Nokia 6233 Service Manual Issue 1

Nokia Customer Care

Service Manual

RM-123; RM-145 (Nokia 6233; Nokia 6234)

Mobile Terminal

Part No: 9249152 (Issue 1)

COMPANY CONFIDENTIAL

RM-123; RM-145

Nokia Customer Care Amendment Record Sheet

Amendment Record Sheet

Amendment No Date Inserted By Comments

Original issue 04/2006 J Bryman

Page ii COMPANY CONFIDENTIAL Issue 1

RM-123; RM-145 Copyright Nokia Customer Care

Copyright

without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia

Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided "as is". Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

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RM-123; RM-145

Nokia Customer Care Warnings and cautions

Warnings and cautions

Warnings

• IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

• THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

• OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

• BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.

Cautions

• Servicing and alignment must be undertaken by qualified personnel only.

• Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.

• Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

• Use only approved components as specified in the parts list.

• Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment.

• Ensure all cables and wires are repositioned correctly.

• Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.

• During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged.

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RM-123; RM-145 For your safety Nokia Customer Care

For your safety

QUALIFIED SERVICE

Only qualified personnel may install or repair phone equipment.

ACCESSORIES AND BATTERIES

Use only approved accessories and batteries. Do not connect incompatible products.

CONNECTING TO OTHER DEVICES

When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products.

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RM-123; RM-145

Nokia Customer Care Care and maintenance

Care and maintenance

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

• Keep the phone and all its parts and accessories out of the reach of small children.

• Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.

• Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

• Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.

• Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.

• Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

• Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

• Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

• Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

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RM-123; RM-145 ESD protection Nokia Customer Care

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity

discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside

any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under

ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local

Nokia After Market Services representative.

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Nokia Customer Care Battery information

Battery information

Note: A new battery's full performance is achieved only after two or three complete charge and

discharge cycles!

The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.

Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.

Temperature extremes can affect the ability of your battery to charge. For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the

product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.

Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or

pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77° F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.

Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.

Page viii COMPANY CONFIDENTIAL Issue 1

RM-123; RM-145 Company Policy Nokia Customer Care

Company Policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.

While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/email.

Please state:

• Title of the Document + Issue Number/Date of publication

• Latest Amendment Number (if applicable)

• Page(s) and/or Figure(s) in error

Please send to:

NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland E-mail: Service.Manuals@nokia.com

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Nokia Customer Care Company Policy

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RM-123; RM-145 Nokia 6233; Nokia 6234 Service Manual Structure Nokia Customer Care

Nokia 6233; Nokia 6234 Service Manual Structure

1 General information 2 Parts and layouts 3 Service Software Instructions 4 Service Tools and Service Concepts 5 Disassembly and reassembly instructions 6 BB Troubleshooting and Manual Tuning Guide 7 RF troubleshooting 8 System Module 9 Schematics Glossary

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Nokia Customer Care Nokia 6233; Nokia 6234 Service Manual Structure

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Nokia Customer Care

1 — General information

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Nokia Customer Care General information

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Table of Contents

Product selection....................................................................................................................................................1–5

Phone features........................................................................................................................................................1–6

Software and User interface features...................................................................................................................1–6

Accessories..............................................................................................................................................................1–9

Technical specifications.......................................................................................................................................1–10

General specifications.....................................................................................................................................1–10

Main RF characteristics for triple GSM band and WCDMA band phones (Europe).....................................1–11

Battery endurance...........................................................................................................................................1–11

Environmental conditions..............................................................................................................................1–12

List of Tables

Table 1 Battery and chargers................................................................................................................................1–9

Table 2 Car accessories..........................................................................................................................................1–9

Table 3 Audio..........................................................................................................................................................1–9

Table 4 Connectivity.............................................................................................................................................1–10

Table 5 Imaging and lifestyle..............................................................................................................................1–10

Table 6 Messaging................................................................................................................................................1–10

Table 7 Music........................................................................................................................................................1–10

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Product selection

RM-123 (Nokia 6234) and RM-145 (Nokia 6233) are both WCDMA/GSM dual mode phones, supporting WCDMA 2100 (UMTS) and EGSM900/1800/1900 bands.

RM-123 is a special Vodafone customised model. Even though the appearance is different, they both use the same PWB and offer the same features.

Key Features:

• Stereo speakers and 3D sound effects

• Up to 70 MB total memory for storing pictures, messages, etc.

• 2-megapixel camera with 8x digital zoom and landscape mode

• Stereo FM radio supporting visual radio

• Music player

• Enhanced Java email client

• Video, MP3, eACC+, and polyphonic ringing tones

• FM visual stereo radio with integrated 3D stereo speakers

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Nokia Customer Care General information

Phone features

Display and keypad features

• 262 K colour QVGA 240 x 320 pixels display

• Active TFT display

• Side volume keys with zoom functionality

• Dedicated camera key

Hardware features

• 2-megapixel camera landscape mode and 8x digital zoom

• PopPortTM™

• 2 mm charger plug interface

• Bluetooth

• USB

• FM radio

• MP3 player

• Internal vibrator

• Plug-in SIM (1.8 V and 3.0 V)

• Real time clock

RF features

• WCDMA 2100

• GSM/EDGE 900/1800/1900

• EDGE*: Class 10

• GPRS: Class 10

• HSCSD

Software and User interface features

Software features

• ISA OS 8.0s Platform

• Nokia Series 40 User interface (UI): Java MIDP 2.0

UI features

Integrated digital camera • 2-megapixel camera with 8x smooth, digital zoom and dedicated key

• Landscape support mode

• Full screen viewfinder

• Print images directly from the phone over a Bluetooth connection or using an MMC (depending on the printer)

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RM-123; RM-145 General information Nokia Customer Care

Multimedia • Integrated video player for download and playback or for streaming:

3GPP, H.263 video, MPEG-4, and AMR

• Add video and music to your caller ID

• Interactive 3D games with multi-player support

• Music player supports MP3, MP4, eAAC+ and AAC music files

• Use pre-loaded polyphonic midi ring tones, MP3, eAAC+, and message alerts

• OTA download of ringing tones, themes, wallpapers

• Download/upload images and video clips

• Kodak Photo services for high-quality, easy printing

• Stereo FM Radio

• Video Sharing

• 3GPP streaming for mobile access to the latest sports, weather, entertainment, and news information

Messaging • Common inbox (MMS, SMS, e-mail)

• Full MMS 1.2 functionality for sending and receiving messages including video, photos, and music

• Improved Java email client with easy settings and spam filter

• Email: supports SMTP, POP3, and IMAP4 protocols

• Text messaging: supports concatenated SMS and picture messaging

• Presence: includes Wireless Village and Dynamic phonebook; know someone's status before you call

Memory functions • Up to 70MB total memory (6MB internal + 64MB memory card)

• Supports up to 2GB of expandable, microSD memory

• Back up important files such as presentations and documents, or just store images on your personal mobile storage device

Games • Nokia World Cup, 3D Street Racer, and 3D Snake

• Download new Java games

Applications • Enhanced Java email client with easy settings and spam filter

• Data synchronization

• Visual Radio

• Wireless presenter

• Notepad and voice memo recorder

• Translator

• World Clock II

• Converter II

• Java MIDP 2.0 with Bluetooth API makes downloading new applications easy

• Active standby mode

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Nokia Customer Care General information

Connectivity • Transfer images, video clips, audio files, and other files

• Bluetooth wireless technology: wide range of profiles and APIs for seamless connectivity

• Infrared

• USB port

• Easy remote or local synchronization with a PC or other compatible device

• OMA DRM 1.0 protects copyrighted material

• Push to talk over cellular (PoC) lets you use your phone like a walkie-talkie

Browsing • WAP 2.0, XHTML browser over HTTP/TCP/IP stack HSCSD

• HSCSD, CSD for browsing and as data modem

• 3GPP video streaming

Data transfer • EDGE Class 10 (4+1, 3+2): speed up to 236.8 kbps

• GPRS (General Packet Radio Service) class 10 (4+1, 3+2)

• HSCSD (High-Speed Circuit-Switched Data) transfer up to 43.2 kbps in HSCSD networks

• DRM 1.0 for secure content downloading

• Speech codec support for FR, EFR, AMR

• TCP/IP

Call management • Speed dialing: up to 9 names

• Last-number redial from dialed calls list (Dial key brings up the dialed calls list)

• Automatic redial (max 10 attempts)

• Automatic answer (works with headset or car kit only)

• Call waiting, call hold, call divert, call timer

• Automatic and manual network selection

• Caller identification with image

• Closed User Group

• Fixed Dialing Number, allows calls only to predefined numbers

• Conference call (up to 5 participants)

• Vibrating alert

Voice features • Nokia Push to Talk with dedicated key

• Two effect speakers (each 15mm x 11mm)

• 3D effect sound

• Nokia Express Audio Messaging

• 16 voice commands

• Integrated Handsfree speakers

• Voice dialing, 25 presets

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RM-123; RM-145 General information Nokia Customer Care

Accessories

Table 1 Battery and chargers

Type Name

Note: This phone is charged through the smaller Nokia standard interface (2.0 mm plug). The 3.5 mm

standard charger can be used together with the CA-44 charger adapter. AC-3 Compact charger AC-4 Travel performance charger BP-6M-S Battery 1100 mAh Li-Ion CA-44 Charger adapter (from 3.5 mm -> 2 mm)

Table 2 Car accessories

Type Name

BHF-3 Headrest handsfree CA-55 Converter CARK-91 Advanced HF car kit CK-1W Wireless car kit CK-7W Advanced Car Kit CK-10 Car kit CR-56 Mobile holder DC-4 Mobile charger HF-3 Plug-in car handsfree HF-6W Wireless plug-in handsfree N616 Car kit

Nokia universal holder

Table 3 Audio

Type Name

HDA-10 Phone adapter HDB-4 Boom headset HDS-3 Stereo headset HDW-3 Wireless headset HS-3 Stereo headset: fashion HS-4W Wireless boom headset HS-5 Headset HS-6 Display headset

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Nokia Customer Care General information

Type Name

HS-11W Wireless headset HS-21W Wireless clip-on headset HS-23 Stereo headset HS-26W Wireless headset HS-31 Fashion stereo headset HS-36W Wireless headset LPS-4 Loopset MD-1 Music stand

Table 4 Connectivity

Type Name

CA-53 USB cable

Type Name

PT-6 Remote camera

Type Name

SU-1B Digital pen

Type Name

MD-1 Music stand

Technical specifications

General specifications

Unit Dimension (mm) Weight (g) Volume (cc)

Table 5 Imaging and lifestyle

Table 6 Messaging

Table 7 Music

RM-123 Transceiver

108x46.5x17.5 100 76 with BP-6M-S 1100 mAh Li-Ion battery pack

RM-145 Transceiver

108x46.5x18 110 81 with BP-6M-S 1100 mAh Li-Ion battery pack

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RM-123; RM-145 General information Nokia Customer Care

Main RF characteristics for triple GSM band and WCDMA band phones (Europe)

Parameter Unit

Cellular system GSM/EGSM900,GSM1800/1900

WCDMA2100

Rx frequency band EGSM900: 925 - 935 MHz

GSM900: 935 - 960 MHz GSM1800: 1805 - 1880 MHz GSM1900: 1930 - 1990 MHz WCDMA: 2110- 2170 MHz

Tx frequency band EGSM900: 880 - 890 MHz

GSM900: 890 - 915 MHz GSM1800: 1710 - 1785 MHz GSM1900: 1850 - 1910 MHz WCDMA: 1920 - 1980 MHz

Output power GSM900: +5 … +32.5 dBm

GSM1800: +0 … +30 dBm GSM1900: +0 ... +30 dBm WCDMA2100: 0 ...+24 dBm

Number of RF channels GSM900: 125

GSM1800: 375 GSM1900: 300 WCDMA2100: 8

Channel spacing GSM 200 KHz

WCDMA 4.8 MHz

Number of Tx power levels GSM900: 15

GSM1800: 16 GSM1900: 16 WCDMA2100: 12

Battery endurance

Battery Talk time Standby time

BP-6M-S 1100 mAh Li-ion GSM: up to 4 hours

WCDMA: up to 3.1 hours

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Up to 340 hours

RM-123; RM-145

Nokia Customer Care General information

Note: Variation in operation times will occur depending on SIM card, network settings and usage.

Talk time is increased by up to 30% if half rate is active, and reduced by 5% if enhanced full rate is active.

Environmental conditions

Environmental

condition

Normal operation Reduced performance Intermittent or no

operation

No operation or storage

Charging allowed Long term storage

conditions Humidity and water

resistance

Ambient temperature Notes

15 oC ... +55 oC 55 oC ... +70 oC

-40 oC ... -15 oC and +70 oC ... +85oC

<-40 oC and >+85 oC

-15 oC ... +55 oC 0 oC ... +85 oC

Specifications fulfilled Operational only for short periods Operation not guaranteed but an

attempt to operate will not damage the phone

No storage. An attempt to operate may cause permanent damage

Relative humidity range is 5 to 95%. Condensed or dripping water may

cause intermittent malfunctions. Protection against dripping water

has to be implemented in (enclosure) mechanics.

Continuous dampness will cause permanent damage to the module.

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Nokia Customer Care

2 — Parts and layouts

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Table of Contents

Exploded view.........................................................................................................................................................2–5

Mechanical parts list...............................................................................................................................................2–6

Swap units...............................................................................................................................................................2–8

Component parts list..............................................................................................................................................2–9

Component layouts..............................................................................................................................................2–21

List of Tables

Table 8 RM-123 Mechanical parts list...................................................................................................................2–6

Table 9 RM-145 Mechanical parts list...................................................................................................................2–7

Table 10 RM-123 Swap units.................................................................................................................................2–8

Table 11 RM-145 Swap units.................................................................................................................................2–9

Table 12 ..................................................................................................................................................................2–9

List of Figures

Figure 1 Main board layout, bottom side (1rra_08a)........................................................................................2–21

Figure 2 Main board layout, top side (1rra_08a)...............................................................................................2–21

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Exploded view

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Nokia Customer Care Parts and layouts

Mechanical parts list

Table 8 RM-123 Mechanical parts list

Item Qty Description

* = Not available as spare part

A1 A-cover assy

I001* 1 A-cover (A1) I002* 1 A-cover window gasket I003* 1 Power key I004 1 Keymat I009 1 LCD module

I005 1 Screw 1.8 x 9.6 TP 6IP

A2 Cover plate assembly

I006* 1 UI flex incl connector (A2) I007* 1 EL-foil (a2) I008* 1 Domesheet assembly (A2)

A3 C-cover assembly

I010* 1 C-cover (A3) I011 1 Microphone Clapton I012 1 C-cover plate grounding clip

Light swap engine module

assembly

I013* 1 Light swap engine module I014 1 Type label (Level 3/4 only) I015 1 BBA lid (A4) I016 1 WCDMA lid I017 1 RF lid

I018 1 Camera module

A5 D-cover assembly

I019* 1 D-cover painted I020 1 DC jack I021 1 Earpiece I022 1 Earpiece adhesive I023* 1 IR window

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