Nokia Customer Care
6015/6015i/6016i/6019i (RH-55),
6012 (RM-20) Series Transceivers
Service Tools
Issue 1 - Revision 002 09/2004 Company Confidential ©2004 Nokia Corporation
6015/6015i/6016i/6019i (RH-55), 6012 (RM-20)
Service Tools Nokia Customer Care
Contents Page
Service Tools.................................................................................................................................................. 3
Page 2 ©2004 Nokia Corporation Company Confidential Issue 1 - Revision 002 09/2004
6015/6015i/6016i/6019i (RH-55), 6012 (RM-20)
Nokia Customer Care Service Tools
Service Tools
MJ-31 Service Jig SS-35 Upgrade Kit
0770772 0780410
The MJ-31 secures and allows easy access to critical
areas of the handset’s PWB during troubleshooting. It
supports regulated (to 5VDC) or unregulated DC input
voltage, local and normal mode operations, headset
jack for audio tests, and R-UIM card reader. There is a
second DC input for VCHAR used in EM tuning. The jig
also supports simultaneous RF connections to the
Cellular and GPS engines. A completely functional
color UI module is provided on the right side.
The SS-35 Upgrade Kit allows the conversion of a
MJS-82 Jig into a MJ-31 Service Jig. The kit contains
two PWBs to support the color UI module and two
A-cover supports with the required hardware. (When
upgrading, reuse the original screws on the MJS-82
Jig.)
Note: New color UI, keymat, and A-covers are not
included with the kit
RJ-13 Rework Jig SS-16 Test A-cover
0770574 0770771
This tool serves as a mechanical holder for de-soldering
and soldering of components.
Note: RJ-13 is not intended to serve as a test jig.
Note: Service centers are required to obtain the new jigs
made out of Durapol for lead-free rework.
Test A-cover allows the technician to replace the
handset’s original A-cover with one that provides
access to the cellular and GPS RF connectors.
Note: This accessory only supports the XRS-4 RF Test
Cable (not included).
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6015/6015i/6016i/6019i (RH-55), 6012 (RM-20)
Service Tools Nokia Customer Care
MJF-28 Docking Station Adapter
0770484 0770483
The MJF-28 works in conjunction with the JBV-1
Docking Station and the FPS-8 Prommer to allow calibration and software flashing of the handset. The
MUF-28 also has a built-in R-UIM card reader.
Note: Requires a CA-5S DC cable (not included).
The flash-loading adapter replaces the phone battery
to provide continuous power to the handset. It allows
the service SW to communicate with the handset for
flashing and other POS functions. The tool is primarily
intended for use at POS locations using the FLS-4S
device.
FLA-44 Flash-loading Adapter
Note: Requires an XCS-1 data cable (not included).
JBV-1 Docking Station FPS-8 Flash Prommer
0770298 0080321
This setup allows connection between flash prommers.
The Docking Station can be powered by the FPS-8 or
an external power supply.
The Flash Prommer FPS-8 is used for phone flashing at
authorized service centers.
Page 4 ©2004 Nokia Corporation Company Confidential Issue 1 - Revision 002 09/2004
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Nokia Customer Care Service Tools
FLS-4S Flashing Device FLC-20 Flashing Device
0080543 0081544
The FLS-4S allows Point of Sale (POS) locations to flash
the handset and power the FLA-44. The FLS-4S works
with the XCS-1 data cable (not included).
The FLC-20 allows Point of Sale (POS) locations to flash
the handset and power the FLA-44. This device allows
bottom connector flashing.
Note: Requires a CA-22DS service cable (not included).
Note: The FLC-20 is not supported in the APAC and LTA
markets.
DKU-5F Flash Cable CA-22DS Flash Cable
0080738 0730311
Designed as a single-cable flashing solution for CDMA
handsets that include pop-port connectors. This cable
supports Diego, Phoenix, and UPST service tools.
Note: Customers using the UPST application also will
require a Spirent protection key (dongle).
Note: The DKU-5F is not supported in the APAC and LTA
markets.
The CA-22DS allows bottom connector flashing using
the FLS-4S Flash Adapter or the FLC-20 Flash Device.
Issue 1 - Revision 002 09/2004 ©2004 Nokia Corporation Company Confidential Page 5
6015/6015i/6016i/6019i (RH-55), 6012 (RM-20)
Service Tools Nokia Customer Care
XCS-4 Mbus/Fbus Cable PKD-1 SW Security Device
0730178 0750018
The XCS-4 Service Cable is a general purpose cable for
flashing and communicating with the phone. This is
used to connect the FPS-8 box to the docking station
adapter or the service jig.
SW security device PKD-1 is hardware device that,
when connected to the parallel (LPT) port of the PC,
enables the use of the service software. Without the
dongle present, it is not possible to use the service
software. Printers or other peripheral devices can be
connected to the PC through the dongle, if needed.
Caution: Make sure that you have switched off the PC
and the printer before making connections!
Caution: Do not connect the PKD-1 to the serial port.
You may damage the PKD-1and/or your PC.
DAU-9T FBUS Cable DAU-9S F/MBUS Cable
0730267 0730108
The MBUS cable DAU-9T provides a connection from
the serial port of the computer to the system
connector of the phone.
This is a general-purpose cable to support F / MBUS
communication between a Mod-10 device and a PC.
Page 6 ©2004 Nokia Corporation Company Confidential Issue 1 - Revision 002 09/2004
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Nokia Customer Care Service Tools
CA-5S DC Service Cable PCS-1 Power Cable
0730283 0730012
CA-5S is used for EM calibration with the JBV-1. The
cable replaces the SCB-3 DC Cable (0730114).
Note: Required by the MJF-28 Docking Station Adapter.
The Power Cable PCS-1 is used to connect the service
tools (JBV-1, MJS-82) to an external power supply.
XCS-1 Service Cable CPL-8 GPS Antenna Coupler
0730218 0770475
The XCS-1 Service Cable provides both power and
communication when flashing the phone using the
FLS-4S and the FLA-44.
Use this coupler to test the GPS antenna during handset troubleshooting at authorized service centers. The
coupler can be attached to or detached from the
MJF-28.
Note: The MJF-28 and the coupler assembly fit into the
JXS-1 shield box.
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6015/6015i/6016i/6019i (RH-55), 6012 (RM-20)
Service Tools Nokia Customer Care
XRS-4 RF Test Cable XRS-6 RF Cable
0730221 0730231
The XRS-4 is used in conjunction with the SS-16 test
A-cover
The XRS-6 Cable is used to connect service tools to RF
measuring equipment.
XRS-12 RF Test Cable JXS-1 Shield Box
0730274 0770346
The XRS-12 can be used for galvanic RF testing (cellular only). This is an optional tool. (The XRS-12 has a
shorter RF probe than the XRS-4.)
Use with MJF-28 and coupler when radiated tests are
required.
Note: Developed and used only by the Americas AMS
group.
Page 8 ©2004 Nokia Corporation Company Confidential Issue 1 - Revision 002 09/2004
6015/6015i/6016i/6019i (RH-55), 6012 (RM-20)
Nokia Customer Care Service Tools
AAS-10A RF Probe
0730306 RJ-18 = 0770660; ST-16 = 0780407
The AAS-10A allows troubleshooting the handset. You
can use the probe with the XRS-6 RF cable.
RJ-18 Power Amp LGA Rework Jig
and ST-16 PA Stencil
The ST-16 stencil allows to rework LGA-type components that do not have pre-tinned pads. Both Power
Amps (N801 and N802) require the use of this stencil.
The stencil is designed to specifically fit the PA pad
configuration and dimensions. The RJ-18 fits the physical dimension of the PA’s.
Note: Used in conjunction with the SPS-1 Paste
Spreader (0770381).
RJ-64 LNA LGA Rework Jig
and ST-24 Stencil
RJ-64 = 0780444; ST-24 = 0780443 RJ-65 = 0780446; ST-25 = 0780445
The ST-24 stencil allows rework on LGA-type components that do not have pre-tinned pads. The LNA
(N750) require the use of this stencil. The stencil is
designed to specifically fit the LNA pad configuration
and dimensions. The rework jig fits the physical dimension of the LNA.
The ST-25 stencil allows rework on LGA-type components that do not have pre-tinned pads. The TX RF IC
(N601) requires the use of this stencil. The stencil is
designed to specifically fit the IC pad configuration
and dimensions. The rework jig fits the physical dimension of the IC.
RJ-65 TX IC LGA Rework Jig
and ST-25 Stencil
Note: Used in conjunction with the SPS-1 Paste
Spreader (0770381).
Note: Used in conjunction with the SPS-1 Paste
Spreader (0770381).
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6015/6015i/6016i/6019i (RH-55), 6012 (RM-20)
Service Tools Nokia Customer Care
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