Nokia Customer Care
5 - Disassembly Instructions
ISSUE 1 09/2004 COMPANY CONFIDENTIAL
Copyright © 2004 Nokia. All Rights Reserved.
RM-17
Nokia Customer Care 5 - Disassembly Instructions
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2 COMPANY CONFIDENTIAL ISSUE 1 09/2004
Copyright © 2004 Nokia. All Rights Reserved.
RM-17
5 - Disassembly Instructions Nokia Customer Care
Table of Contents
Page No
Disassembly Instructions................................................................................... 5
General requirements ........................................................................................ 5
Detailed disassembly instructions...................................................................... 6
Dome Sheet Placement .................................................................................... 11
ISSUE 1 09/2004 COMPANY CONFIDENTIAL 3
Copyright © 2004 Nokia. All Rights Reserved.
RM-17
Nokia Customer Care 5 - Disassembly Instructions
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4 COMPANY CONFIDENTIAL ISSUE 1 09/2004
Copyright © 2004 Nokia. All Rights Reserved.
RM-17
5 - Disassembly Instructions Nokia Customer Care
Disassembly Instructions
■ General requirements
Use the correct ESD protection before handling the RM-17 product.
Use gloves to handle the RM-17 product.
Required tools:
• torx 6 screwdriver, for disassembly
• torx 6 torque-driver, set to 28Ncm torque for reassembly
• slotted screwdriver
• tweezers
• SS-42 camera removal tool
• SRT-6 opening tool
• DC-plug
• RJ-17 PWB soldering jig
Note: When shielding lids are removed from the shielding frames of the PWB, new lids must be
used in order to close the shielding properly. It is not allowed to re-use the removed ones.
Note: The RM-17 phone has high gloss paint. The target customer-group is expected to be very
sensitive to the appearance of the phone. Therefore, extra care must be taken when handling
the covers. Use gloves when touching the product.
ISSUE 1 09/2004 COMPANY CONFIDENTIAL 5
Copyright © 2004 Nokia. All Rights Reserved.
RM-17
Nokia Customer Care 5 - Disassembly Instructions
■ Detailed disassembly instructions
1. Needed tools for disassembly.
2. Protect the window with a film.
3. Protect the CAMERA WINDOW with a film. 4. Press the C-COVER LOCK before pulling
the C-COVER
5. Unscrew the two Torx Plus
®
size 6 screws.
For assembly, the reverse order and a Torx
®
driver with a torque of 28Ncm has to be
Plus
used.
6 COMPANY CONFIDENTIAL ISSUE 1 09/2004
Copyright © 2004 Nokia. All Rights Reserved.
6. Release the hooks of the A-COVER ASSY
from B-COVER with SRT-6. First start with the
VOLUME KEY side at the shown location and
then …
RM-17
5 - Disassembly Instructions Nokia Customer Care
7. at the IRDA WINDOW side. 8. Protect the inner side of A-COVER with a
film.
9. To remove the KEYMAT, use the SRT-6 to
open the three snaps. Position 1. = two snaps,
position 2. = one snap.
®
11. Unscrew the five Torx Plus
size 6 screws.
For assembly, the reverse order and a Torx
®
driver with a torque of 28Ncm has to be
Plus
used.
10. Now remove the KEYMAT from the ACOVER ASSY.
12. Separate the module from B-COVER with
SRT-6. Take care of the guide pin.
ISSUE 1 09/2004 COMPANY CONFIDENTIAL 7
Copyright © 2004 Nokia. All Rights Reserved.
RM-17
Nokia Customer Care 5 - Disassembly Instructions
13. Open the LCD CONNECTOR carefully with
SRT-6.
15. Protect the LCD-MODULE with a film. 16. When changing the LIGHT GUIDE ASSY
14. Use SRT-6 to separate the LCD-MODULE
from the UI-SHIELD.
use the SRT-6 as a lever. Keep in mind that the
DOME SHEET is glued to the ENGINE MODULE.
17. Put the ENGINE MODULE into the solder-
ing jig.
8 COMPANY CONFIDENTIAL ISSUE 1 09/2004
Copyright © 2004 Nokia. All Rights Reserved.
18. Use a slotted screwdriver as a lever to
open the CAMERA SHIELD.
RM-17
5 - Disassembly Instructions Nokia Customer Care
19. The CAMERA MODULE is attached with
four double snaps into its guidance.
21. Remove the CAMERA MODULE with the
SS-42 removal tool as shown in the picture.
20. Place the removal tool as shown in the picture and unlock the snaps on both sides. Note
the releasing order.
22. Remove the VOLUME KEY.
23. Use the DC-PLUG to remove the DC-CON-
NECTOR.
ISSUE 1 09/2004 COMPANY CONFIDENTIAL 9
Copyright © 2004 Nokia. All Rights Reserved.
24. Tweezers can be used to remove the
MICROPHONE.
RM-17
Nokia Customer Care 5 - Disassembly Instructions
25. Tweezers can also be used to remove the
VIBRA MOTOR.
27. Use tweezers as a lever to remove the
BUCKLE TOP ASSY. Note! Do not break or
damage the guide pin.
26. Remove the BUCKLE BOTTOM ASSY.
28. Remove the POWER KEY.
29. To remove the IHF LID ASSY use a slotted
screwdriver.
10 COMPANY CONFIDENTIAL ISSUE 1 09/2004
Copyright © 2004 Nokia. All Rights Reserved.
30. Remove the IHF SPEAKER with tweezers.
RM-17
5 - Disassembly Instructions Nokia Customer Care
Dome Sheet Placement
Since the dome sheet has to be removed before every soldering process a new dome sheet
needs to be placed between the PWM and light guide.
Note: In some regions the light guide assembly (which includes the light guide, the metal frame
and the domesheet) will be replaced as one part (this is the preferred procedure). The description below is needed, when the domesheet needs to be replaced separately, which is not the
preferred procedure.
1. Prepare the removal of the LIGHT GUIDE
ASSY.
3. Remove the DOME SHEET from the LIGHT
GUIDE.
2. When changing the LIGHT GUIDE ASSY
use the SRT-6 as a lever. Keep in mind that the
DOME SHEET is glued to the ENGINE MODULE.
4. Now remove the rest of the DOME SHEET
from the LIGHT GUIDE by using e.g. tweezers.
Note! Do not scratch the LIGHT GUIDE.
ISSUE 1 09/2004 COMPANY CONFIDENTIAL 11
Copyright © 2004 Nokia. All Rights Reserved.
RM-17
Nokia Customer Care 5 - Disassembly Instructions
5. Clean the topside of ENGINE MODULE with
Isopropanol and….
7. Also clean the LIGHT GUIDE. 8. Carefully remove the transparent protection
6. … micro fibre cloth to protect the surface.
After cleaning place the ENGINE MODULE
back to the C-COVER ASSY
foil. Ensure that no residue remains on the
transparent foil. Note! Do not touch the DOME
SHEET after removing the foil.
9. Place the DOME SHEET on the LIGHT
GUIDE. First fit the hole in the DOME SHEET
to the guide pin and place it congruent to the
side of the LIGHT GUIDE (see arrows ).
12 COMPANY CONFIDENTIAL ISSUE 1 09/2004
Copyright © 2004 Nokia. All Rights Reserved.
10. Press the DOME SHEET and the LIGHT
GUIDE firmly together.
RM-17
5 - Disassembly Instructions Nokia Customer Care
11. Remove the orange protection foil. Note!
Do not touch the DOME SHEET after removing
the foil.
13. …place the hole in the LIGHT GUIDE
ASSY to the corresponding guide pin of the CCOVER ASSY.
12. Place the guide pin of the LIGHT GUIDE
ASSY to the corresponding hole of the
ENGINE MODULE and…
14. Press the ENGINE MODULE and the
LIGHT GUIDE ASSY firmly together at every
point to avoid contamination by dust and
humidity.
ISSUE 1 09/2004 COMPANY CONFIDENTIAL 13
Copyright © 2004 Nokia. All Rights Reserved.
RM-17
Nokia Customer Care 5 - Disassembly Instructions
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14 COMPANY CONFIDENTIAL ISSUE 1 09/2004
Copyright © 2004 Nokia. All Rights Reserved.