Nokia 6220 Service Manual 03 rh20 servsw

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CCS Technical Documentation

RH-20 Series Transceivers

Service Software Instructions

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Service Software Instructions CCS Technical Documentation

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Quick Guide for Phoenix Service SW Installation ........................................................ 3

Phoenix Installation Steps in Brief ..............................................................................3

Phoenix Service SW....................................................................................................... 4

Before Installation .......................................................................................................4

Startup ..........................................................................................................................5

Dongle Driver Installation and Version Check ...........................................................6

First Time Installation of Phoenix ...............................................................................7

Update Installation of Phoenix ..................................................................................10

How to Uninstall Phoenix ..........................................................................................11

Data Package for Phoenix (Product Specific).............................................................. 13

Before installation ......................................................................................................13

Installation of Phoenix Data Package (Product Specific) ..........................................14

How to Uninstall Data Package .................................................................................17

How to Manage Connections .....................................................................................18

How to Update Flash Support Files for FPS-8* and FLS-4S* .................................... 21

Before Installation .....................................................................................................21

Installing the Flash Support Files ..............................................................................21

How to Update The FPS-8* Flash Prommer SW ......................................................24

FPS-8 Activation and Deactivation.............................................................................. 26

Activation ..................................................................................................................26

Deactivation ...............................................................................................................28

JBV-1 Docking Station SW ......................................................................................... 29

Before Installation .....................................................................................................29

Installing SW Needed for the JBV-1 SW Update .....................................................30

Updating the JBV-1 Docking Station Software .........................................................34

Receiver tuning: Quick Guide for Tuning With Phoenix ............................................ 37

General remarks .........................................................................................................37

Service Tool Concept for RF Tuning Operations ........................................................ 38

Autotuning ................................................................................................................... 39

General .......................................................................................................................39

Autotune with VSA ...................................................................................................39

Environment ..............................................................................................................40

Autotune with CMU ..................................................................................................41

Environment ..............................................................................................................44

Receiver Manual Tuning.............................................................................................. 45

RX Channel Select Filter Calibration ........................................................................45

RX Calibration ...........................................................................................................47

RX Band Filter Response Compensation ..................................................................51

Rx Am Suppression ...................................................................................................58

RX DTOS balance calibration ...................................................................................62

Transmitter Manual Tuning ......................................................................................... 65

TX Power Level Tuning ............................................................................................65

TX I/Q Tuning ...........................................................................................................75

Service Tool Concept For Baseband Tuning Operations............................................. 80

Service Concept for RH-20* Baseband tunings ........................................................81

Baseband Tuning operations........................................................................................ 82

Energy Management Tuning .....................................................................................82

LCD Contrast Tuning ................................................................................................84

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Flashing Setup Instructions.......................................................................................... 85

POS (Point of Sale) Flash Concept ............................................................................85

Flash Concept with Flashing adapter .........................................................................86

Module Jig Concept ...................................................................................................87

JBV-1 Flash Concept .................................................................................................88

Service Concept .........................................................................................................89

Parallel Flash concept ................................................................................................90

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Quick Guide for Phoenix Service SW Installation

Phoenix Installation Steps in Brief

DCT-4 generation Test and Service Software is called “Phoenix”

These are the basic steps to install the Phoenix

• Install the Phoenix Service SW

• Install the Data Package for Phoenix (product specific data and flash update package)

• Manage connection settings (depends on the tools you are using)

• Update FPS-8 SW (if you use FPS-8)

• Activate FPS-8

• Update JBV-1 Docking Station SW (only when needed)

The flash update files are delivered with then Phoenix Data Package so unless you want to use certain version of this package, separate installation package is not needed anymore. If you want to use it, it should be installed after connection management, before FPS-8 update.

Please refer to Service Manual and Technical Bulletins for more information concerning phone model specific service tools and equipment setup.

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Phoenix Service SW

Before Installation

• Check that a Dongle is attached to the parallel port of your computer.

• Download the installation package (e.g.

phoenix_service_sw_a7_2003_9_2_3.exe) to your computer (e.g.

C:\TEMP)

• Close all other programs

• Run the application file (e.g. phoenix_service_sw_a7_2003_9_2_3.exe) and follow instructions on the screen

• Administrator rights may be required to be able to install Phoenix depending on the Operating System

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• If the dongle driver is installed or updated, you need to reboot your PC before the installation can continue.

• If uninstalling or rebooting is needed at any point, you will be prompted by the Install Shield program.

If at any point during installation you get this message, Dongle is not found and installation can´t continue.

Possible reasons may be defective or too old PKD-1Dongle (five digit serial number Dongle when used with FPS-8 Prommer) or that the FLS-4S POS Flash Dongle is defective or power to it is not supplied by external charger.

Check the COM /parallel ports used first! After correcting the problem Installation can be restarted.

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Startup

Run the phoenix_service_sw_a7_2003_9_2_3.exe to start installation.

When you choose “Next” the files needed for installation will be extracted. Kindly wait.

If the setup files are already extracted (left in the file system from previous installation) following dialog appears. Always click "Yes to All" to overwrite the existing setup files.

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Dongle Driver Installation and Version Check

If there is no previously installed Dongle driver, installation will take place...

If the Dongle driver is installed and it is older than the latest supported version, the latest version will be installed when you choose “Yes”. The latest version is always included in the latest Phoenix installation package.

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PC needs to be rebooted before installation can continue. Click "Yes" to reboot the PC.

Setup is restarted automatically after reboot.

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First Time Installation of Phoenix

After Dongle driver installation / update (if needed) installation continues from this step. Click "Next" in Welcome dialog to continue.

Choose the destination folder, it is recommended to use the default folder C:\Program-

Files\Nokia\Phoenix.

Choose “Next” to continue. You may choose another location by selecting “Browse” (not recommended)

Setup copies the components, please wait.

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Progress of the setup is shown. Please wait…

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If restarting of your computer is needed the Install Shield Wizard will tell you about it.

Select "Yes..." to reboot the PC immediatelly and "No..." to reboot the PC manually.

Note that Phoenix doesn't work, if components are not registered continue.

. Click "Finish" to

After the reboot components are registered and Phoenix is ready for use.

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If reboot is not needed components are registered after copying them.

If restarting of your computer is not needed, Click "Finish" to exit the setup.

Phoenix is now ready for use.

Now the installation of Phoenix Service SW is ready and it can be used after:

• Installing Phone model specific Phone Data Package for Phoenix

• Configuring the connections

• Updating the Flash Update Package files used with FPS-8* and FLS-4S* tools

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Update Installation of Phoenix

If you already have the Phoenix Service SW installed on your computer, sooner or later there will be need to update it when new versions are released.

Please note that very often the Phoenix Service SW and the Phone Specific Data Package for Phoenix come in pairs, meaning that certain version of Phoenix can only be used with certain version of Data Package. Always use the latest available versions of both. Instructions can be found in phone model specific Technical Bulletins.

To update the Phoenix you need to take exactly the same steps as when installing it for the first time.

• Download the installation package to your computer hard disk

• Close all other programs

• Run the application file (e.g. phoenix_service_sw_a7_2003_9_2_3.exe)

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• Dongle driver version will be checked and if need be, updated

• After reboot installation starts automatically

• Newer version of Phoenix will be installed

When you update the Phoenix from old to new version (e.g. update from 2003_9_2_3 to

2003_9_2_5

), the update will take place automatically without uninstallation

If you try update the Phoenix with the same version that you already have you are asked if you want to uninstall the version of Phoenix you have on your PC. Answer “OK” to uninstall Phoenix, “Cancel” if you don’t want to uninstall.

If you try to install an older version (e.g. downgrade from 2003_9_2_3 to 2003_9_1_2) installation will be interrupted.

Always follow the instructions on the screen.

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How to Uninstall Phoenix

Uninstallation can be done manually from Windows Control Panel - Add / Remove Programs.

Choose “Phoenix Service Software” and click "Add/Remove".

Choose “OK” to uninstall

Progress of the uninstallation is shown.

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You may have to reboot the PC after uninstallation.

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If restarting is not needed, the following dialog will appear:

Note! If you have different product packages installed, components are uninstalled only if they are not included in other product packages.

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Data Package for Phoenix (Product Specific)

Before installation

Product Data Package contains all product specific data to make the Phoenix Service Software and tools usable with a certain phone model.

It also includes the latest version of flash update package for FLS-4S* and FPS-8*

• Check that the Dongle is attached to the parallel port of your computer.

• Install Phoenix Service SW

• Download the installation package (e.g. RH-20_dp_v1.0_sw3.02.exe) to your computer (e.g. C:\TEMP)

• Close all other programs

• Run the application file (e.g.RH-20_dp_v1.0_sw3.02.exe) and follow instructions on the screen

If you already have the Phoenix Service SW installed on your computer, sooner or later there will be need to update it when new versions are released.

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Installation of Phoenix Data Package (Product Specific)

Run the

When you choose “Next” the files needed for installation will be extracted. Please wait…

RH-20_dp_

v1.0_sw3.02

.exe

to start installation.

Choose “Next” to continue.

From this view you can see the contents of the Data Package.

Read the text carefully.

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There should be information about the Phoenix version needed with this data package. Choose “Next”.

Confirm location and choose “Next” to continue.

Install Shield checks where the Phoenix application is installed and the directory is shown. Choose “Next” to continue.

Phone model specific files will be installed... please wait.

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Choose “Finish” to complete installation.

You now have all phone model specific files installed in your Phoenix Service SW.

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How to Uninstall Data Package

Uninstallation can also be done manually from Windows Control Panel / Add / Remove Programs/ “RH-20 Phone Data Package”.

If you try to install the same version of Phoenix Data Package that you already have, you are asked if you want to uninstall the version you have on your PC. Answer “OK” to uninstall, “Cancel” if you don’t want to uninstall. Older versions of data packages do not need to be uninstalled.

Once the previously installed Data package is uninstalled, choose “Finish”.

Run the

RH-20_dp_

v1.0_sw3.02

.exe

again to continue installation from the beginning.

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How to Manage Connections

Start Phoenix Service SW and Login.

Choose “Manage Connections” From “File” – Menu

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Existing connections can be selected, edited, deleted and new ones created by using this dialog.

A connection can be created either manually or by using a Connection Wizard.

To add new connection, choose “Add” and select if you want to create it manually or by using the Wizard.

Choose “Next” to continue.

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In the next dialogs you will be asked to select some settings for the connection

Manual Settings

A) For FLS-4S POS Flash Device choose following connection settings:

Media: FBUS

COM Port: Virtual COM Port used by FLS-4S. Please check this always!

(To check please go to Windows / Control Panel / FLS Virtual Port / Configuration)

B) For FPS-8 Flash Prommer choose following connection settings:

Media: FPS-8

Port Num: COM Port where FPS-8 is connected

COMBOX_DEF_MEDIA: FBUS

Choose “Finish” to complete.

If you use the Wizard, connect the tools and a phone to your PC and the wizard will automatically try to configure the correct connection.

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Activate the connection you want to use by clicking it and use up/down arrows to move it on top of the list. Choose “Apply”.

The connection is now selected and can be used after closing the “Manage Connections” window.

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Selected connection will be shown on the right hand bottom corner of the screen.

To use the selected connection, connect the phone to Phoenix with correct service tools, make sure that it is switched on and select “Scan Product”.

When the Product is found, Phoenix will load product support and when everything is ready, name of the loaded product support module and its version will be shown on the bottom of the screen.

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How to Update Flash Support Files for FPS-8* and FLS-4S*

Before Installation

• Install Phoenix Service SW and Phoenix data package.

• Install the phone model Specific Datapackage for Phoenix

• The flash support files are delivered in the same installation package with Phoenix data package.

• Normally it is enough to install the data package only before updating the FPS-

• Separate installation package is for flash support files are available, and the files can be updated according to this instruction.

Installing the Flash Support Files

Start by double clicking eg. flash_update_02_10_00.exe. Installation begins.

If you already have the same Flash Update package files installed, you need to confirm if you want them to be reinstalled.

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Choose “Next” to continue installation

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It is highly recommended to install the files to the default destination folder

Files\Nokia\Phoenix

Choose “Next” to continue. You may choose another location by selecting “Browse” (not recommended).

C:\Program

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Installation continues…

Choose “Finish” to complete procedure.

• FLS-4S can be used right after Flash Update Package is installed.

• FPS-8* must be updated by using Phoenix!

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How to Update The FPS-8* Flash Prommer SW

Start Phoenix Service Software

Select”FPS-8 / FPS-8C maintenance” from”Flashing” menu.

When new FPS-8 flash update package is installed to computer you will be asked to update the files to your FPS-8 Prommer. Select”Yes” to update files..

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0200

Update procedure takes a couple of minutes.

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FPS-8 sw can also be updated by pressing”Update” button and selecting appropriate fps8upd.ini file under

All files can be loaded separately to FPS-8. To do this, just press right mouse button in Flash box files” window and select file type to be loaded.

C:\Program Files\Nokia\Phoenix

\Flash - directory

More information and help can be found from the “Help” dialog.

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FPS-8 Activation and Deactivation

• Before the FPS-8 can be successfully used for phone programming, it must be first activated.

• If there is a need to send FPS-8 box to somewhere e.g. for repair, box must be first deactivated.

Activation

Before FPS-8 can be successfully used for phone programming, it must be first activated.

Fill in first “FPS-8 activation request” sheet, in the FPS-8 sales package and follow the instructions in the sheet.

When activation file is received (e.g. 00000.in), copy it to C:\Program-

Files\Nokia\Phoenix\BoxActivation - Directory on your computer

created when Phoenix is installed).

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(This directory is

Start Phoenix Service Software.

Select ”FPS-8 / FPS-8C maintenance” from ”Flashing” menu.

Select “Activate” from the “FPS8/8C Maintenance” – UI.

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The activation file you saved to C:\ProgramFiles\Nokia\Phoenix\BoxActivation - directory will be shown (e.g. 00000.in), check that it is correct.

Box will be activated when you choose “Open”.

Turn FPS-8 power off and on to complete activation.

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Deactivation

Start Phoenix Service Software.

Select ”FPS-8 / FPS-8C maintenance” from ”Flashing” menu.

Select “Deactivate” from the “FPS8/8C Maintenance” – UI.

Confirm Deactivation by choosing “Yes”, Box will be deactivated.

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Turn FPS-8 power off and on to complete deactivation.

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JBV-1 Docking Station SW

The JBV-1 Docking Station is a common tool for all DCT-4 generation products. In order to make the JBV-1 usable with different phone models, a phone specific Docking Station Adapter is used for different service functions.

The JBV-1 Docking Station contains Software (Firmware) which can be updated.

You need the following equipment to be able to update JBV-1 software:

• PC with USB connection

• Operating System supporting USB (Not Win 95 or NT)

• USB Cable (Can be purchased from shops or suppliers providing PC hardware and accessories)

• JBV-1 Docking Station

• External Power Supply 11-16V

Before Installation

• Download Jbv1_update.zip – file to your computer (e.g. C:\TEMP) from your download web site.

• Close all other programs

• Follow instructions on the screen

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Installing SW Needed for the JBV-1 SW Update

Note: DO NOT CONNECT THE USB CABLE / JBV-1 TO YOUR COMPUTER YET!

Run

Jbv1_update.zip

Files needed for JBV-1 Package setup Program will be extracted.

file and start SW Installation by double clicking

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Setup.exe

Installation begins, please read the information shown and Choose “Next” to continue.

Use suggested destination folder where JBV-1 SW Package will be installed and choose

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“Next” to continue.

Select “Full” Installation and choose “Next” to continue

Program Folder will be created. Choose “Next” to continue, Software files will be

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installed.

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After successful installation, choose “Finish” to complete.

NOW YOU CAN CONNECT THE USB CABLE / JBV-1 TO YOUR COMPUTER!

Connect power to JBV-1 (11-16V DC) from external power supply, then connect USB

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Cable between JBV-1 USB connector and PC.

Windows will detect connected USB cable and detect drivers for new HW.

Follow the instructions and allow Windows to search and install the best drivers available. After this procedure the actual JBV-1 SW update can begin.

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Updating the JBV-1 Docking Station Software

Go to folder C:\Program Files\Nokia\ JBV-1 SW Package\ FIRMWARE UPDATE and start JBV-1 Update SW by double clicking fwup.exe.

JBV-1 Firmware update starts and shows current status of the JBV-1 connected.

If firmware version read from your JBV-1 is not the latest one available, it needs to be updated by choosing “Update Firmware”.

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Choose file JBV1v11.CDE (example used here is for v 11) and “Open” to update your JBV-

After Successful update, current JBV-1 status will be shown. You have now updated the

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software of your JBV-1 docking station and it is ready for use.

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Receiver tuning: Quick Guide for Tuning With Phoenix

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General remarks

RF tunings must be performed in the same order as shown in this document. The order of the corresponding menu items in the Service SW may be different.

If baseband tunings are needed, they should be completed before the RF tunings.

Avoid unnecessary tuning – factory-tuning values are always the most accurate ones.

NOTE! RF tunings need to be done ONLY if any RF block component is replaced.

Screen shots described in this document may change as the service software is developed.

Kindly refer to the Phoenix help files, the phone model specific service manual and bulletins for help.

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Service Tool Concept for RF Tuning Operations

NOTE! RF tunings need to be done ONLY if any RF block component is replaced.

• All RF tuning operations must be carried out in the MJS-38 Module Jig!

• Power to MJS-38 must be supplied from an external DC power supply, not FPS-8 prommer

• MJS-38 input voltages:

Maximum + 5 VDC

Nominal input for RF tunings is +4.2 V DC

Minimum +3V DC

• Remember the cable attenuation when setting required RF levels

Figure 1: RF tuning setup

Item: Service accessory: Type: Product code:

1 Module jig MJS-38 0770416

2 DC power cable PCS-1 0730012

3 Modular cable XRF-1 0730085

4 Service Mbus cable DAU-9S 0730108

5 Software protection key PKD-1 0750018

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Item: Service accessory: Type: Product code:

6 Service SW CD-ROM

Autotuning

General

Autotune feature is designed to align product’s RF part easier and faster. By this autotune component product is tuned automatically. User needs to press only one button (named ‘Tune’) and product’s RF is tuned and results are shown to the user. Component controls all the needed RF equipment (RF generator and TX measuring device), except voltage supplier.

Following diagram describes how the Autotune component is located in the TSS architecture:

Autotune UI

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Manual tune FNs GPIB FN

Autotune is a pair of two different components. First is User Interface and another is FunctioNal. UI does not contain any functionality. MTI takes care of phones messages.

Autotune can be done by two ways, with VSA-series (Agilent) meters and with CMU (Rohde & Schwarz) Radio Communication tester.

Autotune with VSA

The Autotune component can be found under Tuning menu:

MTI

Autotune FN

GPIB Equipment

Phone

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Environment

Hardware requirements:

PC with Windows 98/2000/NT

Power supply

Product specific module jig

RF-splitter and -cables

RF equipment (only one of each is needed)

Tx:

Agilent E4406 (VSA series transmitter tester)

Agilent E4445 (PSA series transmitter tester)

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Rx:

Rohde&Schwarz, FSE-family of Signal Analyzers

Rohde&Schwarz, FSIQ-family of Signal Analyzers

Agilent ESG family of RF Signal Generators

Rohde&Schwarz, SME-family of Signal Generators

GPIB addresses are not defined. Component finds the addresses and uses them automatically.

If several TX tuning devices are connected, this component uses Agilent (VSA or PSA). In RX side, Agilent has highest priority.

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Autotune with CMU

First of all you have to initialize GPIB-card.

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After GPIB-card initializing you can go to Autotune part. First you have to set losses of jig and RF-cables. If you have PKD-1 or PKD-1P dongle it is not possible to set loss.

First set RF-cable losses. The example is for 1.5 m cable.

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Then set the jig losses. The example is for MJS-38.

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Finally choose the right product.

The Autotune component can be found under Tuning menu.

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Press Tune button and autotune will start.

The results look like this.

Environment

Hardware requirements:

PC with Windows 98/2000/NT

Power supply

Product specific module jig

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RF -cable

Rohde&Schwarz, CMU 200 Radio Communication Tester

Protection

Components are protected by PKD-1CS, PKD-1NS, PKD-1 and PKD-1P dongles using standard TSS protection procedure. Autotuning itself is possible with all those dongles but with PKD-1P and PKD-1 dongles user is not able to set the loss.

Receiver Manual Tuning

RX Channel Select Filter Calibration

Extra equipment / external RF signal not needed.

Must be done before other RX calibrations.

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This function is used to calibrate RX channel select filter in GSM Phones.

Rx Channel select filter is tuned only in one band = Single calibration for both bands.

Select Tuning => Rx Channel select filter calibration.

“Save to Phone “ is checked by default

Uncheck “Save to Phone “ if you don´t want the values to be saved to phone (eg testing)!

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Press "Tune" to start the tuning

Tuning values must be 0…31

If values shown are within limits, choose “Stop”

Close the “RX Channel Select Filter Calibration“-dialog to end tuning

Close the Rx Channel select filter calibration dialog, the values are saved to phone

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RX Calibration

RF generator needed.

This tuning performs RX Calibration.

Must be done separately on every band!

Calibration is automatically performed at GSM900, then at GSM1800 and finally at GSM1900 band. If tuning is successful, it continues in the next band.

AFC tuning is done while GSM900 band RX Calibration is performed.

Remember to take jig and cable attenuations into account!

Select Tuning => Rx calibration

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Press “Start"´to start tuning.

Set RF generator to required GSM900 frequency => OK

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Set RF generator to required frequency => OK

Tuning values and ADC readings are shown.

Typical values and limits in GSM900 RX Calibration:

GSM900 Typical value Low limit High limit

Afc value: 130 -350 350

Afc slope: 140 90 165

900

typ min max rssi 0 65 55 75 rssi 1 71 61 81 rssi 2 77 67 87 rssi 3 83 73 93 rssi 4 89 79 99 rssi 5 94 84 104 rssi 6 100 90 110 rssi 7 106 96 116 rssi 8 112 102 122 rssi 9 118 108 128 rssi 10 124 114 134 rssi 11 130 120 140 rssi 12 136 126 146 rssi 13 142 132 152 rssi 14 148 138 158

Press “Save and continue”, then starts GSM1800 calibration.

Set RFgenerator to required GSM1800 frequency => OK

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Tuning values and ADC readings are shown.

Typical values and limits in (GSM1800) RX Calibration

rssi 0 63 53 73 rssi 1 69 59 79 rssi 2 75 65 85 rssi 3 81 71 91 rssi 4 87 77 97 rssi 5 92 82 102 rssi 6 98 88 108 rssi 7 104 94 114 rssi 8 110 100 120 rssi 9 116 106 126 rssi 10 122 112 132 rssi 11 128 118 138 rssi 12 134 124 144 rssi 13 140 130 150 rssi 14 146 136 156

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1800

typ min max

Press “Save and continue”, then starts GSM1900 calibration.

Set the RF generator to required GSM1900 frequency => OK

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Tuning values and ADC readings are shown.

Typical values and limits in (GSM1900) RX Calibration

1900

typ min max rssi 0 66 56 76 rssi 1 72 62 82 rssi 2 78 68 88 rssi 3 84 74 94 rssi 4 90 80 100 rssi 5 94 84 104 rssi 6 99 89 109 rssi 7 105 95 115 rssi 8 111 101 121 rssi 9 117 107 127 rssi 10 123 113 133 rssi 11 129 119 139 rssi 12 135 125 145 rssi 13 141 131 151 rssi 14 147 137 157

Press “Save and continue”.

If values are within limits, they are saved to the phone after successful tuning of each band.

Close the “Rx Calibration” dialog to end tuning

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RX Band Filter Response Compensation

RF generator needed.

This operation must be done separately on each band!

Start RX Calibration at GSM900, then continue at GSM1800 band and finally on the GSM1900 band

NOTE! Remember to do RX calibration before doing Rx Band Filter Response Compensation!

Remember to take jig and cable attenuations into account!

Select Tuning => Rx band filter response compensation

Press “Start” to start tuning with values already saved to the phone

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Select "Manual tuning" and tuning starts.

You are asked to supply 9 different RF frequencies to the phone.

The tuning begins from GSM900 band and continues the same way for GSM 1800 and GSM1900 bands

Set the first required frequency and level => OK

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Set the 2nd required frequency and level => OK

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Set the 3rd required frequency and level => OK

Set the 4th required frequency and level => OK

Set the 5th required frequency and level => OK

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Set the 6th required frequency and level => OK

Set the 7th required frequency and level => OK

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Set the the 8th required frequency and level => OK

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Set 9th required frequency and level => OK

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Limits in Rx Band Filter Response Compensation GSM900:

Input

Channel

Frequency (MHz)

965 923.26771 -10 3.5 975 925.26771 -3.5 3.5 987 927.66771 -3.5 3.5

1009 932.06771 -3.5 3.5

37 924.46771 -3.5 3.5

90 953.06771 -3.5 3.5 114 957.86771 -3.5 3.5 124 959.86771 -3.5 3.5 136 962.26771 -10 3.5

Low lim it (dB) High lim it (dB)

If the values shown are within limits, press “Save and continue” to save values to the phone, then the GSM1800 tuning starts automatically.

Repeat the same steps as for the GSM900 band above.

CCS Technical Documentation

Limits in Rx Band Filter Response Compensation GSM1800:

Input

Channel

497 1802.26771 -10 3.5 512 1805.26771 -3.5 3.5 535 1809.86771 -3.5 3.5 606 1824.06771 -3.5 3.5 700 1842.86771 -3.5 3.5 791 1861.06771 -3.5 3.5 870 1876.86771 -3.5 3.5 885 1879.86771 -3.5 3.5 908 1884.46771 -10 3.5

Frequency (MHz)

Low limit (dB) High limit (dB)

If the values shown are within limits, press “Save and continue” to save values to the phone, then the GSM1900 tuning starts automatically.

Repeat the same steps as for the GSM900 and GSM1800 bands above.

Limits in Rx Band Filter Response Compensation GSM1900:

Input

Channel

496 1927.06771 -10 3.5 512 1930.26771 -3.5 3.5 537 1935.26771 -3.5 3.5 586 1945.06771 -3.5 3.5 661 1960.06771 -3.5 3.5 736 1975.06771 -3.5 3.5 794 1986.66771 -3.5 3.5 810 1989.86771 -3.5 3.5 835 1994.86771 -10 3.5

Frequency (MHz)

Low limit (dB) High limit (dB)

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CCS Technical Documentation

If the values shown are within limits, press “Save and continue” to save values to the phone.

Close the “RX Band Filter Response Compensation” – dialog to end tuning.

Issue 1 10/2003 Nokia Corporation. Page 57

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Rx Am Suppression

RF generator is needed.

Must be done separately on each band!

Start RX Am Suppression at GSM900, then continue at GSM1800 band and finally at the GSM1900 band.

Remember to take jig and cable attenuations into account!

Select Tuning => Rx Am Suppression

CCS Technical Documentation

Press “Start” to begin tuning.

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CCS Technical Documentation

Adjust signal generator accordingly and press “OK” to tune.

When tuning is finished, press “Save & Continue”.

Tuning continues automatically at GSM1800 band.

Adjust signal generator accordingly and press “OK” to tune.

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RH-20 Company confidential

When tuning is finished, press “Save & Continue”.

Tuning continues automatically at GSM1900 band.

Adjust signal generator accordingly and press “OK” to tune.

CCS Technical Documentation

When tuning is finished, press “Save & Continue”.

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CCS Technical Documentation

If the Rx Am Suppression tuning was completed successfully, press “OK” to stop tuning.

Close the Rx Am Suppression window.

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RX DTOS balance calibration

Extra equipment / external RF signal not needed

Must be done separately on each band!

Start RX Calibration for GSM900, then continue at the GSM1800 band and finally at the GSM1900 band.

This Calibration is used for calibrating DSP control words values.

Select Tuning => Rx DtoS Balance Calibration

CCS Technical Documentation

NOTE! No RF-input is allowed to feed when calibrating

Choose “OK” and “Start”, tuning begins automatically at the GSM900 band.

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CCS Technical Documentation

Press “Start” to start tuning.

Select “OK” to start tuning with values already saved to the phone

If values shown are within limits, press “Save and continue” to save values to the phone

GSM1800 and GSM1900 are calibrated automatically. If values are within limits, press “Save and continue” to save values to the phone.

Close the RX DtoS Balance Calibration dialog to end Receiver tuning.

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CCS Technical Documentation

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CCS Technical Documentation

Transmitter Manual Tuning

TX Power Level Tuning

Power meter or spectrum analyzer needed.

With Tx Power Level Tuning, the coefficients are adjusted for each power level.

Start Power Level tuning at GSM900/EDGE, then continue at GSM1800/EDGE band and finally at the GSM1900/EDGE band.

Tuning => Tx power level tuning

RH-20

Select “Start”, tuning begins at the GSM900 band

RH-20

CCS Technical Documentation

Set up spectrum analyzer accordingly.

Remember to take the jig and cable attenuations into account!

The coefficient table lists the power level, coefficient and target dBm for each power level.

The tuned power level can be chosen by using up and down arrows or mouse.

The current power level is shown with inverse colors.

The tuning value can be adjusted with “-“ and “+” keys.

Use only High-mode (TxPA mode).

CCS Technical Documentation

Tune Base level and power levels 19, 15 and 5 to target level.

RH-20

Press “Save and continue”.

Typical values: GSM900

Power level Coefficient

5 0.670…0.850

15 0.210…0.240

19 0.170…0.200

Base 0.140…0.170

Press “Save & Continue”. Tuning values will be calculated and saved to phone’s memory.

RH-20

Tuning continues at EDGE900.

Set up spectrum analyzer accordingly.

CCS Technical Documentation

Press “OK” and start tuning.

Tune all power levels to target level. Use only High-mode (TxPA mode).

Note! Target for EDGE Base level is -15dBm.

CCS Technical Documentation

Press “Save & Continue” to save the tuning values to phone’s memory.

Continue tuning at GSM1800 band

Set up spectrum analyzer accordingly.

Remember to take the jig and cable attenuations into account!

RH-20

Press “OK” and start tuning.

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CCS Technical Documentation

Tune Base level and power levels 15,11 and 0 to target level.

Typical values: GSM1800

Power level Coefficient

0 0.580…0.700

11 0.210...0.240

15 0.180…0.210

Base 0.135…0.165

Press “Save & Continue”. Tuning values will be calculated and saved to phone’s memory.

Tuning continues at EDGE1800.

Set up spectrum analyzer accordingly.

CCS Technical Documentation

Press “OK” and start tuning.

RH-20

Tune all power levels to target level.

Note! Target for EDGE Base level is -15dBm.

Press “Save & Continue” to save the tuning values to phone’s memory.

Continue tuning at GSM1900 band

Set up spectrum analyzer accordingly.

RH-20

CCS Technical Documentation

Remember to take the jig and cable attenuations into account!

Press “OK” and start tuning.

Tune Base level and power levels 15, 11 and 0 to target level.

Typical values: GSM1900

Power level

0 0.580…0.700

Coefficient

CCS Technical Documentation

RH-20

Press “Save & Continue”. Tuning values will be calculated and saved to phone’s memory

Tuning continues at EDGE1900.

Set up spectrum analyzer accordingly.

Power level

11 0.210…0.240

15 0.180…0.210

Base 0.150…0.165

Coefficient

RH-20

CCS Technical Documentation

Press “OK” and start tuning.

Tune all power levels to target level.

Note! Target for EDGE Base level is -15dBm.

Press “Save & Continue” to save the tuning values to phone’s memory.

TX Power Level Tuning is now completed.

CCS Technical Documentation

TX I/Q Tuning

Spectrum analyzer needed.

Tx IQ Tuning allows changing the Tx I DC Offset, Tx Q DC Offset, Amplitude difference and Phase difference.

Must be done separately on all bands!

Select Tuning => Tx_IQTuning

RH-20

Tx IQ Tuning window will open.

Press “Start” and tuning will begin at GSM900 band.

RH-20

CCS Technical Documentation

Adjust spectrum analyzer accordingly.

Press “OK” and start tuning.

Tuning is done by setting each of the sliders to desired value.

The order of tuning should be the same as the order of the sliders, that is, the Tx I DC Offset is tuned first and Phase difference is tuned last.

Use <= , =>, PgUp or PgDn keys.

CCS Technical Documentation

Tune LO leakage to minimum with TXI/TXQ DC Offset control (f0 on spectrum analyzer screen).

Tune unwanted sideband to minimum using Amplitude/Phase difference controls (f0 +

67.71kHz on spectrum analyzer screen).

Marker 1 [T1]

Ref Lvl

33 dBm

21 dB Offset

22.61 dBm

897.33246493 MHz

RBW 3 kHz

VBW 3 kHz

SWT 3 s

1 [T1] 22.61 dBm

897.33246493 MHz

1 [T1] -26.10 dB

67.77000000 kHz

2 [T1] -49.93 dB

135.87174348 kHz

RH-20

RF Att 40 dB

Unit dB

-10

-20

-30

-40

-50

-60

-67

Center 897.4 MHz Span 200 kHz20 kHz/

Date: 3.JUN.2003 12:32:03

Tuning limits are the same for all bands (GSM/EDGE900, GSM/EDGE1800 and GSM/ EDGE1900):

1MA

Tuning limits:

I DC Offset -6…+6

Q DC Offset -6…+6

Amplitude difference -1…+1

Phase difference

- 80°…100°

When the IQ spectrum is balanced, “Save & Continue” to EDGE900 TX IQ tuning.

Spectrum analyzer settings are the same as for GSM900 IQ tuning.

RH-20

CCS Technical Documentation

NOTE! In EDGE-mode, the unwanted sideband is located at 50.8kHz from f0.

33 30

Ref Lvl

33 dBm

21 dB Offset

Delta 1 [T1]

-11.48 dB

50.93633267 kHz

RBW 3 kHz

VBW 3 kHz

SWT 3 s

1 [T1] 23.28 dBm

897.34929860 MHz

1 [T1] -11.48 dB

50.93633267 kHz

2 [T1] -26.84 dB

102.20440882 kHz

RF Att 40 dB

Unit dB

-10

-20

-30

-40

-50

-60

-6

Center 897.4 MHz Span 200 kHz20 kHz/

Date: 3.JUN.2003 12:37:09

When the IQ spectrum is balanced, press “Save & Continue”.

Continue tuning at GSM/EDGE1800 band

Adjust spectrum analyzer accordingly.

Both GSM and EDGE 1800 use the same settings.

CCS Technical Documentation

Continue tuning at GSM/EDGE1900 band

Adjust spectrum analyzer accordingly.

RH-20

Both GSM and EDGE 1900 use the same settings.

When GSM and EDGE 1900 are tuned, press “Save & Continue”.

Press “OK” and the TX IQ Tuning is completed.

RH-20

CCS Technical Documentation

Service Tool Concept For Baseband Tuning Operations

EM calibrations should be carried out in JBV-1 Docking Station equipped with DA-19 Docking Station Adapter.

Note: RF tunings must be carried out in MJS-38 module jig, JBV-1.

Power to JBV-1 should be supplied from an external DC power supply, not FPS-8 prommer.

JBV-1 input voltages:

Maximum +16 VDC

Nominal input for RF tunings is +12 V DC.

CCS Technical Documentation

Service Concept for RH-20* Baseband tunings

RH-20

Item Accessory type Service Accessory Product code

1 JBV-1 Docking Station 0770298

2 DA-19 Docking Station adapter 0770674

3 SCB-3 DC-DC Cable 0730114

5 PCS-1 DC power cable 0730012

6 DAU-9S Service FBUS cable 0730108

7 PKD-1 Software protection key 0750018

8 Service SW CD-ROM

RH-20

Baseband Tuning operations

Energy Management Tuning

External power supply needed.

Energy Management (EM) Calibration is used for calibrating Battery and Charger settings of the phone.

Preparation for EM Calibration:

- Connect the DC Cable SCB-3 between JBV-1 and Vin of the Phone for Charger calibration.

- Connect 12…15 V from the Power Supply to JBV-1.

- NOTE! Check that the connection is F-BUS (does not work with M-BUS).

CCS Technical Documentation

Select Tuning => Energy Management Calibration.

Energy Management values to be calibrated are checked.

Select “Read from Phone” to show the current values in the phone memory and to check that the communication with the phone works.

CCS Technical Documentation

Select “Calibrate” to run the selected calibrations.

RH-20

Limits for Energy Management Calibration:

Parameter Min. Max Note

ADC gain 25400 29000 VBatt, BSI, BTemp

DC offset -50 50 ADC voltage offset

BSI gain 970 1100 ADC BSI calibration gain

BTEMP gain 2075 2275 ADC BTEMP calibration gain

VBAT gain 10000 11000 ADC VBATT Voltage gain

VBAT offset 2300 2900 ADC VBATT Voltage offset scale

VCHAR 58000 62000 Charge voltage

ICHAR 4050 4800 charge current

If values shown are within limits select “Save To Phone” to save the values in the phone.

NOTE! Only the values of the checked tunings (Battery size, Battery Temperature etc…) are saved.

Close the “Energy Management Calibration” – dialog to end tuning.

You must manually switch the phone on after exiting “Energy Management Calibration” – dialog.

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LCD Contrast Tuning

Extra equipment not needed.

This function is used to calibrate the LCD Contrast.

Must be done when LCD module is changed and there is considerable difference in the contrast.

Select Testing => Display Tune

CCS Technical Documentation

Move the sliders to reach good LCD contrast.

Close the ”Display tune” dialog to end tuning.

Company confidential RH-20

CCS Technical Documentation

Flashing Setup Instructions

POS (Point of Sale) Flash Concept

Figure 1: POS flash

Item Type Description Code

1 FLA-27 Point Of sales flash loading adapter 0770492

2 XCS-1 Service cable 0730218

3 ACF-8 AC Charger 0680032

4 FLS-4S FLS-4S sales package E&A 0080541

FLS-4S, FLS-4S sales package APAC 0080542

FLS-4S, FLS-4S sales package US 0080543

5 Service SW CD-ROM

RH-20 Company confidential

Flash Concept with Flashing adapter

CCS Technical Documentation

Figure 2: Flash comcept with flashing adapter

Item Type Description Code

1 FLA-27 Point of sales flash loading adapter 0770326

2 FLC-2 Power cable, incl in FLA-27 sales package 0730185

3 XCS-4 Modular cable 0730178

4 FPS-8 Flash prommer box with 2x SF12 SRAM 0080321

and 0080346

5 Centronics (printer) cable, incl in FPS-8 sales package 0730029

6 AXS-4 RS-232 (D9-D9) cable, incl in FPS-8 sales package 0730090

7 PKD-1 Software protection key 0750018

8 Service SW CD-ROM

9 ACF-8 AC charger, incl in FPS-8 sales package 0680032

Company confidential RH-20

CCS Technical Documentation

Module Jig Concept

Figure 3: Module jig concept

Item Type Description Code

1 MJS-38 Module jig 0770416

2 PCS-1 DC power cable 0730012

3 XRF-1 RF antenna cable 0730085

4 DAU-9S Service FBUS cable 0730108

5 PKD-1 Software protection key 0750018

6 Service SW CD-ROM

RH-20 Company confidential

JBV-1 Flash Concept

CCS Technical Documentation

Figure 4: JBV-1 Flash concept

Item Type Description Code

1 JBV-1 Docking station 0770298

2 PCS-1 DC power cable 0730012

3 XCS-4 Modular cable 0730178

Flash2_wolfgang VP 03-02-26

4 FPS-8 Flash prommer box 0080321

5 Printer cable Incl. in FPS-8 sales pack 0730029

6 AXS-4 D9 – D9 cable, incl. in FPS-8 sales pack 0730090

7 PKD-1 Software protection key 0750018

8 Service SW CD-ROM

9 ACF-8 AC Charger, incl. in FPS-8 sales pack 0680032

Company confidential RH-20

CCS Technical Documentation

Service Concept

Figure 5: Service Concept

Item: Service accessory: Type: Product code:

1 Docking station JBV-1 0770298

2 Docking station adapter DA-13 0770613

3 DC-DC cable SCB-3 0730114

4 RF antenna cable XRF-1 0730085

5 DC power cable PCS-1 0730012

6 Service FBUS cable DAU-9S 0730108

7 Software protection key PKD-1 0750018

8 Service SW CD-ROM

RH-20 Company confidential

Parallel Flash concept

CCS Technical Documentation

Test consept wolfgang VP 03-02-26

Figure 6: Parallel flash concept

Item Type Description Code

1 DA-19 Docking station adapter 0770674

2 JBV-1 Docking station 0770298

3 XCS-4 Modular cable 0730178

4 PCS-1 DC power cable 0730012

7 AXS-4 D9 – D9 cable, incl. in FPS-8C sales pack 0730090

8 Printer cable Incl. in FPS-8C sales pack 0730029

10 PKD-1 Software protection key 0750018

11 Software (PC SW + SF11C SW)

17 FPS-8C 0080396

Nokia 6220 Service Manual 03 rh20 servsw

Specifications and Main Features

Frequently Asked Questions

User Manual

Service Software Instructions

Quick Guide for Phoenix Service SW Installation

Phoenix Installation Steps in Brief

Phoenix Service SW

Before Installation

Startup

Dongle Driver Installation and Version Check

First Time Installation of Phoenix

Update Installation of Phoenix

How to Uninstall Phoenix

Data Package for Phoenix (Product Specific)

Before installation

Installation of Phoenix Data Package (Product Specific)

How to Uninstall Data Package

How to Manage Connections

Manual Settings

How to Update Flash Support Files for FPS-8* and FLS-4S*

Before Installation

Installing the Flash Support Files

How to Update The FPS-8* Flash Prommer SW

FPS-8 Activation and Deactivation

Activation

Deactivation

JBV-1 Docking Station SW

Before Installation

Installing SW Needed for the JBV-1 SW Update

Updating the JBV-1 Docking Station Software

Receiver tuning: Quick Guide for Tuning With Phoenix

General remarks

Service Tool Concept for RF Tuning Operations

Autotuning

General

Autotune with VSA

Environment

Hardware requirements:

Autotune with CMU

Environment

Hardware requirements:

Protection

Receiver Manual Tuning

RX Channel Select Filter Calibration

RX Calibration

RX Band Filter Response Compensation

Rx Am Suppression

RX DTOS balance calibration

Transmitter Manual Tuning

TX Power Level Tuning

Tuning continues at EDGE900.

Continue tuning at GSM1800 band

Tuning continues at EDGE1800.

Continue tuning at GSM1900 band

Tuning continues at EDGE1900.

TX I/Q Tuning

Continue tuning at GSM/EDGE1800 band

Continue tuning at GSM/EDGE1900 band

Service Tool Concept For Baseband Tuning Operations

Service Concept for RH-20* Baseband tunings

Baseband Tuning operations

Energy Management Tuning

LCD Contrast Tuning

Flashing Setup Instructions

POS (Point of Sale) Flash Concept

Flash Concept with Flashing adapter

Module Jig Concept

JBV-1 Flash Concept

Service Concept

Parallel Flash concept