Nokia 7230, RM-598, RM-604 Service Manual

Nokia Customer Care

Service Manual

RM-598; RM-604 (Nokia 7230; L3&4)

Mobile Terminal

Part No: (Issue 1)

COMPANY CONFIDENTIAL

Amendment Record Sheet

Amendment No Date Inserted By Comments

Issue 1 12/2009 AP-K

RM-598; RM-604

Page ii COMPANY CONFIDENTIAL Issue 1

RM-598; RM-604 Copyright

Copyright

without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia

Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided "as is". Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

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RM-598; RM-604

Warnings and cautions

Warnings

•

IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

•

THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

•

OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

•

BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.

Cautions

•

Servicing and alignment must be undertaken by qualified personnel only.

•

Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.

•

Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

•

Use only approved components as specified in the parts list.

•

Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment.

•

Ensure all cables and wires are repositioned correctly.

•

Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.

•

During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged.

Page iv COMPANY CONFIDENTIAL Issue 1

RM-598; RM-604 For your safety

For your safety

QUALIFIED SERVICE

Only qualified personnel may install or repair phone equipment.

ACCESSORIES AND BATTERIES

Use only approved accessories and batteries. Do not connect incompatible products.

CONNECTING TO OTHER DEVICES

When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products.

Issue 1 COMPANY CONFIDENTIAL Page v

RM-598; RM-604

Care and maintenance

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

•

Keep the phone and all its parts and accessories out of the reach of small children.

•

Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.

•

Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

•

Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.

•

Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.

•

Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

•

Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

•

Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

•

Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

Page vi COMPANY CONFIDENTIAL Issue 1

RM-598; RM-604 ESD protection

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity

discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside

any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under

ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local

Nokia After Market Services representative.

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RM-598; RM-604

Battery information

Note: A new battery's full performance is achieved only after two or three complete charge and

discharge cycles!

The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.

Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.

Temperature extremes can affect the ability of your battery to charge. For good operation times with Li-Ion batteries, discharge the battery from time to time by leaving the product

switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.

Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or

pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77° F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.

Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.

Page viii COMPANY CONFIDENTIAL Issue 1

RM-598; RM-604 Company policy

Company policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.

While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/email.

Please state:

•

Title of the Document + Issue Number/Date of publication

•

Latest Amendment Number (if applicable)

•

Page(s) and/or Figure(s) in error

Please send to:

NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland E-mail: Service.Manuals@nokia.com

Issue 1 COMPANY CONFIDENTIAL Page ix

RM-598; RM-604

Company policy

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Page x COMPANY CONFIDENTIAL Issue 1

RM-598; RM-604 Nokia 7230; L3&4 Service Manual Structure

Nokia 7230; L3&4 Service Manual Structure

1 General information 2 Service Devices and Service Concepts 3 BB Troubleshooting and Manual Tuning Guide 4 RF Troubleshooting 5 System Module Glossary

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RM-598; RM-604

Nokia 7230; L3&4 Service Manual Structure

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Page xii COMPANY CONFIDENTIAL Issue 1

Nokia Customer Care

1 — General information

Issue 1 COMPANY CONFIDENTIAL Page 1 –1

RM-598; RM-604

General information

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RM-598; RM-604 General information

Table of Contents

Product selection....................................................................................................................................................1–5

Product features and sales package.....................................................................................................................1–5

Product and module list ........................................................................................................................................1–7

Mobile enhancements............................................................................................................................................1–7

Technical specifications...................................................................................................................................... 1–10

General specifications.................................................................................................................................... 1–10

Battery endurance.......................................................................................................................................... 1–10

Main RF characteristics for GSM 850/900/1800/1900, WCDMA 900/1900/2100 and WCDMA

850/1900/2100 phones....................................................................................................................... 1–10

Environmental conditions ............................................................................................................................. 1–12

List of Tables

Table 1 Audio..........................................................................................................................................................1–7

Table 2 Car...............................................................................................................................................................1–8

Table 3 Data ............................................................................................................................................................1–8

Table 4 Music ..........................................................................................................................................................1–9

Table 5 Navigation .................................................................................................................................................1–9

Table 6 Power.........................................................................................................................................................1–9

List of Figures

Figure 1 RM-598/RM-604 product picture............................................................................................................1–5

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General information

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RM-598; RM-604 General information

Product selection

RM-598/RM-604 is a WCDMA/GSM handportable phone with a slide form factor. RM-598 supports EGSM 850/900/1800/1900 and WCDMA 850/1900/2100. RM-604 supports EGSM 850/900/1800/1900 and WCDMA 900/1900/2100 bands. The device supports GPRS/EGPRS and WCDMA data bearers.

For WCDMA the maximum bit rate is up to 384 kbps for downlink and 384 kbps for uplink with simultaneous CS speech or CS video (max. 64 kbps).

For GPRS/EGPRS networks the device is a Class B EGPRS MSC 32 (5 Rx + 3 Tx, max sum 6), which means a maximum downlink speed of 296 kbps and uplink speed of 177.6 kbps. The device also supports Dual Transfer Mode (DTM) for simultaneous voice and packet data connection in GSM/EDGE networks; simple class A, multi slot class 11, (4 Rx + 3 Tx, max sum 5 ), downlink speed of 177.6 kbps and uplink speed of 118.4 kbps.

The device is an MMS (Multimedia Messaging Service) enabled multimedia device. The MMS implementation follows the OMA MMS standard release 1.3. The device also supports Bluetooth 2.1 standard with the stereo audio profiles.

The device has a large 2.4’’ QVGA (320 x 240 pixels) TFT display with 262K colours. It also has a 3.2 Megapixel EDOF camera with 4 x digital smooth zoom and 3GP video player/recorder.

The device supports the S40 Compact UI and S40 OSS web browser, which brings desktop-like Web browsing experience to mobile devices.

The device also supports MIDP Java 2.1, providing a good platform for compelling 3rd party applications.

Figure 1 RM-598/RM-604 product picture

Product features and sales package

Bearers and transport

•

GSM/EDGE Class B, Multi slot class 32

Issue 1 COMPANY CONFIDENTIAL Page 1 –5

•

GPRS/EGPRS Class B, Multi slot class 32

•

WCDMA 384 kbps uplink/ 384 kbps downlink,

•

GSM/EDGE Dual Transfer Mode (DTM) class A, multi slot class 11

Connectivity

•

Bluetooth 2.1 with stereo audio profiles

•

USB2.0 Full Speed with micro USB interface

•

MicroSD memory card - support up to 16 GB

•

3.5 mm Nokia AV Connector

•

2 mm charging connector

•

Complementary USB charging

Display

•

Large 2.4’’ QVGA (320 x 240 pixels) TFT main display with 262K colours

Imaging and video

•

Integrated 3.2 Megapixel EDOF FULL FOCUS camera with a 4 x digital smooth zoom

•

Video recording in QCIF (15 fps) and playing up to VGA

•

Video player with H.263, MPEG4, H.264, Real-time streaming, 3GPP streaming

RM-598; RM-604

General information

Music

•

Music Player for MP3, MP4, AAC, AAC+, eAAC+, WMA, WAV, NB AMR, WB AMR, MIDI

•

Ring tones: Video, MP3, AAC, AAC+, eAAC+, WMA and 64 polyphonic ringing tones

•

FM RDS stereo radio

Navigation

•

Nokia Maps application

Productivity

Context management

•

WM DRM ≥ 10, OMA DRM 2.0

•

Organizer (Calendar + To-Do + Active Notes)

•

PC Suite/Ovi Suite

•

Active Standby

•

Local/remote SyncML data sync

•

Web Browser (OSS), XHTML browsing over TCP/IP

Messaging

•

Email (native, OZ, Windows Live)

•

OMA MMS 1.3 (300 kB MMS size), SMIL 2.0

•

Audio Messaging (AMS)

•

SMS

•

Instant Messaging (IM) (native, Google talk, OZ, Windows Live)

•

Social networks

Voice

Page 1 –6 COMPANY CONFIDENTIAL Issue 1

RM-598; RM-604 General information

•

Speech codec support for HR, FR, EFR, AMR and AMR WB

Add-on software framework

•

Nokia Series 40, 3rd edition

•

Java ™ MIDP 2.1

Additional features

•

Macromedia Flash Lite 3.0

•

Reminder light for missed events (IM, SMS, calls, etc.)

Sales package

•

Transceiver RM-598/RM-604

•

Battery BL-4CT (860 mAh)

•

Charger AC-3

•

Nokia wired stereo headset WH-102

•

MicroSD card 2 GB

•

User Guide

Product and module list

Module name Type code Notes

System/RF module 2XGA UI flex 2XHA

Mobile enhancements

Table 1 Audio

Enhancement Type

Audio Adapter (2.5 to 3.5mm) AD-52 TTY adapter HDA-11 Wired headsets WH-102

WH-201 WH-205 WH-500 WH-600 WH-601 WH-700 WH-701

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Enhancement Type

Wireless headsets BH-103

BH-104 BH-105 BH-106 BH-212 BH-213 BH-214 BH-215 BH-216 BH-504 BH-606 BH-701

RM-598; RM-604

General information

BH-703 BH-804 BH-904

Wireless loopset LPS-5

Table 2 Car

Enhancement Type

Auto Navigation Nokia 500 Auto Navigation Car kit CK-7Wi

CK-100 CK-300

Holder easy mount HH-12

HH-17

Universal holder CR-39

CR-82

Wireless plug-in car handsfree HF-200

HF-310 HF-510

Table 3 Data

Enhancement Type

MicroSD card, 1 GB MU-22

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RM-598; RM-604 General information

Enhancement Type

MicroSD card, 2 GB MU-37 MicroSD card, 4 GB MU-41 MicroSD card, 8 GB MU-43 MicroSD card, 16 GB MU-44 MicroUSB connectivity adapter cable CA-101

CA-101D CA-126

Table 4 Music

Enhancement Type

Mini speakers MD-8 Wireless music speakers MD-7W

Table 5 Navigation

Enhancement Type

Wireless GPS Module LD-3W

LD-4W

Table 6 Power

Enhancement Type

Battery 860 mAh Li-Ion BL-4S Back-up power DC-11 First aid charger DC-8 Mobile charger DC-4

DC-6

Retractable mobile charger DC-9

DC-10

Travel charger AC-4

AC-5 AC-6 AC-8 AC-10

USB Charger Adapter Cable CA-100

CA-100C

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Enhancement Type

Charger adapter (3.5mm to 2mm) CA-44

Technical specifications

General specifications

Unit Dimension (mm) Weight (g) Volume (cc)

RM-598; RM-604

General information

Transceiver with BL-4CT 860 mAh Li-Ion battery pack

98 x 48 x 14.75 100 (with battery) 64

Battery endurance

Battery Talk time Standby time

BL-4CT 860 mAh Li-ion battery pack

Note: Variation in operating times may occur depending on SIM card, network and usage settings,

usage style and environments.

Up to 5.33 hours (GSM) Up to 3.66 hours (WCDMA)

Up to 370 hours (GSM) Up to 395 hours (WCDMA)

Main RF characteristics for GSM 850/900/1800/1900, WCDMA 900/1900/2100 and WCDMA 850/1900/2100 phones

Parameter Unit

Cellular system GSM850, EGSM900, GSM1800/1900, WCDMA VIII

(900), WCDMA II (1900) and WCDMA I (2100)

Rx frequency band GSM850: 869 - 894 MHz

EGSM900: 925 - 960 MHz GSM1800: 1805 - 1880 MHz GSM1900: 1930 - 1990 MHz WCDMA VIII (900): 925- 960 MHz WCDMA V (850): 869 - 894 MHz WCDMA II (1900): 1930-1990MHz WCDMA I (2100): 2110 - 2170 MHz

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RM-598; RM-604 General information

Parameter Unit

Tx frequency band GSM850: 824 - 849 MHz

EGSM900: 880 - 915 MHz GSM1800: 1710 - 1785 MHz GSM1900: 1850 - 1910 MHz WCDMA VIII (900): 880 - 915 MHz WCDMA V (850): 824 - 849 MHz WCDMA II (1900): 1850-1910MHz WCDMA I (2100): 1920 - 1980 MHz

Output power GSM850: +5 ...+33dBm/3.2mW ... 2W

GSM900: +5 … +33dBm/3.2mW … 2W GSM1800: +0 … +30dBm/1.0mW … 1W GSM1900: +0 … +30dBm/1.0mW … 1W WCDMA VIII (900): -50 ... +24 dBm/0.01μW ...

251.2mW WCDMA V (850): -50 ... +24 dBm/0.01μW ... 251.2mW WCDMA II (1900): -50 ... +24dBm/0.01µW ...

251.2mW WCDMA I (2100): -50 ... +24 dBm/0.01μW ...

251.2mW

EDGE output power EDGE850: +5 … +29dBm/3.2mW … 794mW

EDGE900: +5 … +29dBm/3.2mW … 794mW EDGE1800: +0 … +26dBm/1.0mW … 400mW EDGE1900:+0 … +26dBm/1.0mW … 400mW

Number of RF channels GSM850: 124

GSM900: 174 GSM1800: 374 GSM1900: 299 WCDMA VIII (900): 152 WCDMA V (850): 108 WCDMA II (1900): 289 WCDMA I (2100): 277

Channel spacing 200 kHz (WCDMA V and II 100/200 kHz)

Issue 1 COMPANY CONFIDENTIAL Page 1 –11

Parameter Unit

Number of Tx power levels GSM850: 15

GSM900: 15 GSM1800: 16 GSM1900: 16 WCDMA VIII (900): 75 WCDMA V (850): 75 WCDMA II (1900): 75 WCDMA I (2100): 75

Environmental conditions

Temperature conditions

Environmental condition Ambient temperature Notes

RM-598; RM-604

General information

Normal operation Reduced performance

Intermittent operation

No operation or storage

Charging allowed Long term storage conditions

-10oC...+55oC

-30oC...-10oC +55oC...+70oC

-40oC...-30oC +70oC...+85 oC

<-40oC...>+85oC

-25oC...+50oC 0oC...+85oC

Specifications fulfilled Operational for shorts periods

only

Operation not guaranteed but an attempt to operate does not damage the phone.

No storage or operation: an attempt may damage the phone.

Humidity

Relative humidity range is 5...95%. The HW module is not protected against water. Condensed or splashed water might cause malfunction. Any

submerge of the phone will cause permanent damage. Long-term high humidity, with condensation, will cause permanent damage because of corrosion.

Vibration

The module should withstand the following vibrations:

•

5 - 10 Hz; +10dB / octave

•

10 - 50 Hz; 5.58 m2 / s3 (0.0558 g2/ Hz)

•

50 - 300 Hz; - 10 dB / octave

ESD strength

Conducted discharge is 8 kV (>10 discharges) and air contact 15 kV ( >10 discharges ). The standard for electrostatic discharge is IEC 61000-4-2, and this device fulfils level 4 requirements.

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RM-598; RM-604 General information

RoHS

This device uses RoHS compliant components and lead-free soldering process.

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RM-598; RM-604

General information

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Nokia Customer Care

2 — Service Devices and

Service Concepts

Issue 1 COMPANY CONFIDENTIAL Page 2 –1

RM-598; RM-604

Service Devices and Service Concepts

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RM-598; RM-604 Service Devices and Service Concepts

Table of Contents

Service devices........................................................................................................................................................2–5

Product specific devices....................................................................................................................................2–5

FS-120............................................................................................................................................................2–5

MJ-239 ...........................................................................................................................................................2–5

Rework jigs and stencils...................................................................................................................................2–5

RJ-230 ............................................................................................................................................................2–5

General devices..................................................................................................................................................2–6

AC-35..............................................................................................................................................................2–6

CU-4................................................................................................................................................................2–7

FLS-5 ..............................................................................................................................................................2–8

FPS-21............................................................................................................................................................2–8

PK-1................................................................................................................................................................2–9

SB-6................................................................................................................................................................2–9

SRT-6..............................................................................................................................................................2–9

SS-46..............................................................................................................................................................2–9

SS-62........................................................................................................................................................... 2–10

SS-88........................................................................................................................................................... 2–10

SS-93........................................................................................................................................................... 2–10

SX-4............................................................................................................................................................. 2–10

Cables............................................................................................................................................................... 2–10

CA-101 ........................................................................................................................................................ 2–10

CA-158RS .................................................................................................................................................... 2–11

CA-31D ........................................................................................................................................................ 2–11

CA-35S......................................................................................................................................................... 2–11

CA-89DS ...................................................................................................................................................... 2–12

DAU-9S........................................................................................................................................................ 2–12

PCS-1........................................................................................................................................................... 2–12

XRS-6........................................................................................................................................................... 2–13

Service concepts .................................................................................................................................................. 2–13

POS (Point of Sale) flash concept .................................................................................................................. 2–13

Flash concept with FPS-21............................................................................................................................. 2–14

CU-4 flash concept with FPS-21..................................................................................................................... 2–15

Module jig service concept............................................................................................................................ 2–16

Service concept for RF testing and RF/BB tuning........................................................................................ 2–17

Bluetooth testing concept with SB-6 ........................................................................................................... 2–18

List of Tables

Table 7 Attenuation values ................................................................................................................................ 2–11

List of Figures

Figure 2 POS flash concept ................................................................................................................................. 2–13

Figure 3 Basic flash concept with FPS-21.......................................................................................................... 2–14

Figure 4 CU-4 flash concept with FPS-21........................................................................................................... 2–15

Figure 5 Module jig service concept .................................................................................................................. 2–16

Figure 6 Service concept for RF testing and RF/BB tuning .............................................................................. 2–17

Figure 7 Service concept for RF testing and RF/BB tuning .............................................................................. 2–18

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Service Devices and Service Concepts

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