Nokia 6310 schematic

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Nokia Mobile Phones Customer Care E&A Technical Services, Repair Concepts Confidential 15.01.2002

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Service Manual

Nokia 6310

NPE-4

Service Level 2

Copyright © Nokia Mobile Phones. This material, including documentation and any related computer programs, is protected by copyright controlled by Nokia Mobile Phones. All rights are reserved. Copying, including reproducing, storing, adapting or translating, any or all of this material requires the prior written consent of Nokia Mobile Phones. This material also contains confidential information, which may not be disclosed to others without the prior written consent of Nokia Mobile Phones.

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Introduction

The purpose of this document is to give Nokia service level 2 workshops aids to carry out service for 6310. The use of this Service Manual is only for Nokia authorized service partners additionally to other service documentation like Service Bulletins.

While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, Nokia should be notified. Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version.

Warnings and Cautions

Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:

Warnings:

1. CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

2. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

Cautions:

1. Servicing and alignment must be undertaken by qualified personnel only.

2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.

3. Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

4. Use only approved components as specified in the parts list.

5. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment. Ensure all cables and wires are repositioned correctly.

6. All PC’s used with NMP Service Software for this produce must be bios and operating system ”Year 2000 Compliant”.

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Table of content

1. EXPLODED VIEW.................................................................................................................................... 5

2. BILL OF REPAIR...................................................................................................................................... 6

3. DISASSEMBLY INSTRUCTIONS .......................................................................................................... 8

4. SW-UPDATE ............................................................................................................................................ 10

5. GENERAL REPAIR INFORMATION ................................................................................................. 11

6. MAIN PARTS........................................................................................................................................... 12

7. QUICK TROUBLE SHOOTER PART1 ............................................................................................... 13

8. QUICK TROUBLE SHOOTER PART2 ............................................................................................... 14

9. ESD PROTECTION REQUIREMENTS............................................................................................... 15

10. SERVICE NOTES................................................................................................................................ 16

11. GONOGO TESTER............................................................................................................................. 17

12. BATTERYTESTER ............................................................................................................................. 17

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Nokia Mobile Phones Customer Care E&A

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Technical Services, Repair Concepts Confidential 15.01.2002

Change History

Originator Status Version No. Date Comments

MWy Draft 0.1 18.12.2001 Initial draft MWy Approved 1.0 15.01.2002 new Quick Trouble Shooter

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1. EXPLODED VIEW

Description: See corresponding ITEM/CIRCUIT REF of the BOR (Bill Of Repair)

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2. BILL OF REPAIR

SPARE PARTS

ITEM/

CIRCUIT

REF.

I001 1 9430274 LOGO BADGE PC I002 1 9451928 A-COVER ASSY JET BLACK PC I003 1 9790490 KEYMAT PRINTED GOLD DMC03671 PC I004 1 5140233 SPEAKER+SPRING 26+-3DB 32R D13 PC I005 1 5140209 BUZZER+GASKET 99DB 2500HZ 3.6V PC I006 1 4850163 LCD/UI ASSY DMC03546-EN PC I007 1 5140225 MICROPHONE+BOOT ASSY DMC00955 PC I008 1 0660231 ANTENNA INTERNAL PLATED EGSM/DCS PC I010 5 6150025 SCREW M1.6X5.5 T6 FEZN BLK COATED PC A004 1 9517081 BB SHIELD LID DMD06601 PC F100 1 5119019 SM FUSE F 1.5A 32V 0603 PC S300 1 5209001 SM SW TACT SPST 12V 50MA SIDE KEY PC S301 1 5209001 SM SW TACT SPST 12V 50MA SIDE KEY PC S302 1 5209001 SM SW TACT SPST 12V 50MA SIDE KEY PC V304 1 4864471 LED CL260YGBF YELGRN>11.5MCD 1305 PC V305 1 4864471 LED CL260YGBF YELGRN>11.5MCD 1305 PC V306 1 4864471 LED CL260YGBF YELGRN>11.5MCD 1305 PC V307 1 4864471 LED CL260YGBF YELGRN>11.5MCD 1305 PC X800 1 9510434 SPRING CLIP M3E14601 PC X801 1 9510434 SPRING CLIP M3E14601 PC Ixxx 1 9451139 DUST CAP DMD02859 PC

QTY PART NO PART NAME UNIT

VARIANT PARTS

I002 1 9451928 A-COVER ASSY JET BLACK PC I002 1 9452190 A-COVER ASSY MISTRAL BEIGE PC I002 1 9452191 A-COVER ASSY SIROCCO BRONZE PC I003 1 9790490 KEYMAT PRINTED LATIN GOLD PC I003 1 9790567 KEYMAT PRINTED LATIN GREY PC I003 1 9790646 KEYMAT PRINTED CYRILLIC GOLD PC I003 1 9790648 KEYMAT PRINTED HEBREW GOLD PC I003 1 9790649 KEYMAT PRINTED ARABIC GOLD PC I003 1 9790650 KEYMAT PRINTED ARABIC GREY PC

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SWAP UNITS

QTY PART NO PART NAME UNIT

0073164 SWAP ENGINE E&A LATIN SIROCCO BRONZE PC 0073163 SWAP ENGINE E&A LATIN MISTRAL BEIGE PC 0073162 SWAP ENGINE E&A LATIN JET BLACK PC 0073166 SWAP ENGINE FRENCH SIROCCO BRONZE PC 0073165 SWAP ENGINE FRENCH MISTRAL BEIGE PC 0073167 SWAP ENGINE FRENCH JET BLACK PC 0073168 SWAP ENGINE POLAND SIROCCO BRONZE PC 0073169 SWAP ENGINE POLAND MISTRAL BEIGE PC 0073170 SWAP ENGINE POLAND JET BLACK PC 0073172 SWAP ENGINE TURKEY SIROCCO BRONZE PC 0073171 SWAP ENGINE TURKEY MISTRAL BEIGE PC 0073173 SWAP ENGINE TURKEY JET BLACK PC

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0073355 SWAP ENGINE CZHECH SIROCCO BRONZE PC 0073354 SWAP ENGINE CZHECH MISTRAL BEIGE PC 0073353 SWAP ENGINE CZHECH JET BLACK PC 0073178 SWAP ENGINE EN-AR ARABIC SIROCCO BRONZE PC 0073174 SWAR ENGINE EN-AR ARABIC MISTRAL BEIGE PC 0073177 SWAP ENGINE EN-AR ARABIC JET BLACK PC 0073176 SWAP ENGINE RUSSIAN CYRILLIC PC 0073175 SWAP ENGINE BG BLA CYRILLIC E&A PC

SERVICE TOOLS

QTY PART NO PART NAME UNIT

0271054 DCH-9 DESKTOP STAND PC 0272348 HEADSET HDC-9P PC 0271454 BMS-2S BATTERY PACK 900 MAH NIMH PC 0081483 POS FLASH DONGLE FLS-4 PC 0272169 AC TRAVEL CHARGER ACP-8E (EUR) PC 0272172 AC TRAVEL CHARGER ACP-8X (UK) PC 0730218 XCS-1 POS SERVICE CABLE PC 0775299 FLA-22 POS FLASH ADAPTER PC 0775311 SERVICE SW PHOENIX PC

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3. DISASSEMBLY INSTRUCTIONS

Attention: Before starting this procedure you must take care of ESD precautions like being in your ESD-area and connecting your arm wrist. For more information please look at chapter 6.

Take care that your workbench is always clean and

rotect the Window with a foil against dust and

scratches.

To open the unit, four T6 screws have to be opened. Do not use your torque driver for this, because torque drivers are mostly designed for fastening and not for opening screws.

Hold the unit with the Volume Key against the table. Hold the A-Cover with your left hand and then grab the B-Cover to unlock the side snaps in the bottom area.

There are three clips, which have to be released. Be careful when pulling the covers apart in the antenna area. It is easier if you wobble the covers carefully against each other.

Before loosening the upper snaps of the cover be sure that you press the module against the A-Cover. The module is still fixed with the A-Cover with one hidden screw in the antenna area.

Now you can take away the B-Cover. Be careful not to damage the antenna, which can break if you try to rotate the cover against each other.

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This is the screw, which fixes the Antenna and holds the module inside the A-Cover.

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Don’t touch the Antenna with your fingers. The fingerprints would cause corrosion to this sensitive material.

Lifting up the CMT module is very easy now. Protect the display with a foil.

Please keep in mind always not to touch the pads with your finger to avoid corrosion.

New screws have a special locking compound on the thread. Never take used screws a second time! When assembling the phone, screws must be tightend with a torque of 17 Ncm ! The final GoNoGo test verifies that the electrical specifications will be fulfilled.

Four clear plastic clips hold the UI module on the CMT module. Unlock these clips when you need to remove the UI module.

If you want to remove Speaker or Buzzer do not grab the items at the spring contacts.

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4. SW-UPDATE

To use FLS-4 Flash Dongle you have to follow the user guide inside the sales package. Please check always the latest version of flash software, which is available on Partner Website.

Flash Concept – (Point of Sales)

Description: See corresponding ITEM/CIRCUIT REF of the BOR (Bill Of Repair)

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5. GENERAL REPAIR INFORMATION

In this section you will get some general hints how to carry out repairs:

When cleaning the pads you have to use a soft cloth and isopropanol. It is not

allowed to use a glass fiber pencil because it scratches the surface and will lead later on to corrosion.

Soldering with

hot air gun

components and µVia technology. Please check general Service Bulletin-122.

Mechanical parts, which didn’t repair the failure, can be reused, if they are not

soldered. Use always original Nokia parts or accessories.

Don’t’ try to repair liquid damages.

Meet the torque requirements when assembling the unit.

Always use your own equipment for testing where you are sure that it works. E.g.

if the customer complains about charger function, please test the phone with your own charger to be sure if phone or charger causes the malfunction. The top side of a module is the side where the part no. of the pcb is seen.

Please check Partner Websites (PWS) for latest news on a regular basis

Bluetooth GoNoGo test: You need another Bluetooth device to do a GoNoGo test. Make sure that Bluetooth is activated in receiver device (e. g.: another 6310).

Explanation: In Quotation marks = push button Bold = choose text

• “Names”

• Search, “Select”

• “List”

• “Details”

• “Options”

• Push 7 times “Arrow down”

• Send bus. card, “Select”

• Push 2 times “Arrow down”

• Via Bluetooth, “Select”

• choose the receiver device “Select”

If the business card is not sent/received make sure that receiver device is within reach (aprox. 5 m). After successful sending push 3 times “Back” and then “Exit”.

is totally forbidden because of the very sensitive µBGA

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Technical Services, Repair Concepts Confidential 15.01.2002

6. MAIN PARTS

Buzzer I005 Microphone I007 S

eaker I004

Keymat I003 Antenna I008 Screws I010

A-Cover I002

B-Cover, not changeable

User Interface Module I006

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7. QUICK TROUBLE SHOOTER PART1

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8. QUICK TROUBLE SHOOTER PART2

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9. ESD PROTECTION REQUIREMENTS

Electrostatic discharge can easily damage the sensitive components of electronic products. Therefore every Service Partner has to take care of at least some precautions like ESD restricted area, floor, table, covering, chair(s), shoes or arm wrist.

Please refer to the Partner Website document

ESD protection requirements for NMP Service Level 1/2 Service Suppliers

example configuration of an epa-area

source: www.armeka.com

example workbench and testers

source: http://www.armekaengineering.com

example configuration of a workbench

source: www.warmbier.com

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10. SERVICE NOTES

We recommend using Service Notes when shipping phones to other Service Partners. It prevents the product from scratches, it is ESD-proved and has the possibility to give valuable feedback of the fault symptom through a structured form. Please refer to the document

Service Notes for faulty NMP transceiver

on Partner

Website to get further information.

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11. GONOGO TESTER

The Acterna/Wavetek GoNoGo Tester has to be used to carry out the final test after your service action to guarantee the functionality of the phone.

Please refer to the actual information in the Nokia Care Point Extranet within the Partner Website.

12. BATTERYTESTER

The Astratec battery tester lets you test the capacity of Nokia batteries.

Please refer to the actual information in the Nokia Care Point Extranet within the Partner Website.

Nokia 6310 schematic

Specifications and Main Features

Frequently Asked Questions

User Manual