Changing the test pins to FLA-14 ...........................................................................38
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Docking Station (JBV-1) and Docking Station
Adapter (MJF-1)
The Docking Station and the Docking Station Adapter are needed for Mbus, Fbus, RF, and
audio connections.
This setup allows connection between flash prommers. When the audio box is connected,
it has to be connected to the phone’s audio connector. The Docking Station can be powered by FPS-8 or external power supply.
Product Code
Docking Station JBV-1 0770298
Docking Station Adapter MJF-1 0770354
View of Docking Station
View of Docking Station Adapter
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Galvanic Contact (GAC-2)
Galvanic Contact GAC-2 adapter provides an RF galvanic connection to RF test and measuring equipment.
Product Code
Galvanic Contact GAC-2 0770379
View of Galvanic Contact
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Flash Adapter (FLA-14)
Flash Adapter allows continuous maximum power supply for the phone from an external
power supply (FLS-4S or FPS-8). The flash adapter allows Mbus/Fbus connections. The
flash adapter is protected against over-voltage, over-current, and cross-connection. The
flash adapter provides a regulated voltage to the phone.
Note: The flash adapter is designed for flashing only.
Product Code
Flash Adapter FLA-140770293
with power cable0080538
View of Flash Adapter
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Soldering Jig (MJS-26)
The Soldering Jig is designed to hold PWB during repair and troubleshooting.
Product Code
Soldering Jig MJS-26 0770352
View of Soldering Jig
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Flash Prommer (FPS-8)
The Flash Prommer FPS-8 is used for heavy flash.
Product Code
Flash Prommer FPS-8 0080321
View of Flash Prommer
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Audio Cable (ADS-6)
The Audio Cable connects to the Audio Box JBA-8.
Product Code
Audio Cable ADS-60730241
View of Audio Cable
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Audio box (JBA-8)
The JBA-8 is required for audio testing.
Product Code
Audio Box JBA-80770320
View of Audio Box
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Mbus/Fbus Cable (XCS-4)
The XCS-4 Service Cable is a modular cable for flashing DCT4 products.
Product Code
Mbus/Fbus Cable XCS-40730178
View of Mbus/Fbus Cable
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DC Cable (CA-5S)
The DC Cable CA-5S is used to connect the docking station to the charger connection
(Vin) of the phone to conduct the charger calibration service procedure.
Product Code
DC Cable CA-5S0730283
View of DC Cable
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Power Cable (PCS-1)
The Power Cable PCS-1 is used to connect the service tools (JBV-1, MJS-17) to an external power supply.
Product Code
Power Cable PCS-1 0730012
View of Power Cable
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RF Cable (XRF-1)
RF Cable XRF-1 is used to connect the service tools to RF measuring equipment.
Product Code
RF Cable XRF-1 0730085
View of RF Cable
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SW Security Device (PKD-1)
SW security device PKD-1 is hardware device that, when connected to the parallel (LPT)
port of the PC, enables the use of the service software. Without the dongle present, it is
not possible to use the service software. Printers or other peripheral devices can be connected to the PC through the dongle, if needed.
Caution: Make sure that you have switched off the PC and the printer before making connections!
Caution: Do not connect the PKD-1 to the serial port. You may damage your PKD-1!
Product Code
SW Security Device PKD-1 0750018
View of SW Security Device
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Power Pack (DDC-10)
The Power Pack is designed to provide the phone with power via the FLA-14.The phone’s
own battery can be used in the DDC-10.
Note: DDC-10 allows battery charging. When it is used as a charger, the power pack need to be disconnected.
Note: When DDC-10 is used as a Power Pack, battery charging is not allowed!
Product Code
Power Pack DDC-10 0670405
View of Power Pack
Note: Do not plug cable into the charger receptacle.
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Module Jig (MJS-17)
This jig allows phone PWB level service and troubleshooting.
Product Code
Module Jig MJS-17 0770353
View of Module Jig
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Parallel Flash Prommer (FPS-8C)
The FPS-8C Flash Prommer is used for heavy parallel flashing.
Product Code
Parallel Flash Prommer FPS-8C0080396
View of Parallel Flash Prommer
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POS Flash (FLS-4S)
The Point of Sale (POS) flash is a low-cost software upgrade tool. This requires the XCS-1
cable and ACF-8 for operation.
Product Code
FLS-4S Sales Package for Americas0080543
APAC0080542
Europe/Africa0080541
View of POS Flash Adapter
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MBUS Cable (DAU-9P)
The MBUS cable DAU-9P provides a connection from the serial port of the computer to
the system connector of the phone.
Product Code
MBUS Cable DAU-9P 0272034
View of MBUS Cable DAU-9P
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MBUS Cable (DAU-9S)
The MBUS Cable DAU-9S has a modular connector and is used with the service Audio
Box JBA-8.
Product Code
MBUS Cable DAU-9S 0730108
View of MBUS Cable DAU-9S
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Printer Cable (AXP-8)
The Parallel Printer Cable connects the parallel connector of the PC and the parallel input
of the FPS-8 or FPS-8C.
Product Code
Printer Cable AXP-8073F000
View of Printer Cable
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Modular T-adapter
The Modular T-adapter is a suitable branching unit to provide the needed parallel modular connections.
Product Code
Modular T-adapter 4626134
View of Modular T-adapter
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Gait Test SIM card
Service point GAIT Test SIM to be used in connection with the RH-13 handset.
Product Code
Gait Test SIM card 0750190
View of Gait Test SIM card
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Switch2
Switch3
Service ToolsCCS Technical Documentation
Module Jig MJS-17 0770353
Introduction
Module Jig MJS-17 is designed for regional Central Services for engine testing. It can be
used for flashing and RF, battery, system, SIM reader. The MJS-17 sales pack includes all
the needed modification parts for RH-13. The MJS-17 is equipped with over current, over
voltage and voltage polarity -protection.
List of modules
Table 1: List of modules
Name of moduleNMP codeMaterial codeNotes
Module service jigMJS-17
0770353
Module service jig to R&D and testing environment
1Check visually that all mechanical parts are well placed and properly fixed
together
2Check that Vbatt-line wakes when supply voltage is 3.2 V ±2%
3Check that Vbatt-line shuts down when supply voltage is 4.2 V ±2%
4Measure XRS-2 RF-cable attenuation:
•900 MHz 0.2dB +-0.1dB
•1800 MHz 0.3dB +-0.1dB
•1900 MHz 0.4dB +-0.1dB
User Instructions
General instruction
Note: MJS 17 is manufactured out of a very spaltible material,Trespa Athlon. DO
NOT HANDLE ROUGHLY.
Warning: The absolute maximum supply voltage is 10 V (recommended 5V). Higher
voltages will destroy the Module Jig.
Operation
1Open module jig by pressing the button on the cover and lift the cover from the
finger –cutting.
2Put pcb engine through it´s corner holes to alignment pins on the base of the
module jig.
3NOTE! PCB MUST BE SET TO IT´S PLACE FULLY DOWNRIGHT!
4Close the module jig by pressing the cover until the lock “clicks”.
5Connect modular cable XMS-3 to modular connector of MJS 17.
6Adjust supply voltage to 3.0 – 4.2 V.
Note: Before adjusting the power supply, make sure that the MJS-17 is connected to the ground.
7Connect DC –plug to DC –jack of MJS 17.
8Connect RF –cable to RF-connector (item 7) of the MJS 17.
9If used the pcb with lightguide and LCD –module, you can put the keymat film to
it´s position on the engine.
10 Use a probe to test the components of the engine.
Over current and voltage
The Module Jig has overcurrent protection (2A fuse). Over current protection activates if
the Vbatt-line is overloaded.
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Do not use higher supply voltage than 5V. If absolute maximum supply voltage 10V is
exceeded, tantalum capacitors in supply line (V+) will be damaged and MJS 17 is permanently out of use.
Assembly
Construction
Figure 2: MJS-17 closed
Figure 3: Fuse, RF connector and SIM pwb
FUSE
RF Connector
XRS-2
Changeable parts
Table 3: Changeable electrical parts
ItemQty
331MEK1T2ASlow fuseFuse 5x20mmnaBussmann
3511MEK3-
Referen
ce
MEK12
ValueModelDescription
1.5AGKS-079301050A1300Probe for KS-07935ref (1Ingun
2) available as a kit only; MJS-17K spare part kit for MJS-17, code 0770495
Modifications of MJS-17 for RH-13
The sales package includes all the needed components for preparing the jig for RH-13
Figure 4: Parts needed for RH-13.
3.NPM-2NX
Item 5
Change of Alignment pins
2
.NPM-2NX
SIM Module
Figure 5: Pin storage
Item 6
Item 4
Item 1
Step 1: Open two screws by torx screwdriver (tx6) behind in the bottom of the jig.
Step 2: Take aligning pins 4 and 5 out of slot.
Step 3: Unscrew aligning pins 2 and 3 carefully using pliers. Use thin board or rubber
plate between pliers and aligning pins to avoid disturbing surface of the pins.
Step 4: Screw new aligning pins 4 and 5 (for NPW-2/NHP-2NX/NHP-2FX/RH-13) to the
same place using the same pliers.
Note the order of the pins!
Figure 6: Unscrewed aligning pins
Step 5: After changing the pins, put RH-13 alignment pins (items 2 and 3) back to slot
behind the Base, item 1.
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Remove SIM
Fasten SIM Module
Service ToolsCCS Technical Documentation
SIM Module pwb
Step 1: Screw three torx screws of SIM Module pcb and take the pcb out of MJS-17.
Step 2: Fix the pcb to its place in Cover (item 12).
Figure 7: Opened SIM Module pcb
Open 3 screws (TX6)
Module
Figure 8: SIM Module stored in cover
into cover
Changing the test pins
Pulling the test pins out of pwb
Pull the test pins out from pwb 1 by using thin sharpness pliers.
Note: Make sure you take hold of the right place on the test pins. Do not take hold of
the lowest part ofthe test pins to avoid disturbing the base of test pins.
Figure 9: Changing the test pins
Figure 10: Contact with the test pin
Right place to hold
pinwithpliers
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Docking Station Adapter MJF-1 0770354
Introduction
The MJF-1 docking station adapter has been designed for Services for calibration and
software update use. It is used with Docking station JBV-1. MJF-1 makes signal connections to the transceiver. The Docking station adapter MJF-1’s main electronics functions
are:
•Phone recognizing from BTEMP
•Filters of FBUS – signals
List of Modules
Table 5: List of modules
Name of ModuleNMP codeMaterial codeNotes
Docking station adapter MJF-10770354Docking station adapter to AMS usage
Technical Specifications
DC Characteristics
Table 6: Electrical ratings
ParameterMinNomMax
Recognizing voltage from BTEMP0,108V0,111V0,114V
D- Connector signals
D-connector (male) is between MJF-1 and JBV-1.
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Figure 11: D-connector signals
VBATT 1
14 VBATT_SENSE
VBATT 2
15 DC+
DC+ 3
16 +COUP
NC 4
17 NC
NC 5
18 NC
NC 6
19 NC
NC 7
20 NC
PHONE_RECOGNIZING 8
21 BTEMP
BSI 9
22 FBUS/TX
FBUS/RX 10
23 MBUS
GND(BUS) 11
24 VPP
GND 12
25 GND_SENSE
GND 13
Table 7: D-connector signal descriptin
PINSignalDescriptionMinMax
1,2VBATTBattery voltage to phone3.0V / 0A5.0V / 1.5A
2VBATT
3, 15DC+Supply voltage to JBV-1
4NCNot connected
5NCNot connected
6NCNot connected0
7NCNot connected
8PHONE_RECOGNIZINGPhone recognizing from jig. Active low0+coup ( 3.3V)
9BSIBSI signal from phone
10FBUS/TXFBUS TX signal from modular connector
11GND(BUS)GND from modular connector. Not connected to
battery GND on JBV-1
12,13GNDBattery voltage GND
14VBATT_SENSEBattery voltage sense. Used for regulator voltage
feedback
16+COUPCoupler voltage 3.0V3.3V
17NCNot connected
18NCNot connected
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19NC
20NC
21BTEMPBTEMP signal from phone
22FBUS/RXFBUS RX signal from modular connector
23MBUSMBUS signal from modular connector
24VPPVPP signal from modular connector
25GND_SENSEBattery gnd sense Used for regulator voltage feed-
back
Mechanical Characteristics
Table 8: Mechanical characteristics
Unit
MJF-171.5 x 36.8 x 119,6150ABS/PC, Cycoloy C1000F Color. 76701 Black
Dimensions (mm)
(W x H x D)
Weight (g)Material
Figure 12: MJF-1 main dimensions
Environmental Conditions
Temperature Conditions
Table 9: Allowed ambient temperatures
Ambient Temperature (degrees Celcius)
Operating temperature+5…+35
Storage temperature-30…+60
Humidity RHMax. 90%
Testing
Recommended Test Equipment
1Power supply
2Multimeter
Test Procedure
1Make visual check that all mechanical parts are well placed and properly fixed
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together
2Check that PHONE_RECOGNIZING-line activate when BTEMP voltage is 0.17
3Check FBUS / MBUS filters
User Instructions
General instruction
NOTE: Be careful with pins. Especially if you change them or open the jig.
Operation
Normal:
1Check that all pins and small pcb are OK.
2Set MJF-1 to JBV-1 by pushing it`s dowel pins to JBV-1 holes.
3Best way to assemble a phone into jig is put the phone`s battery spring side first
to the jig and then other side.
Over current and voltage
MJF-1 don’t have over voltage or over current protection. All protection devices are in
JBV-1.
Assembly
Construction
Figure 13: MJF-1 assembled with JBV-1
Changing the test pins to MJF-1
Step 1. Opening the MJF-1 cover.
Open the screws using the TX6 chisel and open the MJF-1 cover with the chisel.
Figure 14: Opening the MFJ-1 cover.
Step 2. Take away the pwb 1
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Open the screws by the chisel and take the pwb out of MJF-1.
Figure 15: Taking away the pwb 1
Step 3. Pulling the test pins out of pwb
Pull test pins from pwb 1 by using thin sharpness pliers.
Note: Make sure you take hold of the right place on the test pins. Do not take hold
of the lowest part of the test pins to avoid disturbing base of the test pins. The best
place is the middle of the top location of the test pins. From here, it will be successful to change the pins.
Figure 16: Pulling the test pins out of the pwb
Step 4. Adding the pwb into the MJF-1
Locate pwb 1 carefully to the MJF-1 focusing the right adjustment with the test
pins. Push by using your finger the pwb 2 to the MJF-1’s hole.
Figure 17: Adding the pwb into the MFJ-1
Step 5. Adding cover into MJF-1
Fasten screws using the TX6 chisel
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Flash Adapter FLA-14 0080538
Introduction
Flash adapter FLA-14 is designed for regional Central Services and POS (Point of Sales) to
replace phones own battery when flashing the phone. The FLA-14 contains three protections:
•Over current protection
•Over voltage protection
•Voltage polarity protection
List of Modules
Table 10: List of modules
Name of modulesNMP typeNMP codeNotes
Flash adapterFLA-140770293Flash adapter to AMS usage
Technical Specifications
DC Characteristics
Table 11: Electrical ratings
ParameterMinNomMaxNotes
Input voltage (charger)5.5V-16V
Supply voltage (power supply)3.0V-4.2V (16V) *)
Vbatt (charger)3.8V3.9V4.1VRegulated
Vbatt (power supply)3.0V-4.2VNo regulation
Vbatt current (charger)210mA-300mARejected
Vbat protection current2AResettable fuse
BTEMP
Local mode
Normal mode
BSI
Local mode
Normal mode
560R
47k
560R
68k
Resistor
Resistor
*) Absolutely maximum value, do not exceed.
Modes of operation
Flash adapter FLA-14 can be used in two operation modes:
•Normal mode (input voltage 3.0 – 4.2V)
•Local mode for flashing (input voltage 5.5 – 16V)
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Mechanical Characteristics
Table 12: Mechanical characteristics
UnitDimensions (mm) (W x H x D)Weight (g)Material
FLA-1445.5x32.8x76.475ABS/PC, Cycoloy C1000F
Figure 18: Main dimensions of FLA-14
Environmental Conditions
Temperature Conditions
Table 13: Allowed ambient temperatures
Ambient temperature (degrees Celcius)
Operating temperature+5…+35
Storage temperature-30…+60
Humidity RHMax. 90%
Functional Description
Circuit Description
In Normal mode, when 3.0 – 4.2V supply voltage is used, the output voltage windowing
circuit controls the FET-transistor V1, which passes 3.0 – 4.2V to the VBATT line. In Local
mode, when using the 5.5 – 16V supply voltage, the regulator N1 is enabled and the 4.1V
regulated voltage is leaded to the VBATT line. The current is limited in Local Mode to 210
– 300mA. Led D3 indicates the used operation mode. Yellow light for 3.0 – 4.2V and
green for 4.1V regulated voltage. Two auto switches are accomplished by bipolar NPN
transistors. Resistor values for BSI and BTEMP line in Local mode are 560 Ohms and in
Normal mode 68 / 47 kOhms.
Flash adapter has an over current protection (resettable fuse). It activates when VBATTline is over loaded. Operation will be normalized automatically after supply voltage is
switched off or fault condition is removed.
Testing
Recommended Test Equipment
1Power supply
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2Scope
3Multimeter
4DC current loads 1.5A and 300mA
Test Procedure
1Check visually that all mechanical parts are well placed and properly fixed
together
2Check that Vbatt-line is shut when supply voltage is less than 2.9 V
3Check that Vbatt-line wakes up when supply voltage is 3.0 V ±2%
4Check that the indicator led is yellow
5Check that BSI resistance 68k
6Check that BTEMP resistance is 47k
7Check that Vbatt-line shuts down when supply voltage has risen up to 4.2 V ±2%
8Check that Vbatt-line (4.1 V ±2%) wakes up when supply voltage is over 5.5V
9Check that the indicator led is green
10 Check that BSI and BTEMP resistances are 560 Ohms
11 Check the current limitation; Vbatt-line shuts down when current is between
210– 350 mA (supply voltage 10 V)
12 Check that total resistance value in FBUS TX/RX filter lines is 940Ω ±1%
13 Check that total resistance value in MBUS filter line is 94Ω ±1%
User Instructions
General instruction
Note: Be careful with the pins, especially if you change them or open the jig.
Operation
Normal:
1Check that all pins and small pcb are OK.
2Best way to assemble a phone into jig is put the phone`s battery spring side first
to the jig and then other side.
Assembly
Construction
Figure 19: FLA-14 top view
Changing the test pins to FLA-14
Step 1. Opening the FLA-Acover2
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Open the FLA-Acover2 by using a chisel. Push the chisel carefully between FLAAcover2 and FLA-Bcover. Open the FLA-Acover2 prising the chisel.
Figure 20: Opening the FLA-Acover2
Step 2. Taking pwb 1 out of front cover
Using the same chisel, push the pwb 2 down and pull using your other hand pwb1
rid of FLA-Bcover.
Step 3. Gripping pins from pcb 1
Pull test pins from pwb 1 by using thin sharpness pliers.
Note: Make sure that you take hold of the right place on the test pins. Do not
take hold of the lowest part of the test pins to avoid disturbing the base of
the test pins. The best place is the middle of the top location of the test
pins. This way, you will be successful in changing the pins.
Step 4. Fastening the pcb to the FLA-Bcover
Locate pwb 1 carefully to the FLA-Bcover focusing the right adjustment with the
test pins. Push the pwb 2 to the FLA-Bcover’s hole with your finger. Push pwb 2
carefully vertical to the FLA-Bcover.
Figure 21: Fastening the pcb to the FLA-Bcover
Step 5. Fastening the FLA-Acover2 to the FLA-Bcover.
Pull carefully the FLA-Bcover in to the FLA-Acover2.
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