Nokia 5530 XpressMusic, RM504 Service Manual

Nokia Customer Care

Service Manual

RM-504 (Nokia 5530 XpressMusic; L3&4)

Mobile Terminal

Part No: (Issue 1)

COMPANY CONFIDENTIAL

Amendment Record Sheet

Amendment No Date Inserted By Comments

Issue 1 06/2009 MP

RM-504

Page ii COMPANY CONFIDENTIAL Issue 1

RM-504 Copyright

Copyright

without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia

Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided "as is". Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

Issue 1 COMPANY CONFIDENTIAL Page iii

RM-504

Warnings and cautions

Warnings

•

IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

•

THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

•

OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

•

BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.

Cautions

•

Servicing and alignment must be undertaken by qualified personnel only.

•

Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.

•

Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

•

Use only approved components as specified in the parts list.

•

Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment.

•

Ensure all cables and wires are repositioned correctly.

•

Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.

•

During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged.

Page iv COMPANY CONFIDENTIAL Issue 1

RM-504 For your safety

For your safety

QUALIFIED SERVICE

Only qualified personnel may install or repair phone equipment.

ACCESSORIES AND BATTERIES

Use only approved accessories and batteries. Do not connect incompatible products.

CONNECTING TO OTHER DEVICES

When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products.

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RM-504

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity

discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside

any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under

ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local

Nokia After Market Services representative.

Page vi COMPANY CONFIDENTIAL Issue 1

RM-504 Care and maintenance

Care and maintenance

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

•

Keep the phone and all its parts and accessories out of the reach of small children.

•

Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.

•

Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

•

Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.

•

Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.

•

Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

•

Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

•

Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

•

Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

Issue 1 COMPANY CONFIDENTIAL Page vii

RM-504

Company policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.

While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/email.

Please state:

•

Title of the Document + Issue Number/Date of publication

•

Latest Amendment Number (if applicable)

•

Page(s) and/or Figure(s) in error

Please send to:

NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland E-mail: Service.Manuals@nokia.com

Page viii COMPANY CONFIDENTIAL Issue 1

RM-504 Battery information

Battery information

Note: A new battery's full performance is achieved only after two or three complete charge and

discharge cycles!

The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.

Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.

Temperature extremes can affect the ability of your battery to charge. For good operation times with Li-Ion batteries, discharge the battery from time to time by leaving the product

switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.

Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or

pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77° F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.

Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.

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RM-504

Battery information

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Page x COMPANY CONFIDENTIAL Issue 1

RM-504 Nokia 5530 XpressMusic; L3&4 Service Manual Structure

Nokia 5530 XpressMusic; L3&4 Service Manual Structure

1 General Information 2 Service Tools and Service Concepts 3 BB Troubleshooting and Manual Tuning Guide 4 RF troubleshooting 5 Camera Module Troubleshooting 6 System Module and User Interface Glossary

Issue 1 COMPANY CONFIDENTIAL Page xi

RM-504

Nokia 5530 XpressMusic; L3&4 Service Manual

Structure

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Page xii COMPANY CONFIDENTIAL Issue 1

Nokia Customer Care

1 — General Information

Issue 1 COMPANY CONFIDENTIAL Page 1 –1

RM-504

General Information

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Page 1 –2 COMPANY CONFIDENTIAL Issue 1

RM-504 General Information

Table of Contents

Product selection....................................................................................................................................................1–5

Product features and sales package.....................................................................................................................1–5

Product and module list ........................................................................................................................................1–7

Mobile enhancements............................................................................................................................................1–7

Technical specifications...................................................................................................................................... 1–10

Transceiver general specifications ............................................................................................................... 1–10

Main RF characteristics for GSM850/900/1800/1900 phones .................................................................... 1–10

Battery endurance.......................................................................................................................................... 1–11

Environmental conditions ............................................................................................................................. 1–12

List of Tables

Table 1 Audio..........................................................................................................................................................1–7

Table 2 Car...............................................................................................................................................................1–9

Table 3 Data ............................................................................................................................................................1–9

Table 4 Music ..........................................................................................................................................................1–9

Table 5 Navigation .............................................................................................................................................. 1–10

Table 6 Power...................................................................................................................................................... 1–10

List of Figures

Figure 1 View of RM-504........................................................................................................................................1–5

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RM-504

General Information

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RM-504 General Information

Product selection

RM-504 is a GSM handportable monoblock phone with a person centric touch UI and WLAN. It supports EGSM850/900/1800/1900 bands, and CSD/HSCSD, GPRS/EGPRS data bearers.

For GPRS/EGPRS networks the RM-504 is a Class B GPRS/EGPRS MSC 32 (5 Rx + 3 Tx, max sum 6) device, which means a maximum uplink speed of 177 kbit/s and downlink speed of 296 kbit/s. RM-504 also supports Dual Transfer Mode (DTM) for simultaneous voice and packet data connection in GSM/EDGE networks; simple class A, multi slot class 11, (4 Rx + 3 Tx, max sum 5 ).

RM-504 has a nHD 2.9”(640 x 360 pixels) colour display (active area 362 mm x 64.3 mm) with 16 million colors. It also has a 3.2 megapixel autofocus camera with 3 x digital zoom and flash with one LED.

RM-504 is an MMS (Multimedia Messaging Service) enabled multimedia device. The MMS implementation follows the OMA MMS standard release 1.3. RM-504 also supports the Bluetooth 2.0 + EDR standard.

RM-504 uses a S60 5.0 operating system and supports the full Web Browser for S60, which brings desktoplike Web browsing experience to mobile devices.

RM-504 also supports MIDP Java 2.0, providing a good platform for compelling 3rd party applications.

Figure 1 View of RM-504

Product features and sales package

New hardware characteristics

•

Touch screen phone:

•

Full touch UI – no physical input or UI navigation keys

•

Contacts Bar - Person centric UI

•

Media Bar – Easy access to media

Issue 1 COMPANY CONFIDENTIAL Page 1 –5

RM-504

General Information

Bearers and transport

•

GPRS/EGPRS Class B, Multi slot class 32 (5 Rx + 3 Tx = 6)

•

Dual Transfer Mode (DTM) class A, multi slot class 11 (4 Rx + 3 Tx = 5)

Connectivity

•

WLAN IEEE802.11 b/g

•

Bluetooth 2.0 (A2DP & AVRCP)

•

USB2.0 High Speed with microUSB interface

•

MicroSD memory card - support up to 16GB

•

3.5 mm AV connector

Display

•

2.9” nHD (640 x 360 pixels) colour display (active area 36.2 mm x 64.3 mm), up to 16M colors, 16:9 aspect ratio

Imaging and video

•

3.2Mpix autofocus camera with 3 x digital zoom and flash with one LED

•

True 16:9 high definition widescreen optimised for mobile entertainment

•

Video center for enjoying downloaded and streamed content, WMV support, video feeds (vodcasting) and mobile TV (IP TV)

•

CS video call

•

Video sharing

Music

•

DAC33 for hi-fi sound quality

•

Podcasting, internet radio, best in class music player on the go

•

Superb music player UI, bass booster, stereo widening, loudness

•

Stereo music player supporting MP3, SpMidi, AAC, AAC+, eAAC+, WMA

•

3D stereo ringing tones, 64 polyphonic Midi, MP3 tones, video ringing tones

•

Stereo FM Radio

Productivity

Context management

•

Full OMA client provisioning

•

PIM (Calendar + Contacts)

•

OTA provisioning & over the air SW update (FOTA)

•

Nokia PC Suite connectivity with USB, Bluetooth

•

Web Browser (OSS), Java ™ MIDP 2.0, XHTML browsing over TCP/IP

Messaging

•

MS, MMS (OMA 1.3)

•

Native Email and IM client, Email with attachments (push)

•

Audio messaging (AMS)

Voice

Page 1 –6 COMPANY CONFIDENTIAL Issue 1

RM-504 General Information

•

Video Sharing

•

Speaker independent dialing and voice commands (SIND)

Add-on software framework

•

S60 5.0 OS

•

Java: MIDP2.0

Additional technical specifications

•

Vibrating alert

•

3GPP Rel 5 compliant

•

Speech codecs supported: AMR, EFR, FR, HR

Sales package

•

Transceiver RM-504

•

Battery (BL-4U)

•

Charger (AC-8)

•

Stereo headset (WH-205)

•

MicroUSB connectivity cable (CA-101D)

•

Mini DVD

•

User Guide

Product and module list

Module name Type code Notes

System/RF Module 2UJ Main PWB with components. UI Flex Module 2UV Upper flex 2UW

Mobile enhancements

Table 1 Audio

Enhancement Type

Hearing aid HDA-12

Issue 1 COMPANY CONFIDENTIAL Page 1 –7

Enhancement Type

Wired headsets HS-41

HS-43 HS-44 (+ AD-54) HS-45 (+ AD-54) HS-48 WH-201 WH-205 WH-500 WH-600 WH-800

Wireless headsets BH-101

BH-102

RM-504

General Information

BH-103 BH-104 BH-212 BH-213 BH-214 BH-215 BH-216 BH-305 BH-501 BH-502 BH-504 BH-604 BH-606 BH-607 BH-701 BH-703 BH-704 BH-804 BH-900 BH-902 BH-903 BH-904

Page 1 –8 COMPANY CONFIDENTIAL Issue 1

RM-504 General Information

Table 2 Car

Enhancement Type

FM transmitter CA-300 Mobile holder CR-39

CR-82 CR-99

Mobile holder mounting device HH-12

HH-17

Mobile charger DC-4

DC-8

DC-9 Navigation Nokia 500 Auto Navigation Wireless car kit CK-7W

CK-15W

CK-100

CK-300

CK-600 Wireless plug-in car handsfree HF-200

HF-310

HF-510

Table 3 Data

Enhancement Type

MicroSD card, 512 MB MU-28 MicroSD card, 1 GB MU-22 MicroSD card, 2 GB MU-37 MicroSD card, 4 GB MU-41 MicroSD card, 8 GB MU-43 MicroSD card, 16GB MU-44 MicroUSB connectivity adapter cable CA-101

Table 4 Music

Enhancement Type

Wireless Audio Gateway AD-42W Wireless speakers MD-5W

MD-7W

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Enhancement Type

Music speakers MD-6

MD-8

Table 5 Navigation

Enhancement Type

Wireless GPS module LD-3W

LD-4W

Table 6 Power

Enhancement Type

Battery 1000mAh BL-4U Charging connectivity cable CA-126

RM-504

General Information

Charger AC-3

AC-4 AC-5 AC-8 DC-4 DC-8 DC-9

DC-11 Charger adapter CA-44 USB charger CA-100

Technical specifications

Transceiver general specifications

Unit Dimensions (L x W x T)

Transceiver with BL-4U 1000 mAh Li-Ion battery back

(mm)

104.5 x 49.3 x 13.1 107.4 68

Weight with battery (g) Volume (cm3)

Main RF characteristics for GSM850/900/1800/1900 phones

Parameter Unit

Cellular system GSM850, EGSM900 and GSM1800/1900

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RM-504 General Information

Parameter Unit

Rx frequency band GSM850: 869 - 894 MHz

EGSM900: 925 - 960 MHz GSM1800: 1805 - 1880 MHz GSM1900: 1930 - 1990 MHz

Tx frequency band GSM850: 824 - 849 MHz

EGSM900: 880 - 915 MHz GSM1800: 1710 - 1785 MHz GSM1900: 1850 - 1910 MHz

Output power GSM850: +5 ...+33dBm/3.2mW ... 2W

GSM900: +5 … +33dBm/3.2mW … 2W GSM1800: +0 … +30dBm/1.0mW … 1W GSM1900: +0 … +30dBm/1.0mW … 1W

EDGE output power EDGE850: +5 … +29dBm/3.2mW … 794mW

EDGE900: +5 … +29dBm/3.2mW … 794mW EDGE1800: +0 … +26dBm/1.0mW … 400mW EDGE1900:+0 … +26dBm/1.0mW … 400mW

Number of RF channels GSM850: 124

GSM900: 174 GSM1800: 374

GSM1900: 299 Channel spacing 200 kHz Number of Tx power levels GSM850: 15

GSM900: 15

GSM1800: 16

GSM1900: 16

Battery endurance

Battery Capacity (mAh) Talk time Stand-by Music playback

BL-4U 1000 Up to 4.9h Up to 293h (GSM,

breathing LED on) Up to 351h (GSM,

breathing LED off)

Issue 1 COMPANY CONFIDENTIAL Page 1 –11

Up to 27h

Environmental conditions

Temperature conditions

Environmental condition Ambient temperature Notes

RM-504

General Information

Normal operation Reduced performance

Intermittent operation

No operation or storage

Charging allowed Long term storage conditions

-15oC...+55oC

-25oC...-15oC +55oC...+70oC

-40oC...-15oC +70oC...+85 oC

<-40oC...>+85oC

-25oC...+50oC 0oC...+85oC

Specifications fulfilled Operational for shorts periods

only

Operation not guaranteed but an attempt to operate does not damage the phone.

No storage or operation: an attempt may damage the phone.

Humidity

Relative humidity range is 5...95%. The HW module is not protected against water. Condensed or splashed water might cause malfunction. Any

submerge of the phone will cause permanent damage. Long-term high humidity, with condensation, will cause permanent damage because of corrosion.

Vibration

The module should withstand the following vibrations:

•

5 - 10 Hz; +10dB / octave

•

10 - 50 Hz; 5.58 m2 / s3 (0.0558 g2/ Hz)

•

50 - 300 Hz; - 10 dB / octave

ESD strength

Conducted discharge is 8 kV (>10 discharges) and air contact 15 kV ( >10 discharges ). The standard for electrostatic discharge is IEC 61000-4-2, and this device fulfils level 4 requirements.

RoHS

This device uses RoHS compliant components and lead-free soldering process.

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Nokia Customer Care

2 — Service Tools and Service

Concepts

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RM-504

Service Tools and Service Concepts

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RM-504 Service Tools and Service Concepts

Table of Contents

Service tools............................................................................................................................................................2–5

Product specific tools........................................................................................................................................2–5

FS-106............................................................................................................................................................2–5

MJ-216 ...........................................................................................................................................................2–5

RJ-230 ............................................................................................................................................................2–5

SS-195............................................................................................................................................................2–5

SS-214............................................................................................................................................................2–6

General tools......................................................................................................................................................2–6

AC-33..............................................................................................................................................................2–6

AC-35..............................................................................................................................................................2–6

CU-4................................................................................................................................................................2–7

FLS-5 ..............................................................................................................................................................2–8

FPS-10............................................................................................................................................................2–8

FPS-21............................................................................................................................................................2–9

JXS-1...............................................................................................................................................................2–9

PK-1............................................................................................................................................................. 2–10

PKD-1 .......................................................................................................................................................... 2–10

SB-6............................................................................................................................................................. 2–10

SPS-1........................................................................................................................................................... 2–10

SPS-2........................................................................................................................................................... 2–11

SRT-6........................................................................................................................................................... 2–11

SS-210......................................................................................................................................................... 2–11

SS-46........................................................................................................................................................... 2–11

SS-62........................................................................................................................................................... 2–11

SS-93........................................................................................................................................................... 2–12

SX-4............................................................................................................................................................. 2–12

Cables............................................................................................................................................................... 2–12

CA-101 ........................................................................................................................................................ 2–12

CA-31D ........................................................................................................................................................ 2–12

CA-35S......................................................................................................................................................... 2–13

CA-58RS....................................................................................................................................................... 2–13

CA-89DS ...................................................................................................................................................... 2–13

DAU-9S........................................................................................................................................................ 2–14

PCS-1........................................................................................................................................................... 2–14

XCS-4........................................................................................................................................................... 2–14

XRS-6........................................................................................................................................................... 2–15

Service concepts .................................................................................................................................................. 2–15

POS (Point of Sale) flash concept .................................................................................................................. 2–15

Flash concept with FPS-10............................................................................................................................. 2–16

Flash concept with FPS-21............................................................................................................................. 2–17

CU-4 flash concept with FPS-10..................................................................................................................... 2–18

CU-4 flash concept with FPS-21..................................................................................................................... 2–19

Module jig service concept............................................................................................................................ 2–20

Service concept for RF testing and RF/BB tuning........................................................................................ 2–21

Bluetooth testing concept with SB-6 ........................................................................................................... 2–22

WLAN functionality testing concept with SB-7 ........................................................................................... 2–23

List of Tables

Table 7 Attenuation values ................................................................................................................................ 2–13

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RM-504

Service Tools and Service Concepts

List of Figures

Figure 2 POS flash concept ................................................................................................................................. 2–15

Figure 3 Basic flash concept with FPS-10.......................................................................................................... 2–16

Figure 4 Basic flash concept with FPS-21.......................................................................................................... 2–17

Figure 5 CU-4 flash concept with FPS-10........................................................................................................... 2–18

Figure 6 CU-4 flash concept with FPS-21........................................................................................................... 2–19

Figure 7 Module jig service concept .................................................................................................................. 2–20

Figure 8 Service concept for RF testing and RF/BB tuning .............................................................................. 2–21

Figure 9 Service concept for RF testing and RF/BB tuning .............................................................................. 2–22

Figure 10 WLAN functionality testing concept with SB-7 ............................................................................... 2–23

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RM-504 Service Tools and Service Concepts

Service tools

Product specific tools

The table below gives a short overview of service devices that can be used for testing, error analysis, and repair of product RM-504. For the correct use of the service devices, and the best effort of workbench setup, please refer to various concepts.

FS-106 Flash adapter For flashing (also dead phones) with SS-46. RF testing and tuning, and

EM calibration on ATO level with SS-62 (mechanical locking concept), CU-4 supported.

MJ-216 Module jig MJ-216 is meant for troubleshooting, testing, tuning and flashing on

the engine level (CU-4 supported). The jig includes an RF interface for GSM and Bluetooth.

RJ-230 Soldering jig RJ-230 is a soldering jig used for soldering and as a rework jig for the

engine module.

SS-195 Display removal tool SS-195 is used for removing displays.

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RM-504

Service Tools and Service Concepts

SS-214 Window assembly jig SS-214 is used for touch window support plate assembly and touch

window assembly.

General tools

AC-33 Power supply Universal power supply for FPS-10; included in the FPS-10 sales

package.

AC-35 Power supply Universal power supply for FPS-21; included in the FPS-21 sales

package. Input 100V…230V 50Hz…60Hz, output voltage of 12 V and output

current up to 3 A.

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