Fig 13 Fault tree, infra red ...................................................................................................25
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TroubleshootingCCS Technical Documentation
Transceiver T roubleshooting
General about testing
Phone operating modes
Phone has three different modes for testing/repairing phone. Modes can be selected with
suitable resistors connected to BSI- and BTEMP- lines as following:
Table 1: Mode selection resistors
ModeBSI- resistorBTEMP- resis t orRemarks
Normal68k47k
Local560_ (<1k_)What ever
Test3.3k (> 1k)560_ (<1k_)Recommended with baseband testing. Same as
local mode, but making a phone call is possible.
The MCU software enters automatically to local or test mode at start-up if corresponding resistors are connected.
Note! Baseband doesn't wake up automatically when the battery voltage is c o nnected
(normal mode). Power can be switched on by
•Pressing the power key
•connecting a charger
•RC-alarm function
In the local and test mode the baseband can be controlled through MBUS or FBUS (FBUS
is recommended) connections by a Phoenix service software.
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VR6
VR4
VR2
VR7
VR3
VR1B
VR1A
V
E
V
H
V
H
VANA
VIO
VR5
CCS Technical DocumentationTroubleshooting
Measurement points
Figure 1: UEM regulator's filter capacitors
COR
FLAS
FLAS
UEM
VSIM
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UEMINT PURX DbusCLK
FbusRX
Dbu
sENX
MbusRX
MbusTX
UEM
FLASH
UPP
TroubleshootingCCS Technical Documentation
Figure 2: BB testpoints
RFCLK:
Init clk
19.22MHz
GSM 13MHz
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CCS Technical DocumentationTroubleshooting
Baseband Troubleshooting
Note: ESN and IMEI has to re-written to phone If UEM is replaced. This can be
done only in Central Service.
The Baseband Troubleshooting instructions consists of the following topics:
•Power up
•Flash programming
•Audio
•Earpiece
•Microphone
•Charging
•Accessory detection
•Data cable
•Sleep clock
•User interface
•Display
•Lights
•Buzzer
•Vibra
•Keyboard
•Infra red
•Power up faults
Power up sequence
UEM acts as a HW master during start up
•Vbatt limits: 2.1V for internal state machine, 3V triggeri ng whole startup
running in crystal circuitry (B200) immedia tely when battery voltag e is
supplied.
4Software running
•Default value for Vcore is 1.5 volts and if software is running Vcore will
rise to 1.8 volts.
•Cbus (1.00MHz/GSM and 1.08MHz/TDMA) clock starts running.
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Phone does not start up normally or does not stay on
Note! In case of power up faults, it's not possible to force phone on by disabling watchdog. Instead, measurements should be done immediately when power key pressed or
when battery voltage connected to phone (loc al/test mode).
The easist way to check if software is running when phone takes abnormal amount of
current is to measure cbusclk and Vcore.
Dbus clock (programmable 9.72MHz TDMA, 13MHz GSM) is not automatically visible on
test and local mode.
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Figure 4: Fault tree, phone does not power up
OK
Check 13MHz /GSM
or 19.44/TDMA
RF-clock from C420
OK
Try to start phone to
test or local mode
FAIL
Measure
Vflash1,Vana,Vio,Vcore
,VR3 when pwr key
pressed
VR3
missing
Check G801
(missing,
misaligned)
FAIL
Check
C420
OK
Check 19.2MHz
from G801
OK
FAIL
OK
FAIL
R816,C867,C8
66, R817, C868
OK
Check
Check the
power key
OK
Check R202,
R203, R205,
C217, C220
OK
Check
X101,C108,
C109,Z101
FAIL
Measure VBAT
from C262
OK
OK
troubleshooting
Check that purx
goes up to 1.8V
OK
Measure J406.
1.08
MHz/TDMA
and
1.00MHz/GSM
OK
Change UPP
(D400)
FAIL
FAIL
Re-flash phone
Programmng ok,
but phone doesn't
start
Flash Programming does not work
See RF
Change
G801
Change the
UEM (D200)
Programming
fails
Go to flash failure
chart
Flash programming procedure
•Phone communicates with prommer via production test pattern, using signals:
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TroubleshootingCCS Technical Documentation
•FBUSTX(serial data to phone),
•FBUSRX(serial data from phone),
•MBUS(serial clock for FBUSRX)
•VPP(External flashing voltage for speed up flashing)
•Also BSI line is used when initializing flashing(battery connector)
•When phone is powered(VBAT>3V ) MBUS and FBUSTX lines are pulled up internally by phone.
•Prommer sends command to UEM, using FBUSRX, to enter Flash-mode. During
the sending of this command prommer keeps BSI line high and MBUS is used as a
serial clock.
•When Flash-mode command is acknowledged UEM enters Flash-mode and
releases reset (PURX) to MCU.
•After reset is released UPP checks if there is a request for Bootstrap code (that
resides in UPP ROM).
•Request for Bootstrap is MBUS pulled down by Prommer.(If bootstrap is not
requested, bootstrap code jumps to FLASH SW.)
•If Bootstrap code is requested UPP enters Flash-mode and sets FbusTX to ' 0 ' as
acknowledgement to prommer. This is an indication that UPP can run, at least,
the fixed Bootstrap code – although not able to run FLASH code. UPP then sends
an UPP-ID to prommer via FBUSTX line.
•After prommer has received UPP-ID it sends corresponding Secondary Boot Code
to phone via FBUSRX. Secondary Boot Code, when run in UPP, requests UPP to
send information to prommer about flash type and other HW related parameters
about the device to be flashed.
•Prommer then sends the Algorithm Code
and this algorithm, when run in UPP, takes over handling the MCUSW transfer to
Flash.
corresponding to the HW parameters
•12 volts can be supplied to Vpp(by prommer) to speedup flashing.
•FLASH Program includes a package of MCU and DSP software and a ll default
parameters for the phone. The tuning values will be added/rewritten during
Flash/Alignment phase.
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CCS Technical DocumentationTroubleshooting
Flash programming error codes
Error codes can be seen from "FPS-8 Flash" in Phoenix.
Underlined note means that item under consideration is being used first time in flashing
sequence.
Table 2: Flash programming error co de s
ErrorDescriptionNot workin g properly
C101"The Phone does not set Fb us Tx line high af ter the
startup."
C102"The Phone does not set FbusTx line low after the
line has been high. The Prommer generates this
error also when the Phone is not connected to the
Prommer."
C103"Boot serial line fail."Mbus from Prommer->UEM-
C104"MCU ID message sending failed in the Phone."FbusTx from UPP->UEM->Prommer
C105"The Phone has not received Secondary boot codes
length bytes correctly."
C106"The Phone has not received Secondary code bytes
correctly."
Vbatt
Vflash1
Vcore
VIO
BSI and FbusRX from prommer to UEM.
FbusTx from UPP->UEM->Prommer(SA0)
PURX(also to Safari)
VR3
Rfclock(VCTCXO->Safari->UPP)
Mbus from Prommer->UEM>UPP(MbusRx)(SA1)
FbusTx from UPP->UEM->Prommer(SA1)
>UPP(MbusRx)(SA0)
FbusRx from Prommer->UEM->UPP
FbusTx from UPP->UEM->Prommer
Mbus from Prommer->UEM->UPP(MbusRx)
FbusRx from Prommer->UEM->UPP
FbusTx from UPP->UEM->Prommer
Mbus from Prommer->UEM->UPP(MbusRx)
FbusRx from Prommer->UEM->UPP
FbusTx from UPP->UEM->Prommer
C107"The Phone MCU can not start Seconda r y co de cor-
rectly."
A204" The flash manufacturer and device IDs in the
existing Algorithm files do not match with the IDs
received from the target phone."
A387"The MCU ID in the MCUSWUPP
C601"The prommer has detected that Vpp voltage level
has dropped below the limit"
C383
C583
C683
"The Prommer has not received Phone acknowledge
to the message."
(C383-during algorithm download to target phone)
(C583-during erasing)
(C683-during programming)
UPP
Flash
Signals between UPP-Flash
Vpp from prommer - >Flash
Flash
UPP
Signals between UPP-Flash
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TroubleshootingCCS Technical Documentation
C384
C584
C684
C585
C685
C586
C686
"The Phone has generated NAK signal during data
block transfer."
(C384-during algorithm download to target phone)
(C584-during erasing)
(C684-during programming)
Data block handling timeout"
(C585-during erasing)
(C685-during programming)
"The status response from the Phone informs about
fail."
(C586-during erasing)
(C686-during programming)
Flash
UPP
Signals between UPP-Flash
Flash
UPP
Signals between UPP-Flash
Flash
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CCS Technical DocumentationTroubleshooting
Charging
Note: Charging voltage and current can be checked by connecting phone to service
software and reading ad- converter values of vchar and ichar.
Figure 5: Fault tree, charging
Phone doesn't start
charging
Connect charger and
check VCHARIN,
check CHRG_CTRL
if used ACP -9,
LCH-8, LCH-9,
DCH-12, HFU-2
Fail
F100,L100,V100,C105
Check
, R107,C107
OK
Check ICHAR
FAIL
Check
R202,R203,R205,C217,
C220,C201,C202 and
R200
OK
Change t he
UEM
OK
Check bottom
connector
- VIN
- CHRG_CTRL
Audio failures
In case of audio failures there are three possibilities to ch eck audio lines.
1Make a phone call against tester and check audios.
2In case of earpiece/XMIC fail: Feed 1Khz signal to XMIC line and measure signal
from earpiece line. Audio test box JBA-8 is needed. Audio loop (Audio test/Ext In Hp Out) must be switched on by Phoenix service software. This loop will connect
audios only through UEM. In this case UPP is not used.
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3In case of internal microphone/XEAR fail: Feed tone to microphone and measure
signal from XEAR line. Audio test box JBA-8 is needed. Audio loop (Audio test/Hp In Ext Out) must be switched on by Phoenix service software. This loop will connect audios only through UEM. In this case UPP is not used.
4Run audio- loop selftest with Phoenix (BB Self tests/ST_EAR_DATA_LOOP_TEST).
This loop will test the eardata/micdata lines between UPP and UEM.
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CCS Technical DocumentationTroubleshooting
Earpiece or external microphone line does not work
•Phone clock (on display) does not function properly
Figure 10: Fault tree, sleep clock
Sleep mode
not working
Measure sleep clock
from J404
Ok
Change UPP
(D400)
Fail
Measure sleep clock
from B200
Ok
Change UEM
(D200)
Fail
Check C203
&C204
Ok
Change B200
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Display/Keyboard lights do not work
Figure 11: Fault tree, Display/Keyboard lights
Display/Keyboard
light s are not working
Check R300 (Display) and
R301 (Keyboard)
OK
Check LEDs
V300...V303,V310-V311
(Di sp l ay) and V304...V 309
(Keyboard)
OK
Use Display Test in
Phoenix to set lights
ON/OFF
FAIL
FAIL
FAIL
Replace
resistor(s)
Replace
LED(s)
Replace UEM
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Display does not work
Figure 12: Fault tree, display
Display do es not work
Check that phone
powers up normally
(current consum p tion,
power up sequence)
OK
Check display visually
(possible cracks on
COG driver or glass,
capacitors loose or
broken
OK
Check PWB and
elastomer
connector
FAIL
FAIL
FAIL
Proceed to phone
doesn't power up
troub l eshooting
Replace
display module
Clean PWB and
replace
elastomer if
needed
In any phase o f display
troubleshooting use Display Test in
Phoenix to produce test patterns on
display.
Also check with a known good
display module to see if it w orks.
OK
Run LCD test in
Phoenix
(BB Self Tests/
ST_LCD_TEST)
OK
Use Display Test
in Phoenix to
check if display
works
FA IL
Replace
display module
FAIL
Check
capacitors
C302...C 30 4
OK
Replace
elastomer
FAIL
FAIL
display m odule
Replace
capacitors(s)
Replace
Buzzer does not work
Check spring connectors and C306.
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No sound: Try using known good buzzer instead. If still no sound ->change UEM(D200)
Weak sound: Use Audio test in Phoenix to set buzzer parameters(frequency, strength). If
it doesn't effect to the sound level ->change buzzer.
Vibra does not work
Check spring connectors and C307.
No vibration: Try using known good vibra instead. If still no vibration -> change
UEM(D200)
Weak vibration: Use Vibra test in Phoenix to set vibra parameters(frequency, duty cycle).
If it doesn't effect to the magnitude of vibration ->change vibra.
Keyboard does not work
Check that there is no dirt between the dome sheet and the PWB and also check that
Z300 is properly soldered and the cornner mark is located in the right place. If the keyboard still doesn't operate normally -> try to use Keyboard test in Phoenix to see if the
pressed key is identified. If not ->change UPP(D400), then if this does not help, also
change the Z300.
SIM does not work
Check SIM reader's spring connectors, C390 (VSIM 3.0V) and R388. If SIM still does not
work then probably the UEM or the UPP is broken -> change first one component and
check the phone.
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Infrared does not work
Figure 13: Fault tree, infra red
Infra Red not working
Measure Vflash1 from IR
module VCC(pin6), should
be 2.78V
OK
Chec k R350, R351, C351
and V350
OK
Use
ST_IR_LOOP_TEST(in
BB Self Tests) in Phoenix
FAIL
FAIL
FAIL
OK
Change
UEM(D200)
Replace faulty
component(s)
Use
ST_IR_IF_TEST(in
BB Self Tests) in
Phoenix
FAIL
OK
Measure Tx Data from
IR module(pin3)
2.78V, 9.6/115.2kbps
UPP or UEM is faulty
Measure R x Data from
OK
Change UEM
IR module(pin4)
OK
Phone O K
FAIL
Change IR module
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TroubleshootingCCS Technical Documentation
RF Troubleshooting
Introduction
Measurements should be done using spectrum analyzer and high-frequency probe (Local
and reference frequencies and RF-powe r levels in intermediate sta ges of chai n). Oscilloscope is used to measure DC-voltages and low frequency signals. Multimeter is also useful measurement equipment in faultfinding. Also cellular tester is needed in order to
perform tests mentioned in this document.
External RF connector is implemented to design improving reliability of the measurement
results and should be in use when it is reasonable.
RF-section is mainly build around of SAFARI GTE3.2 IC (N801). The RF block has separate
external filters, UHF and VHF synt hesizer, Power Amplifier, front-end and up converter
circuit for both frequency band.
To simplifying troubleshooting, this RF troubleshooting document is div ides into three
bigger sections: Receiver-, Transmitter and Synthesizer parts. The tolerance is specified
for critical signals/voltages.
Before changing single ASICS or components, please check the following things:
1.The soldering and alignment marks of the ASICS
2. Supply voltages and control signals are OK
The PA-module is static discharge sensitive! So ESD protection must be used when
dealing with PA-IC (ground straps and ESD soldering irons). The PA is also moisture sensitive components and it is important to follow additional infor mation about handling
the component. So it is recommende d to wear EDS protected clothes and shoes w henever handling radio module unit! Also wrist-grounding strap should be used.
The shield lid must be always replaced with new one after it is opened. Plate bands under
shield lid could be cut but always bend plate ends downwards after repairing. Plate ends
should NOT touch shield lid after lid is installed. Note also that th ere a re n o sh or t ci rcu its
caused by plate ends on PWB.
Abbreviations in fault finding charts
BBBase band
BPFBand pass filter
f:Frequency of signal (measured with spectrum analyzer)
HBHigh band
LBLow band
LOLocal Oscillator
P:Power of signal in decibels (dB) (measured with spectrum analyzer)
PAPower Amplifier
PWBPrinted Wiring Board
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PWRDETPower detector module
PLLPhase Locked Loop
RFRadio Frequency
RXReceiver
T:Time between pulses
TXTransmitter
U/CUp converter (mixer and driv er in same package)
UHF Ultra High Frequency
V:Voltage of signal (measured with oscilloscope)
VCOVoltage controlled oscillator
VHFVery High Frequency
AF:Audio Frequency
Receiver
General instructions for RX troubleshooting
Receiver troubleshooting is divided into three sections:
- General checking
- Local oscillator checking
- RX Chain checking
Faultfinding charts are represented for each band and more detailed troubleshooting
instructions are included. Please note that before changing ASICs or filters, all solderings
and missing components must be checked visually. After any possible component
changes phone must be re-tuned using Phoenix autotune procedure. Signal levels are not
shown in the flowcharts below because of the fi gures apply with spec ific measurement
probes. It is useful to compare the results against the re ference phones.
Equipment needed for receiver troubleshooting:
- Signal generator up to 2 GHz
- Oscilloscope with 10x passive probe
- Spectrum analyzer and active probe without attenuation block or passive probe (Please
note that the signal levels mentioned in the RX troubleshooting have been measured
with an active probe.)
- PC with Phoenix SW AM version
Optional equipment:
- SINAD meter or audio analyzer for AMPS measurement
- Radio communication test set
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Duplex filter
Duplex filter
Diplex filter
LNA
1900
LNA
850
Band
filter
Band
filter
1st
mixer
1st
mixer
GS
M
TDMA
AGCAGC
2nd
mixer
2nd
mixer
BB filter
BB filter
AGCAGC
UHF
LO
VHF
LO
AGC
-
6...30 dB, 5 steps, GSM
TroubleshootingCCS Technical Documentation
Path of the received signal
Block level description of the receiver:
1930 ... 1990 MHz 869 ... 894 MHz
850 / 1900
1900 MHz
850 MHz
SAFARI GTE
AGC 25/20 dB 1 step
2063 ... 2124 MHz
1003...1029MHz
133.2 MHz
200 kHz
BW
ch filter
134.04 MHz
30 kHz
BW
ch filter
(VCO / 2)
AGC 1...31 dB, 5 steps
133.2 MHz (VCO / 2)
134.04 MHz (VCO / 2)
Buffer
Q
I
Buffer
AGC -6...36 dB, 7 steps, TDMA
Q
I
Receiver Block Diagram
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ch
at
X
OK
OK
CCS Technical DocumentationTroubleshooting
AMPS
Fault finding chart
Apply signal to ext .
antenna connector
f= 881.4 MHz
mod.= 1004
dev .= 8 kHz
level= -116 dBm
Connect audio box
from the bottom
connector to audio
Analyzer
ch 380)
SINAD > 12 dB
AMPS RX is OK
SINAD < 12 dB
Apply signal to ext .
antenna connector
f=881.4091125MHz
(
380)
unmodulate
level= -50 dBm
Check signal level
diplexer Z908
input
Check signal level
at duplex filter
Z906 input
Check signal level
at LNA_a input
coil pad (L802)
OK
Not OK
Not OK
Not OK
Replace external
antenna connector
900
Replace diplexer
Z908
If coil L802 is ok
replace duplex
filter Z906
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OK
OK
OK
T
OK
OK
T
OK
OK
TroubleshootingCCS Technical Documentation
Step 1. General checking
Check signal level
at RX band filter
Z801 input
Check signal level
at mix1_A input, L809
Check signal level
at IF filter Z803
input (134.04
MHz), R801
Check signal level at
IF filter Z803 output
(134.04 MHz), R802
Not OK
Not OK
Not OK
Not OK
Measure VR4 from
L812 and
L811pads
Check components
L811 etc.
Replace IF filter
Z803
Check VR4 supply
and components if
these ok => replace
Safari N801
Replace RX band
filter Z801
Not OK
L812,
OK
Start synthesizer
roubleshooting
(UHF VCO)
Replace Safari N801
Check signal level at
RX I/Q J808, J809,
J818, J819
Check UEM and
start baseband
troubleshooting
Not OK
Start synthesizer
roubleshooting
Replace Safari N801
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Audio test
Please use Phoenix RF-control to set phone to the correct operating mode.
Enable audio using Phoenix software (maintenance -> testing -> audio test mode -> set
audio test mode). See picture below.
Step 2. Local oscillator checking
Carrying out this step VCO signal of 1st and 2nd mixers can be checked. 2nd mixer RX
VHF VCO frequency is constant 268.08 MHz but for the 1st mixer UHF VCO frequency
depends on the channel. The UHF VCO frequencies for the 1st mixer are:
Channel 991:2006.16 MHz
Channel 380:2030.88 MHz
Channel 799:2056.02 MHz
1) Set signal generator frequency to 881.4091125 and level to -80 dBm.
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2) Set phone to TDMA mode and select RF Test UI in Phoenix (Maintenance => Testing
=> RF Test).
3) Make sure that signal generator allows phone TX power going to its output. Use low
power level, for example 10. Set channel to 380 and select "Write Init".
4) Set spectrum analyzer settings as following:
- Center frequency: 268.08 MHz, Span: 200 kHz
- RBW: 3 kHz, reference level: 0 dBm
5) Connect spectrum analyzer probe on the inductor L818 and record RX VHF VCO signal
level and frequency. Signal level should be around -25 dBm and frequency 268.08 MHz.
6) Set spectrum analyzer settings as following:
- Center frequency: 2030.88 MHz, Span: 200 kHz
- RBW: 3 kHz, reference level: 10 dBm
7) Connect spectrum analyzer probe to VCO output pad and record UHF VCO signal level
and frequency. Signal level should be around -5 dBm and frequency 2030.88 MHz.
8) Repeat measurement for channels 991 and 799.
Step 3. RX chain checking
1) Set signal generator frequency to 881.4091125 and level to -50 dBm.
2) Set phone to TDMA mode and select RF Test UI in Phoenix (Maintenance => Testing
=> RF Test).
3) Make sure that signal generator allows phone TX power going to its output. Use low
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power level, for example 10. Set channel to 380 and press "Write Init".
4) Connect oscilloscope probe to one of the RX I/Q test points on PWB (all four testpoints
J808, J809, J818 and J819 are located behind display)
5) Check that there is a clean signal in each test points.
6) Decrease signal level slowly down to -115 dBm and make sure that AGC keeps signal
in visible (This can be noticed by looking at the RX I/Q voltage during signal level
change).
7) Measure and record the frequency and peak-to-peak voltage of RX I/Q signal from
each test points. Voltage should be around 100 mVp-p and frequency 6.5 kHz +/- 3 kHz.
TDMA800
Since there is same physical signal path for both analog (AMPS) and digital mode (TDMA)
in lower band there is no need for additional troubleshooting in digital mode. If digital
mode in lower band is not working properly start analog mode troubleshooting.
TDMA1900
Only path from external RF connector to IF needs to be checked if AMPS/TDMA800 RX
chain is OK. After down conversion (from RF to 134.04 MHz IF) both lower and upper
band use same signal path.
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Fault finding chart
Apply signal to ext.
antenna connector
f= 1960.029 MHz (ch
1000)
unmodulated
level= -50 dBm
Check signal level
at RX I/Q J808,
J809, J818, J819
Not OK
Check signal level
at diplexer Z90 8
input
OK
Check signal level
at duplex filt e r
Z962 input
OK
Check signal level
atL NA V804 input
OK
OK
Not OK
Not OK
Not OK
T DMA1900 RX is
OK
Replace exte rna l
antenna connector
X900
Replace diplexer
Z908
Replace duplex
filter Z962
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OK
OK
in
CCS Technical DocumentationTroubleshooting
Check signal level
at RX band filter
Z802 input
Check signal level
at mix1_B input, L810
Not OK
Not OK
Check components
around lna and
measure supply
voltages
Replace RX band
filter Z802
Continue
troubleshooting as
AMPS/TDMA800
Step 1. Local oscillator checking
Carrying out this step VCO signal of 1st and 2nd mixers can be checked. 2nd mixer RX
VHF VCO frequency is constant 268.08 MHz but for the 1st mixer UHF VCO frequency
depends on the channel. The UHF VCO frequencies for the 1st mixer are:
Channel 2:2064.12 MHz
Channel 1000:2094.06 MHz
Channel 1998:2124.00 MHz
1) Set signal generator frequency to 1960.0230375 MHz and level to -80 dBm.
2) Set phone to TDMA mode and select RF Test UI in Phoenix (Maintenance => Testing
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=> RF Test).
3) Set channel to 1000 and press "Write Init".
4) Set spectrum analyzer settings as following:
- Center frequency: 268.08 MHz, Span: 200 kHz
- RBW: 3 kHz, reference level: 0 dBm
5) Connect spectrum analyzer probe on the inductor L818 and record RX VHF VCO signal
level and frequency. Signal level should be around -25 dBm and frequency 268.08 MHz.
6) Set spectrum analyzer settings as following:
- Center frequency: 2094.06 MHz, Span: 200 kHz
- RBW: 3 kHz, reference level: 10 dBm
7) Connect spectrum analyzer probe to testpoint J813 and record UHF VCO signal level
and frequency. Signal level should be around -5 dBm and frequency 2094.06 MHz.
8) Repeat measurement for channels 2 and 1998.
GSM1900
Fault finding chart
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OK
at
X
OK
OK
CCS Technical DocumentationTroubleshooting
Apply signal to ext .
antenna connector
f= 1960.06771
( ch 661)
unmodulate
level= -83 dBm
Check signal level
at RX I/Q J808,
OK
GSM1900 RX is
J809, J818, J819
STEP 3.
Not OK
According STEP 4.
Check signal level
diplexer Z908
Not OK
Replace external
antenna connector
900
input
Check signal level
at duplex filter
Z962 input
Check signal level
atLNA V804 input
Not OK
Not OK
Replace diplexer
Z908
Replace duplex
filter Z962
OK
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OK
OK
OK
OK
OK
OK
TroubleshootingCCS Technical Documentation
Check signal level
at RX band filter
Z802 input
OK
Check signal level
at mix1_B input, L810
Check signal level
at IF filter Z804
nput (133.2 MHz, R803)
Check signal level
at IF filter Z804
output (133.2
MHz), R804
Not OK
Not OK
Not OK
Not OK
Measure VR4 from L815
and L814 pads
Check components
Replace IF filter
Check components
around lna and
measure supply
Replace RX band
filter Z802
Not OK
L815,
L814 etc.
Z804
voltages
Start synthesizer
troubleshooting
Replace Safari N801
Check signal level
at RX I/Q J808,
J809, J818, J819
Check UEM and
start baseband
troubleshooting
Not OK
Start synthesizer
troubleshooting
Replace Safari
N801
Step 1. General checking
The fastest way to get overview of RX status is to measure RSSI (Received Signal
Strength Indicator) level. This can be done by using signal generator and Phoenix. Note
that this is useful only if the phone has been calibrated when it was OK and the malfunction have occured after tunings.
1) Set signal generator frequency to 1960.06771 MHz and level to -80 dBm.
If the cable losses are calibrated correctly the RSSI reading should give reasonable result
(-80 dBm +/- 2 dB). Please note that RSSI result is valid only if there has not been RX
calibration attempts for the faulty phone. If the RSSI level is several dB's lower go to
Step 2 (Local oscillator checking).
Step 2. Local oscillator checking
Carrying out this step VCO signal of 1st and 2nd mixers can be checked. 2nd mixer RX
VHF VCO frequency is constant 266.4 MHz but for the 1st mixer UHF VCO frequency
depends on the channel. The UHF VCO frequencies for the 1st mixer are:
Channel 512:2063.4 MHz
Channel 661:2093.2 MHz
Channel 810:2123.0 MHz
1) Set phone receiver to continuous mode using Phoenix.
2) Set spectrum analyzer settings as following:
- Center frequency: 266.4 MHz, Span: 200 kHz
- RBW: 3 kHz, reference level: 0 dBm
3) Connect spectrum analyzer probe on the inductor L818 and record RX VHF VCO signal
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level and frequency. The result should be like in the picture below:
2) Set spectrum analyzer settings as following:
- Center frequency: 266.4 MHz, Span: 200 kHz
- RBW: 3 kHz, reference level: 0 dBm
3) Connect spectrum analyzer probe on the inductor L818 and record RX VHF VCO signal
level and frequency. The result should be like in the picture below:
4) Set Rx/Tx channel to 661 using Phoenix.
5) Set spectrum analyzer settings as following:
- Center frequency: 2093.2 MHz, Span: 200 kHz
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- RBW: 3 kHz, reference level: 10 dBm
6) Connect spectrum analyzer probe to testpoint J813 and record UHF VCO signal level
and frequency. The result should be like in the picture below:
7) Repeat measurement for channels 512 and 810.
Step 3. RX chain checking
1) Set signal generator frequency to 1960.06771 MHz and level to -83 dBm.
2) Set phone receiver to continuous mode with full gain using Phoenix.
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3) Connect oscilloscope probe to one of the RX I/Q test points on PWB (all four testpoints
J808, J809, J818 and J819 are located behind display)
4) Measure frequency and peak-to-peak voltage of RX I/Q signal from each test points.
Signal should look like in the picture below:
- If only one or two testpoints shows correct signal and rest of the testpoints are either
deaf or signal is very small, the fault is prob ably due to Safari ASIC.
- If the signal amplitude is correct but its frequency is something else than 67.71 kHz +/
- 3 kHz, you may try to change AFC value (-1024...1023) and see does it have effect to
the frequency. Frequency should be tuned to target value with the AFC value of +/- 100.
- If the signal amplitude and frequency in all testpoints is correct and signal amplitude
changes when the LNA, MIX2 and BB gains are changed, RX chain is OK.
- If the signal amplitude in all testpoints is too low (< 1 Vp-p), you have to continue with
RX front-end measurements.
1) Set signal generator frequency to 1960.06771 MHz and level to -60 dBm.
2) Set spectrum analyzer settings as following:
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- Center frequency: 133.2 MHz, Span: 200 kHz
- RBW: 3 kHz, reference level: -20 dBm
3) Set phone receiver to continuous mode with the following gain settings using Phoenix
(see picture of controls in step 3).
4) Connect spectrum analyzer probe to the output of GSM IF filter (at the one end of
R804) and record the level.
5) Connect spectrum analyzer probe to the input of GSM IF filter (at the one end of
R803) and record the level.
- If the IF signal levels are according to the picture below and loc al oscillators are OK
(see step 2 Local oscillator checking) but RX I/Q signal is not correct (see step 3 to check
RX I/Q signal) the problem is probably due too malfunction of eith er 2nd mixer or AGC
blocks inside Safari. Please note that these levels are measured with active probe.
- If the IF signal level is correct at the filter input but not at the output side the filter
shall be replaced with new one.
- If the IF signal level is not correct at the filter input side and the local oscillators are
OK, inductors L814 and L815 shall be checked, too. If they are OK and there is a signal at
the input of 1st mixer, the problem is probably due to faulty 1st mixer inside Safari.
LNA gain step function can be checked by measuring signal level at L803 and turning ON
and OFF the LNA using Phoenix. The gain should change by 20...25 dB.
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Transmitter
General instructions for TX troubleshooting
Always use an RF-cable connected from an external RF-connector to analyzer via (rfpower) attenuator. This is important to protect analyzer against excessive RF-power and
not allow leakage of undesired RF-p ower into RF-power into cellular frequencies.
AMPS/TDMA
Start Phoenix-software and select TX mode under testing (AMPS, DAMPS or TDMA1900).
It is useful to select mid channel (383 for AMPS/DAMPS or 1000 for TDMA1900) and
power level 2. Select random data for digital mode of operation.
After any component change tune the phone with Phoenix auto tune SW.
GSM1900
Start Phoenix-software and select GSM RF Control, PL0, Ch661 and TX data type random.
Path of the transmitted signal
AMPS/DAMPS
UEM TX I/Q DA-converters -> I/Q modulator and Digital gain step amplifier (SAFARI) ->
Dual TX IF-BPF -> Up converter (mixer -> C904 -> driver) -> BPF -> PA -> Power detector -> Duplex-filter -> Diplexer -> EXT RF-connector -> Antenna
TDMA1900, GSM1900
UEM TX I/Q DA-converters -> I/Q modulator and Digital gain step amplifier (SAFARI) ->
Dual TX IF-BPF -> Up converter (Mixer -> BPF -> Driver) -> BPF -> PA -> Power detector
-> Duplex-filter -> Diplexer -> EXT RF-connector -> Antenna
The power detection and power control circuit belongs under power control part of this
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D E T
D I P
Safari GTE
U/C PA
CCS Technical DocumentationTroubleshooting
guide.
1900
UHF-PLL 2G (÷2)
(2063.4-2124 MHz, HB)
(1003.08-1028.01 MHz,LB)
1900MHz
1900MH z
800
800MHz
800MHz
Fault finding charts for transmitter
AMPS
Start Phoenix-software and set phone to the Analog mode. Set channel 383 and Power
level 2. Connect RF-cable to Ext RF connector and connect cable to Spectrum analyzer
input and measure RF level. Please notice insertion loss of the cable and attenuations.
213.2 MHz
214.08 MHz
178.2 MHz
179.04 MHz
DIV
2
VHF-PLL
356.4 MHz
358.08 MHz
426.4 MHz
428.16 MHz
VHF
VCO
I
Q
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AMPS , PL2, CH383
Visual check of TX
block
- PA and up converter
-TX SAW
- Duplex filter
- Passi ve components
OK
Check LO-signal
(1015.53MHz)
@L979&L980
and TX VHF (358.08
MHz)@N811
OK
Check supply voltages:
VR2,VBATTRF,
VR5, IPA1,BANDSEL,
TX_ENABLE
TX_GAIN_CONTROL
OK
Check TXi/q signals
Test points J810...J811
OK
Check TX IF power
(179.04 MHz) @
C931&C932
Input: - 17 dBm
+3 /-6 dB
NOK
NOK
NOK
NOK
Start synth
troubleshooting
Check UEM and UPP
(Baseband)
Check UEM
(Baseband)
Change SAFARI
N801
OK
Check TX RF (836.49
MHz) output power @
U/C output
RF: -5 dBm +/- 6dB
OK
NOK
1) Check C904
2) Change
U/C N902
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Check TX SAW
input and output power
IL: 3 dB
OK
Is Itot 850 ... 1000 mA?
Check PA output power
and gain.
Output power: ~28 dBm
Gain: ~30 dB
OK
Check P WRDET N900
insertion loss
IL<0.3 dB
OK
NOK
Change TX SAW filter
Z905
NOK
Change PA N901
NOK
Change PWRDET
N900
Check duplexer Z906,
diplexer Z908 and RF
connector X900
Dupl IL: ~2.2 dB
Dipl IL: ~0.35 dB
RF conn: ~0.1 dB
OK
Start Power control
troubleshooting
TDMA800
The transmitter chain is exactly same as the AMPS-mode, except for the IPA current, and
thus it is important that the AMPS have no faults.
TDMA1900, GSM1900
TDMA1900 and GSM1900 mode and DAMPS mode have a common RF modulator and
thus it is important that DAMPS mode have no faults.
NOK
Change Z906 or Z908
or RF connector
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TDMA1900:
GSM1900:
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TDMA1900, PL2, CH1000
GSM1900, PL0, CH 661
NOK
Is TDMA800 mode
OK?
OK
Start AMPS
troubleshooting
Check LO-signal
(TDMA 2094.06 GSM
2093.2MHz)@L979&L98
0 and TX VHF
(TDMA 428.16
GSM 426.4 MHz ) @ N 811
OK
Check supply voltages:
VR2,VBATTRF,
VR6, IPA2,BANDSEL,
TX_ENABLE
TX_G AIN_C ONTROL
OK
Check TX IF input
power (TDMA 214. 08
GSM 213.2 MHz) @
C931&C932
IF: -12 dBm +6/-6 dB
OK
NOK
NOK
NOK
Start synth
troubleshooting
Check UEM and UPP
(Baseband)
Change SAFARI N801
or Z901
Check TX RF (TDMA
1879.98 GSM 1880
MHz) U/C output power
@ Z961 input
TDMA +4 dBm +/- 6dB
GSM +8 dBm +/- 6dB
OK
Check Z961 input and
output power
IL: -3dB
OK
NOK
NOK
1) Check Z960 input
and output power
IL: -3dB
2) Change U/C N902
Change Z961
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Is It ot TDM A 350...500
GSM 200 ... 300 mA?
Check PA output power
and gain. G a in: ~30 dB
Pout: TDMA ~29 dBm
GSM ~32 dBm
OK
Check PWRDET N900
insertion loss
IL< 0.3 dB
OK
Check duplexer Z962 ,
diplexer Z 90 8 and RF
connector X900
insertion loss
Dupl IL ~2.2 dB
Dipl ~0.35 dB
RF conn ~0.1 dB
NOK
Change PA N901
NOK
Change PWRDET
N900
NOK
Change Z962 or Z908
or RF connector
Star t Power control
troubleshooting
Power control loop
Basically, the power detection is done with Power detector module and power control is
done inside SAFARI. Power detection is similar for both bands, except both bands have
OK
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own coupler.
Note !
See TXPWRDET vs. Outpu
power curve
Is TXPWRDET vs.
output power OK?
See chart be low.
N
Check VR2 and
PATEMP .
Check C921, C922
and PWRDET
module.
Y
N
Is DAC value vs.
TXPWRDET (mV)
OK?
Check UEM
(BaseBand)
The detected voltages are illustrated in the following table and diagram.
AMPS AND TDMA
Table 3: Typical detected voltages at power levels PL2...PL10
Note: DAC VALUES MAY VARY ABOUT +/- 20%
Note: TXPWRDET is difference between TX on burst and off burst.
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Synthesizers
There are five oscillators generating the needed frequencies for RF-section. 19.2 MHz
reference oscillator, 2GHz UHF VCO, TX VHF cascade amplifier VCO both RX VHF VCO and
BB VHF integrated in Safari. RX VHF frequency is 268.08 MHz in TDMA and 266.4 MHz in
GSM and TX VHF has three fixed frequencies, 358.08 MHz for lowband and 426.4 MHz in
GSM and 428.16 MHz in TDMA upper band. VCO's operating frequencies are controlled
by PLL-circuit of SAFARI. All locals are locked to stable 19.2 MHz reference oscillator.
The frequency range for 2GHz UHF VCO is: 2006.16 … 2124 MHz. The output frequency
range for the lower band is from 2006.16 to 2056.02 MHz. In TDMA upper band the output frequency range from the UHF VCO is from 2064.12 MHz to 2124 MHz and GSM
2063.40 … 2123 MHz.
BB-PLL frequencies are in TDMA 77.76 MHz and in GSM 78 MHz
It is practical way to check out synthesizer status by meas uring control voltage of the
VCO from Integrator capacitor. If voltage is stable and reasonable, local oscillators are
running correctly.
19.2 MHz reference oscillator
The 19.2 MHz oscillator frequency (G801) is controlled by UEM. This 19.2 MHz signal is
connected thru SAFARI to PLL-circuits.
All synthesizers use divided VCTCXO signal as a reference signal for Phase locked loop to
provide correct LO-frequency.
BB-PLL provides to the BB needed clock signals.
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Fault finding chart for 19.2 MHz oscillator
2
Change
VCTCXO
OK
2.No
START HERE!
Is VCTCXO
oscillating?
19.2MHz
C867
2.78 V
No
OK
1
OK
R816
1.No
Check voltage
Check resistor
OK!
RX VHF VCO
The RX VHF VCO signal is used to generate receiver Intermediate frequency. RX VHF VCO
has two fixed frequencies: TDMA 268.08 MHz, GSM 266.4 MHz. Operating frequency is
locked in Phase locked Loop.
RX VHF VCO ou t p u t s i gn a l i s fe d to S AFARI. Inside the SAFARI signal is divided for Phase
detector and RX parts. Before I/Q-modulator frequency is divided by 2.
Fault finding chart for RX VHF VCO
Measure oscillator frequency over L818 coil. Don’t connect probe to pads!
AMPS, CH383 -> RX VHF frequency 268.08 MHz
GSM1900, CH661 -> TX VHF frequency 266.4 MHz
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4
Change
SAFARI
3
Check loopifilter
components:
C848, R808, C847 ,
R807, C846, R8 20, C 870
check also R826
OK
3.No
No
1 START HERE
Is oscillator locked
to TDMA 268.08
or GSM 266.4
L818 and DC block C821
OK
MHz
2.No
V801, C845, C871,
OK
2
Check resonator
components:
Yes
OK!
BB PLL
The BB PLL generates RF clock to base band. It has two fixed frequencies 77.76 MHz in
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TDMA mode and 78 MHz in GSM mode. Next picture shows BB PLL working.
VCTCXO
Divider
65 or 80
* Data
RF-IC
19.2 MHz
Freq/Phase
comparator
Divider
324 or 325
Divider 4 or 6
Charge Pump
Active
part
BB VCO
Loop Filter
Varactor
Resonator
RFCLK to BB
GSM 13 MHz
TDMA 19.44 MHz
*Data are related to vctcxo frequency and mode selections.
Fault finding chart for BB PLL
Measure oscillator frequency over L829 coil. Don’t connect probe to pads!
TDMA -> BB PLL frequency 77.76 MHz
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GSM-> BB PLL frequency 78 MHz
4
Change
SAFARI
3
Check loopfilter
components:
C878, R 834, C881, R835,
C882
OK
3.No
No
1 START HERE
Is oscillator locked
to TDMA 77.76 or
GSM 78 MHz
OK
2.No
OK
2
Check resonator
components:
V805, C 8 71,
L829 and C893
Yes
OK!
TX VHF VCO
The TX VHF VCO signal is used to generate transmitter Intermediate frequency. TX VHF
VCO has three fixed frequencies 358.08 MHz for lower band and TDMA 428.16 MHz and
GSM 426.4 MHz for upper band. Operating frequency is locked in Phase locked Loop and
frequency is divided by two before modulator.
Fault finding chart for TX VHF VCO
AMPS, CH383 -> TX VHF frequency 358.08 MHz
TDMA1900, CH1000-> TX VHF frequency 428.16 MHz
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GSM1900, CH661 -> TX VHF frequency 426.4 MHz
4
Check c omponents :
C853, C852, C851,
R810, R809, R821 and
C841, C873, L828
3
Check resonator
components:
V802, C850, L820,
C874, C865
4.No
OK
3.No
Change
cascade amplifier
OK
Is oscillator locked
5.No
1
START HERE
to 358.08, 426.4
or 428.16 MHz
2.NoOK
Check operating
voltage:
4.75 V
at R833
5
N811
2
OK
6.No
Yes
No
OK
OK
6
Change
SAFARI
OK!
Check:
L819, R833
UHF SYNTHESIZER
The UHF synthesizer consists of a external 2GHz UHF VCO, loop filter and integrated PLL
in Safari RF-IC. Safari GTE IC contains stages like counters, prescaler, divider by two,
phase and frequency comparator and a charge pump circuit which allows two operational modes analog and digital. The UHF VCO Oscillation frequency is from 2006.16
MHz to 2124 MHz
In upper band (TDMA1900 &GSM1900) 2 GHz synthesizer frequency is fed straight to
mixers. In lower band case (AMPS & TDMA800) 2 GHZ UHF VCO frequency signal is first
divided by 2 inside SAFARI and then that divided signal is fed to mixers. The output frequency of the VCO depends on the DC-control voltage which is controlled by PLL-circuit
inside SAFARI.
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Fault finding chart for UHF SYNTHESIZER
Change
VCO G802
2. No
OK
Check loopfilter
components and
balun T801,
C863, C862, C861,
C860, R806,
R815, R814, R813
OK
3.
No
START HERE!
Is frequency l oc ked?
2006.16 - 2124
MHz
1.
OK
No
Check VCO
operatig
voltage:
2.78 V
Yes
No
OK
4. No
Is EVM OK?
OK
No
1
Check
loopfilter
components
Check resistor
R811
Change
SAFARI N801
No
YES
low
band
Low band:
Is divided
signal OK?
OK!
Yes
No
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Description of NPM-2NX RF Auto-tune Tuning
TDMA RF tunings
TDMA RX tunings
AFC tuning
•Purpose of the tuning is to correct phone frequency error
•If AFC tuning fails it might be due to:
• Problems with lower band signal path, synthesizer etc.
• If AFC DAC tuning value or step size is too low or high it might be due to faulty
VCTCXO component.
•(UEM)
•(UPP)
RX LP and AMP2 filter tunings
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•Tuning results are only visible after unsuccessful tuning with auto-tune procedure
•This tuning has done simultanously with AFC-tuning
If LP and AMP2 filter tuníngs fail it might be due to:
•Problems with lower band signal path (synthetizer etc.)
•VCTCXO component can be broken
•Safari can be broken or solder joints
UB RX AGC tuning
•UB TDMA minimum gain (around 0 dB), measured when lna is switched off
•UB LNA gain step, measured when lna is switched on. Result is gain difference
between lna on and off (around 20 dB)
•If UB TDMA minimum gain is lower than -2 further analysis is needed. Result
32752 means that the signal doesn't go through RX chain at all or it has a lot of
attenuation.
If it fails there can be following problems:
•Rx chain is totally deaf or some gain is missing, start re ceiver troubleshooting
LB RX AGC tuning
•LB TDMA minimum gain (around 2 dB), measured when lna is switched off
•LB LNA gain step, measured when lna is switched on. Result is gain difference
between lna on and off (around 20 dB)
•If LB TDMA minimum gain is lower than -2 dB, further analysis is needed. Result
32752 means that the signal doesn't go through RX chain at all or it has a lot of
attenuation.
If it fails there can be following problems:
•Rx chain is totally deaf or some gain is missing, start re ceiver troubleshooting
TDMA TX tunings
If some TX tunings fails, start always TX troubleshooting!
TX IQ (TxIq)
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•Purpose of the tuning is to tune DC offset and phase offset so lo w as possible
(test limit –40 dBc)
If tuning fails there can be following problems:
•UEM or Safari
•Too low output power
TX power levels and crossband (TxPwr)
•Purpose of this tuning is to tune all power levels (PL2 – PL10)
•TX crossband:
•Low band: Purpose to tune ch991 and ch799 equals to mid (ch383) channel
power
•Upper band: Purpose to tune ch2 and ch1998 equals to mid (ch1000) channel
power
•Crossband tuning is done only with PL2
If tuning fails there can be following problems:
•Broken component: PA, Safari, up converter, some filters
•Missing components
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GSM RF tunings
GSM RX tunings
LP and AMP2 filters tunings
•This is done using Safari internal loop. No external signal is needed
If it fails there can be following problems:
•Safari problem
GSM AFC tuning
•Purpose of the tuning is to correct phone frequency error
If AFC tuníng fails it might be due to:
•Problems with upper band signal path (synthesizer etc.)
•VCTCXO component can be broken
•(UEM)
•(UPP)
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GSM UB LNA GAIN AND RSSI OFFSET
•UB GSM reference gain (around 74 dB), measured when lna is switched off
•UB LNA gain step, measured when lna is switched on. Result is gain difference
between lna on and off (around 21 dB)
If it fails there can be following problems:
•Rx chain is totally deaf or some gain is missing, start re ceiver troubleshooting
GSM LB LNA GAIN AND RSSI OFFSET
•UB GSM reference gain (around 77 dB), measured when lna is switched off
•UB LNA gain step, measured when lna is switched on. Result is gain difference
between lna on and off (around 20 dB)
If it fails there can be following problems:
•Rx chain is totally deaf or some gain is missing, start re ceiver troubleshooting
RX temperature calibration
•NTC resistor calibration in ambient temperature
If NTC temperature fails it might be due to:
•Faulty NTC resistor or pull up resistor
•faulty UEM
•wrong ambient temperature (phone is too hot or cold)
GSM RX CROSS BAND CALIBRATION
•Purpose of the calibration is to compensate gain ripple due to rx-filters over the
band
•This is done in UB and LB
If it fails response over the band can be totally bad and there can be following problems:
•Please check that all components are ok and in place around rx-parts
•Please check that filters are ok
Issue 1 07/02ãNokia CorporationPage 65
Page 66
NPM-2NX
TroubleshootingCCS Technical Documentation
GSM TX tunings
If some TX tuning fails, start always TX troubleshooting!
TX IQ
•Purpose of this tuning is tune DC offset and phase offset so low as possible
•Typical values Amplitude: -45 to –55 dBc and Phase: –50 to – 60 dBc
If tuning fails there can be following problems:
•UEM or Safari
•Too low output power
TX Power levels
•Purpose of this tuning is tune all power levels (PL0 – PL15)
If tuning fails there can be following problems:
•Broken components: PA, Safari, up converter, some filters
•Missing components
TX crossband
•Purpose to tune ch512 and ch810 equals to mid (ch661) channel power
•Typical values
•Low Comp Factor –0.5 to –1.5
•High Comp Factor 0.5 to 2
Page 66ãNokia CorporationIssue 1 07/02
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