Nokia 6235 Service Manual 08rm60bb

Nokia Customer Care
6235/6235i/6236i (RM-60)
Mobile Terminals
Baseband Description and
Troubleshooting
Issue 1 04/2005 Company Confidential ©2005 Nokia Corporation
6235/6235i/6236i (RM-60) Baseband Description and Troubleshooting

Contents Page

Introduction ..................................................................................................................................................... 5
Power Up Sequence ....................................................................................................................................... 7
Flash Programming ........................................................................................................................................ 8
Flashing Tool .................................................................................................................................................8
Flashing Phoenix Interface .......................................................................................................................9
Audio.................................................................................................................................................................. 9
How the Audio Works ................................................................................................................................9
Audio Troubleshooting .............................................................................................................................10
Audio Phoenix Interface ..........................................................................................................................12
Camera............................................................................................................................................................ 12
How the Camera Works ...........................................................................................................................12
Camera Troubleshooting ..........................................................................................................................13
Camera Phoenix Interface .......................................................................................................................14
FM Radio ........................................................................................................................................................ 15
How the FM Radio Works .......................................................................................................................15
FM Radio Test .............................................................................................................................................15
FM Radio Troubleshooting ......................................................................................................................15
FM Radio Phoenix Interface ...................................................................................................................16
USB (Universal Serial Bus)......................................................................................................................... 17
How USB Interface Works .......................................................................................................................17
USB Troubleshooting ................................................................................................................................18
USB Phoenix Interface .............................................................................................................................20
Display ............................................................................................................................................................ 21
How the Display Works ............................................................................................................................21
Display Troubleshooting ..........................................................................................................................21
Display Backlight Troubleshooting .......................................................................................................22
Display Phoenix Interface .......................................................................................................................24
Keypad Backlight ......................................................................................................................................... 24
How the Keypad Backlight Works ........................................................................................................24
Keypad Backlight Troubleshooting .......................................................................................................25
Keypad Backlight Display Phoenix Interface .....................................................................................27
GPS................................................................................................................................................................... 27
How GPS Works .........................................................................................................................................27
GPS Troubleshooting ................................................................................................................................28
GPS Phoenix Interface ..............................................................................................................................31
SIM Card......................................................................................................................................................... 31
How SIM Card Works ...............................................................................................................................31
SIM Card Troubleshooting ......................................................................................................................32
Sim Card Phoenix Interface ....................................................................................................................35
Infrared........................................................................................................................................................... 35
How Infrared Works ..................................................................................................................................35
Infrared Troubleshooting .........................................................................................................................36
Infrared Phoenix Interface ....................................................................................................
System Connector........................................................................................................................................ 38
Accessory Detection.................................................................................................................................... 39
Battery (Lynx) Interface Circuit............................................................................................................... 40
PWB Overview .............................................................................................................................................. 41
..................37
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Bottom Board .............................................................................................................................................41
Top Board .....................................................................................................................................................42
Main Test Points .......................................................................................................................................... 43
Current Test Points ....................................................................................................................................43
Current too High at Zero Test ................................................................................................................43
Terminal in Local Mode Test ...................................................................................................................44
Display Test .................................................................................................................................................45
Charging Test ..............................................................................................................................................45
Common Problems ...................................................................................................................................... 46
No Communication During Flash ..........................................................................................................46
No Communication During Alignment ................................................................................................46
Failed Self Test/Calibrate .........................................................................................................................47
Phone Not Powering Up ..........................................................................................................................47
Shut Down After 32 Seconds .................................................................................................................47
No Audio ......................................................................................................................................................47
Key Pads Malfunction ..............................................................................................................................47
No LCD Display ...........................................................................................................................................48
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Introduction

The 6235/6235i/6236i baseband module is a tri-mode, Code Division Multiple Access (CDMA), dual-band engine and is based on the DCT4.5 standard. The baseband engine includes two major Application Specific Integrated Circuits (ASICs):
D2200 or UEMEK 2VO — Universal Energy Management Enhanced Integrated Circuit (UEME IC), which includes the audio circuits, charge control, and voltage regulators
D2800 or TIKUEDGE v1.1 — Main mobile terminal processor, which includes system logic for CDMA, two Digital Signal Processors (DSPs), the Main Control Unit (MCU), and the memory
The BL-6C Li-ion battery is used as the main power source and has a nominal capacity of 1070 mA/h.
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Battery
UHS Jack
DC Jack
Tomahawk
Antenna
Bluetooth
Zocus
Nut
USB
Production Test IF
Sim MMC
D2200
32 KHz
Amplifier
Regulator
Mic
IHF Speaker
Regulation
Charge Control
EarPiece
Audio
FBUS / MBUS
Vibra
SIM I/F
Disp BL’s
RTC
VIO
CBUS
RF
D B U S
PWM
PWM
Cam Flash
Int Display
Parallel
Ext Display
GPS
PCM / UART
UART
D2800
MCU ARM925
19.2 MHz
FM Radio
Flash Memory (Program, NOR)
Flash Memory (User, NAND)
PDRAM
C-DSP Lead3
A-DSP Lead 3
Serial
Keyboard
EL
2G System Logic
Camera
SDRAM
VCORE SMPS
IRDA
Figure 1: Baseband block diagram
Even though the Bluetooth, External Display and MMC components are on the ASICs, they are not used in the 6235/6235i/6236i baseband module.
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Nokia Customer Care Baseband Description and Troubleshooting

Power Up Sequence

When phone is dead or jammed always check the Power Up Sequence of the baseband area. Verify all regulator and reset signals are correct to ensure proper power up of UEMEK and D2800 (see Figure 2).
Reference signal
PwrOnX
Charger Detection
RTC
UEMRSTX
VCORE
VFlash1
VIO
VANA
VR3
19.2MHz Clk
PURX
Reset mode is entered and the watchdog starts
End of settling time (only if Vbat > Vcoff+_); VFLASH1 regulator enabled
VR3, VANA, VIO, and VCORE enabled; PURX held LOW
D2800 processor, MCU, and DSP are reset; VCTCXO regulator forced on
Sleep Clock
t1 t2 t4t3
t1 = 20ms
t2 = 200ms
t3 = 500us
t4 = 20ms
Figure 2: Power-on sequence and timing
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Flash Programming

Flashing Tool

Figure 4 shows the DA-54 flashing tool.
Figure 3: Power Up Sequence
Figure 4: DA-54 Flashing Tool
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Flashing Phoenix Interface

Run EZ Flash in Phoenix to flash the phone.

Audio

How the Audio Works

The baseband supports three microphone inputs and two earpiece outputs. The microphone inputs are MIC1, MIC2, and MIC3:
MIC1 input is used for the phone's internal microphone,
MIC2 input is used for headsets (HDB-4),
MIC3 input is used for the Universal Headset.
Every microphone input can have either a differential or single ended ac connection to UEMEK circuit. In the Nokia 6235/6235i/6236i, the internal microphone MIC1 and external microphone MIC2 for Pop-Part™ accessory detection are both differential. However, the Universal Headset interface is single ended. The microphone signals from different sources are connected to separate inputs at UEMEK. Inputs for the microphone
Figure 5: EZ Flash in Phoenix
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signals are differential type. Also, MICB1 is used for MIC1 and MICB2 is used for MIC2 and MIC3 (Universal Headset).
UHJ MIC3
MIC2 MIC1
IHF

Audio Troubleshooting

When troubleshooting the audio, make these common checks (see Figure 7):
Performed visual inspection of all the ASIP’s and UEMEK
Inject 1KHz signal into MiC1 and trace it all the way to the ear piece. Only when using IHF signal will be amplify by a factor of 8.
Ear Piece
Figure 6: Audio components
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Audio Amplifier
IHF
FM Radio Lines
Audio ASIP’s
DC Block Caps
Audio ASIP’s
Ear Piece
MIC2
UHJ
MIC3
MIC1
Figure 7: UEMEK Side of Audio Diagram
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Audio Phoenix Interface

Run Audio Test in Phoenix to check the audio functionality.
MiC1- Use first option to route the audio from the internal microphone to the headset speaker.
MiC2- Use second option to route the audio signal from the headset microphone to internal ear piece.
MiC3 - To test MIC3 you need to use the first and second options. Open channel and insert the universal headset. The UEM automatically re-routes the audio signal to the UHJ.
Ear Piece - Use second option to hear something from internal ear piece.
IHF - Use the fifth option to route audio signal to IHF speaker out.

Camera

How the Camera Works

When you select the view finder to take a picture, the D2800 activates the camera by turning on GENIO(27) and GENIO(24)9.6MHz. Once the camera is initialized, D2800 sends control commands through the I2C (GENIO (25&26) interface. The camera takes a
Figure 8: Audio Test in Phoenix
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picture and sends data back to D2800 for processing through CCP lines. After D2800 finishes with all image processing, the image is stored in the flash memory.
Figure 9: Camera and HWA connections to the baseband

Camera Troubleshooting

When troubleshooting the camera, make these common checks (see Figure 13):
Check Power Supply V2.8 and VDIG
Check Sleepx is high
Camera Enable GenIO(27) is high
Check Camera Clk on GenIO(24)
Check Control line I2C on GenIO 25& 26
Check raw data lines going back to D2800
Inspect camera socket and replace Camera
Check D2800 for Solder problems and replace, if necessary
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V 2.8V
GENIO(27) (EN)
Camera socket inspection
Figure 10: Camera socket and checkpoints

Camera Phoenix Interface

Run Camera Contol in Phoenix to check the camera functionality.
GENIO(24) (9.6Mhz)
GENIO(25)
GENIO(26)
Camera with integrated VGA camera and camcorder functionality
VDIG 1.8V
Raw Image Data
Use Viewfinder On option to view image in the PC Window
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Figure 11: Camera Control in Phoenix

FM Radio

How the FM Radio Works

D2800 turns on the FM radio and sets the frequency using CBUS serial interface as the communication channel. A high frequency FM radio signal come in through RFIN1 Pin to the FM radio chip, then it gets demodulated into a low frequency signal and send to UEMEK for amplification. The amplify signal then get routed back to either universal headset or to the system connector for stereo headset.
Figure 12: FM Radio (N356), Audio (N150), antenna, and digital interface connections

FM Radio Test

To hear the FM radio, you first connect headset to Pop-Part™ or UHJ ports because the headset will be an FM radio antenna. And you have to connect headset to UHJ port to control the FM radio by using Phoenix. But if you connect a headset (such as HDS-3) to Pop-Part™ connector, then you can’t control the phone because you’ve already occupied the connection port (Pop-Part™), so in this case you have to have jumper wires on production test points (Fbus Tx/RX,GND).

FM Radio Troubleshooting

When troubleshooting the FM radio, make these common checks (see Figure 13):
Check Power Supply VIO and VANA
Check SleepCLK
Check FMANT
Check for activity on CBUS
Check output of FM radio on VAFR and VAFL
If 6 is not correct, then Check FM radio chip for shorts, voids, and misalignments
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If 6 is correct, then Check EUMEK for shorts, voids, and misalignments
If UEMEK and FM Radio Chip is correct, then check system connector
FM Radio Chip (always the check solder)
VANA (2.8V) VIO (1.8V)
VAFLVAFR
FMANT
Figure 13: FM Radio Chip and Antenna

FM Radio Phoenix Interface

Checks for the FM radio that you can do with Phoenix include:
Verify FM radio is working by connecting Headset to UHJ
Turn on FM radio
Set frequency and volume
If FM radio is working then, retest on FinalUI
XEAR_LP
XEARN
FMANT
GND
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Power On check box
Frequency control
Volume control
Figure 14: Phoenix FM Radio Control panel

USB (Universal Serial Bus)

How USB Interface Works

When Phone connects to a computer using a DKU-2 data cable the computer will provide Vbus (5V) to and pull down D+ a,d D – lines. The phone will respond by pulling the D+ line high. The computer acknowledges and start transferring data at 12Mbits/sec.
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USB Troubleshooting

First connect phone to computer using a DKU-2 data cable. Check under device manager to see if the computer recognizes the phone as a USB device. If the phone is recognizes, there is no hardware fault and you can stop troubleshooting.
When troubleshooting UPS, make these common checks (see Figure 29 and Figure 30):
Perform visual inspection on Pop-Part™ connector, ESD Protection, NUT Chip, and caps and Inductors
Figure 15: USB interface block diagram
Figure 16: PC Device Manager
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Check Vout, Vflash1, and ACI Line. If not correct, check UEMEK under X-ray or change part.
Check for activity on the USB D+ and USB D – lines, if nothing check D2800 under X-ray or change part.
USD ESD Protection
VFlash1 (2.8V)
_OE (1.8V)
USB D+ (3.3V)
USB D- (3.3V)
Vout
USB Vbus (5V)
ACI
USB D+
USB D-
Figure 17: USB Chip and Diagram
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USB Phoenix Interface

Run the USB Tests in Phoenix to check the USB functionality:
Figure 18: USB Vout
Figure 19: USB Phoenix Interface
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Display

How the Display Works

Nokia 6235/6235i/6236i has a large 128 x 128 display with 65,536, that D2800 controls through a serial interface and UEMEK powers using VIO and VFlash1.

Display Troubleshooting

When troubleshooting the display, make these common checks (see Figure 21):
Check display is connected properly and is making good contact. If not correct, try replacing the LCD.
Check the Power Supply VIO and VFlash1. If not correct, check UEMEK.
Check activity on the LCD test points. If no activity, check or replace D2800.
Figure 20: Nokia 6235/6235i/6236i Display
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VIO
SDA
SCX
SCLK
VFlash1
Figure 21: Display Chips and Frequency

Display Backlight Troubleshooting

When troubleshooting the display backlight, make these common checks (see Figure 29 and Figure 30):
Perform visual inspection of LCD connector and LED Driver circuitry
If display backlight is not turning on, check VLED +(~10V) and VLED – (~.5V) on display connector.
If there, then you can assume the driver is working properly and the LED inside the display might be bad. Try changing display.
Check VLED + and VLED – on Display Driver circuitry.
Check Dlight is enable high (~4V). If not correct, check UEMEK.
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Check Rset (33 Ohms)
Check Vbat(~4V) and Vin(~4V) are present. If not, check power supply connection.
VLED-
VLED+
VIN
VBat
Display LED Driver
VLED-
Rset
Dlight
VLED+
Figure 22: Display Backlight Chip and Diagram
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Display Phoenix Interface

Run the Display Test and Display Tune in Phoenix to check the display.

Keypad Backlight

Figure 23: Phoenix Display Test option
Figure 24: Phoenix Display Tune option

How the Keypad Backlight Works

Klight coming out of UEMEK controls the keypad backlight LED’s. Dlight enables the LED driver, which is a constant current supply for all the keypad LED in parallel. The current is
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set for all the branches by Rset which in this case is 12k Ohms and equates to 10mA through each LED.
Figure 25: Keypad Backlight Diagram

Keypad Backlight Troubleshooting

When troubleshooting keypad backlight, make these common checks (see Figure 29 and
Figure 30):
Performed visual inspection of all the components including LED’s
Check Vbat to make sure Driver has power
Check Klight to make sure driver is enable by UEMEK. If not correct, check UEMEK
If light are too dim or too bright, check Rset. Rset controls the current going through the LED’s.
Check Vout to make sure LED’s are getting power, if still not working change LED. Make sure LED orientation is correct.
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Vout (~3.5V)
Iset (0.5V)
Vbat
Klight (~Vbat)
Rset (12k Ohms)
Vout
Figure 26: Keypad Backlight Chip and Diagram
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Keypad Backlight Display Phoenix Interface

Run the Display Test in Phoenix to check the keypad backlight.
Turn on Dlight
Turn on Klight
GPS

How GPS Works

This is a 911 GPS service only. This means that when you dial 911, the GPS turns on by using Vcore from the external DC-DC and VIO from UEMEK. GPS communicates with D2800 using the UART interface. This turns on the BB chip and the RF chip. They
Figure 27: Phoenix Display Test option
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synchronize with the phone using the 19.2Mhz clock. The phone locates the closest satellite and downloads the location coordinates to send them to the Emergency desk.
Figure 28: GPS Block Diagram

GPS Troubleshooting

When troubleshooting GPS, make these common checks (see Figure 29 and Figure 30):
Check the Power Vcore and VIO
Check that GPS_RF_CLk = 19.2Mhz
Check the GPS_EN_Reset
Check that Sleep_CLK = 32.768kHz
Check that VRF_GPS = 2.78
Check that the GPS clock = 16.384Mhz
Run Test Mode 1 on Phoenix
Check USART activity
Check SPI activity
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Check RF Data and Clk activity
Figure 29: GPS Power VCore or VIO
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VREF_GPS
GPS_CLK
VCore (1.57V) VIO (1.8V)
VDD_1O_GPS
GPS_U2TX GPS_U2RX GPS_Sleepx GPS_Sleep_Clk GPS_UI_RX GPS_UI_TX GPS_INT_UI_CLK GPS_UI_DATA-RDY GPS_RF_CLK GPS_EN_RESET
Figure 30: GPS Chip
GPS_SPI_EN GPS_SPI_DATA GPS_SPI_CLK
GPS_B3 GPS_B2 GPS_B1 GPS_B0 GPS_CLK
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GPS Phoenix Interface

Run the GPS Quick Test in Phoenix to check the GPS BB.
CW test fails unless CW tone is injected in GPS RF connector

SIM Card

How SIM Card Works

Nokia 6235/6235i/6236i supports two types of SIM cards that work at 1.8V and 3.0V. When you power up your phone with a SIM card, D2800 sends a 1.8V signal to the SIM card and waits for the SIM card’s response and identification. After a wait period, if there is no answer from the SIM card, the phone will send another signal at 1.8V. In this case
Figure 31: Phoenix GPS Testing option
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UEMEK acts as a level shifter and raises the signal to 3.0V. If there is still no response, the phone does not allow access. If there is a response, then phone powers up.

SIM Card Troubleshooting

When troubleshooting SIM cards, make these common checks (see Figure 29 and
Figure 30):
Figure 32: SIM Card Block Diagram
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Check Vsim 1.8V or 3.0V. Vsim comes from UEMEK and goes through the SIM ESD Protection chip. Check for bad or damaged solder joints. Replace chips, if necessary.
Figure 33: Vsim check
Check Detection sequence
VSIM
GND
SIMRSTX SIM_CLK
SIM_CLK
SIM_IOX
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Figure 34: Detection sequence
Verify communication signals
Figure 35: Commuication signals
If no signals are present: (1) check contacts on Sim Connector are correct, (2) check ESD Chips are correct, and (3) check UEMEK are correct. Replace damaged parts, if necessary.
SIM Connector
SIM ESD Protection
Figure 36: Vsim check
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Sim Card Phoenix Interface

Run the SIM-Lock Status in Phoenix to test a SIM (or RUIM) card.

Infrared

How Infrared Works

D2800 enables the infrared (IR) module by switching high GenIO (23). The UEMEK provides two power supplies to the infrared module: VIO for digital Logic and Vflash1 for
Figure 37: Phoenix SIM Testing options
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infrared supply. The Vbat powers up the IR LED. This interface receives data from and transmits data to peripheral equipment through the IrRX and IrTX line.

Infrared Troubleshooting

When troubleshooting infrared, make these common checks (see Figure 39):
Performed a good visual inspection on infrared module and caps
Check for power supplies VIO, Vflash1, and Vbat
If VIO and VFlash1 is not correct, check UEMEK
Check GenIO(23) is enable high
Check for activity on IRTX and IRRX line,when transmitting or receiving
If GenIO(23) or IRTX and IRRX are not working, check D2800
Figure 38: Infrared Block Diagram
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IR Module

Infrared Phoenix Interface

Run the IR Test in Phoenix to test infrared.
GND
VIO
VFlash1
GENIO(23)
IRRX
IRTX
Vbat
Figure 39: Infrared Chip and Diagram
Figure 40: Phoenix IR Test options
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System Connector

Figure 41 provides a mapping for the system connetor.
Figure 41: System Connector
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Accessory Detection

Figure 42 provides a diagram that display how the phone detects accessories. Dummy
accessories pull down to GND ACI Line. Smart accessories pull down ACI line with a 56K Ohm resistor allowing communication between accessory and UEMEK.
VFlash1 (2.78V)
VAUX2 (2.78V)
Smart accessories detection
Figure 42: Accessory Detection Diagram
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Battery (Lynx) Interface Circuit

Figure 43 provides a diagram of the battery interface circuit. The BSI voltage level for the
normal mode is 1.23V, for the test mode is 170MV, and for the local mode is 90MV.
BSI voltage level
Figure 43: Battery Interface Circuit
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PWB Overview

Bottom Board

Figure 44: PWB - Bottom
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Top Board

Figure 45: PWB - Top
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Main Test Points

Current Test Points

VSIM
VR5

Current too High at Zero Test

Check the following points, if the current is too high at zero (see Figure 46 and
Figure 47):
VFlash1
VANA
VAUX
Figure 46: Current Test Points
VR3
VR7
VR6
VR4
VCOREIn
VR2
VR1A
VR1B
VBATbb
1. Is the VBAT contact intact?
2. Measure BB regulator voltage levels:
VANA—2.78V
•VIO1.8V
VCORE—1.35V/1.05V @ Sleep
VFlash1—2.78V
VR3—2.78V
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3. Is System clock at 19.2MHz
4. Is Sleep Clock at 32kHz
5. If all the above checks pass, then check whether terminal is jammed or a flash fault exists.
R2206
BSIGND
VBAT
X2000
R2203
Sleep Clock
Figure 47: Test Points when current too high

Terminal in Local Mode Test

Check the following points, to see if terminal is in local mode (see Figure 47):
1. Is the BSI line at X2000?
2. Is the BSI line at R2203?
3. Is the BSI line at R2206?
4. Is Sleep Clock at 32kHz?
5. Is System Clock at 19.2kHz
System Clock
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Display Test

Check the following points for the display (see Figure 47):
1. Is the VBAT voltage at X2000?
2. Is the VBAT voltage at C2000?
3. Is the BSI line at R2206?
4. Is the BSI line at R2203?
5. Is Sleep Clock at 32kHz?
6. Is System Clock at 19.2kHz

Charging Test

Check the following points, charging (see Figure 48):
1. Does the battery bar scoll work?
2. Measure the BTEMP at V2000, check if it is at 25 degrees C. If not, replace the UEM.
3. Remove fuse at F2000 and measure current, check if it is at 850mA. If not, replace the UEM.
4. Measure the voltage at V2000, check if it is at 3VDC.
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UEME
Battery Bar Scroll
F2000
V2000
Figure 48: Charging Checks

Common Problems

The following section has a list of common problems, along with some standard checks.

No Communication During Flash

Make sure good connection between flash adaptor and phone
Phone has to be powered by prommer (FPS-8)
Check Baseband regulators VR3, VIO, VCORE, VFLASH1
Phone will not able to flash without 19.2Mhz clock into UPP
Check BSI, MBUS, FBUSRx, FBUSTx, PURX, SLEEPX for bad solder joints between UEM and UPP
Check Flash bus signal and VPP voltage level

No Communication During Alignment

Check all connection between test fixture, cables and phone
Make sure phone is in Local Mode check BSI signal level if not
6235/6235i/6236i (RM-60)
Nokia Customer Care Baseband Description and Troubleshooting
Make sure phone was programmed/flashed

Failed Self Test/Calibrate

Make sure phone is in local mode
Make sure power supply provides enough current (usually approximately 500mA and 2A for tuning)
Use the troubleshooting guide’s float chart to verify the failed circuit
Check the signals and voltage levels per troubleshooting guide.

Phone Not Powering Up

Refers to when no power causes phone to not able to flash, not to get into local mode and similar problems.
Check baseband regulators – VR3, VIO, VFLASH1, VCORE dc/dc, PURX
Check VCTCXO 19.2MHz signal at UPP input
Check power up sequence
Check Flash IC, flash bus signals, and voltage level

Shut Down After 32 Seconds

Check for the absence of 32KHz SleepCLK
Check for incorrect SleepX and PURX signal levels
Check if ESN number was corrupted

No Audio

Check for bad contacts or damaged earpiece
Check for bad connections at mic
Check for broken or bad solder joint of passive components
Verify the audio signal paths using BaseBand “audio test” component with Phoenix as described in the troubleshooting guide

Key Pads Malfunction

Check for protective film left on back of the key dome if a new one was installed
Check for corrosion on both the key pads and key dome
Check if flash software was corrupted
Check for bad joint from UPP to Interface
Check for pins shorted on or bad on Z300
Issue 1 04/2005 ©2005 Nokia Corporation Company Confidential Page 47
6235/6235i/6236i (RM-60) Baseband Description and Troubleshooting

No LCD Display

Check for bad connections
Check for a cracked or damaged display
Probe test points as described in the troubleshooting guide for missing for incorrect signal level
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