Nokia 6208c, 6202c, RM-458 Service Manual

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Nokia Customer Care

Service Manual

RM-458 (Nokia 6202c; Nokia 6208c)

Mobile Terminal

Part No: 9212190 (Issue 1)

COMPANY CONFIDENTIAL

Copyright © 2009 Nokia. All rights reserved.

 

 

 

RM-458

 

 

 

Amendment Record Sheet

Amendment Record Sheet

 

 

 

 

 

 

Amendment No

Date

Inserted By

Comments

Original issue

01/2009

Jeff Zhao

 

 

 

 

 

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Copyright © 2009 Nokia. All rights reserved.

 

RM-458

Copyright

Copyright

Copyright © 2008 Nokia. All rights reserved.

Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited.

Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided "as is". Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

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COMPANY CONFIDENTIAL

Page iii

 

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RM-458

Warnings and cautions

Warnings and cautions

Warnings

IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.

Cautions

Servicing and alignment must be undertaken by qualified personnel only.

Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.

Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

Use only approved components as specified in the parts list.

Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment.

Ensure all cables and wires are repositioned correctly.

Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.

During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged.

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RM-458

For your safety

For your safety

QUALIFIED SERVICE

Only qualified personnel may install or repair phone equipment.

ACCESSORIES AND BATTERIES

Use only approved accessories and batteries. Do not connect incompatible products.

CONNECTING TO OTHER DEVICES

When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products.

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COMPANY CONFIDENTIAL

Page v

 

Copyright © 2009 Nokia. All rights reserved.

 

RM-458

Care and maintenance

Care and maintenance

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

Keep the phone and all its parts and accessories out of the reach of small children.

Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.

Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.

Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.

Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

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RM-458

ESD protection

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied.

All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity discharge.

All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area (EPA).

Every repair action involving opening the product or handling the product components must be done under ESD protection.

ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area.

For more information and local requirements about ESD protection and ESD Protected Area, contact your local Nokia After Market Services representative.

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Page vii

 

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RM-458

Battery information

Battery information

Note: A new battery's full performance is achieved only after two or three complete charge and discharge cycles!

The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.

Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.

Temperature extremes can affect the ability of your battery to charge.

For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.

Use the battery only for its intended purpose. Never use any charger or battery which is damaged.

Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77° F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged.

Batteries' performance is particularly limited in temperatures well below freezing. Do not dispose of batteries in a fire!

Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.

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RM-458

Company policy

Company policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.

While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/e- mail.

Please state:

Title of the Document + Issue Number/Date of publication

Latest Amendment Number (if applicable)

Page(s) and/or Figure(s) in error

Please send to:

NOKIA CORPORATION

Nokia Mobile Phones Business Group

Nokia Customer Care

PO Box 86

FIN-24101 SALO

Finland

E-mail: Service.Manuals@nokia.com

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RM-458

Company policy

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RM-458

Nokia 6202c; Nokia 6208c Service Manual Structure

Nokia 6202c; Nokia 6208c Service Manual Structure

1 General information

2 Service Devices and Service Concepts

3 BB Troubleshooting and Manual Tuning Guide

4 RF troubleshooting

5 System Module Glossary

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RM-458

Nokia 6202c; Nokia 6208c Service Manual Structure

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Nokia Customer Care

1 — General information

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RM-458

General information

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RM-458

General information

Table of Contents

 

Product selection....................................................................................................................................................

1–5

Phone features .......................................................................................................................................................

1–5

User interface and software features...................................................................................................................

1–6

Accessories ..............................................................................................................................................................

1–6

Technical specifications.........................................................................................................................................

1–7

General specifications.......................................................................................................................................

1–7

Battery endurance.............................................................................................................................................

1–7

List of Tables

 

Table 1 Battery and chargers ................................................................................................................................

1–6

Table 2 Headsets ....................................................................................................................................................

1–7

Table 3 Data cables ................................................................................................................................................

1–7

List of Figures

 

Figure 1 RM-458 (Nokia 6208c/Nokia 6202c) product picture...........................................................................

1–5

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General information

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RM-458

General information

Product selection

RM-458 (Nokia 6208c/Nokia 6202c) is a GSM triband phone, supporting EGSM 900/1800/1900 bands.

Figure 1 RM-458 (Nokia 6208c/Nokia 6202c) product picture

Phone features

Display and keypad features

2.4” 240x320 pixel, 16.7M true colour display

5-way , navi-key (2 soft-keys, call and end keys)

Hardware features

3.2-megapixel auto focus camera with 8x digital zoom

3.5mm AV connector for stereo headset

Micro USB port for data transfer (USB 2.0)

Bluetooth (version 2.0)

RDS Stereo radio and music player

Internal vibrator and antenna

Plug-in SIM (1.8 V and 3.0 V)

MicroSD card hot swap slot (up to 8Gb)

Side volume keys with zoom functionality

RF features

EGSM 900/1800/1900

EGPRS: MSC 32 (MSC 31 in China)

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RM-458

General information

GPRS: MSC 32 (MSC 31 in China)

HSCDS

CSD

User interface and software features

Selection of software applications and services

Audio messages

3GPP streaming / downloading video

XHTML browsing over TCP/IP

Themes (wallpapers, icons, colors)

Music Player supporting MP3, AAC, ACC+, eAAC+ and WMA

Nokia Xpress audio messaging (AMS)

OMA DRM 2.0 (Digital Right Management)

OMA MMS 1.3, MMS Conformance 3.0, AMR and SMIL

OMA Client Provisioning v1.1

Java

MP3 ringing tones, true tones and MIDI ringing, alert and gaming tones with support of 64 polyphony

Video ringing tones

WAP 2.0, XHTML browser over HTTP/TCP/IP stack

SyncML (local and remote)

PC Suite

Accessories

Sales package contents

Nokia 6208c/Nokia 6202c phone

Nokia Battery BL-4S

Nokia Charger: AC-6C and CA-100C

1GB micro SD memory card (area dependent)

Nokia wired stereo headset: HS-48

CD rom

User Guide

CA-101D

 

 

Table 1 Battery and chargers

 

 

 

 

 

Type

Name

 

 

 

 

 

Note: This phone is charged through the smaller charger Nokia standard interface (2.mm plug). The standard 3.5mm standard charger can be used together with the CA-44 charger adapter.

AC-6C +

Charger

 

CA-100C

 

 

 

 

 

BL-4S

Battery 860 mAh Li-Ion

 

 

 

 

 

 

 

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RM-458

General information

 

 

 

 

 

Table 2 Headsets

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Type

 

 

 

 

Name

 

 

 

HS-48

 

Stereo headset (wired)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HS-62

 

Stereo headset (wired)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HS-39W

 

Stereo headset (BT)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HS-71W

 

Stereo headset (BT)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 3 Data cables

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Type

 

 

 

 

Name

 

 

 

CA-101D

 

Micro USB cable

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Technical specifications

 

 

 

 

 

 

 

 

 

 

 

 

 

 

General specifications

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Unit

 

 

Dimension (mm)

Weight (g)

 

Volume (cc)

Transceiver with BL-4S

109.8 x 49.3 x 13.3/14.6

130.74

 

 

79

860 mAh Li-Ion battery

 

 

 

 

 

 

pack

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Battery endurance

 

 

 

 

 

 

 

 

 

 

 

 

 

Battery

 

NMP Talk time

 

NMP Standby time

BL-4S 860 mAh Li-ion

 

Up to 3 hours 40 mins

330 hours

 

 

 

 

 

 

 

 

 

 

Note: Variation in operation times will occur depending on SIM card, network settings and usage.

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General information

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Nokia Customer Care

2 — Service Devices and

Service Concepts

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Service Devices and Service Concepts

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Service Devices and Service Concepts

Table of Contents

 

Service devices........................................................................................................................................................

2–5

Product specific devices....................................................................................................................................

2–5

FS-101............................................................................................................................................................

2–5

MJ-207 ...........................................................................................................................................................

2–5

SA-164 ...........................................................................................................................................................

2–6

General devices..................................................................................................................................................

2–6

CU-4................................................................................................................................................................

2–7

FLS-5 ..............................................................................................................................................................

2–8

FPS-21............................................................................................................................................................

2–9

PK-1................................................................................................................................................................

2–9

RJ-230 .........................................................................................................................................................

2–10

SB-6.............................................................................................................................................................

2–10

SPS-2...........................................................................................................................................................

2–10

SRT-6...........................................................................................................................................................

2–10

SS-102.........................................................................................................................................................

2–10

SS-46...........................................................................................................................................................

2–11

SS-62...........................................................................................................................................................

2–11

SS-93...........................................................................................................................................................

2–11

SX-4.............................................................................................................................................................

2–11

Cables...............................................................................................................................................................

2–11

CA-101 ........................................................................................................................................................

2–11

CA-89DS ......................................................................................................................................................

2–12

DAU-9S ........................................................................................................................................................

2–12

PCS-1 ...........................................................................................................................................................

2–12

XRE-2...........................................................................................................................................................

2–13

Service concepts ..................................................................................................................................................

2–13

POS (Point of Sale) flash concept ..................................................................................................................

2–13

BB5 Basic Flash Concept with FS-101 ...........................................................................................................

2–14

BB5 Basic Flash Concept with SS-62 .............................................................................................................

2–15

BB5 Basic RF & BB Tune Concept with FS-101..............................................................................................

2–16

BB5 Basic RF&BB Tune Concept with MJ-207 ...............................................................................................

2–17

List of Figures

 

Figure 2 POS flash concept .................................................................................................................................

2–13

Figure 3 BB5 Basic Flash Concept with FS-101 .................................................................................................

2–14

Figure 4 BB5 Basic Flash Concept with SS-62 ...................................................................................................

2–15

Figure 5 BB5 Basic RF & BB Tune Concept with FS-101....................................................................................

2–16

Figure 6 BB5 Basic RF&BB Tune Concept with MJ-207 .....................................................................................

2–17

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Service Devices and Service Concepts

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RM-458

Service Devices and Service Concepts

Service devices

Product specific devices

The table below gives a short overview of service devices that can be used for testing, error analysis, and repair of product RM-458. For the correct use of the service devices, and the best effort of workbench setup, please refer to various concepts.

 

FS-101

Flash adapter

 

 

 

 

 

FS-101 is equipped with a clip interlock system

provides standardised interface towards Control Unit

provides RF connection using coupler

multiplexing between USB and FBUS media, controlled by VUSB

 

MJ-207

Module jig

 

 

 

 

 

MJ-207 is meant for component level troubleshooting.

The jig includes an RF interface for GSM and Bluetooth. In addition, it has the following features:

Provides mechanical interface with the engine module

Provides galvanic connection to all needed test pads in module

Multiplexing between USB and FBUS media, controlled by Vusb

MMC interface

Duplicated SIM connector

Connector for control unit

Access for AVand USB connectors

CA-58RS cable is used together with this jig for RF testing.

Note:

When placing the Engine PWB and LCD module into the MJ, to be careful on all the connectors' connection.

Placing the LCD module first and then putting the touch panel assembly on it. More information can be found in service tool TB.

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RM-458

Service Devices and Service Concepts

SA-164

RF coupler

 

 

 

 

SA-164 is an RF coupler for GSM RF testing. It is used together with SS-46 and SS-62.

The following table shows attenuations from the antenna pads of the mobile terminal to the SMA connectors of SA-164:

Band

Tuning

Attenuation RX

Attenuation

 

 

channel

(dB)

TX(dB)

 

GSM900

38

10

7

 

 

 

 

 

 

 

124

10

8

 

 

 

 

 

 

 

975

9

6

 

 

 

 

 

 

GSM1800

512

11

10

 

 

 

 

 

 

 

698

11

11

 

 

 

 

 

 

 

885

11

12

 

 

 

 

 

 

GSM1900

512

13

13

 

 

 

 

 

 

 

661

13

14

 

 

 

 

 

 

 

810

14

14

 

 

 

 

 

General devices

The table below gives a short overview of service devices that can be used for testing, error analysis, and repair of product RM-458. For the correct use of the service devices, and the best effort of workbench setup, please refer to various concepts.

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RM-458

Service Devices and Service Concepts

 

CU-4

Control unit

 

 

 

 

 

CU-4 is a general service tool used with a module jig and/or a flash adapter. It requires an external 12 V power supply.

The unit has the following features:

software controlled via USB

EM calibration function

Forwards FBUS/Flashbus traffic to/from terminal

Forwards USB traffic to/from terminal

software controlled BSI values

regulated VBATT voltage

2 x USB2.0 connector (Hub)

FBUS and USB connections supported

When using CU-4, note the special order of connecting cables and other service equipment:

Instructions

1Connect a service tool (jig, flash adapter) to CU-4.

2Connect CU-4 to your PC with a USB cable.

3Connect supply voltage (12 V)

4Connect an FBUS cable (if necessary).

5Start Phoenix service software.

Note: Phoenix enables CU-4 regulators via USB when it is started.

Reconnecting the power supply requires a Phoenix restart.

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RM-458

Service Devices and Service Concepts

FLS-5

Flash device

 

 

 

 

FLS-5 is a dongle and flash device incorporated into one package, developed specifically for POS use.

Note: FLS-5 can be used as an alternative to PKD-1.

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RM-458

Service Devices and Service Concepts

FPS-21

Flash prommer

 

 

 

 

FPS-21 sales package:

FPS-21 prommer

AC-35 power supply

CA-31D USB cable

FPS-21 interfaces:

Front

Service cable connector

Provides Flashbus, USB and VBAT connections to a mobile device.

SmartCard socket

A SmartCard is needed to allow DCT-4 generation mobile device programming.

Rear

DC power input

For connecting the external power supply (AC-35).

Two USB A type ports (USB1/USB3)

Can be used, for example, for connecting external storage memory devices or mobile devices

One USB B type device connector (USB2) For connecting a PC.

Phone connector

Service cable connection for connecting Flashbus/FLA.

Ethernet RJ45 type socket (LAN) For connecting the FPS-21 to LAN.

Inside

Four SD card memory slots For internal storage memory.

 

 

Note: In order to access the SD memory card slots inside

 

 

FPS-21, the prommer needs to be opened by removing the

 

 

front panel, rear panel and heatsink from the prommer body.

 

 

Note: FPS-10 can be used for flashing instead of FPS-21 if

 

 

necessary.

 

 

 

 

 

 

PK-1

 

Software protection

 

 

 

 

key

 

 

 

 

 

 

PK-1 is a hardware protection key with a USB interface. It has the same functionality as the PKD-1 series dongle.

PK-1 is meant for use with a PC that does not have a series interface.

To use this USB dongle for security service functions please register the dongle in the same way as the PKD-1 series dongle.

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Nokia 6208c, 6202c, RM-458 Service Manual

RM-458

Service Devices and Service Concepts

RJ-230

Common jig

 

 

 

 

RJ-230 is a jig used for soldering and as a rework jig for the engine module.

 

SB-6

Bluetooth tester

 

 

 

 

 

The SB-6 test box is a generic device to perform Bluetooth bit error rate testing and doing cordless FBUS connection via Bluetooth.

 

SPS-2

Soldering paste

 

 

 

spreader

 

 

 

 

 

 

 

 

 

 

SRT-6

Opening tool

 

 

 

 

 

 

SRT-6 is used to open phone covers.

 

 

 

 

SS-102

Front camera

 

 

 

removal tool

 

 

 

 

 

The front camera removal tool SS-102 is used to remove/attach a front camera module from/to the camera socket of the phone PWB.

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