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Nokia 5500d, RM-86 Service Manual

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CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support
SERVICE MANUAL
Page (20)
CONFIDENTIAL
1
Level 1&2
RM-86
Transceiver characteristics:
Approved 4.0
12.Sept.2007
Band: Tri-band phone for GSM 900/1800/1900MHz
Camera: 2 Megapixel
Display: Active matrix color display with 262.144 colors,
resolution 208 x 208 pixel
IrDA
Bluetooth
FM radio
Push to talk (POC)
Connector: Pop-Port™ connector
Transceiver with BL-5B Li-Ion battery pack
Talk time Standby Note
2h to 4h 6 to 11days
Environmental characteristics:
Depends on network
parameters
• Lead-free soldered
Service Manual 5500 d RM-86 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page (20)
CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support CONFIDENTIAL
2
Approved 4.0
12.Sept.2007
TABLE OF CONTENTS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
INTRODUCTION 3
EXPLODED VIEW AND COMPONENT DISPOSAL 4
COMPONENT OVERVIEW 5
SERVICE DEVICES 6
SW-UPDATE 8
DISASSEMBLY INSTRUCTION 9
ASSEMBLY INSTRUCTION - KEYMAT 13
ASSEMBLY HINTS 14
LEDGEND FOR QUICK TROUBLE SHOOTER 15
QUICK TROUBLE SHOOTER - MAIN OVERVIEW 16
QUICK TROUBLE SHOOTER - ZOOMS PART 1 17
QUICK TROUBLE SHOOTER - ZOOMS PART 2 18
QUICK TROUBLE SHOOTER - ZOOMS PART 3 19
Page
14.
QUICK TROUBLE SHOOTER - ZOOMS PART 4 20
CHANGE HISTORY
Status Version No. Date Comments
Draft 0.1 18.Jun.2006 Initial draft
Approved 1.0 6.Jul.2006 Approval
Approved 2.0 11.Jul.2006 Exploded view modified / Assembly instruction - Keymat added
Approved 3.0 23.Jul.2007 Exploded view modified - A8 structure
Approved 4.0 12.Sept.2007 Exploded view updated
Service Manual 5500 d RM-86 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page (20)
CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support CONFIDENTIAL
3
Approved 4.0
12.Sept.2007

INTRODUCTION1.

The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g. Service Bulletins) for service sup­pliers, follow these regularly and comply with the given instructions.
While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, please notify NOKIA using the address below: mailto:cc-ts-rc.documentation@nokia.com
Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version.
Warnings and Cautions
Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including impor­tant safety information. Note also the following:
Warnings:
CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS
1. AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHI­CLE ELECTRONIC SYSTEMS TO RF ENERGY. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE
2. ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH
3. THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTUR­ER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.
Cautions:
1. Servicing and alignment must be undertaken by qualified personnel only.
2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.
3. Use only approved components as specified in the parts list.
4. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment.
5. Ensure all cables and wires are repositioned correctly.
Electrostatic discharge can easily damage the sensitive components of electronic products. Therefore every Service Supplier has to take care of all precautions, which are mentioned in the service level related “Service Partner Requirements”, available on NOKIA Online. Also see ESD Protection Requirements in this Service Manual.
Service Manual 5500 d RM-86 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
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Page
CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support CONFIDENTIAL
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Approved 4.0
12.Sept.2007

EXPLODED VIEW AND COMPONENT DISPOSAL2.

Recommendation for the ecologically friendly disposal of components. Colorized components show the different categories. See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL.
Service Manual 5500 d RM-86 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page (20)
CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support CONFIDENTIAL
5

COMPONENT OVERVIEW3.

Approved 4.0
12.Sept.2007
Service Manual 5500 d RM-86 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page (20)
CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support CONFIDENTIAL
6

SERVICE DEVICES4.

FLS-4S incl. ACF-8, Driver and User Guide
Dongle and flash device incorporated into one package, devel­oped specifically for POS use.
Approved 4.0
12.Sept.2007
ACF-8
Universal Power Supply is used to power FLS-4S.
Travel Charger AC-4
Small and lightweight charger for fast charging of your phone battery.
Internal Battery BL-5B
Inserted under the back cover, this Li-Ion battery provides power in a lightweight package.
Headset HS-23
Small and lightweight stereo headset with handsfree call han­dling, volume control, push to talk support, and comfortable earpieces for listening to the FM radio or music player.
SS-45
Camera removal tool.
CA-53
Service Cable to connect the PC with the Pop-Port™ connector.
Service Manual 5500 d RM-86 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page (20)
CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support CONFIDENTIAL
RJ-152
Soldering Jig
Lead-free Solder Wire
Mandatory for lead-free products (Level 2 only).
7
Approved 4.0
12.Sept.2007
0772040 NMP Standard Toolkit (V2)
For more informations refer to the Service Bulletin (SB-011) on NOKIA Online.
Supplier or manufacturer contacts for tool re-order can be found in “Recommended service equipment” document on NOKIA Online.
Service Manual 5500 d RM-86 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page (20)
CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support CONFIDENTIAL
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Approved 4.0
12.Sept.2007

SW-UPDATE5.

Flash Concept – (Point of Sales)
To use FLS-4S Flash Dongle you have to follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on
NOKIA Online.
Choose the CA-53 service cable.
Service Manual 5500 d RM-86 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page
9
CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support CONFIDENTIAL

DISASSEMBLY INSTRUCTION6.

(20)
Approved 4.0
12.Sept.2007
1. Needed tools : a Torx Plus size 6 screwdriver, metal tweezers, the dental pick, the SS-93 opening tool, a torque driver, a Torx size 6 plus bit, the SRT-6 and the SS-45 camera removal tool.
3. Undo the screws in the order shown.
2. Unlock and remove the BATTERY COVER. Do not turn the BATTERY COVER LOCKING SCREW over 90°.
4. Place the SRT-6 between the A-COVER METAL FRAME and the B-COVER ASSY.
5. Slide the SRT-6 along the edge to the middle of the cover.
6. To unlock the A-COVER METAL ASSY lever it out with SRT-6 as shown.
Service Manual 5500 d RM-86 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page
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CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support CONFIDENTIAL
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Approved 4.0
12.Sept.2007
7. Do the same on the other side.
9. Undo the screws in the shown order.
8. Separate the parts from each other.
10. Discard the screws.
11. Unlock the A-COVER ASSY...
12. ...and remove the A-COVER METAL FRAME.
Service Manual 5500 d RM-86 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page
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CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support CONFIDENTIAL
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Approved 4.0
12.Sept.2007
13. Remove the A-COVER ASSY.
15. Remove the MICROPHONE with the dental pick.
14. Remove the EARPIECE with the dental pick.
16. Gently, open the LCD CONNECTOR...
17. ...and remove the LCD MODULE ASSY.
18. Open the SIDE FLEX connector.
Service Manual 5500 d RM-86 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page
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CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support CONFIDENTIAL
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Approved 4.0
12.Sept.2007
19. Now, remove the ENGINE MODULE.
21. Remove the CAMERA MODULE with the SS-45 camera removal tool. Note the guide pin for the reassembling procedure.
20. Use the A-COVER ASSY as an support when removing the CAMERA MODULE.
22. Remove the MICRO SD DOOR in the shown order.
23. Remove the IHF SPEAKER DONAU with the dental pick.
24. Remove the SIM COVER in the shown order.
Service Manual 5500 d RM-86 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page
13
CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support CONFIDENTIAL

ASSEMBLY INSTRUCTION - KEYMAT7.

(20)
Approved 4.0
12.Sept.2007
1. Note the holes in the A-COVER METAL FRAME (left pic.) and the guide pins on the back of the KEYMAT (right pic.).
3. Remove the protective lm from the KEYMAT.
2. Remove the protective lm from the A-COVER METAL FRAME.
4. Hold the KEYMAT horizontally over the A-COVER METAL FRAME and align the four guide pins on the KEYMAT with the four holes in the A-COVER METAL FRAME.
5. Press down the KEYMAT on the A-COVER METAL FRAME.
6. Ensure that the KEYMAT is also glued correctly around the window area.
Service Manual 5500 d RM-86 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page (20)
14
CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support CONFIDENTIAL

ASSEMBLY HINTS8.

Approved 4.0
12.Sept.2007
1. Always use new screws when assembling the unit.
3. Tighten the screws in the order shown.
2. Set the torque driver to the torque value of 19Ncm.
4. Set a torque value of 17Ncm for the last two screws.
5. To avoid damaging the plastic threads, rst turn the screws
slightly left to engage the thread and then tighten them lightly.
6. Tighten the screws in the order shown.
Service Manual 5500 d RM-86 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page (20)
CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support CONFIDENTIAL
15

LEDGEND FOR QUICK TROUBLE SHOOTER9.

Approved 4.0
12.Sept.2007
Service Manual 5500 d RM-86 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page (20)
CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support CONFIDENTIAL
16

QUICK TROUBLE SHOOTER - MAIN OVERVIEW10.

Approved 4.0
12.Sept.2007
Service Manual 5500 d RM-86 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page
CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support CONFIDENTIAL
17

QUICK TROUBLE SHOOTER - ZOOMS PART 111.

1.1 POWER (5)
(20)
Approved 4.0
12.Sept.2007
2.1 CHARGING (4)
3.1 NO SERVICE (2) 4.1 SIM (2)
Service Manual 5500 d RM-86 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page
CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support CONFIDENTIAL
18

QUICK TROUBLE SHOOTER - ZOOMS PART 212.

5.1 BLUETOOTH (2)
6.1 IHF SPEAKER (2)
(20)
Approved 4.0
12.Sept.2007
7.1 KEYPAD (4)
8.1 DISPLAY (2)
Service Manual 5500 d RM-86 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page
CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support CONFIDENTIAL
19

QUICK TROUBLE SHOOTER - ZOOMS PART 313.

9.1 MICROPHONE (2)
10.1 EARPIECE (2)
(20)
Approved 4.0
12.Sept.2007
11.1 LEDs (3)
12.1 VOLUME (4)
Service Manual 5500 d RM-86 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
Page
CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support CONFIDENTIAL
20

QUICK TROUBLE SHOOTER - ZOOMS PART 414.

13.1 POC KEY (4)
14.1 EDIT KEY (4)
(20)
Approved 4.0
12.Sept.2007
15.1 INSTANT SWAP KEY (4)
16.1 CAMERA (2)
17.1 CARD READER (1)
Service Manual 5500 d RM-86 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.
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