Nokia Customer Care
3 - Service Sof tware
4-Service Tools and
Service Concepts
Instructions
ISSUE 1 11/04 Copyright © 2004 Nokia. All Rights Reserved.
RM-14
Nokia Customer Care Service Tools and Service Concepts
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2 COMPANY CONFIDENTIAL ISSUE 1 11/04
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Table of Contents
Page No
Service Tools....................................................................................................... 5
Standard service tools ..................................................................................... 11
Service cables.................................................................................................. 12
Flashing Setup Instructions............................................................................. 15
POS (Point of Sale) flash concept ................................................................... 15
Flash concept with flashing adapter................................................................. 16
Module jig concept........................................................................................... 17
JBV-1 flash concept......................................................................................... 18
Service concept ............................................................................................... 19
List of Figures
Page No
Fig 1 POS flash ....................................................................................................15
Fig 2 Flash concept with flashing adapter............................................................. 16
Fig 3 Module jig concept ....................................................................................... 17
Fig 4 JBV-1 Flash concept.................................................................................... 18
Fig 5 Service Concept........................................................................................... 19
ISSUE 1 11/04 COMPANY CONFIDENTIAL 3
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Nokia Customer Care
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4 COMPANY CONFIDENTIAL ISSUE 1 11/04
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Service Tools
Product Service Tool
JBV-1 Docking Station 0770298 The JBV-1 docking
Product
Code
Photo Description Info
station is a general
tool that has been
designed for calibration and software
update use. The DA40 docking station
adaptor is a productspecific tool that provides signal connections to the phone.
The JBV-1 and the
DA-40 are used as
one unit.
In the calibration
mode the JBV-1 is
powered by an
external power supply: 11-16V DC.
When flashing, the
power for the phone
can be taken from
the FPS-8 or an
external power supply: 11-16 V DC..
Note! The JBV-1 main electrical functions include the following:
• Adjustable VBATT calibration voltage, current measurement limit voltage:
VCHAR, current measurement: ICHAR
• Adjustable ADC calibration voltage via BTEMP and the BSI signal
• BTEMP and BSI calibration resistor
• Signal from FBUS to the phone via the parallel jig
• Control via FBUS or USB
• Flash OK/FAIL induction
ISSUE 1 11/04 COMPANY CONFIDENTIAL 5
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Nokia Customer Care Service Tools and Service Concepts
Product Service Tool
DA-40 Docking Station
Adapter
Product
Code
0780380 The docking station
Photo Description Info
adapter DA-40 is
used for the RM-14
in combination with
the JBV-1. The DA40 supports flashing
and energy management calibration.
Feature includes
compatibility with the
JBV-1, easy phone
attachment and
detachment, reliable
phone locking,
switch for detecting
phone, replacable
SIM interface.
Operating instructions:
Important! First remove the SIM holder from the phone.
1) To insert the phone, first slide the bottom end (with the bottom connector) into the grip in
the slide
2) Then carefully push in the slide so the SIM interface is inserted into the SIM
3) To remove the phone, push the phone straight away from the SIM interface.
4) Then carefully slide out the phone from the slide. Be careful not to lift up the phone until it
has left the grip on the slide.
6 COMPANY CONFIDENTIAL ISSUE 1 11/04
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Replacing the SIM interface:
1) Remove the two screws on top of the tower holding the SIM interface.
2) Replace the SIM interface. Make sure the PWB is mounted with the pads downward
towards the pogopins in the tower.
3) Replace the top part over the SIM interface, product code 0780506 .
MJ-34 Module Repair
Jig
0780346 The MJ-34 module
repair jig is designed
for regional service
centers to allow
component level
troubleshooting,
testing and analysis.
Note! The supply
voltage for the MJ34 has to be kept
within the range 812V when using the
build in the regulator.
When bypassing the
regulator (IMEI
rewrite) the voltage
must be kept below
5,4V.
ISSUE 1 11/04 COMPANY CONFIDENTIAL 7
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Nokia Customer Care Service Tools and Service Concepts
General features:
• EDS proof design
• Component level access while inserted in the jig (for components not located
underneath the shielding cans)
• Access to system connector
• SIM card reader
• Place for UI board with keymat including POWER-On button (the RED End
key)
• Place for the display
• Support for IrDa testing
• BT SMA connector
• RF SMA connector
Power supply features
• Jig and phone supply via 5mm DC jack
• 2A replaceable fuse
• Voltage regulator
• Direct power feeding (bypassing regulator with a jumper)
• Reverse voltage protection
• Over-voltage protection
• On-indicator (green LED)
Spare parts:
• SS-53 Display flex removal tool: 0780512
• SS-52 UI flex handling tool :0780511
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Operating instructions:
When inserting the PWB be careful to place it over the steering pins.
When inserting the UI flex, use the enclosed tweezers (placed on the left side of the jig, se e
pic above) to avoid damaging the flex. Be very careful when handling the UI flex, as it is very
fragile and easily breaks!
See this picture:
The display flex can be mounted carefully by hand. When removing the display flex, use the
special tool (placed on the right side of the jig) to carefully twist up the connector.
See this picture:
The switch marked “ON-OFF” has the same function as the reset switch in the SIM reader .
When in off position, the battery voltag e is switched off. This is used to test the reset circuit.
RJ-38 Soldering Jig 0780381 The RJ-38 soldering
jig is used for soldering and rework for
the main board. the
material is resistant
to the heat used by
lead free soldering.
The PWB can
inserted both with A
and B side upwards.
ISSUE 1 11/04 COMPANY CONFIDENTIAL 9
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Product Service Tool
SA-41 RF Coupler 0770767 Enables RF connec-
SF-30 POS Flash
Adapter
Spare parts:
• Spare SIM interface for SF-30: 0780507.
Product
Code
0780347 The SF-30 is a POS
Photo Description Info
tion with DA-40.
Note!
900MHz: 8dB+/-1,
18001900MHz:
9dB+4/-2
The highest loss in
the low end of 1800
MHz.
flash adaptor provided for the RM-14
phones.
Replacing the SIM interface:
Remove the 4 screws in the bottom and carefully remove the bottom part:
Carefully lift up the PWB. The SIM interface is connected to the main PWB by a 9 pole SUBD Connector. Carefully pull out the connector and replace the SIM interface.
Insert the PWB into the casing.
Note! When inserting the PWB, make sure the green LED (light diode) fits into the small hole
in the casing.
10 COMPANY CONFIDENTIAL ISSUE 1 11/04
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■ Standard service tools
Product Service Tool
ACF-8 Universal Power
Supply
FLS-4S POS Flash
Adapter
Product
Code
0680032 ACF-8 is used to
0080543
(AMERICAS)
0080542
(APAC)
0080541
(EMEA)
Photo Description Info
power FPS-8 and
FLS-4S. ACF-8 has
6 V D and 2.1A output.
FLS-4S is a dongle
and flash device
incorporated into
one package, Developed specifically for
POS use..
FPS-8 Flash Prommer 0080321 The Flash Prommer
FPS-8 is used with
e.g. DA-8 and JVB-
1. Power is supplied
to FPS-8 from the
Universal Power
Supply
Note! Includes AXS4, AXS-8, ACF-8
and printer cable
(cable code:
0730029).
ISSUE 1 11/04 COMPANY CONFIDENTIAL 11
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Nokia Customer Care Service Tools and Service Concepts
■ Service cables
Product Service Tool
DAU-9S MBUS Cable 0730108 The MBUS cable
FLC-2 DC Cable 0730185 FLC-2 is used to
Product
Code
Photo Description Info
DAU-9S has a modular connector and is
used between PC
serial port and, for
example, the MJS-
38.
supply a controlled
operating voltage.
PCS-1 Power Cable 0730012 The power cable
PCS-1 is used to
connect the service
tools to an external
power supply (e.g.
JBV-1 to FPS-8).
CA-5S Docking Station
Cable
0730283 The DC cable CA-
5S is used to connect the service
power supply to the
charger connection.
The old SCB-3,
0730114, cable can
be used, too.
12 COMPANY CONFIDENTIAL ISSUE 1 11/04
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Product Service Tool
XCS-1 Service Cable 0730218 The XCS-1 service
XCS-4 Modular Cable 0730178 XCS-4 is a shielded
XRF-1 RF Cable 0730085 RF cable is used to
Product
Code
Photo Description Info
cable is used to connect FLS-4 to SF-30.
cable (one specially
shielded conductor)
modular cable for
flashing and service
purposes.
connect e.g. module
jig MJ-34 to Rf
equipment.
ISSUE 1 11/04 COMPANY CONFIDENTIAL 13
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Nokia Customer Care Service Tools and Service Concepts
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14 COMPANY CONFIDENTIAL ISSUE 1 11/04
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Flashing Setup Instructions
■ POS (Point of Sale) flash concept
3.
4.
2.
1.
Figure 1:POS flash
Table 1:
Item Type Description Code
1 SF-30 Point Of sales flash loading adapter 0780347
2 XCS-1 Service cable 0730218
3 ACF-8 AC Charger 0680032
4 FLS-4S FLS-4S sales package E&A 0080541
FLS-4S FLS-4S sales package APAC 0080542
FLS-4S FLS-4S sales package US 0080543
Service SW CD-ROM
ISSUE 1 11/04 COMPANY CONFIDENTIAL 15
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Nokia Customer Care Service Tools and Service Concepts
■ Flash concept with flashing adapter
4.
3.
2.
1.
Figure 2:Flash concept with flashing adapter
Table 2:
Item Type Description Code
1 SF-30 Point of sales flash loading adapter 0780347
2 FLC-2 Power cable, incl. in SF-30 sales package 0730185
3 XCS-4 Modular cable 0730178
4 FPS-8 Flash prommer box with 2x SF12 SRAM 0080321,
0080346
Centronics (printer) cable, incl in FPS-8 sales pack-
age
AXS-4 RS-232 (D9-D9) cable, incl in FPS-8 sales package 0730090
PKD-1 Software protection key 0750018
Service SW CD-ROM
ACF-8 AC charger, incl. in FPS-8 sales package 0680032
16 COMPANY CONFIDENTIAL ISSUE 1 11/04
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0730029
RM-14
Service Tools and Service Concepts Nokia Customer Care
■ Module jig concept
5
6
2
3
1
4
Figure 3:Module jig concept
Table 3:
Item Type Description Code
1 MJ-34 Module jig 0780346
2 PCS-1 DC power cable 0730012
3 XRF-1 RF antenna cable 0730085
4 DAU-9S Service FBUS cable 0730108
5 PKD-1 Software protection key 0750018
6 Service SW CD-ROM
ISSUE 1 11/04 COMPANY CONFIDENTIAL 17
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Nokia Customer Care Service Tools and Service Concepts
■ JBV-1 flash concept
4.
2.
3.
1.
Figure 4:JBV-1 Flash concept
Table 4:
Item Type Description Code
1 JBV-1 Docking station 0770298
2 PCS-1 DC power cable 0730012
3 XCS-4 Modular cable 0730178
4 FPS-8 Flash prommer box 0080321
Printer cable Incl. in FPS-8 sales pack 0730029
AXS-4 D9 – D9 cable, incl. in FPS-8 sales pack 0730090
PKD-1 Software protection key 0750018
Service SW CD-ROM
ACF-8 AC Charger, incl. in FPS-8 sales pack 0680032
DA-40 Docking adapter 0780380
18 COMPANY CONFIDENTIAL ISSUE 1 11/04
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■ Service concept
7
8
4
3
2
1
6
5
Figure 5:Service Concept
Table 5:
Item Type Description Product code
1 JBV-1 Docking station 0770380
2 DA-40 Docking station adapter 0780380
3 SCB-3 DC-DC cable 0730114
4 XRF-1 RF antenna cable 0730085
5 PCS-1 DC power cable 0730012
6 DAU-9S Service FBUS cable 0730108
7 PKD-1 Software protection key 0750018
8 Service SW CD-ROM
ISSUE 1 11/04 COMPANY CONFIDENTIAL 19
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Nokia Customer Care Service Tools and Service Concepts
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20 COMPANY CONFIDENTIAL ISSUE 1 11/04
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