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SERVICE MANUAL
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CONFIDENTIAL
1
Level 1&2
RM-86
Transceiver characteristics:
Approved 4.0
MGR
12.Sept.2007
Band: Tri-band phone for GSM 900/1800/1900MHz
Camera: 2 Megapixel
Display: Active matrix color display with 262.144 colors,
resolution 208 x 208 pixel
IrDA
Bluetooth
FM radio
Push to talk (POC)
Connector: Pop-Port™ connector
Transceiver with BL-5B Li-Ion battery pack
Talk time Standby Note
2h to 4h 6 to 11days
Environmental characteristics:
Depends on network
parameters
• Lead-free soldered
Service Manual 5500 d RM-86 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
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MGR
12.Sept.2007
TABLE OF CONTENTS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
INTRODUCTION 3
EXPLODED VIEW AND COMPONENT DISPOSAL 4
COMPONENT OVERVIEW 5
SERVICE DEVICES 6
SW-UPDATE 8
DISASSEMBLY INSTRUCTION 9
ASSEMBLY INSTRUCTION - KEYMAT 13
ASSEMBLY HINTS 14
LEDGEND FOR QUICK TROUBLE SHOOTER 15
QUICK TROUBLE SHOOTER - MAIN OVERVIEW 16
QUICK TROUBLE SHOOTER - ZOOMS PART 1 17
QUICK TROUBLE SHOOTER - ZOOMS PART 2 18
QUICK TROUBLE SHOOTER - ZOOMS PART 3 19
Page
14.
QUICK TROUBLE SHOOTER - ZOOMS PART 4 20
CHANGE HISTORY
Status Version No. Date Comments
Draft 0.1 18.Jun.2006 Initial draft
Approved 1.0 6.Jul.2006 Approval
Approved 2.0 11.Jul.2006 Exploded view modified / Assembly instruction - Keymat added
Approved 3.0 23.Jul.2007 Exploded view modified - A8 structure
Approved 4.0 12.Sept.2007 Exploded view updated
Service Manual 5500 d RM-86 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
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INTRODUCTION1.
The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to
NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is
confidential. Please note that NOKIA provides also other guidance documents (e.g. Service Bulletins) for service suppliers, follow these regularly and comply with the given instructions.
While every endeavor has been made to ensure the accuracy of this document, some errors may exist.
If you find any errors or if you have further suggestions, please notify NOKIA using the address below:
mailto:cc-ts-rc.documentation@nokia.com
Please keep in mind also that this documentation is continuously being updated and modified, so watch always out
for the newest version.
Warnings and Cautions
Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:
Warnings:
CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS
1.
AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR
OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.
THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE
2.
ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.
OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH
3.
THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO
INTERFERENCE.
Cautions:
1. Servicing and alignment must be undertaken by qualified personnel only.
2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.
3. Use only approved components as specified in the parts list.
4. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment.
5. Ensure all cables and wires are repositioned correctly.
Electrostatic discharge can easily damage the sensitive components of electronic products.
Therefore every Service Supplier has to take care of all precautions, which are mentioned in the
service level related “Service Partner Requirements”, available on NOKIA Online. Also see ESD
Protection Requirements in this Service Manual.
Service Manual 5500 d RM-86 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
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EXPLODED VIEW AND COMPONENT DISPOSAL2.
Recommendation for the ecologically friendly disposal of components. Colorized components show the different
categories. See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL.
MGR
Service Manual 5500 d RM-86 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
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COMPONENT OVERVIEW3.
Approved 4.0
MGR
12.Sept.2007
Service Manual 5500 d RM-86 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
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SERVICE DEVICES4.
FLS-4S incl. ACF-8, Driver and User Guide
Dongle and flash device incorporated into one package, developed specifically for POS use.
Approved 4.0
MGR
12.Sept.2007
ACF-8
Universal Power Supply is used to power FLS-4S.
Travel Charger AC-4
Small and lightweight charger for fast charging of your phone
battery.
Internal Battery BL-5B
Inserted under the back cover, this Li-Ion battery provides
power in a lightweight package.
Headset HS-23
Small and lightweight stereo headset with handsfree call handling, volume control, push to talk support, and comfortable
earpieces for listening to the FM radio or music player.
SS-45
Camera removal tool.
CA-53
Service Cable to connect the PC with the Pop-Port™ connector.
Service Manual 5500 d RM-86 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.