Nokia 5610, rm-242 Service Manual

Nokia Customer Care

Service Manual

RM-242 (Nokia 5610 XpressMusic; L3&4)

Mobile Terminal

Part No: (Issue 2)

COMPANY CONFIDENTIAL

Amendment Record Sheet

Amendment No Date Inserted By Comments

Issue 1 09/2007 GR Issue 2 10/2007 LB The following updates have been

made to issue 2:

• The product picture has been updated to the chapter (1-5)

• Sections

Main RF characteristics

Product selection

for GSM and WCDMA band phones

and

Environmental conditions

have been moved from the

System module General information

chapter to the

chapter.

RM-242

Page ii COMPANY CONFIDENTIAL Issue 2

RM-242 Copyright

Copyright

without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia

Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided "as is". Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

Issue 2 COMPANY CONFIDENTIAL Page iii

RM-242

Warnings and cautions

Warnings

• IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

• THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

• OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

• BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.

Cautions

• Servicing and alignment must be undertaken by qualified personnel only.

• Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.

• Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

• Use only approved components as specified in the parts list.

• Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment.

• Ensure all cables and wires are repositioned correctly.

• Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.

• During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged.

Page iv COMPANY CONFIDENTIAL Issue 2

RM-242 For your safety

For your safety

QUALIFIED SERVICE

Only qualified personnel may install or repair phone equipment.

ACCESSORIES AND BATTERIES

Use only approved accessories and batteries. Do not connect incompatible products.

CONNECTING TO OTHER DEVICES

When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products.

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RM-242

Care and maintenance

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

• Keep the phone and all its parts and accessories out of the reach of small children.

• Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.

• Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

• Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.

• Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.

• Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

• Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

• Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

• Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

Page vi COMPANY CONFIDENTIAL Issue 2

RM-242 ESD protection

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity

discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside

any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under

ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local

Nokia After Market Services representative.

Issue 2 COMPANY CONFIDENTIAL Page vii

RM-242

Battery information

Note: A new battery's full performance is achieved only after two or three complete charge and

discharge cycles!

The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.

Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.

Temperature extremes can affect the ability of your battery to charge. For good operation times with Li-Ion batteries, discharge the battery from time to time by leaving the product

switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.

Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or

pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77° F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.

Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.

Page viii COMPANY CONFIDENTIAL Issue 2

RM-242 Company Policy

Company Policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.

While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/email.

Please state:

• Title of the Document + Issue Number/Date of publication

• Latest Amendment Number (if applicable)

• Page(s) and/or Figure(s) in error

Please send to:

NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland E-mail: Service.Manuals@nokia.com

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RM-242

Company Policy

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RM-242 Nokia 5610 XpressMusic; L3&4 Service Manual Structure

Nokia 5610 XpressMusic; L3&4 Service Manual Structure

1 General information 2 Service Devices and Service Concepts 3 BB Troubleshooting and Manual Tuning Guide 4 RF troubleshooting 5 System Module Glossary

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RM-242

Nokia 5610 XpressMusic; L3&4 Service Manual

Structure

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Nokia Customer Care

1 — General information

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RM-242

General information

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RM-242 General information

Table of Contents

Product selection....................................................................................................................................................1–5

Phone features .......................................................................................................................................................1–5

User interface and software features...................................................................................................................1–6

Accessories..............................................................................................................................................................1–6

Technical specifications.........................................................................................................................................1–7

Main RF characteristics for GSM and WCDMA band phones...........................................................................1–7

General specifications.......................................................................................................................................1–8

Battery endurance.............................................................................................................................................1–8

Environmental conditions ................................................................................................................................1–8

List of Tables

Table 1 Battery and chargers ................................................................................................................................1–6

Table 2 Headsets ....................................................................................................................................................1–7

Table 3 Data cables ................................................................................................................................................1–7

List of Figures

Figure 1 RM-242 (Nokia 5610 XpressMusic) product picture .............................................................................1–5

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RM-242

General information

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RM-242 General information

Product selection

RM-242 (Nokia 5610 XpressMusic) is a WCDMA/GSM dual mode phone, supporting WCDMA 850/2100 bands and EGSM850/900/1800/1900 bands.

Figure 1 RM-242 (Nokia 5610 XpressMusic) product picture

Phone features

Display and keypad features

• 2.2” 240x320 pixel, 16M colour display (33.5mm x 44.7mm active area)

• Ambient light sensor

• 5-way , navi-key (2 soft-keys, call and end keys)

Hardware features

• 3.2-megapixel auto focus camera with 8x digital zoom and double LED flash

• Secondary camera for video calls

• 2.5mm AV connector for headset

• Micro USB port for data transfer (USB 2.0)

• Bluetooth (version 2.0)

• RDS Stereo radio and music player

• Internal vibrator and antenna

• Plug-in SIM (1.8 V and 3.0 V)

• MicroSD card slot (up to 4GM)

• Two way spring loaded MusicSlider music key

• Side volume keys with zoom functionality

• DAC33 audio ship (for better audio and palyback

Issue 2 COMPANY CONFIDENTIAL Page 1 –5

RF features

• WCDMA Band I (2100) & V (850)

• GSM/EDGE 850/900/1800/1900

• EDGE: MSC 31

• GPRS: MSC 31

• CSD

User interface and software features

Selection of software applications and services

• Audio messages

• 3GPP streaming / downloading video

• XHTML browsing over TCP/IP

• Themes (wallpapers, icons, colors)

• Music Player supporting MP3, MP4, AAC, ACC+, eAAC+ and WMA

• Nokia Xpress audio messaging (AMS)

• OMA DRM 2.0 (Digital Right Management)

• OMA MMS 1.2, MMS Conformance 3.0, AMR and SMIL

• OMA Client Provisioning v1.1

• Java

• 64 polyphonic ringing tones

• Video ringing tones

• WAP 2.0, XHTML browser over HTTP/TCP/IP stack

• SyncML (local and remote)

• Nokia PC Suite and Nokia Music Manager

RM-242

General information

Accessories

Sales package contents

• Nokia 5610 phone

• Nokia Battery BP-5M

• Nokia Charger: AC-4

• Micro SD memory card: MU-28 or MU-22 (area dependent)

• Nokia wired headset: HS-45 (with Ad56 remote control)

• USB cable CA-101

• CD rom

• User Guide

Table 1 Battery and chargers

Type Name

Note: This phone is charged through the smaller charger Nokia standard interface (2.mm plug). The

standard 3.5mm standard charger can be used together with the CA-44 charger adapter.

Page 1 –6 COMPANY CONFIDENTIAL Issue 2

RM-242 General information

Type Name

AC-4 Charger BP-5M Battery 900 mAh Li-Ion

Type Name

Wired

HS-45 Headset (wired)

Type Name

CA-101 Micro USB cable

Table 2 Headsets

Table 3 Data cables

Technical specifications

Main RF characteristics for GSM and WCDMA band phones

Parameter Unit

Cellular system EGSM850/900/1800/1900 + WCDMA band I/V RX frequency band EGSM850: 869- 894 MHz

EGSM900: 925- 960 MHz GSM1800: 1805 - 1880 MHz GSM1900: 1930 - 1990 MHz WCDMA band I: 2110 - 2170 MHz WCDMA band V: 869 - 894 MHz

TX frequency band GSM850: 824- 849 MHz

GSM900: 880- 915 MHz GSM1800: 1710 - 1785 MHz GSM1900: 1850 - 1910 MHz WCDMA band I: 1920 - 1980 MHz WCDMA band V: 824 - 849 MHz

Output power GSM850: +5 ... +33 dBm

EGSM900: +5 … +33 dBm GSM1800: +0 … +30 dBm GSM1900: +0 ... +30 dBm WCDMA band I: -50...+24 dBm WCDMA band V: -50...+24 dBm

Issue 2 COMPANY CONFIDENTIAL Page 1 –7

Parameter Unit

Number of RF channels GSM850: 124

EGSM900: 172 GSM1800: 375 GSM1900: 300 WCDMA band I: 277 WCDMA band V: 108

Channel spacing GSM 200 KHz

WCDMA 4.8 MHz

Number of Tx power levels GSM850: 15

GSM900: 15 GSM1800: 16 GSM1900: 16 WCDMA: 75

RM-242

General information

General specifications

Unit Dimension (mm) Weight (g) Volume (cc)

Transceiver with BP-5M 900 mAh Li-Ion battery pack

111 x 48.5 x 17 111 75

Battery endurance

Battery NMP Talk time NMP Standby time

BP-5M 900 mAh Li-ion Up to 6Hours 13.5 Days

Note: Variation in operation times will occur depending on SIM card, network settings and usage.

Environmental conditions

Environmental

condition

Normal operation Reduced performance

-15 oC ... +55 oC 55 oC ... +70 oC

Ambient temperature Notes

Specifications fulfilled Operational only for short periods

Intermittent or no operation

No operation or storage

Charging allowed

Page 1 –8 COMPANY CONFIDENTIAL Issue 2

-40 oC ... -15 oC and +70 oC ... +85oC

<-40 oC and >+85 oC

-15 oC ... +55 oC

Operation not guaranteed but an attempt to operate will not damage the phone

No storage. An attempt to operate may cause permanent damage

RM-242 General information

Environmental

condition

Long term storage conditions

Humidity and water resistance

Ambient temperature Notes

0 oC ... +85 oC

Relative humidity range is 5 to 95%. Condensed or dripping water may

cause intermittent malfunctions. Protection against dripping water

has to be implemented in (enclosure) mechanics.

Continuous dampness will cause permanent damage to the module.

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RM-242

General information

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Nokia Customer Care

2 — Service Devices and

Service Concepts

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RM-242

Service Devices and Service Concepts

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RM-242 Service Devices and Service Concepts

Table of Contents

Service devices........................................................................................................................................................2–5

Product specific devices....................................................................................................................................2–5

FS-59..............................................................................................................................................................2–5

MJ-136 ...........................................................................................................................................................2–5

RJ-180 ............................................................................................................................................................2–5

SA-149 ...........................................................................................................................................................2–6

General devices..................................................................................................................................................2–6

AC-33..............................................................................................................................................................2–6

ACF-8..............................................................................................................................................................2–6

CU-4................................................................................................................................................................2–7

FLS-4S ............................................................................................................................................................2–8

FLS-5 ..............................................................................................................................................................2–8

FPS-10............................................................................................................................................................2–8

PK-1................................................................................................................................................................2–9

PKD-1 .............................................................................................................................................................2–9

RJ-157 ............................................................................................................................................................2–9

RJ-184 ............................................................................................................................................................2–9

RJ-196 ............................................................................................................................................................2–9

RJ-71 ........................................................................................................................................................... 2–10

RJ-73 ........................................................................................................................................................... 2–10

RJ-93 ........................................................................................................................................................... 2–10

SB-6............................................................................................................................................................. 2–10

SPS-1........................................................................................................................................................... 2–11

SPS-2........................................................................................................................................................... 2–11

SRT-6........................................................................................................................................................... 2–11

SS-46........................................................................................................................................................... 2–11

SS-62........................................................................................................................................................... 2–12

SS-93........................................................................................................................................................... 2–12

ST-26........................................................................................................................................................... 2–12

ST-29........................................................................................................................................................... 2–12

ST-37........................................................................................................................................................... 2–12

ST-40........................................................................................................................................................... 2–13

ST-55........................................................................................................................................................... 2–13

ST-61........................................................................................................................................................... 2–13

SX-4............................................................................................................................................................. 2–13

Cables............................................................................................................................................................... 2–13

CA-28DS ...................................................................................................................................................... 2–14

CA-31D ........................................................................................................................................................ 2–14

CA-35S......................................................................................................................................................... 2–14

CA-89DS ...................................................................................................................................................... 2–15

CA-92U ........................................................................................................................................................ 2–15

DAU-9S........................................................................................................................................................ 2–15

PCS-1........................................................................................................................................................... 2–16

XCS-4........................................................................................................................................................... 2–16

XRS-6........................................................................................................................................................... 2–16

Service concepts .................................................................................................................................................. 2–17

POS (Point of Sale) flash concept .................................................................................................................. 2–17

Flash concept with FPS-10............................................................................................................................. 2–18

CU-4 flash concept with FPS-10..................................................................................................................... 2–19

Module jig service concept............................................................................................................................ 2–20

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RM-242

Service Devices and Service Concepts

Module jig MJ-136 set up............................................................................................................................... 2–21

RF testing concept with RF coupler .............................................................................................................. 2–22

Service concept for RF testing and RF/BB tuning........................................................................................ 2–23

List of Figures

Figure 2 POS flash concept ................................................................................................................................. 2–17

Figure 3 Basic flash concept with FPS-10.......................................................................................................... 2–18

Figure 4 CU-4 flash concept with FPS-10........................................................................................................... 2–19

Figure 5 Module jig service concept .................................................................................................................. 2–20

Figure 6 Module jig MJ-136 set up (PWB for RM-240 is used)......................................................................... 2–21

Figure 7 RF testing concept with RF coupler .................................................................................................... 2–22

Figure 8 Service concept for RF testing and RF/BB tuning .............................................................................. 2–23

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RM-242 Service Devices and Service Concepts

Service devices

Product specific devices

The table below gives a short overview of service tools that can be used for testing, error analysis and repair of product RM-242, refer to various concepts.

FS-59 Flash adapter

• FS-59 is equipped with a clip interlock system

• provides standardised interface towards Control Unit

• provides RF connection using coupler

• multiplexing between USB and FBUS media, controlled by VUSB

MJ-136 Module jig MJ-136 is meant for component level troubleshooting.

The jig includes an RF interface for GSM, WCDMA and Bluetooth. In addition, it has the following features:

• Provides mechanical interface with the engine module

• Provides galvanic connection to all needed test pads in module

• Multiplexing between USB and FBUS media, controlled by Vusb

• MMC interface

• Duplicated SIM connector

• Connector for control unit

• Access for AV- and USB connectors

Note: A short user guide is given together with the Module

jig service concept in the end of this chapter.

RJ-180 Rework jig RJ-180 is a jig used for soldering and as a rework jig for the engine

module.

Issue 2 COMPANY CONFIDENTIAL Page 2 –5

RM-242

Service Devices and Service Concepts

SA-149 RF coupler SA-149 is an RF coupler for WCDMA and GSM RF testing. It is used

together with SS-46 and SS-62. The following table shows attenuations from the antenna pads of the

mobile terminal to the SMA connectors of SA-149:

•

Frequency Att. (dB)

GSM850 TX Low: 11.5 Mid: 11.4 High: 9.4 GSM850 RX Low: 7.2 Mid: 6.9 High: 6.9 GSM900 TX Low: 6.9 Mid: 7.1 High: 7.3 GSM900 RX Low: 7.1 Mid: 6.9 High: 6.8 GSM1800 TX Low: 6.9 Mid: 7.5 High: 8.2 GSM1800 RX Low: 8.3 Mid: 9.2 High: 9.2 GSM1900 TX Low: 9.3 Mid: 9.2 High: 8.8 GSM1900 RX Low: 8.5 Mid: 8.4 High: 8.4 WCDMA850 TX Low: 11.6 Mid: 11.4 High: 9.7 WCDMA850 RX Low: 7.1 Mid: 6.9 High: 6.9 WCDMA1960 TX Low: 8.6 Mid: 8.4 High: 8.3 WCDMA1900 RX Low: 11.7 Mid: 12.1 High: 11.3

General devices

The table below gives a short overview of service tools that can be used for testing, error analysis and repair of product RM-242, refer to various concepts.

AC-33 Power supply Universal power supply for FPS-10; included in the FPS-10 sales

package.

ACF-8 Universal power

supply

ACF-8 universal power supply is used to power FPS-8. ACF-8 has 6V DC and 2.1A output.

Page 2 –6 COMPANY CONFIDENTIAL Issue 2

RM-242 Service Devices and Service Concepts

CU-4 Control unit CU-4 is a general service tool used with a module jig and/or a flash

adapter. It requires an external 12 V power supply. The unit has the following features:

• software controlled via USB

• EM calibration function

• Forwards FBUS/Flashbus traffic to/from terminal

• Forwards USB traffic to/from terminal

• software controlled BSI values

• regulated VBATT voltage

• 2 x USB2.0 connector (Hub)

• FBUS and USB connections supported When using CU-4, note the special order of connecting cables and

other service equipment:

Instructions

1 Connect a service tool (jig, flash adapter) to CU-4. 2 Connect CU-4 to your PC with a USB cable. 3 Connect supply voltage (12 V) 4 Connect an FBUS cable (if necessary). 5 Start Phoenix service software.

Note: Phoenix enables CU-4 regulators via USB when it is

started. Reconnecting the power supply requires a Phoenix restart.

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RM-242

Service Devices and Service Concepts

FLS-4S Flash device FLS-4S is a dongle and flash device incorporated into one package,

developed specifically for POS use.

FLS-5 Flash device FLS-5 is a dongle and flash device incorporated into one package,

developed specifically for POS use.

Note: FLS-5 can be used as an alternative to PKD-1.

FPS-10 Flash prommer FPS-10 interfaces with:

• PC

• Control unit

• Flash adapter

• Smart card FPS-10 flash prommer features:

• Flash functionality for BB5 and DCT-4 terminals

• Smart Card reader for SX-2 or SX-4

• USB traffic forwarding

• USB to FBUS/Flashbus conversion

• LAN to FBUS/Flashbus and USB conversion

• Vusb output switchable by PC command FPS-10 sales package includes:

• FPS-10 prommer

• Power Supply with 5 country specific cords

• USB cable

Note: FPS-21 is substitute FPS-10 if FPS-10 has not been set

up.

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