Nokia 7360, RM-127 Service tools

Nokia Customer Care

4 - Service Tools and

Service Concept s

Issue 1 11/2005 COMPANY CONFIDENTIAL

RM-127

Nokia Customer Care 4 - Service Tools and Service Concepts

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2 COMPANY CONFIDENTIAL Issue 1 11/2005

RM-127 4 - Service Tools and Service Concepts Nokia Customer Care

Table of Contents

Page No

Service Tools....................................................................................................... 5

List of service tools ............................................................................................ 5

JVB-1 docking station with DA-61 docking station adapter ............................... 7

DA-61 docking station adapter........................................................................... 8

SA-25 antenna coupler ...................................................................................... 9

SF-17 CCS POS flash adapter........................................................................ 13

MJ-22 module repair jig ................................................................................... 14

RJ-107 soldering jig......................................................................................... 16

SS-42 camera removal tool ............................................................................. 17

ST-13 PA rework stencil .................................................................................. 18

Rework procedure............................................................................................ 19

RJ-46 antenna switch rework jig...................................................................... 21

ST-15 antenna switch solder paste stencil ...................................................... 21

FPS-8 flash prommer....................................................................................... 22

FPS-10 flash prommer..................................................................................... 22

FPS-11 multiprommer...................................................................................... 24

ACF-8 universal power supply......................................................................... 24

AC-33 power supply......................................................................................... 25

FLC-2 DC cable............................................................................................... 26

AXS-4 service cable......................................................................................... 26

XCS-1 service cable ........................................................................................ 27

SW security device PKD-1............................................................................... 27

FLS-4S POS (Point Of Sale) flash device (sales pack).................................. 28

PCS-1 Power Cable......................................................................................... 28

XRF-1 RF cable............................................................................................... 29

DAU-9S MBUS cable....................................................................................... 29

CA-31D USB cable.......................................................................................... 30

XCS-4 modular cable....................................................................................... 30

CA-35S power cable........................................................................................ 31

CA-41PS power cable...................................................................................... 31

CA-10DS bi-directional parallel cable.............................................................. 32

CA-44 DC adapter cable.................................................................................. 32

CA-52PS power cable...................................................................................... 33

SX-4 smart card............................................................................................... 33

Service Concepts..............................................................................................34

POS flash concept with FLS-4S....................................................................... 34

POS flash concept with FPS-8......................................................................... 35

POS flash concept with FPS-10....................................................................... 36

POS flash concept with FPS-11....................................................................... 37

JBV-1 flash concept with FPS-8 ...................................................................... 38

JBV-1 flash concept with FPS-10 .................................................................... 39

JBV-1 service concept..................................................................................... 40

Module jig flash concept with FPS-8................................................................ 41

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RM-127

Nokia Customer Care 4 - Service Tools and Service Concepts

Module jig flash concept with FPS-10.............................................................. 43

Module jig service concept............................................................................... 45

RF coupler service concept ............................................................................. 46

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RM-127 4 - Service Tools and Service Concepts Nokia Customer Care

Service Tools

■ List of service tools

The table below gives a short overview of service tools that can be used for testing, erro r analysis and repair of product RM-127, refer to various set-ups.

Type

Designator

Programme Specific Tools

CA-44 DC adapter cable CA-52PS Power cable DA-61 Docking station adapter MJ-22 Module jig RJ-107 PWB soldering rework jig RJ-46 Antenna switch rework jig SA-25 RF coupler SF-17 POS flash adapter ST-13 uPA solder paste stencil ST-15 Antenna switch solder paste stencil

Common Service Tools

Description

AC-33 Power supply ACF-8 Universal power supply AXS-4 D9-D9 serial cable CA-10DS Bi-directional parallel cable CA-31D USB cable CA-35S Power cable CA-41PS Power cable CA-5S Service battery cable DAU-9S Service cable FLC-2 DC cable FLS-4S POS flash dongle US FLS-4S POS flash dongle E&A

Issue 1 11/2005 COMPANY CONFIDENTIAL 5

RM-127

Nokia Customer Care 4 - Service Tools and Service Concepts

Type

Designator

FLS-4S POS flash dongle APAC FPS-10 Flash prommer FPS-11 Multiprommer FPS-8 Flash box JBV-1 Docking station PCS-1 Power supply cable PKD-1 Software protection key RJ-21 uPA rework jig SCB-3 DC-cable SPS-2 Solder paste spreader SS-42 Camera removal tool (replaces SRT-10) SX-4 Smart card XCS-1 Service cable

Description

XCS-4 Service cable XRF-1 RF-MEAS. CABLE/DCS1900

Programme Specific Service Tool Spare Parts

10pcs 2A fuse for MJ-22 module jig 10pcs Test pins for MJ-22 module jig 10pcs Test pins for MJ-22 module jig 1pc Wing screw M3x20 for MJ-22 module jig 10pcs Test pins for SF-17 POS flash adaptor 10pcs Flash interface pins for DA-61 docking station adaptor 10pcs SIM interface pins for DA-61 docking station adaptor

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RM-127 4 - Service Tools and Service Concepts Nokia Customer Care

■ JVB-1 docking station with DA-61 docking station adapter

The JVB-1 docking station has been designed for calibration and software update use. The DA61 docking station adapter makes signal connections to the phone. JVB-1 and DA-61 are used as one unit.

JVB-1 main electrical functions include the following:

• adjustable VBATT calibration voltage, current measurement limit voltage “VCHAR”, current measurement calibration “ICHAR”

• adjustable ADC calibration voltage via BTEMP and BSI signal

• BTEMP and BSI calibration resistor

• signals from FBUS to the phone via parallel jig

• control via FBUS or USB

• Flash OK/FAIL indication

In calibration mode JVB-1 is powered by external power supply 11-16V DC. In flashing power for the phone can be taken from FPS-8 or external power supply 11-16V DC.

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RM-127

Nokia Customer Care 4 - Service Tools and Service Concepts

■ DA-61 docking station adapter

Docking station adapter DA-61 with special white adapter is designed for assembled RM-127 phones. The docking station adapter supports testing, flashing, energy management calibration. If used in conjunction with the RF-coupler SA-25, also RF function testing is possible.

Features include:

• compatible for JBV-1

• easy phone attachment and detachment

• reliable phone locking

• switch for reliable detection of phone attachment

• replaceable test pins

• internal SIM holder with interface to phone SIM reader

Spare parts:

• Flash interface pins (10pcs)

• SIM interface pins (10pcs)

View of DA-61

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RM-127 4 - Service Tools and Service Concepts Nokia Customer Care

■ SA-25 antenna coupler

RF antenna coupler for use with the docking station adapter (DA-61). Extends the docking station adapter to allow RF function tests in GSM bands 850, 900, 1800

and 1900 MHz. Features include:

• easy attachment to DA-61 without use of tools

• reliable RF connection to phone module under test

• low attenuation and small “ripple” over the width of each GSM band

View of SA-25

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RM-127

Nokia Customer Care 4 - Service Tools and Service Concepts

Installing instructions for RF coupler to docking station adapter

Open the housing by pressing the housing apart. Now you can remove the bottom plate of the docking station adapter.

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RM-127 4 - Service Tools and Service Concepts Nokia Customer Care

Remove the four screws fixing the PWB by using Torx T6 screw driver. These screws are too short, therefore four longer screws are delivered together with the coupler.

Install the coupler and use the new screws.

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RM-127

Nokia Customer Care 4 - Service Tools and Service Concepts

Close the docking station adapter by attaching the bottom plate.

Ready.

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RM-127 4 - Service Tools and Service Concepts Nokia Customer Care

■ SF-17 CCS POS flash adapter

Point of sales flash adapter for RM-127 phones. SF-17 establishes a simple environment for SW update purposes and connects to the same

flash test pattern and the phone battery contacts. Features include:

• flashing and testing of the attached phone

• overvoltage and reverse polarity protection of adapter and attached phone

• green LED: power supply valid and attached to the phone (3.5V<Vcc<7V)

• red LED: overvoltage condition, phone power supply disconnected (Vcc>7V)

• shielded 10-pin Western connector towards flash equipment or PC

• 3mm DC-jack for phone and adapter power supply

• phone battery contacts (VCC, GND, BSI)

• flash test pattern pins

View of SF-17

Spare parts

There are no serviceable parts inside SF-17, and SF-17 is not de signed for disassembly. Only serviceable part are the spring loaded test pins that can be replaced without soldering and disassembly. Used test pin type is SX-1-J-2.0-G from manufacturer IDI.

Bent pins can be extracted from adapter’s receptacle using a tool. T o rn off pins can be replaced using a slowly spinning 0.8 mm. For more detail, please refer to th e Service Tool Troubleshooting section.

Test pins (10pcs / plastic bag

Issue 1 11/2005 COMPANY CONFIDENTIAL 13

RM-127

Nokia Customer Care 4 - Service Tools and Service Concepts

■ MJ-22 module repair jig

Repair Jig for RM-127 phone module that allows full phone function. General features include:

• easy phone module insertion and removal, proven jig locking mechanism

• ESD-proof base material and jig design

• unlimited operation of a disassembled phone module

• unrestricted access to phone module components

• access to system connector for accessory testing

• jig SIM holder with interface to phone SIM reader

• the installed UI module on the module jig allows key and display function test

• microphone, ear speaker and integrated handsfree speaker supplied on jig for testing

• LOCAL/NORMAL switch

• access to phone module POWER-ON push-button

• quick and easy repair of jig components

View of MJ-22

Power supply features

• jig and phone power supply via 3mm DC jack, fuse

• power stabilization and voltage regulator on jig (can be bypassed by jumper)

• reverse and over-voltage protection of jig and phone module

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