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SERVICE MANUAL
Page (20)
CONFIDENTIAL
1
Level 1&2
RM-86
Transceiver characteristics:
Approved 4.0
MGR
12.Sept.2007
Band: Tri-band phone for GSM 900/1800/1900MHz
Camera: 2 Megapixel
Display: Active matrix color display with 262.144 colors,
resolution 208 x 208 pixel
IrDA
Bluetooth
FM radio
Push to talk (POC)
Connector: Pop-Port™ connector
Transceiver with BL-5B Li-Ion battery pack
Talk time Standby Note
2h to 4h 6 to 11days
Environmental characteristics:
Depends on network
parameters
• Lead-free soldered
Service Manual 5500 d RM-86 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
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TABLE OF CONTENTS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
INTRODUCTION 3
EXPLODED VIEW AND COMPONENT DISPOSAL 4
COMPONENT OVERVIEW 5
SERVICE DEVICES 6
SW-UPDATE 8
DISASSEMBLY INSTRUCTION 9
ASSEMBLY INSTRUCTION - KEYMAT 13
ASSEMBLY HINTS 14
LEDGEND FOR QUICK TROUBLE SHOOTER 15
QUICK TROUBLE SHOOTER - MAIN OVERVIEW 16
QUICK TROUBLE SHOOTER - ZOOMS PART 1 17
QUICK TROUBLE SHOOTER - ZOOMS PART 2 18
QUICK TROUBLE SHOOTER - ZOOMS PART 3 19
Page
14.
QUICK TROUBLE SHOOTER - ZOOMS PART 4 20
CHANGE HISTORY
Status Version No. Date Comments
Draft 0.1 18.Jun.2006 Initial draft
Approved 1.0 6.Jul.2006 Approval
Approved 2.0 11.Jul.2006 Exploded view modified / Assembly instruction - Keymat added
Approved 3.0 23.Jul.2007 Exploded view modified - A8 structure
Approved 4.0 12.Sept.2007 Exploded view updated
Service Manual 5500 d RM-86 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
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Approved 4.0
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12.Sept.2007
INTRODUCTION1.
The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to
NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is
confidential. Please note that NOKIA provides also other guidance documents (e.g. Service Bulletins) for service suppliers, follow these regularly and comply with the given instructions.
While every endeavor has been made to ensure the accuracy of this document, some errors may exist.
If you find any errors or if you have further suggestions, please notify NOKIA using the address below:
mailto:cc-ts-rc.documentation@nokia.com
Please keep in mind also that this documentation is continuously being updated and modified, so watch always out
for the newest version.
Warnings and Cautions
Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:
Warnings:
CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS
1.
AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR
OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.
THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE
2.
ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.
OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH
3.
THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO
INTERFERENCE.
Cautions:
1. Servicing and alignment must be undertaken by qualified personnel only.
2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.
3. Use only approved components as specified in the parts list.
4. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment.
5. Ensure all cables and wires are repositioned correctly.
Electrostatic discharge can easily damage the sensitive components of electronic products.
Therefore every Service Supplier has to take care of all precautions, which are mentioned in the
service level related “Service Partner Requirements”, available on NOKIA Online. Also see ESD
Protection Requirements in this Service Manual.
Service Manual 5500 d RM-86 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
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12.Sept.2007
EXPLODED VIEW AND COMPONENT DISPOSAL2.
Recommendation for the ecologically friendly disposal of components. Colorized components show the different
categories. See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL.
MGR
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COMPONENT OVERVIEW3.
Approved 4.0
MGR
12.Sept.2007
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SERVICE DEVICES4.
FLS-4S incl. ACF-8, Driver and User Guide
Dongle and flash device incorporated into one package, developed specifically for POS use.
Approved 4.0
MGR
12.Sept.2007
ACF-8
Universal Power Supply is used to power FLS-4S.
Travel Charger AC-4
Small and lightweight charger for fast charging of your phone
battery.
Internal Battery BL-5B
Inserted under the back cover, this Li-Ion battery provides
power in a lightweight package.
Headset HS-23
Small and lightweight stereo headset with handsfree call handling, volume control, push to talk support, and comfortable
earpieces for listening to the FM radio or music player.
SS-45
Camera removal tool.
CA-53
Service Cable to connect the PC with the Pop-Port™ connector.
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RJ-152
Soldering Jig
Lead-free Solder Wire
Mandatory for lead-free products (Level 2 only).
7
Approved 4.0
MGR
12.Sept.2007
0772040 NMP Standard Toolkit (V2)
For more informations refer to the Service Bulletin (SB-011) on
NOKIA Online.
Supplier or manufacturer contacts for tool re-order can be
found in “Recommended service equipment” document on
NOKIA Online.
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12.Sept.2007
SW-UPDATE5.
Flash Concept – (Point of Sales)
To use FLS-4S Flash Dongle you have to follow the user guide inside the sales package. Please check always for the
latest version of flash software, which is available on
NOKIA Online.
Choose the CA-53 service cable.
Service Manual 5500 d RM-86 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
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DISASSEMBLY INSTRUCTION6.
(20)
Approved 4.0
MGR
12.Sept.2007
1. Needed tools : a Torx Plus size 6 screwdriver, metal
tweezers, the dental pick, the SS-93 opening tool, a torque
driver, a Torx size 6 plus bit, the SRT-6 and the SS-45 camera
removal tool.
3. Undo the screws in the order shown.
2. Unlock and remove the BATTERY COVER. Do not turn the
BATTERY COVER LOCKING SCREW over 90°.
4. Place the SRT-6 between the A-COVER METAL FRAME and the
B-COVER ASSY.
5. Slide the SRT-6 along the edge to the middle of the cover.
6. To unlock the A-COVER METAL ASSY lever it out with SRT-6 as
shown.
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7. Do the same on the other side.
9. Undo the screws in the shown order.
8. Separate the parts from each other.
10. Discard the screws.
11. Unlock the A-COVER ASSY...
12. ...and remove the A-COVER METAL FRAME.
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12.Sept.2007
13. Remove the A-COVER ASSY.
15. Remove the MICROPHONE with the dental pick.
14. Remove the EARPIECE with the dental pick.
16. Gently, open the LCD CONNECTOR...
17. ...and remove the LCD MODULE ASSY.
18. Open the SIDE FLEX connector.
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12.Sept.2007
19. Now, remove the ENGINE MODULE.
21. Remove the CAMERA MODULE with the SS-45 camera
removal tool. Note the guide pin for the reassembling
procedure.
20. Use the A-COVER ASSY as an support when removing the
CAMERA MODULE.
22. Remove the MICRO SD DOOR in the shown order.
23. Remove the IHF SPEAKER DONAU with the dental pick.
24. Remove the SIM COVER in the shown order.
Service Manual 5500 d RM-86 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
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ASSEMBLY INSTRUCTION - KEYMAT7.
(20)
Approved 4.0
MGR
12.Sept.2007
1. Note the holes in the A-COVER METAL FRAME (left pic.) and
the guide pins on the back of the KEYMAT (right pic.).
3. Remove the protective lm from the KEYMAT.
2. Remove the protective lm from the A-COVER METAL FRAME.
4. Hold the KEYMAT horizontally over the A-COVER METAL FRAME
and align the four guide pins on the KEYMAT with the four holes
in the A-COVER METAL FRAME.
5. Press down the KEYMAT on the A-COVER METAL FRAME.
6. Ensure that the KEYMAT is also glued correctly around the
window area.
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ASSEMBLY HINTS8.
Approved 4.0
MGR
12.Sept.2007
1. Always use new screws when assembling the unit.
3. Tighten the screws in the order shown.
2. Set the torque driver to the torque value of 19Ncm.
4. Set a torque value of 17Ncm for the last two screws.
5. To avoid damaging the plastic threads, rst turn the screws
slightly left to engage the thread and then tighten them
lightly.
6. Tighten the screws in the order shown.
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LEDGEND FOR QUICK TROUBLE SHOOTER9.
Approved 4.0
MGR
12.Sept.2007
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QUICK TROUBLE SHOOTER - MAIN OVERVIEW10.
Approved 4.0
MGR
12.Sept.2007
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QUICK TROUBLE SHOOTER - ZOOMS PART 111.
1.1 POWER (5)
(20)
Approved 4.0
MGR
12.Sept.2007
2.1 CHARGING (4)
3.1 NO SERVICE (2) 4.1 SIM (2)
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QUICK TROUBLE SHOOTER - ZOOMS PART 212.
5.1 BLUETOOTH (2)
6.1 IHF SPEAKER (2)
(20)
Approved 4.0
MGR
12.Sept.2007
7.1 KEYPAD (4)
8.1 DISPLAY (2)
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QUICK TROUBLE SHOOTER - ZOOMS PART 313.
9.1 MICROPHONE (2)
10.1 EARPIECE (2)
(20)
Approved 4.0
MGR
12.Sept.2007
11.1 LEDs (3)
12.1 VOLUME (4)
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QUICK TROUBLE SHOOTER - ZOOMS PART 414.
13.1 POC KEY (4)
14.1 EDIT KEY (4)
(20)
Approved 4.0
MGR
12.Sept.2007
15.1 INSTANT SWAP KEY (4)
16.1 CAMERA (2)
17.1 CARD READER (1)
Service Manual 5500 d RM-86 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
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