Nokia 6230 Service Manual 04 rh12 servtool

CCS Technical Documentation
RH-12/RH-28 Series Transceivers

4 - Service tools

Issue 1 02/04 Nokia Corporation
RH-12/RH-28
Service Tools CCS Technical Documentation
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Page 2 Nokia Corporation Issue 1 02/04
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Table of Contents
Page No
List of service tools ........................................................................................................ 5
JBV-1 Docking station................................................................................................... 6
DA-8 Docking station adaptor ....................................................................................... 7
SA-17 RF adaptor .......................................................................................................... 8
MJ-12 Module repair jig ................................................................................................ 9
RJ-9 Soldering Jig........................................................................................................ 11
SES-3 Rework Stencil.................................................................................................. 12
FPS-8 Flash Prommer (Sales Pack) ............................................................................. 13
FPS-8C Parallel Flash Prommer (Sales Pack) ............................................................. 14
ACF-8 Universal Power Supply .................................................................................. 15
SF-7 POS flash adaptor................................................................................................ 16
XCS-1 Service Cable ................................................................................................... 17
FLS-4S POS (Point Of Sale) Flash Device (Sales Pack)............................................. 18
PCS-1 Power Cable...................................................................................................... 19
XRF-1 RF Cable .......................................................................................................... 20
DAU-9S MBUS Cable................................................................................................. 21
SCB-3 DC Cable.......................................................................................................... 22
XCS-4 Modular Cable ................................................................................................. 23
Printer Cable ................................................................................................................ 24
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List of service tools

The table below shows the set of tools that can be used for testing, error-analysis and repair of the RH-12/RH-28 product.
Type Designator Description Part Code
DA-8 Docking station adaptor 0770546
DA-8 Test pins 0770617
JBV-1 Docking station 0770298
SA-17 RF adaptor 0770584
PCS-1 DC power cable 0730012
SCB-3 DC cable 0730114
XCS-1 Service cable 0730218
XCS-4 Modular cable 0730178
MJ-12 Module repair jig 0770544
FLS-4S POS flash adaptor dongle for EMEA
POS flash adaptor dongle for APAC POS flash adaptor dongle for AMERICAS
FPS-8 Parallel flash prommer
(Inc. AXS-4, AXS-8, ACF-8, printer cable)
Printer cable (incl. In FPS-8 sales pack) 0730029
FPS-8C Flash prommer box 0080396
XRF-1 RF cable 0730085
DAU-9S MBUS cable 0730108
RJ-9 Soldering jig 0770547
MJS-76 Rework jig 0770417
SES-3 Rework stencil 0770558
SPS-1 Soldering Paste Spreader 0770381
0080541 0080542 0080542
0080321
SF-7 POS flash adaptor 0770545
SF-7 Test pins 0770450
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Service Tools CCS Technical Documentation

JBV-1 Docking station

The JBV-1 docking station is a general tool that has been designed for calibration and software update use. The DA-8 docking station adaptor is a product-specific tool that provides signal connections to the phone. The JBV-1 and the DA-8 are used as one unit.
The JVB-1 main electrical functions include the following:
Adjustable VBATT calibration voltage, current measurement limit volt­age: VCHAR, current measurement: ICHAR
Adjustable ADC calibration voltage via BTEM and the BSI signal
BTEMP and BSI calibration resistor
Signal from FBUS to the phone via the parallel jig
Control via FBUS or USB
Flash OK/FAIL indication
In the calibration mode the JBV-1 is powered by an external power supply: 11-16V DC. When flashing, the power for the phone can be taken from the FPS-8 or an external power supply: 11-16 V DC.
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DA-8 Docking station adaptor

The docking station adaptor is used for the RH-12/RH-28 in combination with the JBV-1. The DA-8 supports flashing and energy management calibration. If used in conjunction with the SA-17, a RF Go/NoGo test can be performed.
The MMC card is to be removed before mounting the phone on the docking station adap­tor.
Features included:
Compatible with the JBV-1
Easy phone attachment and detachment
Reliable phone locking (via DC-jack)
Switch for detection of phone attachment
Replaceable pogo pins

Product Code

DA-8 Docking station adaptor: 0770546

View of DA-8 when mounted on the JBV-1

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Service Tools CCS Technical Documentation

SA-17 RF adaptor

The SA-17 RF adaptor provides a galvanic connection to the RF output. The adaptor is intended for a Go/NoGo test. By removing the A&B covers and the antenna, the RF adap­tor can be attached on the top section of the phone.
The adaptor is designed to be used with the DA-8 docking station adaptor or the SF-7 POS flash adaptor.

Product code

SA-17 RF adaptor: 0770584

View of SA-17

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MJ-12 Module repair jig

The MJ-12 Module repair jig is designed for Regional service centers to allow component level trouble shooting and testing.

Product code

MJ-12 Module Repair Jig: 0770544”

General features

EDS proof design
Component level access while inserted in the jig
Access to system connector
SIM cards reader
UI board with key mat integrated in the jig
Access to phone module POWER-On push button
Access to phone module side keys (volume keys)
Support for IrDa testing
BT coupler for Go/NoGo test

Power supply features

Jig and phone supply via 5mm DC jack
2A replaceable fuse
Voltage regulator
Direct power feeding (bypassing regulator with a jumper)
Reverse voltage protection
Over-voltage protection
On-indicator (green LED)

Spare parts

Pogo pins used for RF connector (0770446)
Pogo pins used for flash I/F (needs soldering) (0770551)
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Service Tools CCS Technical Documentation
Pogo pins used for SIM connection (needs soldering) (0770442)

View of MJ-12

Note: The supply voltage for the MJ-12 has to be kept within the range of 8-12 V when using the built in regulator. When bypassing the regulator (IMEI rewrite), the voltage must be kept below 5,4V.
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RJ-9 Soldering Jig

The RJ-9 soldering jig is used for soldering and reworking for the ez4a Main board.

Product Code

RJ-9 soldering jig: 0770547

View of RJ-9

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Service Tools CCS Technical Documentation

SES-3 Rework Stencil

The SES-3 Rework Stencil is used for PA Chip N700 (LGA type component) rework.
It is used together with the Rework Jig soldering paste spreader.

Product code

SES-3 Rework Stencil: 077031
The tools needed for rework include:
MJS-76 Rework Jig: 0770417
SES-3 Stencil: 0770558
SPS-1 Soldering Paste Spreader: 0770381
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FPS-8 Flash Prommer (Sales Pack)

The Flash Prommer FPS-8 is used with e.g. DA-8 and JVB-1. Power is supplied to FPS-8 from the Universal Power Supply.
The sales pack includes:
FPS-8 Flash Prommer: 0750123
FPS-8 Activation Sheet: 9359289
Universal Power Supply: 0680032
AXS-4 Service Cable (D9-D9): 0730090
Printer cable: 0730029

Sales package code

FPS-8 Flash Prommer: 0080321

View of FPS-8

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Service Tools CCS Technical Documentation

FPS-8C Parallel Flash Prommer (Sales Pack)

The Parallel Flash Prommer FPS-8C is used with DA-8 and JVB-1. Flash programming can be done to maximum of 8 phones parallel. FPS-8C consists of eight SF11C programming cards. The SF11C card is functionally identical to FPS-8.

Sales package code

FPS-8C Parallel Flash Prommer: 0080396

View of FPS-8C

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ACF-8 Universal Power Supply

The ACF-8 Universal Power Supply is used to power FPS-8. ACF-8 has 6 V DC and 2.1 A output.

Product Code

ACF-8 Universal Power Supply: 0680032

View of ACF-8

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Service Tools CCS Technical Documentation

SF-7 POS flash adaptor

The SF-7 is a POS flash adaptor provided for the RH-12/RH-28 phones.

Product Code

SF-7 POS flash adaptor: 0770545

View of SF-7

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XCS-1 Service Cable

The XCS-1 Service Cable is used to connect FLS-4 to FLA-27.

Product code

XCS-1 Service Cable: 0730218

View of XCS-1

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Service Tools CCS Technical Documentation

FLS-4S POS (Point Of Sale) Flash Device (Sales Pack)

FLS-4S is a dongle and flash device incorporated into one package, developed specifically for POS use.

Product Code

Sales Pack (Europe/Africa): 0080541
Sales Pack (APAC): 0080542
Sales Pack: (US): 080543

View of FLS-4S

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PCS-1 Power Cable

The PCS-1 Power Cable (DC) is used to connect e.g. JVB-1 to FPS-8.

Product Code

PCS-1 Power Cable: 0730012

View of PCS-1

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Service Tools CCS Technical Documentation

XRF-1 RF Cable

RF cable XRF-1 is used to connect e.g. Module Jig MJS-38 to RF measurement equip­ment.

Product code

XRF-1 RF Cable: 0730085

View of XRF-1

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DAU-9S MBUS Cable

The MBUS Cable DAU-9S has a modular connector, and is used with between PC's serial port and e.g. Module Jig MJS-38.

Product Code

DAU-9S MBUS Cable: 0730108

View of DAU-9S

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Service Tools CCS Technical Documentation

SCB-3 DC Cable

The DC Cable SCB-3 is used to connect e.g. JVB-1 to the phone.

Product Code

SCB-3 DC Cable: 0730114

View of SCB-3

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View of XCS-4

XCS-4 Modular Cable

XCS-4 is a shielded cable (one specially shielded conductor) modular cable for flashing and service purposes.

Product code

XCS-4 Modular Cable: 0730178

View of XCS-4

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Printer Cable

This cable is used to connect the PC to FPS-8.

Product code

Printer Cable: 0730029

View of Printer Cable

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