install a floor anchor in each hole and set with the setting tool; see Figure 15. The anchor is
fully seated when the tool is flush with the top of the anchor.
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Installing racks
1/2 in.-13 Hex nut
1/2 in.-13 Concrete floor anchor
Anchor setting tool
not included in the kit
shown for reference only
1/2 in. Split lockwasher
1/2 in.-13 x 3 1/2 in. Threaded rod
1/2" in. Steel flat washer
Anchor plate
(part of the rack ssembly)
Adapter plate
(part of the rack ssembly)
7360 ISAM FX 7 ft rack assembly
shown for reference only
22366
ANSI Hardware Installation Manual
Figure 15 Securing the rack to the floor (non-seismic qualified installation)
68
3 Position the rack over the hole pattern.
4 Install the threaded rod and other hardware; see Figure 15.
5 Use the level to check leveling and alignment of the rack at the base, top, and both sides.
Tighten the hex nuts.
Note — The maximum shim height to achieve the allowable vertical
deviation is 0.75 in. (19 mm).
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22368
Adapter plate assembly kit
Flathead screw
Connector plate
Rack top
Hexhead screw
Hardware used for mounting
braces from connector plate
to overhead rails/cable tray
Lockwasher
6 Mount the connector plate to the top of the rack; see Figure 16.
Note — The connector adapter kit provides rack tie-down facilities per
Telecordia specifications.
Figure 16 Rack connector plate for 7-ft rack
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22367
Overhead rails/cable raceway
J-Bolts
Clip
Clip
Lockwasher
Nut
5/8-11 tapped hole
5/8-11 threaded rod
(secure with lock nut)
7 Brace the rack per recommended office practice. Figure 17 provides an example of attaching
the rack to overhead rails.
Note — To attach the rack to rails higher than 7-ft (213 cm), use a
seismic rack extender. See Procedure 9 for the installation steps.
Figure 17 Bracing the rack to overhead (example)
ANSI Hardware Installation Manual
8 Verify rack leveling and adjust as required.
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9 Tighten the top support hardware.
10 Re-tighten the floor anchor bolts.
11 STOP. This procedure is complete.
Procedure 9 To mount a rack to floor for seismic installation
1 Verify the rack is unpacked as described in “Unpacking and inspection” and make sure that
the floor is properly prepared as described in Chapter 3.
2 Position the rack over the anchoring hole pattern.
3 Position the two slotted adapter plates from the rack kit over the drilled holes.
a If the supplied adapter plate is 0.5 in. (12.7 mm) thick, install one over each slot in the
adapter plate.
b If the supplied adapter plate is 0.25 in. (6.35 mm) thick, install two over each slot in the
adapter plate.
Note — One 0.25 in. (6.35 mm) thick adapter plate can be used to help
set the minimum embedment mark on the anchor at or below the concrete
surface.
c Tap an assembled anchor bolt through the adapter plates into each of the four drilled
anchoring holes; see Figure 18.
Note — The anchor bolt should be seated firmly against the adapter
plates and the equipment rack. If the bolt protrudes or if the assembly is
loose, re-drill to a greater depth and use the longer anchor bolts.
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Installing racks
Slotted plate
Anchor bolts
Anchor plate
22365
Cover plate
Slotted plate
Anchor bolts
Anchor plate(s)
Minimum
embedment
line
Concrete
floor
18 mm hole size
ANSI Hardware Installation Manual
Figure 18 Securing the rack to the floor (seismic-qualified installation)
4 Line up the rack. Use the level to check leveling and alignment of the rack at the base, top,
and both sides. If needed, insert a shim under the base to ensure correct leveling.
Note — The maximum shim height to achieve the allowable vertical
deviation is 0.75 in. (19 mm).
5 Apply torque to the red cap of each bolt until the retaining pins shear. Remove the cap to
expose the green tabbed ring. The exposure of the green tabbed ring indicates proper
installation.
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Adapter plate assembly kit
Flathead screw
Connector plate
Rack top
Hexhead screw
Hardware used for mounting
braces from connector plate
to overhead rails/cable tray
Lockwasher
6 Mount the seismic rack extender on the rack using the screws provided, then mount the
connector plate at the top of the extender; see Figure 19.
Note — The connector adapter kit provides rack tie-down facilities per
Telecordia specifications.
Figure 19 Rack connector plate for 7-ft rack
7 Brace the rack per recommended office practice. Figure 20 provides an example of attaching
the rack to overhead rails.
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22367
Overhead rails/cable raceway
J-Bolts
Clip
Clip
Lockwasher
Nut
5/8-11 tapped hole
5/8-11 threaded rod
(secure with lock nut)
Figure 20 Bracing the rack to overhead (example)
ANSI Hardware Installation Manual
8 Verify rack leveling and adjust as required.
9 Tighten the top support hardware.
10 STOP. This procedure is complete.
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ANSI Hardware Installation Manual 7360 ISAM FX-16 shelf installation
7360 ISAM FX-16 shelf installation
5 Installing a 7360 ISAM FX-16 shelf
6 7360 ISAM FX-16 shelf cabling
7 Installing cards in the 7360 ISAM FX-16 shelf
8 Fiber optic cable management in the 7360 ISAM FX-16 shelf
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ANSI Hardware Installation Manual Installing a 7360 ISAM FX-16 shelf
5 Installing a 7360 ISAM FX-16 shelf
5.1 Overview
5.2 Mounting the 7360 ISAM FX-16 shelf in a 23 in. rack
5.3 Installing a drip tray below a 7360 ISAM FX-16 shelf
5.4 Installing a 7360 ISAM FX-16 heat and fiber baffle kit
5.5 Installing or replacing the fan unit in a 7360 ISAM FX-16 shelf
5.1 Overview
This chapter provides the steps to install a 7360 ISAM FX-16 shelf in a standard CO
equipment racks, including procedures for:
• Mounting the 7360 ISAM FX-16 shelf in a 23 in. rack
• Installing a drip tray below a 7360 ISAM FX-16 shelf
• Installing a 7360 ISAM FX-16 heat and fiber baffle kit
• Installing or replacing the fan unit in a 7360 ISAM FX-16 shelf
Warning — The 7360 ISAM FX-16 is intended to be installed in
a restricted access location (RAL) in accordance with the
applicable requirements of NEC or CEC. The local authorities
have jurisdiction. This unit is intended to be installed by
qualified service personnel only. Observe the following.
• Connect to a reliably grounded −48 V dc SELV source that
is grounded in the same building.
• Provide branch circuit overcurrent protection that is rated as
90 A with 2 AWG copper conductors.
• Incorporate a readily accessible disconnect device that is
suitably approved and rated in the field wiring.
The 7360 ISAM FX-16 is suitable for the following:
• rack mounting on concrete floors or other non-combustible surfaces with the use
of a drip tray
• use in an installation using an IBN or a CBN
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use in:
•
• network telecommunication facilities
• locations where the NEC applies
• OSP
Caution — Due to the high heat dissipation for the
7360 ISAM FX-16, special equipment room cooling may be
required, or aisle spacing may need to be increased.
5.2 Mounting the 7360 ISAM FX-16 shelf in a 23 in. rack
The 7360 ISAM FX-16 shelf can be mounted vertically in a standard 23 in. rack with
a 21.5 in. opening.
Caution — The 7360 ISAM FX-16 heat and fiber baffle kit and
drip tray must be used in a vertical mount installation to meet
NEBS preferred airflow specifications (air flows in the front, and
out the rear of the shelf).
ANSI Hardware Installation Manual
5.2.1 7360 ISAM FX-16 rack mounting configurations
Table 6 lists the rack mounting configurations with the 7360 ISAM FX-16 shelf.
Table 6 Rack mounting configurations for 7360 ISAM FX-16 shelf
Rack unit FEMA code
3FE 66742 AA 3FE 66742 AB
SR 1 NFXS-D NFXS-D
Heat and fiber baffle kit Heat and fiber baffle kit
Drip tray Drip tray
Fan 1 BFAN-H
(with fan filter)
SR 2 — NFXS-D
— Heat and fiber baffle kit
— Drip tray
Fan 2 — BFAN-H
BFAN-H
(with fan filter)
(with fan filter)
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23921
Figure 21 shows an example for the rack mounting configuration 3FE 66742 AB.
Figure 21 Rack mounting configuration 3FE 66742 AB for 7360 ISAM FX-16
5.2.2 Parts list
The following parts are required:
• one 7360 ISAM FX-16 shelf including: (if not factory installed in a rack)
• 12 × 24 1/2in. (12 mm) hex screws (x 5 each side)
• one fan unit (BFAN-H)
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2 AWG .25 mm dual-hole lug
•
• left and right mounting brackets including:
• 12 × 24 1/2 in. (12.7 mm) hex screws (x 5 each side)
• heat and fiber management baffle kit including:
• pre-assembled front and rear skirt, intumescent panel, and top baffle
• M3 × 8 mm screws
• M3 × 14 mm screws
• required washers
• fiber management bracket pre-assembly
• 12 × 24 1/2 in. (12.7 mm) screws
• drip tray
5.2.3 Recommended tools
The following tools are recommended:
• torque wrench
• protective gloves
• hex driver
ANSI Hardware Installation Manual
5.2.4 Prerequisites
Before starting the procedure to mount the 7360 ISAM FX-16 shelf, a drip tray must
first be installed, see Procedure 11 “To install a drip tray below a 7360 ISAM FX-16
shelf”.
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Procedure 10 To mount the 7360 ISAM FX-16 shelf vertically in a 23 in. rack
Use this procedure to mount a 7360 ISAM FX-16 shelf vertically in a 23 in. rack.
Caution — The heat and fiber baffle kit, and the drip tray kit must be
used for 7360 ISAM FX-16 installation to meet preferred airflow
specifications.
1 Unpack and visually inspect the shelf and shelf mount kits for physical damage.
2 If anything is missing or damaged, notify the transportation carrier and Nokia immediately.
Photograph all the damaged equipment. Keep all the inspection and packing documents as
a reference.
Warning — Possibility of equipment damage.
Do not install damaged equipment, as it can adversely affect other
equipment.
3 Put on the antistatic wrist strap and connect it to a grounding point.
4 Verify the 7360 ISAM FX-16 shelf mounting positions as shown in Figure 22.
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Figure 22 Mounting locations for the 7360 ISAM FX-16
ANSI Hardware Installation Manual
82
5 Attach the left and right shelf mounting brackets to the 7360 ISAM FX-16 shelf using the ten
12 × 24 1/2 in. (12.7 mm) hex screws provided in the bag labeled ‘Use these screws to mount
left and right mounting brackets’.
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23914
6 Ensure the drip tray is installed in the correct mounting position in the shelf.
Note 1 — The drip tray must be installed prior to mounting the shelf in
the rack. See 5.3 “Installing a drip tray below a 7360 ISAM FX-16 shelf”.
Note 2 — Once the drip tray is installed, the 7360 ISAM FX-16 shelf
must be lifted over the drip tray and then lowered into the correct
mounting position to avoid interference between the shelf and the drip
tray side walls.
7 Mount the shelf in the first lower mounting position in the rack by lifting the shelf over the
installed drip tray and then lowering it slowly into the correct mounting position. Attach the
shelf using the ten 12 × 24 1/2 in. (12 mm) hex screws provided in the bag labeled ‘Use these
screws to mount shelf to equipment rack’.
Danger — Risk of physical harm or damage when lifting shelf.
The shelf must be lifted by two persons. Pay attention to possible sharp
edges, when handling. It is advisable to wear protective gloves.
Figure 23 shows the previously installed bottom drip tray, and then the mounting of a lower
7360 ISAM FX-16 shelf in a 23 in. rack.
Figure 23 Mounting 7360 ISAM FX-16 lower shelf in a 23 in. rack
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8 Mount the shelf in the second upper mounting position in the rack by lifting the shelf over the
installed drip tray and then lowering it slowly into the correct mounting position. Attach the
shelf using the ten 12 × 24 1/2 in. (12 mm) hex screws provided in the bag labeled ‘Use these
screws to mount shelf to equipment rack’.
Danger — Risk of physical harm or damage when lifting shelf.
The shelf must be lifted by two persons. Pay attention to possible sharp
edges, when handling. It is advisable to wear protective gloves.
Figure 24 shows the previously installed bottom drip tray, and then the mounting of a
7360 ISAM FX-16 shelf in a 23 in. rack.
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Figure 24 Mounting 7360 ISAM FX-16 upper shelf in a 23 in. rack
9 STOP. This procedure is complete.
Note 1 — See Procedure 12 “To install a 7360 ISAM FX-16 heat and
fiber baffle kit above a shelf”.
Note 2 — See Chapter 6 “7360 ISAM FX-16 shelf cabling” for
7360 ISAM FX-16 shelf cabling information.
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5.3 Installing a drip tray below a 7360 ISAM FX-16 shelf
In compliance with safety standards, a drip tray must be installed below each
7360 ISAM FX-16 shelf for protection from heat and falling particles that may cause
damage to the equipment.
Figure 25 shows a view of the 7360 ISAM FX-16 drip tray.
Figure 25 View of drip tray for 7360 ISAM FX-16
ANSI Hardware Installation Manual
The drip tray can be shipped factory installed in the rack, but can also be ordered as
a separate unit for installation or replacement on site.
Caution 1 — For safety reasons, it is critical that the spacing
between the shelf bracket and the drip tray bracket does not
exceed a distance of 2.36 in. (60 mm).
Caution 2 — Drip trays must be installed beneath each
7360 ISAM FX-16 shelf in a rack, including below the bottom
shelf of a rack when mounted on combustible flooring surfaces.
For example, carpet.
Procedure 11 To install a drip tray below a 7360 ISAM FX-16 shelf
Use this procedure to install a drip tray or to replace a drip tray below an existing 7360 ISAM FX16 rack configuration.
1 Verify the drip tray type is correct for the rack configuration. See Figure 22 to verify the correct
installation position.
2 Remove the drip tray unit from its shipping packaging and inspect the part for damage. If
damaged, do not install the drip tray but notify the transportation carrier and Nokia
immediately.
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3 Mount the drip tray in the lower mounting position, as shown in Figure 26. Attach the drip tray
with screws to the rack uprights.
Figure 26 Mounting 7360 ISAM FX-16 lower drip tray
4 If mounting a second shelf in the rack, verify the upper shelf unit and drip tray mounting
positions; see Figure 22.
Note 1 — Ensure the heat and fiber baffle kit is installed onto the first
7360 ISAM FX-16 shelf mounted in the lower mounting position in the
rack prior to installing the drip tray for a second 7360 ISAM FX-16 shelf
in the upper mounting position in the rack.
Note 2 — If replacing the heat and fiber baffle kit from the
7360 ISAM FX-16 shelf installed in the lower mounting position of the
rack, the drip tray installed under a second 7360 ISAM FX-16 shelf
mounted in the upper mounting position of the rack must first be removed
to ensure no interference with the replacement installation.
5 Mount the drip tray in the upper mounting position. Attach the drip tray with screws to the rack
upright, as shown in Figure 27.
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Figure 27 Mounting 7360 ISAM FX-16 upper drip tray
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88
6 STOP. This procedure is complete.
Note — See section 5.2 “Mounting the 7360 ISAM FX-16 shelf in a 23
in. rack”.
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5.4 Installing a 7360 ISAM FX-16 heat and fiber baffle kit
The 7360 ISAM FX-16 heat and fiber management baffle kit is required to meet
NEBS preferred airflow specifications (air flows in the front, and out the rear of the
shelf).
The heat and fiber baffle kit must be installed above the card cage of the
7360 ISAM FX-16 shelf for cable management and support, and for protection from
possible flame spread and damage to any equipment in the rack. The kit can be
shipped factory installed in the rack, but can also be ordered as a separate unit for
replacement on site.
Note 1 — Shelves must already be mounted to a rack prior to
following this procedure to install a baffle. See Procedure 10 for
installing a 7360 ISAM FX-16 shelf.
Note 2 — The 7360 ISAM FX-16 fiber management bracket
pre-assembly must be installed on the cable management
bracket of the shelf after the heat and fiber baffle kit is installed.
The heat and fiber baffle kit includes the following:
• Pre-assembled heat and fiber baffle kit provides protection from possible flames.
The skirts work in conjunction with the intumescent panel so that any gaps are
closed off in the shelf and flames are forced through the intumescent panel to
protect the equipment from possible fire damage.
• Intumescent panels are required for heat protection and increased air flow.
• Top baffle is required for correct air flow, protection from heat and possible flame
spread or loose falling particles that may cause damage to equipment, and fiber
management purposes.
• Fiber management bracket is required for mounting onto the cable management
bracket of the 7360 ISAM FX-16 shelf to enable the installation of the fiber
management guide.
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Procedure 12 To install a 7360 ISAM FX-16 heat and fiber baffle kit above a shelf
Use this procedure to install a heat and fiber baffle kit above a shelf or for replacement in an
existing 7360 ISAM FX-16 rack configuration.
Note — The 7360 ISAM FX-16 shelf must be installed prior to installing
the heat and fiber baffle kit.
1 Unpack and inspect the heat and fiber baffle kit visually for physical damage.
2 If anything is missing or damaged, notify the transportation carrier and Nokia immediately.
Photograph all the damaged equipment. Keep all the inspection and packing documents as
a reference.
Warning — Possibility of equipment damage.
Do not install damaged equipment, as it can adversely affect other
equipment.
3 Put on the antistatic wrist strap and connect it to a grounding point.
4 Remove the heat and fiber baffle kit from its shipping packaging and inspect the parts for
damage. If damaged, do not install the baffle but notify the transportation carrier and Nokia
immediately.
5 Verify the shelf unit and heat and fiber baffle kit mounting positions; see Figure 22.
6 Lift the pre-assembled heat and fiber baffle kit over the top of the installed shelf and then
push downward until the support bracket located inside the air baffle connects with the top of
the shelf.
Figure 28 shows the pre-assembly of the 7360 ISAM FX-16 heat and fiber baffle kit.
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Figure 28 Pre-assembled 7360 ISAM FX-16 heat and fiber baffle kit
7 Attach the heat and fiber baffle kit to the top of the 7360 ISAM FX-16 shelf using the provided
screws, as shown in Figure 29.
Figure 29 Mounting 7360 ISAM FX-16 lower heat and fiber baffle kit
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8 Repeat steps 5 to 7 if a second shelf is to be installed in the upper mounting position of the
rack, see Figure 30.
Figure 30 Mounting 7360 ISAM FX-16 upper heat and fiber baffle kit
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9 Once the heat and fiber baffle kit is mounted and secured to the top of the shelf, attach the
fiber management bracket to the cable management bracket of the 7360 ISAM FX-16 shelf
using two washers and one screw in an upward-facing position for each of the six mounting
holes. See Figure 31 for an overall view of the fiber management bracket, and Figure 32 for
the installation of the fiber management bracket.
Note — Once the fiber management bracket has been attached to the
cable management bracket, the fiber management guide can be
installed. See Chapter 8 “Fiber optic cable management in the
7360 ISAM FX-16 shelf”.
Figure 31 Fiber management bracket
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Fiber
management
bracket
Cable
management
bracket
Figure 32 Fiber management bracket
ANSI Hardware Installation Manual
10 STOP. This procedure is complete.
5.5 Installing or replacing the fan unit in a 7360 ISAM FX-16 shelf
The fan unit is a field-replaceable unit with wide-voltage-range fans, an alarm
interface board, and (optional) a fan filter. The unit is installed in the shelf fan area
and plugs directly into the backplane connectors. The front panel includes a single
red alarm LED that lights up if fan failure occurs.
One version of the fan unit is available:
• intelligent fan unit (BFAN-H)
The fan unit can be shipped factory installed in the rack, but can also be ordered as
a separate unit for replacement on site.
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The fan unit can be hot inserted into the shelf. The fan unit does not have an on/off
switch so removing the fan unit disconnects power provided from the backplane.
Danger — Risk of fire and equipment damage or system
failure when cooling with the wrong fan unit, when the fans are
off, or when the fan filter is dirty.
When a shelf in a powered system contains the wrong type of
fan unit (for example, a fan unit with four instead of eight fans)
or when fans are failing or out of operation, there is a risk of
active plug-in units overheating. Fan units with dirty fan filters
might no longer assure sufficient air cooling. Plug-in units
might get seriously damaged, even ignite, or cause a system
failure.
Observe the following rules:
• Before switching on the rack power, make sure the correct
type of fan unit is installed and that the fan unit is equipped
with a clean fan filter.
• Keep all the fans in operation as long as the system is
active.
• When replacing a fan unit of an active system (for example,
during maintenance, expansion or upgrade), never keep the
fan area empty for longer than 2 minutes.
• Make sure the fan filter is clean and replace it, depending
on the amount of dust in the CO, every 3 to 6 months.
See the 7360 ISAM FX Product Information Guide for
information on orderable part numbers.
Caution — Hot insertion of the fan unit can sometimes cause
service interruption.
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Captive screw
22184
ALM
Energy Hazard
Captive screw
Procedure 13 To install or replace a fan unit
Use the following procedure to install or replace a fan unit.
1 Unpack and inspect the fan unit visually for physical damage.
2 If anything is missing or damaged, notify the transportation carrier and Nokia immediately.
Photograph all the damaged equipment. Keep all the inspection and packing documents as
a reference.
Warning — Possibility of equipment damage.
Do not install damaged equipment, as it can adversely affect other
equipment.
3 Put on the antistatic wrist strap and connect it to a grounding point.
4 Verify if the fan unit type is correct for the rack configuration. See Table 6.
ANSI Hardware Installation Manual
5 Remove the fan unit from its shipping packaging and inspect it for damage. If damaged, do
not install or replace the fan unit but notify the transportation carrier and Nokia immediately.
6 In case of replacement, remove the installed fan unit:
i Loosen the captive screws of the fan cover and remove the cover; see Figure 33.
Figure 33 Remove the fan cover
ii Pull the unit out of the fan area by the handles; see Figure 34.
Danger — When the fan unit is extracted, the fans will still be rotating.
Do not to touch the fans, because this may cause bodily harm.
Caution — Be careful when removing the fan filter to ensure that dust
will not get into the card cage area and onto the card components to
prevent possible damage to the other equipment.
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Handle
Figure 34 Fan unit handles
7 If the system is active, be aware of the maximum time (5 minutes) that the fans are allowed
to be out of operation.
Danger — If the fans are not operating, the system may start a fire. Shut
down shelves if fans are nonoperational for longer than 5 minutes.
8 Install the new fan unit:
i Gently insert the fan unit into the fan area until the backplane connectors are fully
mated.
ii If a fan filter was installed, re-insert the fan filter.
iii Replace the fan unit cover and secure the cover and the fan unit by tightening the
captive screws.
9 In the same way, install the fan units of other shelf units, if any.
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10 Install a fan filter in the fan unit of each shelf or replace the filter, if required (each 3 to 6
months, depending on the amount of dust in the CO). See Procedure 14, “To replace a fan
filter” for the instructions to replace a fan filter.
11 STOP. This procedure is complete.
Procedure 14 To replace a fan filter
The fan filter must be replaced each three to six months, depending on the amount of dust in the
CO). Use the following procedure to replace the fan unit.
1 Unpack and inspect the fan filter visually for physical damage.
2 If anything is missing or damaged, notify the transportation carrier and Nokia immediately.
Photograph all the damaged equipment. Keep all the inspection and packing documents as
a reference.
ANSI Hardware Installation Manual
Warning — Possibility of equipment damage.
Do not install damaged equipment, as it can adversely affect other
equipment.
3 Put on the antistatic wrist strap and connect it to a grounding point.
4 Loosen the captive screw of the fan cover.
5 Gently remove the fan unit.
6 Carefully remove the fan filter and place it in the appropriate removal container.
Caution — Be careful when removing the fan filter to ensure dust will
not get into the card cage area and onto the card components, to prevent
possible damage to the other equipment.
7 Install the new fan filter.
8 Replace the fan unit cover and secure the cover by tightening the captive screws.
9 STOP. This procedure is complete.
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6 7360 ISAM FX-16 shelf cabling
6.1 Overview
6.2 Safety precautions
6.3 Shelf grounding connection
6.4 Rack grounding connection
6.5 Power cabling
6.6 CO external alarm connector
6.7 BITS interface connections
6.8 ToD/1 Hz connector
6.9 Remote craft port connector
6.10 Combo cable connector
6.11 POTS and LINE MDF cable connector
6.12 Vectoring cable connector
6.1 Overview
This chapter provides the following cabling information for the 7360 ISAM FX-16.
• Safety precautions
• Shelf grounding connection
• Rack grounding connection
• Power cabling
• CO external alarm connector
• BITS interface connections
• ToD/1 Hz connector
• Remote craft port connector
• Combo cable connector
• POTS and LINE MDF cable connector
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6.2 Safety precautions
The following safety precautions apply:
ANSI Hardware Installation Manual
Danger 1 — Before working on the power supply unit, verify
whether it is live.
If the power supply is live, which can deliver −48 Vdc, you must
use an insulated tool kit. See 7360 ISAM FX Safety Manual for
more information about working with live components.
Danger 2 — Avoid risk of electric shock.
Always wear protective gloves and footwear for all handling
tasks.
Carefully follow the instructions.
Warning 1 — Before connecting to the power, verify the
specifications of all equipped fan units to ensure that the
correct voltage will be supplied (−48 Vdc) to these units.
Warning 2 — Before power is supplied, all fasteners requiring
a specific torque must be tightened moderately before final
tightening with a torque wrench or driver.
When power is supplied, tighten fasteners with insulated tools,
according to the specified torque.
Warning 3 — For Type 2 ports:
The intra-building port(s) of the 7360 ISAM FX equipment or
sub-assembly is suitable for connection to intra-building or
unexposed wiring or cabling only.
Warning 4 — For Type 2 ports that require shielded cables:
The intra-building port(s) of the 7360 ISAM FX equipment or
sub-assembly must use shielded intra-building wiring or
cabling that is grounded at both ends.
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