Nokia 5630 Service Manual Level 3-4

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Nokia Customer Care

Service Manual

RM-431 (Nokia 5630 XpressMusic;L3&4)

Mobile Terminal

Part No: (Issue 1)

COMPANY CONFIDENTIAL

Amendment Record Sheet

Amendment No Date Inserted By Comments

Issue 1 02/2009 ET

RM-431

Page ii COMPANY CONFIDENTIAL Issue 1

RM-431 Copyright

Copyright

without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia

Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided "as is". Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

Issue 1 COMPANY CONFIDENTIAL Page iii

RM-431

Warnings and cautions

Warnings

•

IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

•

THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

•

OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

•

BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.

Cautions

•

Servicing and alignment must be undertaken by qualified personnel only.

•

Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.

•

Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

•

Use only approved components as specified in the parts list.

•

Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment.

•

Ensure all cables and wires are repositioned correctly.

•

Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.

•

During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged.

Page iv COMPANY CONFIDENTIAL Issue 1

RM-431 For your safety

For your safety

QUALIFIED SERVICE

Only qualified personnel may install or repair phone equipment.

ACCESSORIES AND BATTERIES

Use only approved accessories and batteries. Do not connect incompatible products.

CONNECTING TO OTHER DEVICES

When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products.

Issue 1 COMPANY CONFIDENTIAL Page v

RM-431

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity

discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside

any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under

ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local

Nokia After Market Services representative.

Page vi COMPANY CONFIDENTIAL Issue 1

RM-431 Care and maintenance

Care and maintenance

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

•

Keep the phone and all its parts and accessories out of the reach of small children.

•

Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.

•

Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

•

Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.

•

Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.

•

Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

•

Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

•

Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

•

Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

Issue 1 COMPANY CONFIDENTIAL Page vii

RM-431

Company policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.

While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/email.

Please state:

•

Title of the Document + Issue Number/Date of publication

•

Latest Amendment Number (if applicable)

•

Page(s) and/or Figure(s) in error

Please send to:

NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland E-mail: Service.Manuals@nokia.com

Page viii COMPANY CONFIDENTIAL Issue 1

RM-431 Battery information

Battery information

Note: A new battery's full performance is achieved only after two or three complete charge and

discharge cycles!

The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.

Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.

Temperature extremes can affect the ability of your battery to charge. For good operation times with Li-Ion batteries, discharge the battery from time to time by leaving the product

switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.

Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or

pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77° F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.

Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.

Issue 1 COMPANY CONFIDENTIAL Page ix

RM-431

Battery information

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Page x COMPANY CONFIDENTIAL Issue 1

RM-431 Nokia 5630 XpressMusic;L3&4 Service Manual Structure

Nokia 5630 XpressMusic;L3&4 Service Manual Structure

1 General Information 2 Service Tools and Service Concepts 3 BB Troubleshooting and Manual Tuning Guide 4 RF Troubleshooting 5 Camera Module Troubleshooting 6 System Module Glossary

Issue 1 COMPANY CONFIDENTIAL Page xi

RM-431

Nokia 5630 XpressMusic;L3&4 Service Manual

Structure

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Page xii COMPANY CONFIDENTIAL Issue 1

Nokia Customer Care

1 — General Information

Issue 1 COMPANY CONFIDENTIAL Page 1 –1

RM-431

General Information

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Page 1 –2 COMPANY CONFIDENTIAL Issue 1

RM-431 General Information

Table of Contents

Product selection....................................................................................................................................................1–5

Product features and sales package.....................................................................................................................1–6

Product and module list ........................................................................................................................................1–7

Mobile enhancements............................................................................................................................................1–8

Technical specifications...................................................................................................................................... 1–10

Transceiver general specifications ............................................................................................................... 1–10

Main RF characteristics for GSM850/900/1800/1900 and WCDMA VIII (900) and WCDMA I (2100)

phones................................................................................................................................................... 1–10

Battery endurance.......................................................................................................................................... 1–11

Environmental conditions ............................................................................................................................. 1–11

List of Tables

Table 1 Audio..........................................................................................................................................................1–8

Table 2 Car...............................................................................................................................................................1–8

Table 3 Data ............................................................................................................................................................1–8

Table 4 Messaging..................................................................................................................................................1–9

Table 5 Multimedia.................................................................................................................................................1–9

Table 6 Music ..........................................................................................................................................................1–9

Table 7 Navigation .................................................................................................................................................1–9

Table 8 Power.........................................................................................................................................................1–9

List of Figures

Figure 1 View of RM-431........................................................................................................................................1–5

Issue 1 COMPANY CONFIDENTIAL Page 1 –3

RM-431

General Information

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Page 1 –4 COMPANY CONFIDENTIAL Issue 1

RM-431 General Information

Product selection

RM-431 is a HSDPA/WCDMA/GSM tri-mode handportable phone with a monoblock form factor. It supports EGSM850/900/1800/1900 and WCDMA900/2100 bands, and CSD/HSCSD, GPRS/EGPRS, WCDMA/HSDPA data bearers.

For WCDMA the maximum bit rate is up to 384 kbit/s for downlink and 384 kbit/s for uplink with simultaneous CS speech or CS video (max. 64 kbit/s). The HSDPA peak is 10.2Mbps and HSUPA peak is 2Mbps (with limited use cases).

For GPRS/EGPRS networks the RM-431 is a Class B EGPRS MSC 32 (5 Rx + 3 Tx, max sum 6), which means a maximum download speed of up to 296 kbit/s with EGPRS, and up to 107 kbit/s with GPRS. RM-431 also supports Dual Transfer Mode (DTM) for simultaneous voice and packet data connection in GSM/EDGE networks; simple class A, multi slot class 11, (4 Rx + 3 Tx, max sum 5 ), UL/DL=236.8/177.6 kbit/s.

RM-431 is an MMS (Multimedia Messaging Service) enabled multimedia device. The MMS implementation follows the OMA MMS standard release 1.2. RM-431 also supports Bluetooth 2.0 standard with the stereo audio profiles (A2DP & AVRCP) and WLAN with Universal Plug-and-Play (UPnP) functionality.

RM-431 has a large 2.2’’ QVGA (320 x 240 pixels) TFT display with 16 million colors, a 3.2 Megapixel EDOF main camera that has an integrated LED flash and a 6 x smooth digital zoom, and a 2nd CIF camera for video calls.

RM-431 uses Symbian 9.3 operating system, S60 (release 3.2) UI, and it supports the full Web Browser for S60, which brings desktop-like Web browsing experience to mobile devices.

RM-431 also supports MIDP Java 2.0, providing a good platform for compelling 3rd party applications.

Figure 1 View of RM-431

Issue 1 COMPANY CONFIDENTIAL Page 1 –5

Product features and sales package

Bearers and transport

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CSD, HSCSD

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GPRS/EGPRS Class B, Multi slot class 32

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Dual Transfer Mode (DTM) class A, multi slot class 11

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WCDMA DL 384kbit/s, UL 384 kbit/s

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HSDPA up to 10.2Mbps, HSUPA 2Mbps

Connectivity

•

WLAN 802.11 b/g (with UPnP support)

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Bluetooth 2.0 with stereo audio profiles (A2DP and AVRCP)

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High Speed USB with micro USB connector

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MicroSD memory card - support up to 8GB

•

3.5 mm AV Connector

•

USB charging

RM-431

General Information

Display

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Large 2.2’’ QVGA (320 x 240 pixels) TFT display with 16 million colors

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Digital Ambient Light Sensor (ALS) – used to optimize display/key brightness and power consumption

Imaging and video

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3.2 Megapixel digital EDOF camera with a 6 x smooth digital zoom, integrated panorama feature, and an integrated LED flash

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2nd CIF camera for video calls

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Video streaming and sharing

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Horizontal camera mode and dedicated keys for image capture, recording and zooming

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Media player with MPEG-4, H. 263 and H.264 support

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Image and video editors

Music

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MP3 player supporting MP3, AAC, eAAC+ and WMA, progressive download from music player

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Dedicated music keys

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Stereo FM Radio / Visual radio™

Productivity

Context management

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OMA DRM version 2.0

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PIM (Calendar + Contacts + Active Notes) & Presence enhanced contacts

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OTA provisioning & over the air SW update (FOTA)

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PC Suite

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Active Standby

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Local/remote SyncML data sync

Page 1 –6 COMPANY CONFIDENTIAL Issue 1

RM-431 General Information

•

Web Browser (OSS), Java ™ MIDP 2.0, XHTML browsing over TCP/IP

Messaging

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Email (SMTP, IMAP4, POP3)

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SMS, MMS (OMA 1.3)

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Audio Messaging (AMS)

Voice

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Rich Calls: 2-way video conferencing (video call), video sharing

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Voice commands, enhanced voice dialling (SIND)

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Audio message reader for text messages and E-mail

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VoIP calls

Add-on software framework

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Symbian OS

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Nokia Series 60, 3rd edition, feature pack 3.2

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Java: MIDP2.0

Additional features

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Tutorial

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MP3 and AAC ringing tones, 64 polyphonic, 3D stereo ringing tones, video ringing tones

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Flashlite 2.0

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Vibrating alert

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Speech codec support for AMR, NB-AMR, EFR, FR, HR

Basic sales package

Basic sales package, there may be sales area variations.

•

Transceiver RM-431

•

Battery (BL-4CT/860mAh)

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USB charger (AC-10)

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Stereo headset (HS-45) with remote control plug (AD-54)

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Micro USB connectivity cable (CA-101D)

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MicroSD card 4GB (MU-41)

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Mini-DVD

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Short user guide

•

Pouch

Product and module list

Module name Type code Notes

System/RF module PWB 2PP Flash PWB 2QX UI flex 2PQ

Issue 1 COMPANY CONFIDENTIAL Page 1 –7

Mobile enhancements

Table 1 Audio

Enhancement Type

Headsets (stereo) HS-45 + AD-54 (inbox)

WH-500 WH-600

Wireless headsets (BT stereo) BH-503

BH-504

Table 2 Car

Enhancement Type

Car navigation Nokia 500 Auto Navigation Car kit CK-7W

RM-431

General Information

CK-15W CK-100 CK-300 (BT & plug-in)

CK-600 FM transmitter CA-300 Holder CR-39

CR-82

CR-99 Mobile charger DC-6 Mobile holder easy mount HH-12

HH-17 Plug-in car handsfree HF-200

HF-300

HF-310

HF-510

Table 3 Data

Enhancement Type

MicroSD card, 512MB MU-28 MicroSD card, 1GB MU-22 MicroSD card, 2GB MU-37 MicroSD card, 4GB MU-41

Page 1 –8 COMPANY CONFIDENTIAL Issue 1

RM-431 General Information

Enhancement Type

MicroSD card, 8GB MU-43 MicroSD card, 16GB MU-44 Mini USB connectivity adapter cable CA-101 USB charging connectivity cable CA-126

Table 4 Messaging

Enhancement Type

Wireless keyboard SU-8W

Table 5 Multimedia

Enhancement Type

Standalone DVB-H receiver SU-33W

Table 6 Music

Enhancement Type

Bluetooth speakers MD-5W (BT & plug-in)

MD-7W (BT & plug-in)

Music speakers MD-4

MD-6 MD-8

Table 7 Navigation

Enhancement Type

Wireless GPS module LD-3W

LD-4W

Table 8 Power

Enhancement Type

Battery 860mAh Li-ion BL-4CT Battery charging stand DT-14 Charger AC-6

AC-6C AC-10 DC-10

Issue 1 COMPANY CONFIDENTIAL Page 1 –9

Technical specifications

Transceiver general specifications

RM-431

General Information

Unit Dimensions (L x W x T)

Transceiver with BL-4CT 860mAh Li-ion battery back

(mm)

112 x 46 x 11,5 87 54

Weight (g)

Volume (cm3)

Main RF characteristics for GSM850/900/1800/1900 and WCDMA VIII (900) and WCDMA I (2100) phones

Parameter Unit

Cellular system GSM850, EGSM900, GSM1800/1900, WCDMA VIII

(900) and WCDMA I (2100)

Rx frequency band GSM850: 869 - 894 MHz

EGSM900: 925 - 960 MHz GSM1800: 1805 - 1880 MHz GSM1900: 1930 - 1990 MHz WCDMA VIII (900): 925- 960 MHz WCDMA I (2100): 2110 - 2170 MHz

Tx frequency band GSM850: 824 - 849 MHz

EGSM900: 880 - 915 MHz GSM1800: 1710 - 1785 MHz GSM1900: 1850 - 1910 MHz WCDMA VIII (900): 880 - 915 MHz WCDMA I (2100): 1920 - 1980 MHz

Output power GSM850: +5 ...+33dBm/3.2mW ... 2W

GSM900: +5 … +33dBm/3.2mW … 2W GSM1800: +0 … +30dBm/1.0mW … 1W GSM1900: +0 … +30dBm/1.0mW … 1W WCDMA VIII (900): -50 ... +24 dBm/0.01μW ...

251.2mW WCDMA I (2100): -50 ... +24 dBm/0.01μW ...

251.2mW

EDGE output power EDGE850: +5 … +29dBm/3.2mW … 794mW

EDGE900: +5 … +29dBm/3.2mW … 794mW EDGE1800: +0 … +26dBm/1.0mW … 400mW EDGE1900:+0 … +26dBm/1.0mW … 400mW

Page 1 –10 COMPANY CONFIDENTIAL Issue 1

RM-431 General Information

Parameter Unit

Number of RF channels GSM850: 124

GSM900: 174 GSM1800: 374 GSM1900: 299 WCDMA VIII (900): 152

WCDMA I (2100): 277 Channel spacing 200 kHz Number of Tx power levels GSM850: 15

GSM900: 15

GSM1800: 16

GSM1900: 16

WCDMA VIII (900): 75

WCDMA I (2100): 75

Battery endurance

Battery Capacity (mAh) Talk time Stand-by

BL-4CT 860 Up to 7 h (GSM)

Up to 4 h (WCDMA)

Up to 400 h (GSM) Up to 400 h (WCDMA)

Environmental conditions

Temperature conditions

Environmental condition Ambient temperature Notes

Normal operation Reduced performance

Intermittent operation

-15oC...+55oC

-25oC...-15oC +55oC...+70oC

-40oC...-15oC +70oC...+85 oC

Specifications fulfilled Operational for shorts periods

only

Operation not guaranteed but an attempt to operate does not damage the phone.

No operation or storage

Charging allowed Long term storage conditions

<-40oC...>+85oC

-25oC...+50oC 0oC...+85oC

No storage or operation: an attempt may damage the phone.

Humidity

Relative humidity range is 5...95%.

Issue 1 COMPANY CONFIDENTIAL Page 1 –11

RM-431

General Information

The HW module is not protected against water. Condensed or splashed water might cause malfunction. Any submerge of the phone will cause permanent damage. Long-term high humidity, with condensation, will cause permanent damage because of corrosion.

Vibration

The module should withstand the following vibrations:

•

5 - 10 Hz; +10dB / octave

•

10 - 50 Hz; 5.58 m2 / s3 (0.0558 g2/ Hz)

•

50 - 300 Hz; - 10 dB / octave

ESD strength

Conducted discharge is 8 kV (>10 discharges) and air contact 15 kV ( >10 discharges ). The standard for electrostatic discharge is IEC 61000-4-2, and this device fulfils level 4 requirements.

RoHS

This device uses RoHS compliant components and lead-free soldering process.

Page 1 –12 COMPANY CONFIDENTIAL Issue 1

Nokia Customer Care

2 — Service Tools and Service

Concepts

Issue 1 COMPANY CONFIDENTIAL Page 2 –1

RM-431

Service Tools and Service Concepts

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RM-431 Service Tools and Service Concepts

Table of Contents

Service tools............................................................................................................................................................2–5

Product specific tools........................................................................................................................................2–5

FS-90..............................................................................................................................................................2–5

MJ-187 ...........................................................................................................................................................2–5

RJ-230 ............................................................................................................................................................2–5

SA-166 ...........................................................................................................................................................2–6

Rework jigs and stencils...................................................................................................................................2–6

RJ-160 ............................................................................................................................................................2–7

RJ-209 ...........................................................................................................................................................2–7

RJ-227 ............................................................................................................................................................2–7

RJ-228 ............................................................................................................................................................2–7

RJ-73 ..............................................................................................................................................................2–7

RJ-93 ..............................................................................................................................................................2–8

ST-29..............................................................................................................................................................2–8

ST-40..............................................................................................................................................................2–8

ST-55..............................................................................................................................................................2–8

ST-64..............................................................................................................................................................2–8

ST-70..............................................................................................................................................................2–9

ST-71..............................................................................................................................................................2–9

General tools......................................................................................................................................................2–9

AC-33..............................................................................................................................................................2–9

AC-35..............................................................................................................................................................2–9

ACF-8..............................................................................................................................................................2–9

CU-4............................................................................................................................................................. 2–10

FLS-5 ........................................................................................................................................................... 2–11

FPS-10......................................................................................................................................................... 2–11

FPS-21......................................................................................................................................................... 2–12

JXS-1............................................................................................................................................................ 2–12

PK-1............................................................................................................................................................. 2–13

PKD-1 .......................................................................................................................................................... 2–13

SB-6............................................................................................................................................................. 2–13

SB-7............................................................................................................................................................. 2–13

SPS-1........................................................................................................................................................... 2–14

SPS-2........................................................................................................................................................... 2–14

SRT-6........................................................................................................................................................... 2–14

SS-46........................................................................................................................................................... 2–14

SS-62........................................................................................................................................................... 2–15

SS-88........................................................................................................................................................... 2–15

SS-93........................................................................................................................................................... 2–15

SX-4............................................................................................................................................................. 2–15

Cables............................................................................................................................................................... 2–15

CA-101 ........................................................................................................................................................ 2–15

CA-31D ........................................................................................................................................................ 2–16

CA-35S......................................................................................................................................................... 2–16

CA-58RS....................................................................................................................................................... 2–16

CA-89DS ...................................................................................................................................................... 2–17

DAU-9S........................................................................................................................................................ 2–17

PCS-1........................................................................................................................................................... 2–17

XCS-4........................................................................................................................................................... 2–18

XRS-6........................................................................................................................................................... 2–18

Issue 1 COMPANY CONFIDENTIAL Page 2 –3

RM-431

Service Tools and Service Concepts

Service concepts .................................................................................................................................................. 2–19

POS (Point of Sale) flash concept .................................................................................................................. 2–19

Flash concept with FPS-10............................................................................................................................. 2–20

Flash concept with FPS-21............................................................................................................................. 2–21

CU-4 flash concept with FPS-10..................................................................................................................... 2–22

CU-4 flash concept with FPS-21..................................................................................................................... 2–23

Module jig service concept............................................................................................................................ 2–24

RF testing concept with RF coupler .............................................................................................................. 2–25

RF testing / BB tuning concept...................................................................................................................... 2–26

BB/RF tuning concept with module jig ........................................................................................................ 2–27

Bluetooth testing concept with SB-6 ........................................................................................................... 2–28

WLAN functionality testing concept with SB-7 ........................................................................................... 2–29

List of Tables

Table 9 Attenuation values ................................................................................................................................ 2–16

List of Figures

Figure 2 Basic flash concept with FPS-10.......................................................................................................... 2–20

Figure 3 Basic flash concept with FPS-21.......................................................................................................... 2–21

Figure 4 CU-4 flash concept with FPS-10........................................................................................................... 2–22

Figure 5 CU-4 flash concept with FPS-21........................................................................................................... 2–23

Figure 6 Module jig service concept .................................................................................................................. 2–24

Figure 7 RF testing concept with RF coupler .................................................................................................... 2–25

Figure 8 RF testing / BB tuning concept............................................................................................................ 2–26

Figure 9 Service concept for RF testing and RF/BB tuning .............................................................................. 2–28

Figure 10 WLAN functionality testing concept with SB-7 ............................................................................... 2–29

Page 2 –4 COMPANY CONFIDENTIAL Issue 1

RM-431 Service Tools and Service Concepts

Service tools

Product specific tools

The table below gives a short overview of service devices that can be used for testing, error analysis, and repair of product RM-431. For the correct use of the service devices, and the best effort of workbench setup, please refer to various concepts.

FS-90 Flash adapter For flashing (also dead phones) with SS-64. RF testing (with RF

coupler), and EM calibration on ATO level with SS-62 (mechanical locking concept), CU-4 supported.

MJ-187 Module jig MJ-187 is meant for troubleshooting, testing, tuning and flashing on

the engine level (CU-4 supported). The jig includes an RF interface for GSM, WCDMA and Bluetooth.

Note: In the figure the main PWB and display are attached to

the MJ-187 module jig.

RJ-230 Soldering jig RJ-230 is a soldering jig used for soldering and as a rework jig for the

engine module.

Issue 1 COMPANY CONFIDENTIAL Page 2 –5

RM-431

Service Tools and Service Concepts

SA-166 RF coupler SA-166 is an RF coupler for WCDMA and GSM RF testing. It is used

together with the product-specific flash adapter. The following table shows attenuations from the antenna pads of the

mobile terminal to the SMA connectors of SA-166 . The setup used for measuring the values is SA-166 + FS-90 + CU-4.

•

Attenuation values for inductive RF coupler SA-166

Band Channel Attenuation RX

(dB)

Low 11,3 12,2

GSM 850

GSM 900

GSM

1800

GSM

1900

WCDMA

Band I

Mid 9,8 12,2 High 9,4 11,1

Low 8,2 9 Mid 8,3 8,6 High 8,4 8,1

Low 14,5 16,4 Mid 12,7 16,2 High 11,9 13,3

Low 13,1 11,7 Mid 12,7 11,6 High 12,7 11,4

Low 12,1 11,5 Mid 12,6 11,7 High 11,8 11,7

Attenuation TX

(dB)

Low 7,6 9,9

WCDMA

Band VIII

Mid 8,3 9,7 High 9 9,2

Rework jigs and stencils

Page 2 –6 COMPANY CONFIDENTIAL Issue 1

RM-431 Service Tools and Service Concepts

RJ-160 Rework jig RJ-160 is a rework jig used when servicing the WCDMA duplexer

(Z7540). It is used together with the ST-55 stencil.

RJ-209 Rework jig RJ-209 is used as a rework jig for the WLAN 4.0 module

This stencil takes the WLAN 4.0 module for spreading soldering paste onto the component. This must be used together with the ST-64 rework stencil.

RJ-227 Rework jig RJ-227 is a rework jig used when servicing the BTHFM module (D6000).

It is used together with the ST-70 rework stencil.

RJ-228 Rework jig RJ-228 is a rework jig used when servicing the WCDMA PA (N7540)

component. It is used together with the ST-71 stencil.

RJ-73 Rework jig RJ-73 is a rework jig used when servicing the N1400 component. It is

used together with the ST-29 rework stencil.

Issue 1 COMPANY CONFIDENTIAL Page 2 –7

RM-431

Service Tools and Service Concepts

RJ-93 Rework jig RJ-93 is used as a rework jig for the Front End Module (FEM).

This rework jig takes the FEM or power amplifier (PA) module (N7520) for spreading the soldering paste to the component. Must be used together with the ST-40 stencil.

ST-29 rework stencil ST-29 is a rework stencil used when servicing the N1400 component.

It is used together with rework jig RJ-73.

ST-40 Rework stencil ST-40 is a rework stencil that is used with the RJ-93 rework jig to

service the Front End Module (N7520).

ST-55 Rework stencil ST-55 is a rework stencil used when servicing the Z7540 and Z7541

duplexers. It is used together with the rework jigs RJ-157 and RJ-160.

ST-64 Rework stencil ST-64 is the stencil used during rework of the WLAN 4.0 module. It

must be used together with the RJ-209 rework jig.

Page 2 –8 COMPANY CONFIDENTIAL Issue 1

RM-431 Service Tools and Service Concepts

ST-70 Rework stencil ST-70 rework stencil is used with RJ-227 rework jig to service the

BTHFM module (D6000).

ST-71 Rework stencil ST-71 is a rework stencil used when servicing the WCDMA PA (N7540)

component. It is used together with rework jig RJ-228.

General tools

AC-33 Power supply Universal power supply for FPS-10; included in the FPS-10 sales

package.

AC-35 Power supply Universal power supply for FPS-21; included in the FPS-21 sales

package. Input 100V…230V 50Hz…60Hz, output voltage of 12 V and output

current up to 3 A.

ACF-8 Universal power

supply

The ACF-8 universal power supply is used to power FLS-5.

Issue 1 COMPANY CONFIDENTIAL Page 2 –9

RM-431

Service Tools and Service Concepts

CU-4 Control unit CU-4 is a general service tool used with a module jig and/or a flash

adapter. It requires an external 12 V power supply. The unit has the following features:

•

software controlled via USB

•

EM calibration function

•

Forwards FBUS/Flashbus traffic to/from terminal

•

Forwards USB traffic to/from terminal

•

software controlled BSI values

•

regulated VBATT voltage

•

2 x USB2.0 connector (Hub)

•

FBUS and USB connections supported

When using CU-4, note the special order of connecting cables and other service equipment:

Instructions

1 Connect a service tool (jig, flash adapter) to CU-4. 2 Connect CU-4 to your PC with a USB cable. 3 Connect supply voltage (12 V) 4 Connect an FBUS cable (if necessary). 5 Start Phoenix service software.

Note: Phoenix enables CU-4 regulators via USB when it is

started. Reconnecting the power supply requires a Phoenix restart.

Page 2 –10 COMPANY CONFIDENTIAL Issue 1

RM-431 Service Tools and Service Concepts

FLS-5 Flash device FLS-5 is a dongle and flash device incorporated into one package,

developed specifically for POS use.

Note: FLS-5 can be used as an alternative to PKD-1.

FPS-10 Flash prommer FPS-10 interfaces with:

•

Control unit

•

Flash adapter

•

Smart card

FPS-10 flash prommer features:

•

Flash functionality for BB5 and DCT-4 terminals

•

Smart Card reader for SX-2 or SX-4

•

USB traffic forwarding

•

USB to FBUS/Flashbus conversion

•

LAN to FBUS/Flashbus and USB conversion

•

Vusb output switchable by PC command

FPS-10 sales package includes:

•

FPS-10 prommer

•

Power Supply with 5 country specific cords

•

USB cable

Note: FPS-21 is substitute FPS-10 if FPS-10 has not been set

up.

Issue 1 COMPANY CONFIDENTIAL Page 2 –11

Service Tools and Service Concepts

FPS-21 Flash prommer

FPS-21 sales package:

•

FPS-21 prommer

•

AC-35 power supply

•

CA-31D USB cable

FPS-21 interfaces:

Front

•

Service cable connector Provides Flashbus, USB and VBAT connections to a mobile device.

•

SmartCard socket A SmartCard is needed to allow DCT-4 generation mobile device

programming.

Rear

•

DC power input For connecting the external power supply (AC-35).

•

Two USB A type ports (USB1/USB3) Can be used, for example, for connecting external storage memory

devices or mobile devices

•

One USB B type device connector (USB2) For connecting a PC.

•

Phone connector Service cable connection for connecting Flashbus/FLA.

•

Ethernet RJ45 type socket (LAN) For connecting the FPS-21 to LAN.

Inside

•

Four SD card memory slots For internal storage memory.

Note: In order to access the SD memory card slots inside

FPS-21, the prommer needs to be opened by removing the front panel, rear panel and heatsink from the prommer body.

Note: FPS-10 can be used for flashing instead of FPS-21 if

necessary.

RM-431

JXS-1 RF shield box Because the WCDMA network disturbs the RX side testing of the WCDMA

phone and the Tx signal of the WCDMA phone can severely disturb the WCDMA network, a shield box is needed in all testing, tuning and fault finding which requires WCDMA RF signal.

The shield box is not an active device, it contains only passive filtering components for RF attenuation.

Page 2 –12 COMPANY CONFIDENTIAL Issue 1

RM-431 Service Tools and Service Concepts

PK-1 Software protection

key

PK-1 is a hardware protection key with a USB interface. It has the same functionality as the PKD-1 series dongle.

PK-1 is meant for use with a PC that does not have a series interface. To use this USB dongle for security service functions please register

the dongle in the same way as the PKD-1 series dongle. PKD-1 SW security device

SW security device is a piece of hardware enabling the use of the service software when connected to the parallel (LPT) port of the PC.

Without the device, it is not possible to use the service software. Printer or any such device can be connected to the PC through the

device if needed.

SB-6 Bluetooth test and

interface box (sales package)

The SB-6 test box is a generic service device used to perform Bluetooth bit error rate (BER) testing, and establishing cordless FBUS connection via Bluetooth. An ACP-8x charger is needed for BER testing and an AXS-4 cable in case of cordless interface usage testing .

Sales package includes:

•

SB-6 test box

•

Installation and warranty information

SB-7 WLAN test box WLAN test requires defined position for the device.

Issue 1 COMPANY CONFIDENTIAL Page 2 –13

RM-431

Service Tools and Service Concepts

SPS-1 Soldering Paste

Spreader

The SPS-1 allows spreading of solder to the LGA components pads over the rework stencils.

SPS-2 Soldering paste

spreader

SRT-6 Opening tool SRT-6 is used to open phone covers.

SS-46 Interface adapter SS-46 acts as an interface adapter between the flash adapter and

FPS-10.

Page 2 –14 COMPANY CONFIDENTIAL Issue 1

RM-431 Service Tools and Service Concepts

SS-62 Generic flash adapter

base for BB5

•

generic base for flash adapters and couplers

•

SS-62 equipped with a clip interlock system

•

provides standardised interface towards Control Unit

•

provides RF connection using galvanic connector or coupler

•

multiplexing between USB and FBUS media, controlled by VUSB

SS-88 Camera removal tool The camera removal tool SS-88 is used to remove/attach the camera

module from/to the socket.

SS-93 Opening tool SS-93 is used for opening JAE connectors.

SX-4 Smart card SX-4 is a BB5 security device used to protect critical features in tuning

and testing. SX-4 is also needed together with FPS-10 when DCT-4 phones are

flashed.

Cables

CA-101 Micro USB cable The CA-101 is a USB-to-microUSB data cable that allows connections

between the PC and the phone.

Issue 1 COMPANY CONFIDENTIAL Page 2 –15

RM-431

Service Tools and Service Concepts

CA-31D USB cable The CA-31D USB cable is used to connect FPS-10 or FPS-11 to a PC. It is

included in the FPS-10 and FPS-11 sales packages.

CA-35S Power cable CA-35S is a power cable for connecting, for example, the FPS-10 flash

prommer to the Point-Of-Sales (POS) flash adapter.

CA-58RS RF tuning cable Product-specific adapter cable for RF tuning.

•

Table 9 Attenuation values

Band Attenuation Rx/Tx

GSM850/900 0.2...0.3 dB GSM1800/1900 0.3...0.4 dB WCDMA900 0.2...0.3 dB WCDMA2100 0.3...0.4 dB

Page 2 –16 COMPANY CONFIDENTIAL Issue 1

RM-431 Service Tools and Service Concepts

CA-89DS Cable Provides VBAT and Flashbus connections to mobile device

programming adapters.

DAU-9S MBUS cable The MBUS cable DAU-9S has a modular connector and is used, for

example, between the PC's serial port and module jigs, flash adapters or docking station adapters.

Note: Docking station adapters valid for DCT4 products.

PCS-1 Power cable The PCS-1 power cable (DC) is used with a docking station, a module

jig or a control unit to supply a controlled voltage.

Issue 1 COMPANY CONFIDENTIAL Page 2 –17

RM-431

Service Tools and Service Concepts

XCS-4 Modular cable XCS-4 is a shielded (one specially shielded conductor) modular cable

for flashing and service purposes.

XRS-6 RF cable The RF cable is used to connect, for example, a module repair jig to

the RF measurement equipment. SMA to N-Connector approximately 610 mm. Attenuation for:

•

GSM850/900: 0.3+-0.1 dB

•

GSM1800/1900: 0.5+-0.1 dB

•

WCDMA/WLAN: 0.6+-0.1dB

Page 2 –18 COMPANY CONFIDENTIAL Issue 1

RM-431 Service Tools and Service Concepts

Service concepts

POS (Point of Sale) flash concept

Type Description

Product specific tools

BL-4CT Battery

Other tools

FLS-5 POS flash dongle

PC with Phoenix service software

Cables

CA-101 Micro USB cable

Issue 1 COMPANY CONFIDENTIAL Page 2 –19

Flash concept with FPS-10

RM-431

Service Tools and Service Concepts

Figure 2 Basic flash concept with FPS-10

Type Description

Product specific devices

FS-90 Flash adapter

Other devices

FPS-10 Flash prommer box PKD-1/PK-1 SW security device SS-46 Interface adapter

PC with Phoenix service software

Cables

XCS-4 Modular cable CA-35S Power cable

USB cable

Page 2 –20 COMPANY CONFIDENTIAL Issue 1

RM-431 Service Tools and Service Concepts

Flash concept with FPS-21

Figure 3 Basic flash concept with FPS-21

Type Description

Product specific devices

FS-90 Flash adapter

Other devices

FPS-21 Flash prommer box AC-35 Power supply PK-1/PKD-1 SW security device SS-46 Interface adapter

PC with Phoenix service software

Cables

CA-89DS Service cable

USB cable

Issue 1 COMPANY CONFIDENTIAL Page 2 –21

CU-4 flash concept with FPS-10

RM-431

Service Tools and Service Concepts

Figure 4 CU-4 flash concept with FPS-10

Type Description

Product specific devices

FS-90 Flash adapter

Other devices

CU-4 Control unit FPS-10 Flash prommer box PKD-1/PK-1 SW security device SS-62 Flash adapter base SX-4 Smart card

PC with Phoenix service software

Cables

PCS-1 Power cable XCS-4 Modular cable

Standard USB cable USB cable

Page 2 –22 COMPANY CONFIDENTIAL Issue 1

RM-431 Service Tools and Service Concepts

CU-4 flash concept with FPS-21

Figure 5 CU-4 flash concept with FPS-21

Type Description

Product specific devices

FS-90 Flash adapter

Other devices

CU-4 Control unit FPS-21 Flash prommer box AC-35 Power supply PK-1/PKD-1 SW security device SS-62 Flash adapter base SX-4 Smart card (for DCT-4 generation mobile device programming)

PC with Phoenix service software

Cables

PCS-1 Power cable CA-89DS Service cable

Standard USB cable

Issue 1 COMPANY CONFIDENTIAL Page 2 –23

Type Description

USB cable

Module jig service concept

RM-431

Service Tools and Service Concepts

Figure 6 Module jig service concept

Type Description

Phone specific tools

MJ-187 Module jig

Other tools

CU-4 Control unit FPS-10 Flash prommer box PKD-1/PK-1 SW security device SX-4 Smart card

PC with Phoenix service software Measurement equipment

Cables

CA-58RS RF service cable (product-specific adapter cable) PCS-1 DC power cable XCS-4 Modular cable XRS-6 RF cable

Page 2 –24 COMPANY CONFIDENTIAL Issue 1

RM-431 Service Tools and Service Concepts

Type Description

USB cable GPIB control cable

RF testing concept with RF coupler

Figure 7 RF testing concept with RF coupler

Type Description

Product specific devices

FS-90 Flash adapter SA-166 RF coupler

Other devices

CU-4 Control unit SX-4 Smart card FPS-10 Flash prommer box PKD-1/PK-1 SW security device SS-62 Flash adapter base

Measurement equipment PC with Phoenix service software

Cables

Issue 1 COMPANY CONFIDENTIAL Page 2 –25

Type Description

PCS-1 Power cable XCS-4 Modular cable XRS-6 RF cable

GPIB control cable USB cable

RF testing / BB tuning concept

RM-431

Service Tools and Service Concepts

Figure 8 RF testing / BB tuning concept

Type Description

Product specific tools

FS-90 Flash adapter SA-166 RF coupler

Other tools

CU-4 Control unit PKD-1/PK-1 SW security device SS-62 Flash adapter base SX-4 Smart card

Measurement equipment

Page 2 –26 COMPANY CONFIDENTIAL Issue 1

RM-431 Service Tools and Service Concepts

Type Description

Smart card reader PC with Phoenix service software

Cables

DAU-9s MBUS cable PCS-1 DC power cable XRS-6 RF cable

USB cable

BB/RF tuning concept with module jig

Type Description

Product specific tools

MJ-187 Module jig

Other tools

CU-4 Control unit PKD-1 SW security device SX-4 Smart card

PC with Phoenix service software Smart card reader

Issue 1 COMPANY CONFIDENTIAL Page 2 –27

Type Description

Cables

DAU-9S MBUS cable PCS-1 Power cable XRS-6 RF cable

USB cable

Bluetooth testing concept with SB-6

RM-431

Service Tools and Service Concepts

Figure 9 Service concept for RF testing and RF/BB tuning

Type Description

Product specific devices

FS-90 Flash adapter

Other devices

CU-4 Control unit SS-62 Flash adapter base PK-1 SW security device SX-4 Smart card SB-6 Bluetooth test and interface box

Smart card reader PC with Phoenix service software

Page 2 –28 COMPANY CONFIDENTIAL Issue 1

RM-431 Service Tools and Service Concepts

Type Description

Cables

DAU-9S MBUS cable PCS-1 DC power cable

USB cable

WLAN functionality testing concept with SB-7

Figure 10 WLAN functionality testing concept with SB-7

Type Description

Product specific tools

FS-90 Flash adapter

Other tools

CU-4 Control unit PCS-1 DC power cable PK-1 SW Security device SS-62 Generic base adapter

Cables

PCS-1 Power cable DAU-9S Cable

Standard USB cable

Issue 1 COMPANY CONFIDENTIAL Page 2 –29

RM-431

Service Tools and Service Concepts

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Page 2 –30 COMPANY CONFIDENTIAL Issue 1

Nokia Customer Care

3 — BB Troubleshooting and

Manual Tuning Guide

Issue 1 COMPANY CONFIDENTIAL Page 3 –1

RM-431

BB Troubleshooting and Manual Tuning Guide

(This page left intentionally blank.)

Page 3 –2 COMPANY CONFIDENTIAL Issue 1

RM-431 BB Troubleshooting and Manual Tuning Guide

Table of Contents

Baseband self tests in Phoenix .............................................................................................................................3–5

Cuttable BB shield...................................................................................................................................................3–7

Power and charging troubleshooting..................................................................................................................3–9

Dead or jammed device troubleshooting.......................................................................................................3–9

Power key troubleshooting........................................................................................................................... 3–11

General voltage checking troubleshooting ................................................................................................ 3–12

General power checking................................................................................................................................ 3–14

USB charging troubleshooting...................................................................................................................... 3–15

Battery current measuring fault troubleshooting ...................................................................................... 3–16

Clocking troubleshooting .............................................................................................................................. 3–17

Interface troubleshooting .................................................................................................................................. 3–18

Flash programming fault troubleshooting.................................................................................................. 3–18

SIM card troubleshooting .............................................................................................................................. 3–21

MicroSD card troubleshooting....................................................................................................................... 3–23

USB data interface troubleshooting............................................................................................................. 3–24

User interface troubleshooting.......................................................................................................................... 3–25

Keyboard and side keys troubleshooting .................................................................................................... 3–25

Keyboard and music key/indicator LEDs troubleshooting......................................................................... 3–27

Display module troubleshooting.................................................................................................................. 3–27

General instructions for display troubleshooting.................................................................................. 3–27

Display fault troubleshooting .................................................................................................................. 3–29

Display backlight troubleshooting .......................................................................................................... 3–30

Ambient Light Sensor troubleshooting and re-calibration........................................................................ 3–31

Introduction to ALS troubleshooting and re-calibration ...................................................................... 3–31

Functionality check ................................................................................................................................... 3–31

ALS troubleshooting ................................................................................................................................. 3–33

Calibrating ALS........................................................................................................................................... 3–33

Audio troubleshooting........................................................................................................................................ 3–35

Audio troubleshooting test instructions...................................................................................................... 3–35

Internal earpiece troubleshooting ............................................................................................................... 3–39

Internal microphone troubleshooting......................................................................................................... 3–39

Internal handsfree (IHF) troubleshooting.................................................................................................... 3–41

External earpiece troubleshooting............................................................................................................... 3–42

External microphone troubleshooting......................................................................................................... 3–43

Acoustics troubleshooting............................................................................................................................. 3–44

Introduction to acoustics troubleshooting ............................................................................................ 3–44

Earpiece troubleshooting......................................................................................................................... 3–45

IHF troubleshooting.................................................................................................................................. 3–46

Microphone troubleshooting ................................................................................................................... 3–47

Vibra troubleshooting.................................................................................................................................... 3–48

Bluetooth and FM radio troubleshooting ......................................................................................................... 3–49

Bluetooth and FM radio introduction........................................................................................................... 3–49

Bluetooth and FM radio component placement ......................................................................................... 3–49

Bluetooth and FM Radio Self Tests ............................................................................................................... 3–51

Bluetooth BER test.......................................................................................................................................... 3–52

Bluetooth and FM radio module troubleshooting ...................................................................................... 3–53

Baseband manual tuning guide......................................................................................................................... 3–54

Certificate restoring for BB5 products.......................................................................................................... 3–54

Energy management calibration.................................................................................................................. 3–59

WLAN troubleshooting........................................................................................................................................ 3–60

Issue 1 COMPANY CONFIDENTIAL Page 3 –3

RM-431

BB Troubleshooting and Manual Tuning Guide

WLAN functionality test using SB-7 and Phoenix........................................................................................ 3–60

WLAN layout and test points......................................................................................................................... 3–60

WLAN self tests ............................................................................................................................................... 3–61

WLAN functional tests.................................................................................................................................... 3–63

WLAN failure troubleshooting ...................................................................................................................... 3–65

WLAN basic checks troubleshooting ............................................................................................................ 3–67

List of Tables

Table 10 Display module troubleshooting cases ............................................................................................. 3–27

Table 11 Pixel defects ......................................................................................................................................... 3–28

Table 12 Calibration value limits ....................................................................................................................... 3–59

List of Figures

Figure 11 Cuttable BB shield on the top side of the main PWB.........................................................................3–7

Figure 12 Cut points for BB shield ribs.................................................................................................................3–7

Figure 13 BB shield after cutting ..........................................................................................................................3–8

Figure 14 Flashing pic 1. Take single trig measurement for the rise of the BSI signal................................ 3–19

Figure 15 Flashing pic 2. Take single trig measurement for the rise of the BSI signal................................ 3–20

Figure 16 ALS components ................................................................................................................................. 3–31

Figure 17 AV_IN – HP_OUT, single-ended loop measurement......................................................................... 3–37

Figure 18 AV_IN – IHF_L_OUT, single-ended loop measurement without filter............................................. 3–37

Figure 19 AV_IN – AV_L _OUT, single-ended loop measurement..................................................................... 3–38

Figure 20 Key component placement for BTHFMRDS2.2M............................................................................... 3–50

Figure 21 BT/WLAN antenna .............................................................................................................................. 3–51

Page 3 –4 COMPANY CONFIDENTIAL Issue 1

RM-431 BB Troubleshooting and Manual Tuning Guide

Baseband self tests in Phoenix

Context

Always start the troubleshooting procedure by running the Phoenix self tests. If a test fails, please follow the diagram below.

If the phone is dead and you cannot perform the self tests, go to

Dead or jammed device troubleshooting.

Issue 1 COMPANY CONFIDENTIAL Page 3 –5

Troubleshooting flow

RM-431

BB Troubleshooting and Manual Tuning Guide

Page 3 –6 COMPANY CONFIDENTIAL Issue 1

RM-431 BB Troubleshooting and Manual Tuning Guide

Cuttable BB shield

Many of the key BB components in RM-431 are under a mini can, which can be cut open for reworking purposes. The location of the mini can on the main PWB is shown in the figure below.

Figure 11 Cuttable BB shield on the top side of the main PWB

Before reworking any μBGA under this mini can, the ribs of the can must be cut open very carefully with ESD tweezers at specific break points shown in the figure below.

Figure 12 Cut points for BB shield ribs

After the ribs have been cut open, the components underneath the mini can are accessible for rework.

Issue 1 COMPANY CONFIDENTIAL Page 3 –7

BB Troubleshooting and Manual Tuning Guide

Figure 13 BB shield after cutting

RM-431

Page 3 –8 COMPANY CONFIDENTIAL Issue 1

RM-431 BB Troubleshooting and Manual Tuning Guide

Power and charging troubleshooting

Dead or jammed device troubleshooting

Troubleshooting flow - Page 1 of 2

Issue 1 COMPANY CONFIDENTIAL Page 3 –9

Troubleshooting flow - Page 2 of 2

RM-431

BB Troubleshooting and Manual Tuning Guide

Page 3 –10 COMPANY CONFIDENTIAL Issue 1

RM-431 BB Troubleshooting and Manual Tuning Guide

Power key troubleshooting

Troubleshooting flow

Issue 1 COMPANY CONFIDENTIAL Page 3 –11

General voltage checking troubleshooting

Troubleshooting flow - Page 1 of 2

RM-431

BB Troubleshooting and Manual Tuning Guide

Page 3 –12 COMPANY CONFIDENTIAL Issue 1

RM-431 BB Troubleshooting and Manual Tuning Guide

Troubleshooting flow - Page 2 of 2

Issue 1 COMPANY CONFIDENTIAL Page 3 –13

General power checking

Check the following voltages:

RM-431

BB Troubleshooting and Manual Tuning Guide

Signal

Rename

VIO Gazoo ON ON 1.8 Memory, I/Os,

VBACK Gazoo ON ON 2.5 Back-up

VSIM1 Gazoo ON ON 1.8/3.0 SIM card VAUX1 Gazoo ON ON 2.8 Display VAUX2 Gazoo OFF OFF 2.5 ALS VANA Gazoo ON ON 2.5 Audio VR1 Gazoo OFF ON 2.5 Crystal

VRFC Gazoo OFF ON 1.8 RAPU

VRCP1 Gazoo 4.75 To RF parts VREF Gazoo ON ON 1.25 RF reference VCORE Gazoo ON ON 1.2 RAPU digital Can change due

Regulator Sleep Idle Nominal

voltage

Main user Notes

Display

battery

oscillators

converters

to RAPU version

& SW VOUT Gazoo OFF OFF 2.5 Not used VCAM_2V8 N1401 OFF OFF 2.8 Camera Disabled in

sleep VCAM_1V8 N1402 OFF OFF 1.800 Camera Disabled in

sleep VMEM Gazoo OFF OFF 2.9 microSD Disabled in

sleep

Page 3 –14 COMPANY CONFIDENTIAL Issue 1

RM-431 BB Troubleshooting and Manual Tuning Guide

USB charging troubleshooting

Troubleshooting flow

Issue 1 COMPANY CONFIDENTIAL Page 3 –15

Battery current measuring fault troubleshooting

Troubleshooting flow

RM-431

BB Troubleshooting and Manual Tuning Guide

Page 3 –16 COMPANY CONFIDENTIAL Issue 1

RM-431 BB Troubleshooting and Manual Tuning Guide

Clocking troubleshooting

Troubleshooting flow

Issue 1 COMPANY CONFIDENTIAL Page 3 –17

Interface troubleshooting

Flash programming fault troubleshooting

Troubleshooting flow - Page 1 of 2

RM-431

BB Troubleshooting and Manual Tuning Guide

Page 3 –18 COMPANY CONFIDENTIAL Issue 1

RM-431 BB Troubleshooting and Manual Tuning Guide

Troubleshooting flow - Page 2 of 2

Figure 14 Flashing pic 1. Take single trig measurement for the rise of the BSI signal

Issue 1 COMPANY CONFIDENTIAL Page 3 –19

BB Troubleshooting and Manual Tuning Guide

Figure 15 Flashing pic 2. Take single trig measurement for the rise of the BSI signal

RM-431

Page 3 –20 COMPANY CONFIDENTIAL Issue 1

RM-431 BB Troubleshooting and Manual Tuning Guide

SIM card troubleshooting

Troubleshooting flow

Issue 1 COMPANY CONFIDENTIAL Page 3 –21

RM-431

BB Troubleshooting and Manual Tuning Guide

Page 3 –22 COMPANY CONFIDENTIAL Issue 1

RM-431 BB Troubleshooting and Manual Tuning Guide

MicroSD card troubleshooting

Troubleshooting flow

Issue 1 COMPANY CONFIDENTIAL Page 3 –23

USB data interface troubleshooting

Troubleshooting flow - Page 1 of 2

RM-431

BB Troubleshooting and Manual Tuning Guide

Page 3 –24 COMPANY CONFIDENTIAL Issue 1

RM-431 BB Troubleshooting and Manual Tuning Guide

Troubleshooting flow - Page 2 of 2

User interface troubleshooting

Keyboard and side keys troubleshooting

Context

There are two possible failure modes in the keyboard module:

•

One or more keys are stuck, so that the key does not react when a keydome or a side key is pressed. This kind of failure is caused by mechanical reasons (dirt, rust, mechanical damage, etc.)

Issue 1 COMPANY CONFIDENTIAL Page 3 –25

RM-431

BB Troubleshooting and Manual Tuning Guide

•

Malfunction of several keys at the same time. This happens when one or more rows or columns in the key

matrix are failing (shortcut or open connection). If the failure mode is not clear, start with the Keyboard test in Phoenix. In this phone the keyboard is connected to D2800 I/O pins.

Troubleshooting flow

Page 3 –26 COMPANY CONFIDENTIAL Issue 1

RM-431 BB Troubleshooting and Manual Tuning Guide

Keyboard and music key/indicator LEDs troubleshooting

Troubleshooting flow

Display module troubleshooting

General instructions for display troubleshooting

Context

•

The display is in a normal mode when the phone is in active use.

•

The operating modes of the display can be controlled with the help of

Table 10 Display module troubleshooting cases

Display blank There is no image on the display. The display looks

the same when the phone is on as it does when the phone is off. The backlight can be on in some cases.

Issue 1 COMPANY CONFIDENTIAL Page 3 –27

Phoenix

RM-431

BB Troubleshooting and Manual Tuning Guide

Image on the display not correct Image on the display can be corrupted or a part of

the image can be missing.

•

If a part of the image is missing, change the display module.

•

If the image is otherwise corrupted, follow the display fault troubleshooting flowchart.

Backlight dim or not working at all Backlight LED components are inside the display

module. Backlight failure can also be in the connector or in the backlight power source in the main engine of the phone.

This means that in case the display is working (image OK), the backlight is faulty.

Visual defects (pixel) Pixel defects can be checked by controlling the

display with Phoenix. Use both colours, black and white, on a full screen.

The display may have some random pixel defects that are acceptable for this type of display. The criteria when pixel defects are regarded as a display failure, resulting in a replacement of the display, are presented the following table.

Table 11 Pixel defects

Item White dot defect Black dot

defect

1 Defect counts R G B White Dot

Total

1 1 1 1

2 Combined

defect counts

Not allowed. Two single dot defects that are within 5 mm of each other should be

interpreted as combined dot defect.

1 1

Total

Steps

1. Verify with a working display that the fault is not on the display module itself.

The display module cannot be repaired.

2. Check that the cellular engine is working normally.

i To check the functionality, connect the phone to a docking station. ii Start iii Read the phone information to check that also the application engine is functioning normally (you

3. Proceed to the display fault troubleshooting flowchart.

Use the Display Test tool in

Phoenix

should be able to read the APE ID).

service software.

Phoenix

to find the detailed fault mode.

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RM-431 BB Troubleshooting and Manual Tuning Guide

Display fault troubleshooting

Troubleshooting flow

Issue 1 COMPANY CONFIDENTIAL Page 3 –29

Display backlight troubleshooting

Troubleshooting flow

RM-431

BB Troubleshooting and Manual Tuning Guide

Page 3 –30 COMPANY CONFIDENTIAL Issue 1

RM-431 BB Troubleshooting and Manual Tuning Guide

Ambient Light Sensor troubleshooting and re-calibration

Introduction to ALS troubleshooting and re-calibration

The Ambient Light Sensor (ALS) consists of the following components:

•

Ambient Light Sensor (N1100). ALS is a digital I2C interface component that has two channels with different spectral sensitivities. When combined, the component responds to illuminance similar as human eye.

•

Vdd filtering capacitor (C1100)

The ALS components are located at the top side of the main PWB as illustrated in the figure below.

Figure 16 ALS components

ALS information is used to control the keypad and display brightness of the phone. The keyboard backlight is turned OFF, when it is not needed. Display brightness is dimmed, when environment lighting is dark. ALS is calibrated in production and can be re-tuned in service points though not recommended unless calibration coefficient is lost for some reason.

Note: ALS calibration is also required for Light SWAP Engines, because ALS is not factory calibrated

for Light SWAP.

When executing the ALS calibration, a reference phone that includes calibrated ALS is required. The ALS retuning instructions show why the reference phone is needed.

Note: Make sure that you have completed the display and keyboard backlights troubleshooting

before starting the ALS troubleshooting.

There is an Ambient Light Sensor window in the Phoenix Display Test tool, which shows the luminance value. The correct luminance in darkness is <20 lx, and in an office environment 100-2000 lx.

Note: The luminance value depends heavily on the light source and the angle of the phone against

the light source, so the values above can only be used as a rough guideline. Phoenix has an ambient light sensor calibration tool for changing the calibration values.

Functionality check

Steps

1. Connect the phone to the ambient light visible to ALS is stable. The light quide of the ALS is located on the upper part of the phone’s front cover, right next to the secondary camera.

Phoenix

, start the

Phoenix

software, and set the phone (e.g. on the table) so that

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2. Scan product on Phoenix (CTRL+R)

3. Choose Testing→Display test.

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BB Troubleshooting and Manual Tuning Guide

4. Open the Lights tab, and check the Ambient light sensor check box. Click the Read button in order to get the reference ambient light value. Cover the sensor and click Read again. When covered, the luminance reading should be less than after clicking Read without covering the sensor.

5. If the component does not give any reading or the reading does not change when sensor is/is not covered, replace the part.

Note: The ALS calibration procedure requires a reference phone with a calibrated ALS.

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ALS troubleshooting

Troubleshooting flow

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BB Troubleshooting and Manual Tuning Guide

Calibrating ALS

Steps

1. Connect the phone to

the ambient light visible to ALS is stable. The light quide of the ALS is located on the upper part of the phone’s front cover, right next to the secondary camera.

2. Scan product on Phoenix (CTRL+R)

3. Choose Testing→Ambient Light Sensor Calibration.

Phoenix

, start the

Phoenix

software, and set the phone (e.g. on the table) so that

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4. Uncheck the Use default values only check box, click the Read button to get the AD-Count values for

Channel 0 and Channel 1, and write them down.

Note: In the example graphic the reference phone values are: Channel 0=3001 and Channel 1=337

5. Repeat steps 1-4 for the phone to be calibrated.

Note: Make sure the phone to be calibrated is located in the same place as the reference phone was

when luminance reading was taken.

6. Calculate and write down co-efficient value by division:

7. To calibrate ALS, the value in the Reference Level textbox needs to be adjusted for both channels until

the Co-efficient calculated by Phoenix equals the values calculated in step 6. Click Calibrate after each try (and uncheck the Use default values only check box).

8. Calibration is done when the Co-efficient is equal to the co-efficient value calculated in step 6.

Note: Decimal numbers should be used in the iteration to achieve adequate precision (e.g.

200.2455)

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9. Use Phoenix (Testing→Display test→Lights tab) to verify the calibration by reading the luminance value

for both the reference phone and calibrated phone.

Note: Remember that the illuminance readings for the reference and calibrated phones must be

done in the same ambient light conditions. If the illuminance values differ more than +- 10%, repeat the whole ALS calibration procedure.

10. To end the calibration, click Close.

Audio troubleshooting

Audio troubleshooting test instructions

Differential external earpiece and internal earpiece outputs can be measured either with a single-ended or a differential probe.

When measuring with a single-ended probe each output is measured against the ground. Internal handsfree output is measured using a current probe, if a special low-pass filter designed for

measuring a digital amplifier is not available. Note also that when using a current probe, the input signal frequency must be set to 2kHz.

The input signal for each loop test can be either single-ended or differential.

Required equipment

The following equipment is needed for the tests:

•

Oscilloscope

•

Function generator (sine waveform)

•

'Active speaker' or 'speaker and power amplifier'

•

Sound level meter

•

Current probe (Internal handsfree DPMA output measurement)

•

Phoenix service software

•

Battery voltage 3.7V

Test procedure

Audio can be tested using the Phoenix audio routings option. Four different audio loop paths can be activated:

•

External microphone to Internal earpiece

•

External microphone to right Internal handsfree speaker

•

External microphone to left Internal handsfree speaker

•

Internal microphone to External earpiece

Note: The tnternal microphone is tested using the Phoenix self test "ST-DIGIMIC-TEST". If the test

result is PASS, the microphone is electrically OK.

Each audio loop sets routing from the specified input to the specified output enabling a quick in-out test. Loop path gains are fixed and they cannot be changed using Phoenix. Correct pins and signals for each test are presented in a table in the following section.

Phoenix audio loop tests and test results

The results presented in this table apply when no accessory is connected and battery voltage is set to 3.7V. Earpiece, internal microphone and speaker are in place during measurement. Applying a headset accessory

during measurement causes a significant drop in measured quantities. The gain values presented in the table apply for a differential output vs. single-ended/differential input.

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Loop test Input

External Mic to External Earpiece

External Mic to Internal Earpiece

terminal

XMICP and GND

XMICN and GND

XMICP and GND

Output

terminal

HSEAR R P, HSEAR R N and GND

HSEAR P, HSEAR N and GND

HSEAR R P, HSEAR R N and GND

HSEAR P, HSEAR N and GND

EarP and GND

EarN and GND

Path

gain [dB]

(fixed)

-1.7 1000 823 0 NA

-3.3 1000 688 1.2 NA

Input

voltage

[mVp-p]

Single-

ended

output

voltage

[mVp-p]

Output

DC level

[V]

Output

current

[mA]

External Mic to Internal handsfree

XMICN and GND

XMICP and GND

XMICN and GND

EarP and GND

EarN and GND

B2102 pads NA 1000 See the

measurem

B2102 pads

ent data

graphics below

NA NA

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Measurement data

Figure 17 AV_IN – HP_OUT, single-ended loop measurement

Figure 18 AV_IN – IHF_L_OUT, single-ended loop measurement without filter

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BB Troubleshooting and Manual Tuning Guide

Figure 19 AV_IN – AV_L _OUT, single-ended loop measurement

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Internal earpiece troubleshooting

Troubleshooting flow

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Internal microphone troubleshooting

Troubleshooting flow

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BB Troubleshooting and Manual Tuning Guide

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Internal handsfree (IHF) troubleshooting

Troubleshooting flow

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External earpiece troubleshooting

Troubleshooting flow

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BB Troubleshooting and Manual Tuning Guide

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External microphone troubleshooting

Troubleshooting flow

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BB Troubleshooting and Manual Tuning Guide

Acoustics troubleshooting

Introduction to acoustics troubleshooting

Acoustics design ensures that the sound is detected correctly with a microphone and properly radiated to the outside of the device by the speaker. The acoustics of the phone include three basic systems: earpiece, stereo integrated handsfree (IHF) and digital microphone.

The sound reproduced from the earpiece readiates through a single hole on the front cover (A-cover). The sound reproduced from the 2 IHF speakers radiates from the sound holes located on the bottom part of the back cover. The microphone is located on the top side of the PWB, and the sound hole is in the keyboard near the 0-key.

For a correct functionality of the phone, all sound holes must be always open. When the phone is used, care must be taken not to close any of those holes with a hand or fingers. The phone should be dry and clean, and no objects must be located in such a way that they close any of the holes.

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Earpiece troubleshooting

Troubleshooting flow

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IHF troubleshooting

Troubleshooting flow

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Nokia 5630 Service Manual Level 3-4

Specifications and Main Features

Frequently Asked Questions

User Manual

Amendment Record Sheet

Copyright

Warnings and cautions

For your safety

ESD protection

Care and maintenance

Company policy

Battery information

Nokia 5630 XpressMusic;L3&4 Service Manual Structure

Product selection

Product features and sales package

Product and module list

Mobile enhancements

Technical specifications

Transceiver general specifications

Main RF characteristics for GSM850/900/1800/1900 and WCDMA VIII (900) and WCDMA I (2100) phones

Battery endurance

Environmental conditions

Service tools

Product specific tools

FS-90 Flash adapter For flashing (also dead phones) with SS-64. RF testing (with RF

MJ-187 Module jig MJ-187 is meant for troubleshooting, testing, tuning and flashing on

RJ-230 Soldering jig RJ-230 is a soldering jig used for soldering and as a rework jig for the

SA-166 RF coupler SA-166 is an RF coupler for WCDMA and GSM RF testing. It is used

Rework jigs and stencils

RJ-160 Rework jig RJ-160 is a rework jig used when servicing the WCDMA duplexer

RJ-209 Rework jig RJ-209 is used as a rework jig for the WLAN 4.0 module

RJ-227 Rework jig RJ-227 is a rework jig used when servicing the BTHFM module (D6000).

RJ-228 Rework jig RJ-228 is a rework jig used when servicing the WCDMA PA (N7540)

RJ-73 Rework jig RJ-73 is a rework jig used when servicing the N1400 component. It is

RJ-93 Rework jig RJ-93 is used as a rework jig for the Front End Module (FEM).

ST-29 rework stencil ST-29 is a rework stencil used when servicing the N1400 component.

ST-40 Rework stencil ST-40 is a rework stencil that is used with the RJ-93 rework jig to

ST-55 Rework stencil ST-55 is a rework stencil used when servicing the Z7540 and Z7541

ST-64 Rework stencil ST-64 is the stencil used during rework of the WLAN 4.0 module. It

ST-70 Rework stencil ST-70 rework stencil is used with RJ-227 rework jig to service the

ST-71 Rework stencil ST-71 is a rework stencil used when servicing the WCDMA PA (N7540)

General tools

AC-33 Power supply Universal power supply for FPS-10; included in the FPS-10 sales

AC-35 Power supply Universal power supply for FPS-21; included in the FPS-21 sales

ACF-8 Universal power

CU-4 Control unit CU-4 is a general service tool used with a module jig and/or a flash

FLS-5 Flash device FLS-5 is a dongle and flash device incorporated into one package,

FPS-10 Flash prommer FPS-10 interfaces with:

FPS-21 Flash prommer

JXS-1 RF shield box Because the WCDMA network disturbs the RX side testing of the WCDMA

PK-1 Software protection

SB-6 Bluetooth test and

SB-7 WLAN test box WLAN test requires defined position for the device.

SPS-1 Soldering Paste

SPS-2 Soldering paste

SRT-6 Opening tool SRT-6 is used to open phone covers.

SS-46 Interface adapter SS-46 acts as an interface adapter between the flash adapter and

SS-62 Generic flash adapter

SS-88 Camera removal tool The camera removal tool SS-88 is used to remove/attach the camera

SS-93 Opening tool SS-93 is used for opening JAE connectors.

SX-4 Smart card SX-4 is a BB5 security device used to protect critical features in tuning

Cables

CA-101 Micro USB cable The CA-101 is a USB-to-microUSB data cable that allows connections

CA-31D USB cable The CA-31D USB cable is used to connect FPS-10 or FPS-11 to a PC. It is

CA-35S Power cable CA-35S is a power cable for connecting, for example, the FPS-10 flash

CA-58RS RF tuning cable Product-specific adapter cable for RF tuning.

CA-89DS Cable Provides VBAT and Flashbus connections to mobile device

DAU-9S MBUS cable The MBUS cable DAU-9S has a modular connector and is used, for

PCS-1 Power cable The PCS-1 power cable (DC) is used with a docking station, a module

XCS-4 Modular cable XCS-4 is a shielded (one specially shielded conductor) modular cable

XRS-6 RF cable The RF cable is used to connect, for example, a module repair jig to

Service concepts

POS (Point of Sale) flash concept

Flash concept with FPS-10

Flash concept with FPS-21

CU-4 flash concept with FPS-10

CU-4 flash concept with FPS-21

Module jig service concept

RF testing concept with RF coupler

RF testing / BB tuning concept