Nokia 5500 Service Manual issue1

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Page 1

Nokia Customer Care

Service Manual

RM-86 (Nokia 5500)

Mobile Terminal

Part No: 9252296 (Issue 1)

COMPANY CONFIDENTIAL

Page 2

RM-86

Nokia Customer Care Amendment Record Sheet

Amendment Record Sheet

Amendment No Date Inserted By Comments

Issue 1 06/2006 ET

Page ii COMPANY CONFIDENTIAL Issue 1

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RM-86 Copyright Nokia Customer Care

Copyright

without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia

Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided "as is". Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

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RM-86

Nokia Customer Care Warnings and cautions

Warnings and cautions

Warnings

• IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

• THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

• OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

• BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.

Cautions

• Servicing and alignment must be undertaken by qualified personnel only.

• Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.

• Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

• Use only approved components as specified in the parts list.

• Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment.

• Ensure all cables and wires are repositioned correctly.

• During testing never activate the GSM transmitter without a proper antenna load, otherwise GSM PA may be damaged.

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RM-86 ESD protection Nokia Customer Care

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity

discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside

any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under

ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local

Nokia After Market Services representative.

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RM-86

Nokia Customer Care Care and maintenance

Care and maintenance

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

• Keep the phone and all its parts and accessories out of the reach of small children.

• Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.

• Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

• Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.

• Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.

• Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

• Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

• Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

• Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

Page vi COMPANY CONFIDENTIAL Issue 1

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RM-86 Company Policy Nokia Customer Care

Company Policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.

While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/email.

Please state:

• Title of the Document + Issue Number/Date of publication

• Latest Amendment Number (if applicable)

• Page(s) and/or Figure(s) in error

Please send to:

NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland E-mail: Service.Manuals@nokia.com

Issue 1 COMPANY CONFIDENTIAL Page vii

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RM-86

Nokia Customer Care Battery information

Battery information

Note: A new battery's full performance is achieved only after two or three complete charge and

discharge cycles!

The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.

Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.

Temperature extremes can affect the ability of your battery to charge. For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the

product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.

Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or

pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77° F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.

Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.

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RM-86 Nokia 5500 Service Manual Structure Nokia Customer Care

Nokia 5500 Service Manual Structure

1 General Information 2 Parts Lists and Component Layouts 3 Service Software Instructions 4 Service Tools and Service Concepts 5 Disassembly / Reassembly Instructions 6 BB Troubleshooting and Manual Tuning Guide 7 RF Troubleshooting and Manual Tuning Guide 8 Camera Module Troubleshooting 9 System Module 10 Schematics Glossary

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RM-86

Nokia Customer Care Nokia 5500 Service Manual Structure

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Nokia Customer Care

1 — General Information

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RM-86

Nokia Customer Care General Information

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RM-86 General Information Nokia Customer Care

Table of Contents

RM-86 product selection........................................................................................................................................1–5

RM-86 product features and sales package.........................................................................................................1–5

Product and module list........................................................................................................................................1–7

Mobile enhancements............................................................................................................................................1–7

Technical specifications.........................................................................................................................................1–9

Transceiver general specifications..................................................................................................................1–9

Main RF characteristics for triple-band (EGSM900/1800/1900 and GSM1800/1900) and EDGE phones

..................................................................................................................................................................1–9

Battery endurance.............................................................................................................................................1–9

Environmental conditions..............................................................................................................................1–10

List of Tables

Table 1 Audio..........................................................................................................................................................1–7

Table 2 Car...............................................................................................................................................................1–8

Table 3 Data............................................................................................................................................................1–8

Table 4 Imaging......................................................................................................................................................1–8

Table 5 Messaging..................................................................................................................................................1–8

Table 6 Power.........................................................................................................................................................1–8

List of Figures

Figure 1 View of RM-86..........................................................................................................................................1–5

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RM-86

Nokia Customer Care General Information

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RM-86 General Information Nokia Customer Care

RM-86 product selection

Nokia RM-86 is a triband mobile phone supporting 900/1800/1900 MHz bands. RM-86 will support EGPRS packet data connection (EDGE) in all these bands. Supported multislot class for both GPRS and EGPRS is MSC

10. RM-86 is based on G3.1S, RAP GSM engine. According to GSM standard 05.05 it responds to class 4 (max. 2W) in EGSM 900, class 1 (1W) in GSM 1800 and

class 1 in GSM 1900. It also supports Bluetooth 2.0 standard. The handset has a full phase 2 Type Approval and it complies with the GSM Type Approval. RM-86 also has a full CE approval and FCC approval.

Phone has 2 megapixel camera with digital zoom up to 4x. Display resolution is 208 x 208 pixels and supports 262k colours.

RM-86 has a stereo FM radio and music player, and supports microSD card. The MMS implementation follows the OMA MMS 1.2, AMR and SMIL. WAP 2.0 compatible XHTML browser over HTTP/TCP/IP stack communicates with a gateway in network. The supported UI is S60.

Figure 1 View of RM-86

RM-86 product features and sales package

Music

• Managing music and playlists with the music player (MP3/eAAC+) and controlling it with dedicated music keys

• Music transfer from PC to phone with Nokia Audio Manager, Windows Media Player, or other PC software

• Enhanced music features: audio settings (equalizer, stereo widening, reverb, bass boost)

• 3.5 mm connector jack in the headset cable

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RM-86

Nokia Customer Care General Information

• Playlists sharing over Bluetooth, MMS, or email

• Memory expandable up to 1GB

• Formats supported: eAAC+, AAC+, M4A, MPEG-4 ACC LC, LTP,, MP3, AMR-NB, AMR-WB, 64 polyphonic MIDI, RealAudio Voice, RealAudio7, RealAudio8, RealAudio10, WMA

• Tunes Studio

• Visual Radio

Imaging

• Integrated 2-megapixel digital camera (1600 x 1200 default image size)

• Advanced camera modes: Still, burst, video

• Options for night, brightness adjustment, image quality, and self-timer

• 4x digital zoom

• Video resolution: 176x144 or 128x96 pixels (QCIF or SubQCIF), 15 frames per second

• Video services: Video capture up to 1 hour with microSD card; download, view, streaming

Bearers & transport

• Tri-band GSM coverage on up to five continents (GSM/EDGE 900/1800/1900)

• Automatic switching between bands

Software platform

• Series 60 Platform on Symbian operating system

Connectivity

• Bluetooth wireless technology

• Talk handsfree with a wireless Bluetooth headset enhancement

• Play wireless multiplayer games over a Bluetooth connection

• Synchronize your phone and compatible PC over a local Bluetooth wireless connection

• USB 2.0 full-speed with mass storage profile

Personal Information Management (PIM)

• Phonebook

• Calendar

• Notepad

• World clock

• Converter

• Calculator

• File manager

• Remote synchronization

• Active idle

• Messaging

• Browsing

• Platform security:

• Device integrity (no tampering of binaries and device settings)

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RM-86 General Information Nokia Customer Care

• End-user privacy (protected access to contacts, calenda, messages)

• Controlling the access to sensitive operations or APIs, such as protecting network connections)

Sales package

• Transceiver RM-86

• BL-5B Battery Cell

• Compact Charger

• Charger Adapter

• User Guide, Quick guide

• CD-ROM (includes Nokia PC Suite software)

• Music Headset HS-29

• Connectivity Cable CA-53

• MicroSD card (64-512MB)

• Add-on application guide

Product and module list

Module name Type code Notes

System/RF Module 1MZ Main PWB with components. Side key flex 1RK PWR key, side keys and flashlight. UI PWB 1ND Keyboard and illumination.

Mobile enhancements

Table 1 Audio

Enhancement Type

Activity headset HS-8 Boom mono headset HDB-4 Mono headset HS-5 Music headset HS-20 + AD-41 Stereo headset HS-23 Loopset LPS-4 TTY adapter HDA-10 Wireless headset HDW-3

HS-4W HS-11W HS-13W HS-26W HS-36W HS-37W

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RM-86

Nokia Customer Care General Information

Enhancement Type

Wireless clip-on headset HS-21W Music stand MD-1

Table 2 Car

Enhancement Type

Nokia car kit phone N616 Headrest handsfree BHF-3 Advanced car kit (sales pack) (EURO 1) CK-7W Wireless car kit CK-1W Plug-in car handsfree HF-3 Wireless plug-in car handsfree HF-6W Mobile charger DC-4 Nokia Universal holder (no charging support) CR-39

Table 3 Data

Enhancement Type

Connectivity cable CA-53 Wireless GPS module LD-1W

Table 4 Imaging

Enhancement Type

Nokia remote camera PT-6

Table 5 Messaging

Enhancement Type

Wireless keyboard SU-8W Digital pen SU-1B

Table 6 Power

Enhancement Type

Compact charger AC-3 Battery Li-Ion BL-5B Travel charger AC-4 Charger adapter CA-44

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RM-86 General Information Nokia Customer Care

Technical specifications

Transceiver general specifications

Unit Dimensions (L x W x T) Weight (g)

Transceiver with BL-5B battery

107 x 45 x 18 mm 103 77

Volume (cm3)

Main RF characteristics for triple-band (EGSM900/1800/1900 and GSM1800/1900) and EDGE phones

Parameter Unit

Cellular systems EGSM900, GSM1800/1900 Rx frequency band EGSM900: 925 - 960 MHz

GSM1800: 1805 - 1880 MHz GSM1900: 1930 - 1990 MHz

Tx frequency band EGSM900: 880 - 915 MHz

GSM1800: 1710 - 1785 MHz GSM1900: 1850 - 1910 MHz

Output power EGSM900: +5 … +33dBm/3.2mW … 2W

GSM1800: +0 … +30dBm/1.0mW … 1W GSM1900: +0 … +30dBm/1.0mW … 1W

EDGE output power EDGE900: +5 … +27dBm/3.2mW … 0.5W

EDGE1800: +0 … +26dBm/1.0mW … 0.4W EDGE1900:+0 … +26dBm/1.0mW … 0.4W

Number of RF channels EGSM900: 174

GSM1800: 374

GSM1900: 299 Channel spacing 200 kHz Number of Tx power levels EGSM900: 15

GSM1800, GSM1900: 16

Battery endurance

Battery Capacity (mAh) Talk time Stand-by ECTEL Talk time ECTEL Stand-by

BL-5B 860 2-4.5 hrs 7-10 days up to 4.5 hrs 8 days

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RM-86

Nokia Customer Care General Information

Charging times

AC-3 AC-4

Up to 2 hrs 20 min Up to 1 hr 20 min

Environmental conditions

Environmental condition Ambient temperature Notes

Normal operation Reduced performance

Intermittent operation

No operation or storage

Charging allowed Long term storage conditions

-15oC...+55oC

-25oC...-15oC +55oC...+70oC

-40oC...-15oC +70oC...+85 oC

<-40oC...>+85oC

-25oC...+50oC 0oC...+85oC

Specifications fulfilled Operational for shorts periods

only

Operation not guaranteed but an attempt to operate does not damage the phone.

No storage or operation: an attempt may damage the phone.

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Nokia Customer Care

2 — Parts Lists and Component

Layouts

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RM-86

Nokia Customer Care Parts Lists and Component Layouts

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RM-86 Parts Lists and Component Layouts Nokia Customer Care

Table of Contents

Exploded view.........................................................................................................................................................2–5

Exploded view....................................................................................................................................................2–5

Parts lists.................................................................................................................................................................2–6

Mechanical spare parts list...............................................................................................................................2–6

RM-86 component parts list.............................................................................................................................2–7

Component layouts..............................................................................................................................................2–21

Component layout - top..................................................................................................................................2–21

Component layout - bottom...........................................................................................................................2–22

List of Figures

Figure 2 Exploded view of RM-86..........................................................................................................................2–5

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RM-86

Nokia Customer Care Parts Lists and Component Layouts

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RM-86 Parts Lists and Component Layouts Nokia Customer Care

Exploded view

Figure 2 Exploded view of RM-86

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RM-86

Nokia Customer Care Parts Lists and Component Layouts

Parts lists

Mechanical spare parts list

Note: For Nokia product codes, please refer to the latest Service Bulletins on the Partner Website (PWS).

To ensure you are always using the latest codes, please check the PWS on a daily basis. Ax and in bold = ASSY "-" = NOT AVAILABLE "XXXXXXX" = VARIANTS "???????" = Code available in Bulletin I0xx = ITEM codes for upper or mono block I1xx = ITEM codes for hinge block I2xx = ITEM codes for lower block I3xx = ITEM codes for soldered spare parts on the upper, hinge or lower block and not exchangable

ITEM/

CIRCUIT

REF.

QTY PART NO PART NAME Note

I001 1 XXXXXXX CO LABEL Cannot be reused when removed.

A1 1 XXXXXXX

A-COVER METAL ASSY(I002 I004)

I002 1 - KEYMAT I003 1 - WINDOW I004 1 - A-COVER METAL FRAME

A2 1 0211454 UI BOARD ASSY ASSY(I005 - I009)

I005 1 - LIGHT GUIDE I006 1 - LED I007 1 - DOME SHEET I008 - PWB RIGID 1ND I009 1 - SUPPORT FOAM

A3 1 0268221 A-COVER ASSY(I010 - I014)

I010 1 - A-COVER I011 1 9401224 SPEAKER GASKET Cannot be reused when removed. I012 1 5140251 SPEAKER I013 1 5149041 MICROPHONE Cannot be reused when removed. I014 1 - MICROPHONE MEMBRANE

A4 1 4850935 LCD MODULE ASSY(I015 - I017)

I015 1 - LCD MODULE I016 1 - LCD CONNECTOR I017 1 - COMPONENTS ON FLEX FOIL

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RM-86

Parts Lists and Component Layouts Nokia Customer Care

ITEM/

CIRCUIT

REF.

QTY PART NO PART NAME Note

A5 1 -

I018 1 9590801 RETU TAHVO LID Cannot be reused when removed. I019 1 - ENGINE MODULE I020 1 9590840 RF LID Cannot be reused when removed. I021 1 9590795 BB LID Cannot be reused when removed. I022 1 ??????? MICRO SD DOOR

I023 1 XXXXXXX TYPE LABEL Cannot be reused when removed.

A6 1 0268426 C-COVER ASSY(I024 - I033)

I024 1 5149037 IHF SPEAKER DONAU I025 1 9401105 IHF MEMBRANE Cannot be reused when removed. I026 1 9590887 SIM COVER A7 1 0269037 SIDE FLEX ASSY(I027 - I029) Cannot be reused when removed. I027 1 - FLEX FOIL I028 1 - DOMES

1MZ ENGINE MODULE ASSY(I018 I022)

I029 1 - FLASH LIGHT

A8 1 9469775

I030 1 - CONNECTOR GASKET I031 1 - SYSTEM CONNECTOR I032 1 - DC JACK I033 1 - ANTENNA MODULE

I034 4 6150091 SCREWS T6+ I035 1 XXXXXXX B-COVER ASSY I036 2 6380235 SCREWS T6+

A9 1 XXXXXXX

I037 1 - BATTERY COVER LOCKING SCREW I038 1 - BATTERY COVER

SYSTEM CONNECTOR ASSEMBLY (I030 - I032)

BATTERY-COVER ASSY(I037 I038)

RM-86 component parts list

Cannot be reused when removed.

Component parts list (1MZ_09c_asmmtx)

Note: For Nokia product codes, please refer to the latest Service Bulletins on the Partner Website (PWS).

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RM-86

Nokia Customer Care Parts Lists and Component Layouts

To ensure you are always using the latest codes, please check the PWS on a daily basis.

Item Side Grid Description and value

A2800 Bottom K 4 SHIELD_040_012361 BASEBAND SHIELD ASSEMBLY ~ A7000 Bottom E 4 SHIELD_040_013089 RF SHIELD ASSEMBLY ~ A7001 Top P 4 SHIELD_040_012364 HR ASIC SHIELD ASSEMBLY ~

32.76

B2200 Top R 6 CRYSTAL_3.3X1.6_H0.9 CRYSTAL 32.768KHZ +-30PPM 12.5PF

8kHz C1471 Bottom G 2 0402C Chipcap 5% NP0 27p C1472 Bottom G 2 0603C CHIPCAP X5R 4U7 K 6V3 0603 4u7 C1473 Bottom I 3 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 C1474 Bottom I 4 0402C Chipcap 5% NP0 27p C1475 Bottom I 4 0402C Chipcap X5R 10% 6.3V 0402 220n C1476 Bottom L 2 0805C CHIPCAP X5R 10U M 6V3 0805 10U C1479 Bottom I 3 0402C CHIPCAP X5R 100N K 10V 0402 100n C1480 Bottom I 1 0402C Chipcap X7R 10% 16V 0402 10n C1481 Bottom K 2 0603C CHIPCAP X5R 10UF 6V3 0603 10u C1482 Bottom L 2 0603C CHIPCAP X5R 4U7 K 6V3 0603 4u7 C1483 Bottom K 2 0402C CHIPCAP X5R 100N K 10V 0402 100n C1484 Bottom I 2 0603C CHIPCAP X5R 4U7 K 6V3 0603 4u7 C1485 Bottom M 2 0402C Chipcap X7R 10% 16V 0402 10n C1486 Bottom L 2 0603C CHIPCAP X5R 2U2 K 6V3 0603 2u2 C1487 Bottom L 3 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 C1488 Top L 6 0402C Chipcap 5% NP0 22p C2000 Top S 3 0402C Chipcap 5% NP0 27p C2002 Top S 4 0603C CHIPCAP X5R 2U2 K 6V3 0603 2u2 C2003 Top S 4 0402C CHIPCAP X7R 33N K 10V 0402 33n C2004 Top S 4 0402C CHIPCAP X7R 33N K 10V 0402 33n C2005 Top S 5 0402C Chipcap X7R 10% 16V 0402 10n C2006 Top S 5 0402C Chipcap X7R 10% 16V 0402 10n C2007 Top S 6 0402C Chipcap X7R 10% 16V 0402 10n C2008 Top S 6 0402C Chipcap X7R 10% 16V 0402 10n C2009 Top S 6 0402C Chipcap X7R 10% 16V 0402 10n C2010 Top S 6 0402C Chipcap X7R 10% 16V 0402 10n C2011 Bottom S 7 0402C Chipcap 5% NP0 10p C2012 Bottom S 6 0402C Chipcap 5% NP0 10p C2013 Bottom S 6 0402C Chipcap 5% NP0 10p

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RM-86 Parts Lists and Component Layouts Nokia Customer Care

Item Side Grid Description and value

C2014 Bottom S 5 0402C Chipcap 5% NP0 10p C2015 Top S 3 0603C_H0.95 CHIPCAP X5R 470N K 25V 0603 470n C2018 Top Q 2 0402C CHIPCAP NP0 270P J 25V 0402 270p C2071 Bottom I 8 0402C Chipcap 5% NP0 27p C2072 Bottom R 1 0402C Chipcap 5% NP0 27p C2100 Top T 7 0402C CHIPCAP X7R 33N K 10V 0402 33n C2101 Top T 7 0402C CHIPCAP X7R 33N K 10V 0402 33n C2102 Top T 7 0603C CHIPCAP X5R 2U2 K 6V3 0603 2u2 C2103 Top S 7 0402C Chipcap X7R 10% 50V 0402 1n0 C2104 Top S 7 0402C Chipcap X7R 10% 50V 0402 1n0 C2200 Top Q 5 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 C2201 Top Q 7 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 C2202 Top R 8 0402C Chipcap X7R 10% 50V 0402 1n0 C2203 Top R 6 0402C Chipcap X7R 10% 50V 0402 1n0 C2204 Top R 6 0402C Chipcap X7R 10% 50V 0402 1n0 C2205 Top R 5 0402C Chipcap X7R 10% 50V 0402 1n0 C2206 Top R 6 0402C Chipcap X7R 10% 50V 0402 1n0 C2207 Top R 7 0402C Chipcap X7R 10% 50V 0402 1n0 C2208 Top R 6 0402C Chipcap 5% NP0 27p C2209 Top R 6 0402C Chipcap 5% NP0 22p C2210 Top P 7 0603C CHIPCAP X5R 1U K 16V 0603 1u0 C2211 Top P 7 0805C CHIPCAP X5R 4U7 K 10V 0805 4u7 C2212 Top P 6 0402C CHIPCAP X5R 1U5 K 4V 0402 1u5 C2213 Top Q 7 0402C CHIPCAP X5R 1U5 K 4V 0402 1u5 C2214 Top Q 7 0402C CHIPCAP X5R 1U5 K 4V 0402 1u5 C2215 Top P 7 0402C CHIPCAP X5R 1U5 K 4V 0402 1u5 C2216 Top P 7 0402C CHIPCAP X5R 1U5 K 4V 0402 1u5 C2217 Top R 7 0402C CHIPCAP X5R 1U5 K 4V 0402 1u5 C2219 Top R 7 0402C CHIPCAP X5R 1U5 K 4V 0402 1u5 C2220 Top P 6 0402C CHIPCAP X5R 1U5 K 4V 0402 1u5 C2221 Top P 8 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 C2222 Top P 7 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 C2223 Top P 5 0402C Chipcap X7R 10% 16V 0402 10n C2224 Top Q 5 0402C Chipcap X7R 10% 16V 0402 10n C2225 Top Q 7 0603C CHIPCAP X5R 1U K 6V3 0603 1u0

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RM-86

Nokia Customer Care Parts Lists and Component Layouts

Item Side Grid Description and value

C2226 Top P 7 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 C2227 Top P 6 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 C2228 Top Q 7 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 C2230 Top Q 7 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 C2231 Top P 5 0805C CHIPCAP X5R 10U M 6V3 0805 10U C2232 Top P 7 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 C2270 Top Q 5 0402C Chipcap X7R 10% 50V 0402 1n0 C2271 Top P 5 0402C Chipcap X7R 10% 50V 0402 1n0 C2272 Top Q 5 0402C Chipcap X7R 10% 50V 0402 1n0 C2273 Top P 6 0402C Chipcap X7R 10% 50V 0402 1n0 C2274 Top P 6 0402C Chipcap X7R 10% 50V 0402 1n0 C2275 Top P 5 0402C Chipcap X7R 10% 50V 0402 1n0 C2281 Top Q 8 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 C2300 Top N 6 0402C Chipcap X7R 10% 16V 0402 10n C2301 Top N 5 0805C CHIPCAP X5R 22U M 6V3 0805 22u C2302 Top O 5 0805C CHIPCAP X5R 22U M 6V3 0805 22u C2303 Top N 7 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 C2304 Top O 6 0402C Chipcap X7R 10% 16V 0402 10n C2306 Top M 5 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 C2307 Top N 6 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 C2309 Top N 5 0805C CHIPCAP X5R 22U M 6V3 0805 22u C2312 Top N 6 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 C2313 Top N 7 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 C2314 Top O 7 0603C CHIPCAP X5R 4U7 K 6V3 0603 4u7 C2315 Top O 8 0805C_RKNM CHIPCAP X5R 4U7 K 25V 0805 4u7 C2317 Top N 8 0402C Chipcap 5% NP0 47p C2400 Top M 4 0402C CHIPCAP X5R 100N K 10V 0402 100n C2401 Top M 4 0402C Chipcap 5% NP0 27p C2402 Top M 4 0402C CHIPCAP X5R 100N K 10V 0402 100n C2403 Top M 4 0402C Chipcap 5% NP0 27p C2405 Top C 7 0402C Chipcap 5% NP0 68p C2409 Bottom C 7 0402C Chipcap 5% NP0 56p C2410 Bottom B 7 0402C Chipcap 5% NP0 56p C2411 Bottom B 7 0402C Chipcap 5% NP0 56p C2412 Bottom B 7 0402C Chipcap 5% NP0 56p

Page 2 –10 COMPANY CONFIDENTIAL Issue 1

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RM-86 Parts Lists and Component Layouts Nokia Customer Care

Item Side Grid Description and value

C2413 Bottom C 7 0402C Chipcap 5% NP0 56p C2414 Bottom C 7 0402C Chipcap 5% NP0 56p C2415 Bottom C 7 0402C Chipcap 5% NP0 56p C2600 Bottom P 8 0805C CHIPCAP X5R 4U7 K 6V3 0805 4u7 C2601 Bottom N 8 0402C Chipcap 5% NP0 22p C2602 Bottom N 8 0402C CHIPCAP X5R 100N K 10V 0402 100n C2603 Bottom N 8 0402C CHIPCAP X5R 100N K 10V 0402 100n C2700 Top Q 5 0402C_H0.6 CHIPCAP X5R 100N M 16V 0402 100n C2800 Bottom J 5 0402C_H0.6 CHIPCAP X5R 100N M 16V 0402 100n C2801 Bottom K 8 0402C_H0.6 CHIPCAP X5R 100N M 16V 0402 100n C2802 Bottom J 5 0402C_H0.6 CHIPCAP X5R 100N M 16V 0402 100n C2803 Bottom M 6 0402C_H0.6 CHIPCAP X5R 100N M 16V 0402 100n C2804 Bottom J 6 0402C_H0.6 CHIPCAP X5R 100N M 16V 0402 100n C2805 Bottom J 7 0402C_H0.6 CHIPCAP X5R 100N M 16V 0402 100n C2807 Bottom J 8 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 C2808 Bottom K 8 0402C_H0.6 CHIPCAP X5R 100N M 16V 0402 100n C2809 Bottom K 8 0402C_H0.6 CHIPCAP X5R 100N M 16V 0402 100n C2810 Bottom J 6 0402C_H0.6 CHIPCAP X5R 100N M 16V 0402 100n C2811 Bottom K 5 0402C_H0.6 CHIPCAP X5R 100N M 16V 0402 100n C2812 Bottom M 5 0402C_H0.6 CHIPCAP X5R 100N M 16V 0402 100n C2813 Bottom L 8 0402C_H0.6 CHIPCAP X5R 100N M 16V 0402 100n C2814 Bottom J 8 0402C_H0.6 CHIPCAP X5R 100N M 16V 0402 100n C2815 Bottom J 5 0402C_H0.6 CHIPCAP X5R 100N M 16V 0402 100n C2818 Bottom L 5 0402C_H0.6 CHIPCAP X5R 100N M 16V 0402 100n C2820 Bottom M 5 0402C Chipcap 5% NP0 27p C2824 Bottom L 6 0402C_H0.6 CHIPCAP X5R 100N M 16V 0402 100n C2830 Bottom J 8 0402C Chipcap X7R 10% 50V 0402 1n0 C3000 Bottom M 4 0402C CHIPCAP X5R 100N K 10V 0402 100n C3001 Bottom M 5 0402C Chipcap X7R 10% 16V 0402 10n C3002 Bottom M 4 0402C CHIPCAP X5R 100N K 10V 0402 100n C3003 Bottom M 5 0402C Chipcap X7R 10% 16V 0402 10n C3004 Bottom M 4 0402C CHIPCAP X5R 100N K 10V 0402 100n C3005 Bottom K 3 0402C CHIPCAP X5R 100N K 10V 0402 100n C3006 Bottom M 3 0402C CHIPCAP X5R 100N K 10V 0402 100n C3007 Bottom K 3 0402C Chipcap X7R 10% 16V 0402 10n

Issue 1 COMPANY CONFIDENTIAL Page 2 –11

Page 32

RM-86

Nokia Customer Care Parts Lists and Component Layouts

Item Side Grid Description and value

C3008 Bottom M 4 0402C CHIPCAP X5R 100N K 10V 0402 100n C3009 Bottom M 3 0402C CHIPCAP X5R 100N K 10V 0402 100n C3010 Bottom M 3 0402C_H0.6 CHIPCAP X5R 100N M 16V 0402 100n C3011 Bottom J 5 0402C Chipcap +-0.25pF NP0 6p8 C3013 Bottom K 5 0402C Chipcap 5% NP0 27p C3014 Bottom K 5 0402C Chipcap 5% NP0 68p C3200 Bottom M 3 0402C_H0.6 CHIPCAP X5R 100N M 16V 0402 100n C3201 Bottom M 2 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 C3202 Bottom M 3 0402C Chipcap X7R 10% 16V 0402 10n C3203 Bottom M 2 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 C3204 Bottom M 3 0402C Chipcap 5% NP0 27p C3205 Bottom M 3 0402C Chipcap 5% NP0 27p C6031 Top N 1 0402C Chipcap 5% NP0 18p C6032 Top P 2 0402C Chipcap 5% NP0 100p C6033 Top P 2 0402C Chipcap X7R 10% 16V 0402 10n C6034 Top O 2 0402C Chipcap X7R 10% 16V 0402 10n C6035 Top P 1 0402C Chipcap X7R 10% 16V 0402 10n C6036 Top P 2 0402C Chipcap X7R 10% 16V 0402 10n C6037 Top P 2 0402C CHIPCAP X5R 1U5 K 4V 0402 1u5 C6038 Top O 1 0402C Chipcap X7R 10% 16V 0402 10n C6039 Top O 2 0402C Chipcap 5% NP0 18p C6051 Top O 2 0402C Chipcap +-0.25pF NP0 2p7 C6052 Top O 2 0402C Chipcap +-0.25pF NP0 2p7 C6055 Top N 1 0402C CHIPCAP X5R 1U K 6V3 0402 1u0 C6157 Top Q 4 0402C Chipcap X7R 10% 16V 0402 10n C6158 Top P 4 0402C CHIPCAP X5R 100N K 10V 0402 100n C6159 Top R 4 0402C CHIPCAP X7R 33N K 10V 0402 33n C6162 Top Q 3 0402C CHIPCAP X7R 33N K 10V 0402 33n C6163 Top Q 3 0402C CHIPCAP X7R 33N K 10V 0402 33n C6164 Top R 4 0402C CHIPCAP X5R 100N K 10V 0402 100n C6165 Top R 4 0402C CHIPCAP X7R 33N K 10V 0402 33n C6170 Top Q 3 0402C Chipcap X7R 10% 16V 0402 10n C6176 Top R 3 0402C Chipcap 5% NP0 100p C6178 Top R 3 0402C Chipcap 5% NP0 27p C6179 Top Q 3 0402C Chipcap 5% NP0 47p

Page 2 –12 COMPANY CONFIDENTIAL Issue 1

Page 33

RM-86 Parts Lists and Component Layouts Nokia Customer Care

Item Side Grid Description and value

C6188 Top R 4 0402C CHIPCAP X5R 100N K 10V 0402 100n C6189 Top R 4 0402C CHIPCAP X5R 100N K 10V 0402 100n C6190 Top R 5 0402C CHIPCAP X5R 100N K 10V 0402 100n C6191 Top R 5 0402C CHIPCAP X5R 100N K 10V 0402 100n C6500 Top O 4 0603C CHIPCAP X5R 10UF 6V3 0603 10u C6501 Top O 4 0402C CHIPCAP X5R 100N K 10V 0402 100n C6502 Top P 3 0402C CHIPCAP X5R 100N K 10V 0402 100n C7501 Bottom D 5 0402C Chipcap +-0.25pF NP0 2p7 C7503 Bottom F 6 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 C7504 Bottom D 5 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 C7505 Bottom F 6 0402C CHIPCAP X5R 1U K 6V3 0402 1u0 C7506 Bottom F 6 0402C CHIPCAP X5R 1U K 6V3 0402 1u0 C7507 Bottom F 6 0402C Chipcap X7R 10% 16V 0402 10n C7508 Bottom F 6 0402C Chipcap 5% NP0 18p C7509 Bottom E 6 0402C Chipcap X7R 10% 16V 0402 10n C7510 Bottom E 6 0402C Chipcap 5% NP0 33p C7511 Bottom E 6 0603C CHIPCAP NP0 2N2 G 16V 0603 2n2 C7513 Bottom F 6 0402C Chipcap X7R 10% 16V 0402 10n C7515 Bottom D 6 0402C Chipcap +-0.25pF NP0 4p7 C7516 Bottom D 6 0402C CHIPCAP NP0 470P J 6V3 0402 470p C7518 Bottom F 5 0402C CHIPCAP X5R 100N K 10V 0402 100n C7522 Bottom F 3 0402C Chipcap +-0.25pF NP0 1p8 C7523 Bottom D 2 0402C CHIPCAP X5R 1U K 6V3 0402 1u0 C7524 Bottom F 3 0402C CHIPCAP X5R 1U K 6V3 0402 1u0 C7525 Bottom F 1 0402C Chipcap 5% NP0 18p C7526 Bottom D 2 0402C Chipcap +-0.25pF NP0 1p5 C7530 Bottom E 6 0402C CHIPCAP X7R 33N K 10V 0402 33n C7590 Top N 2 0402C Chipcap X7R 10% 16V 0402 10n C7591 Top N 2 0402C Chipcap 5% NP0 100p

150u_

C7597 Bottom I 5 TANT_C_6.2X3.4_H1.7 CHIPTCAP 150U M 10V 6X3.2X1.5 D1470 Bottom J 2 TFBGA84 HW ACCELERATOR STV0984N ~ D2200 Top Q 6 TFBGA_108 RETU 3.02 TSA1GJWE TFBGA108 ~ D2800 Bottom K 6 uBGA_289 RAPGSM V1.1 PA uBGA289 ~

Issue 1 COMPANY CONFIDENTIAL Page 2 –13

10V

Page 34

RM-86

Nokia Customer Care Parts Lists and Component Layouts

Item Side Grid Description and value

2x256

MNOR

T COMBO 256M+256M NOR +256M

D3000 Bottom K 4 FBGA133_11.1X10.1_H1.3 F2000 Top S 2 0603_FUSE_AVX2MATS SM FUSE F 2.0A 32V 2A

G2200 Top L 2 BATTER_RB414H

G7500 Bottom D 7 VCO_FDK_WB002 VCO 3296-3980MHZ 2.7V 20MA EGSM

G7501 Bottom F 7 VCTCXO_KT21P2 VCTCXO 38.4MHZ 2.5V

L1401 Bottom K 2 CHOKE_SER300

L1472 Bottom L 1 0603_BLM

DDR DRAM

RTC CAPACITOR 15UAH 2.6/3.3V 414SIZE 3V3

INDUCT WW 2.2UH 1A2 310 CASE SIZE 2u2H

FERRITE BEAD 0R5 600R/100MHZ 0603

+256

MDDR

3296-

3980

MHz

38.4M

600R/

100M

600R/

FERRITE BEAD 0R5 600R/100MHZ

L1473 Bottom L 2 0603_BLM

L2000 Top S 3 0603_BLM

L2001 Top S 5 0405_2_MATSU CHIP BEAD ARRAY 2X1000R 0405

L2002 Bottom S 5 0405_2_MATSU CHIP BEAD ARRAY 2X1000R 0405

L2003 Bottom S 7 0405_2_MATSU CHIP BEAD ARRAY 2X1000R 0405 L2004 Bottom S 5 COIL_LK_1608 CHIP COIL 68NH J Q12/100MHZ 0603 68nH

L2100 Top C 7 0405_2_MATSU CHIP BEAD ARRAY 2X1000R 0405

0603

FERR.BEAD 220R/100M 2A 0R05 0603

100M

220R/

100M

2x100

0R/

100M

2x100

0R/

100M

2x100

0R/

100M

2x100

0R/

100M

Hz L2102 Bottom C 7 COIL_LQW1608 CHIP COIL 56N J Q38/200MHZ 0603 56nH L2103 Bottom C 7 COIL_LQW1608 CHIP COIL 56N J Q38/200MHZ 0603 56nH

Page 2 –14 COMPANY CONFIDENTIAL Issue 1

Page 35

RM-86 Parts Lists and Component Layouts Nokia Customer Care

Item Side Grid Description and value

220R/

L2202 Top Q 8 0603_BLM

L2207 Top R 5 0402L

L2208 Top R 6 0402L

L2270 Top P 5 0603_BLM

L2271 Top Q 5 0603_BLM

L2272 Top P 6 0603_BLM

FERR.BEAD 220R/100M 2A 0R05 0603

FERR.BEAD 240R7100M 0.4A 0R4 0402

FERR.BEAD 220R/100M 2A 0R05 0603

100M Hz

240R/ 100M Hz

220R/ 100M Hz

220R/

FERR.BEAD 220R/100M 2A 0R05

L2273 Top P 5 0603_BLM

L2301 Top N 5 0603_BLM

L2302 Top O 5 CHOKE_SER400_H1.2 L2304 Top N 7 CHOKE_SER300_H1.5 CHOKE 22U M 0R7 0.35A 3.0x3.0x1.5 22uH

L2305 Top N 7 FERRITE_0402

L2306 Top M 6 FERRITE_0402

L2400 Top M 2 0402L L2401 Top C 7 0402L_H0.55 CHIP COIL 33N G Q20/500MHZ 0402 33nH

0603

FERR.BEAD 220R/100M 2A 0R05 0603

INDUCT WW 10UH 0A65 0R35 4X4X1.2 10uH

FERRITE BEAD 0.6R 600R/100MHZ 0402

FERRITE BEAD 0.6R 33R/100MHZ 0402

100M Hz

220R/ 100M Hz

600R/ 100M Hz

33R/ 100M HZ

600R/

FERRITE BEAD 0.6R 600R/100MHZ

L2402 Top M 4 FERRITE_0402

L2403 Top M 4 FERRITE_0402

Issue 1 COMPANY CONFIDENTIAL Page 2 –15

0402

FERRITE BEAD 0.6R 600R/100MHZ 0402

100M Hz

600R/ 100M Hz

Page 36

RM-86

Nokia Customer Care Parts Lists and Component Layouts

Item Side Grid Description and value

L2404 Top B 8 0402L_H0.55 CHIP COIL 33N G Q20/500MHZ 0402 33nH L2405 Top C 7 0402L_H0.55 CHIP COIL 33N G Q20/500MHZ 0402 33nH

600R/

FERRITE BEAD 0.6R 600R/100MHZ

L3200 Bottom M 3 FERRITE_0402

L6030 Top O 2 0402L

L6031 Top O 1 0402L L6032 Top O 1 0402L CHIP COIL 22N J Q28/800M 0402 22nH L6156 Top Q 4 COIL_0603CS CHIP COIL 47N G Q38/200MHZ 0603 47nH

L6176 Top R 3 COIL_LQW1608 CHIP COIL 120N J Q32/150MHZ 0603 L7500 Bottom D 4 0402L CHIP COIL 12N J Q31/800M 0402 12nH

0402 CHIP COIL 2N7+-0N3 Q29/800M

0402 2n7H CHIP COIL 2N7+-0N3 Q29/800M

0402 2n7H

100M

120n

L7501 Bottom D 4 0402L CHIP COIL 12N J Q31/800M 0402 12nH

600R/

FERRITE BEAD 0.6R 600R/100MHZ

L7502 Bottom F 5 FERRITE_0402 L7504 Bottom E 4 0402L CHIP COIL 22N J Q28/800M 0402 22nH L7515 Bottom D 6 0402L CHIP COIL 15N J Q30/800M 0402 15nH

M2100 Bottom G 6 VIBRA_M_KHN4NX1RA

N1470 Bottom K 2 USMD5_1.417X1.087 N1471 Bottom L 2 USMD5_1.47X1.04_H0.675 VREG LP3985ITLX-2.8 NOPB USMD5 ~ N2300 Top O 6 TFBGA_84_6.15X6.15 TAHVO V5.2 LF TFBGA84 ~

N2301 Top O 8 USMD8_1.69X1.69

N2600 Bottom N 8 TFDU5307_TR3 N3200 Bottom M 2 USMD16_2.03X2.03 VREG & LEVEL SHIFT LP3928 USMD16 ~ N6030 Top O 2 CSP_47_3.85X4.05 BC4-ROM1.0RDL ~

0402

SMD VIBRA MOTOR 1.3V 90MA 9000RPM ~

DC/DC CONV LM3671TLX-1.82V USMD5 ~

WHITE LED DRIVER 4LEDS 500MW 8BUMP USMD8 ~

IRDA TFDU5307-TR3 1.15MBIT/S

8.5X2.5X3MM ~

100M

FM RECEIVER TEA5761UK N4B CSP

N6156 Top Q 4 WFBGA34_2_3.57X3.57 N6500 Top P 4 QFN28_7.1X7.1 ACCELEROMETER 3-AXIS 2.4V QFN28 ~ N7505 Bottom E 5 TFBGA144 AHNE401A TRANCEIVER TFBGA144 ~

N7520 Bottom E 2 GSM_PA_V2_8.15 R1474 Bottom I 2 0402R Resistor 5% 63mW 4k7

Page 2 –16 COMPANY CONFIDENTIAL Issue 1

(TI) ~

PW AMP PF89001 EGSM850/900/ DCS/PCS CUT13 ~

Page 37

RM-86 Parts Lists and Component Layouts Nokia Customer Care

Item Side Grid Description and value

R1475 Bottom I 2 0402R Resistor 5% 63mW 4k7 R1477 Top L 6 0402R Resistor 5% 63mW 47R R2000 Top S 5 0402R Resistor 5% 63mW 220R R2001 Top S 5 uBGA11_2.15X1.65 ASIP MIC W/ESD RES+CAP+ZDI BGA11 ~ R2002 Top S 6 0402R Resistor 5% 63mW 10R R2003 Top S 6 0402R Resistor 5% 63mW 10R R2004 Top S 6 0402R Resistor 5% 63mW 10R R2005 Top S 6 0402R Resistor 5% 63mW 10R R2006 Bottom S 6 uBGA5 ASIP 4XESD **PB-FREE** BGA5 ~ R2007 Top Q 2 uBGA11_1.6X2.15 ASIP SILIC USB OTG / ESD BGA11 ~

RES NETWORK 0W06 220K/120K J

R2008 Top Q 2 0404_RP R2013 Top Q 3 0402R Resistor 5% 63mW 100R R2070 Bottom R 1 0402_NTH5 NTC RES 47K J B=4050+-3% 0402 47k

R2071 Bottom I 8 0402_VAR CHIP VARISTOR VWM14V VC50V 0402

R2100 Top T 7 FLIP_CHIP_8_1.7X1.7 R2101 Top T 7 0402R Resistor 5% 63mW 220R R2102 Top S 7 0402R Resistor 5% 63mW 10R R2103 Top S 7 0402R Resistor 5% 63mW 10R R2200 Top R 8 0402R Resistor 5% 63mW 100k R2201 Top R 7 0402R Resistor 5% 63mW 120k R2212 Top Q 5 0402R Resistor 5% 63mW 470R R2213 Top R 7 0402R Resistor 5% 63mW 4k7 R2216 Top R 7 0402R CHIPRES 0W06 2M2 J 0402 2M2 R2301 Top O 7 0402R Resistor 5% 63mW 27R

0404

ASIP SINGLE ENDED MICROPHONE INTERF BGA8 ~

220k/ 120k

14V/ 50V

R2305 Top O 8 0402R Resistor 5% 63mW 27R R2307 Top N 6 0402R Resistor 5% 63mW 100R R2308 Top P 7 0402R Resistor 5% 63mW 82R R2309 Bottom N 3 0402R Resistor 5% 63mW 1k5 R2310 Bottom M 3 0402R Resistor 5% 63mW 1k5 R2311 Top Q 4 0402R Resistor 5% 63mW 3k3 R2312 Top Q 4 0402R Resistor 5% 63mW 3k3 R2400 Top L 7 0402R Resistor 5% 63mW 82R R2401 Bottom B 7 0402R Resistor 5% 63mW 56R

Issue 1 COMPANY CONFIDENTIAL Page 2 –17

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RM-86

Nokia Customer Care Parts Lists and Component Layouts

Item Side Grid Description and value

R2402 Bottom B 7 0402R Resistor 5% 63mW 56R R2600 Bottom Q 8 0805R_THERM1 CHIPRES 0W125 4R7 J 0805 4R7

ASIP SIM INTERFACE **LOW

R2700 Top Q 5 uBGA8_1.47X1.47 R2803 Bottom J 6 0402R Resistor 5% 63mW 100R R2804 Bottom J 6 0402R Resistor 5% 63mW 100R R3002 Bottom J 5 0402R Resistor 5% 63mW 10R R3003 Bottom L 5 0402R Resistor 5% 63mW 4k7 R3004 Bottom J 5 0402R Resistor 5% 63mW 4k7 R3005 Top O 6 0402R Chipres 0W06 jumper 0402 0R R3013 Bottom J 5 0402R Resistor 5% 63mW 22R R3200 Bottom M 1 uBGA11_1.62X2.12 ASIP EMIF04-MMC02F2**PB-FREE** ~ R3201 Bottom M 3 0402R Resistor 5% 63mW 22k

CAP**BGA8 ~

R3202 Bottom M 3 0402R Resistor 5% 63mW 22k R6030 Top P 2 0402R Resistor 5% 63mW 10k R6031 Top O 1 0402R Resistor 5% 63mW 10k R6032 Top P 1 0402R CHIPRES 0W06 2R2 J 0402 2R2 R6034 Top O 2 0402R Resistor 5% 63mW 10k R6037 Top N 2 0402R Resistor 5% 63mW 100k R6159 Top P 3 0402R Resistor 5% 63mW 10k R6160 Top Q 3 0402R Resistor 5% 63mW 100k R7501 Bottom E 6 0402R Resistor 5% 63mW 2k2 R7502 Bottom D 5 0402R CHIPRES 0W06 10K F 0402 10k R7503 Bottom F 5 0402R Resistor 5% 63mW 4k7 R7505 Bottom E 6 0402R CHIPRES 0W06 8K2 F 0402 8k2 R7506 Bottom E 6 0402R Resistor 5% 63mW 18R R7507 Bottom D 5 0402R Resistor 5% 63mW 10R R7508 Bottom E 6 0402R Resistor 5% 63mW 10R R7509 Bottom F 6 0402R Resistor 5% 63mW 22k R7510 Bottom F 2 0402R Resistor 5% 63mW 15R R7522 Bottom F 2 0402R CHIPRES 0W06 27K F 0402 27k R7590 Top M 1 0402R Resistor 5% 63mW 2k2 R7591 Top N 2 0402R Resistor 5% 63mW 330R R7592 Top N 2 0402R Resistor 5% 63mW 27k R7594 Top N 1 0402R Resistor 5% 63mW 1k2

Page 2 –18 COMPANY CONFIDENTIAL Issue 1

Page 39

RM-86 Parts Lists and Component Layouts Nokia Customer Care

Item Side Grid Description and value

T7501 Bottom E 7 TRANS_LDB213 TRANSF BALUN 3800+-550MHZ 0805 ~

TRANSF BALUN 1800+-100mhz

T7520 Bottom D 2 TRANS_LDB15 V2000 Top S 3 BGA4_1.01X1.07 ASIP TVS BGA4 ~

V2301 Top O 7 SOT_666 V2302 Top M 5 SOD323F SCH DI 30V 2A SOD323F ~ V2400 Top M 3 SOT_666 TRX2+RX4 N 4K7/47K SOT666 ~ V2401 Top M 3 SOT_666 TRX2+RX4 N 4K7/47K SOT666 ~ V7590 Top N 2 SOT323 Tr NPN 12V 35mA SOT323 ~ X1470 Bottom H 4 SMIA85 SMIA85 SOCKET ~ X2060 Top L 3 TRACEABILITY_PAD MODULE ID COMPONENT 2.8X1.8X0.3 ~ X2070 Bottom H 6 LYNX_BATT_CONN_H7.0 SM BATTERY CONN 3POL SPR 12V 2A ~

2x1.25 ~

TRX2 BIPOLAR 2XPNP 40V 0A1 0W12 SOT666 ~

SM CONN 16P SPR P1.3 50V PWB/

X2400 Top M 7 SMK_4309_B_B_16P_V8 X2401 Top L 4 MOLEX_54722BTOB SM CONN 2X12 F P0.5 PWB/PWB ~ X2403 Top B 7 MOLEX_51338_9974 CONN BTB REC F P0.4 5.5x3.3x1.34 ~

SIM_CONN_M_SK_2005001

X2700 Bottom P 6

X3200 Bottom P 3 X7505 Bottom C 2 RF_SWITCH_MS_156 SM CONN RF JACK 50R 2W 6GHZ ~

Z2000 Top R 2 FERRITE_0402

Z2001 Top R 2 FERRITE_0402

Z2003 Top R 3 FERRITE_0402 Z2402 Top N 4 uBGA25_2.47X2.47 ASIP 10-CH ESD EMI FILTER BGA25 ~

65_H1.7 SM SIM CONN 6POL P2.54 H1.05 ~ SIM_CONN_SP04_13159_1

1 CONN MICRO SD HINGE ~

PWB ~

FERRITE BEAD 0.6R 600R/100MHZ 0402

600R/ 100M Hz

Z2403 Top N 3 uBGA25_2.47X2.47 ASIP 10-CH ESD EMI FILTER BGA25 ~ Z2404 Top N 4 uBGA25_2.47X2.47 ASIP 10-CH ESD EMI FILTER BGA25 ~ Z2405 Bottom B 7 uBGA25_2.47X2.47 ASIP 10-CH ESD EMI FILTER BGA25 ~

2441. 75MH

Z6030 Top N 2 EZFVQ42NM61S LTCC FILT 2441.75+-41.75MHZ 2.5X2

Issue 1 COMPANY CONFIDENTIAL Page 2 –19

Page 40

RM-86

Nokia Customer Care Parts Lists and Component Layouts

Item Side Grid Description and value

1842.

SAW FILT 1842.5/1960MHZ

Z7501 Bottom D 3 FILTER_2.1X1.7_10P_H0.6

Z7503 Bottom F 4 MODULE_SP_LMZ_137 TX SAW MODULE GSM 850/900MHZ

FILTER_2.1X1.7_10P_H0.84SAW FILT 850/900MHZ B9304

Z7504 Bottom E 3

Z7520 Bottom D 3 FERRITE_FBMJ1608

2.0X1.6MM

2.0X1.6X0.74

FERRITE BEAD 0R01 28R/100MHZ 0603

5/196

0MHZ

850/9

00MH

850/9

00MH

28R/

100M

Page 2 –20 COMPANY CONFIDENTIAL Issue 1

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RM-86 Parts Lists and Component Layouts Nokia Customer Care

Component layouts

Component layout - top

Issue 1 COMPANY CONFIDENTIAL Page 2 –21

Page 42

RM-86

Nokia Customer Care Parts Lists and Component Layouts

Component layout - bottom

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Nokia Customer Care

3 — Service Software

Instructions

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Table of Contents

Phoenix installation steps in brief........................................................................................................................3–5

Installing Phoenix...................................................................................................................................................3–6

Updating Phoenix installation..............................................................................................................................3–8

Uninstalling Phoenix..............................................................................................................................................3–9

Repairing Phoenix installation...........................................................................................................................3–11

Installing phone data package...........................................................................................................................3–11

Uninstalling phone data package.......................................................................................................................3–15

Configuring users in Phoenix..............................................................................................................................3–16

Managing connections in Phoenix......................................................................................................................3–17

Installing flash support files for FPS-10.............................................................................................................3–19

Updating FPS-10 flash prommer software........................................................................................................3–22

List of Figures

Figure 3 Dongle not found.....................................................................................................................................3–6

Figure 4 Disclaimer text.........................................................................................................................................3–7

Figure 5 InstallShield Wizard Complete...............................................................................................................3–8

Figure 6 Installation interrupted..........................................................................................................................3–9

Figure 7 Remove program...................................................................................................................................3–10

Figure 8 Finish uninstallation.............................................................................................................................3–10

Figure 9 Repair program.....................................................................................................................................3–11

Figure 10 Data package setup information.......................................................................................................3–13

Figure 11 Data package destination folder.......................................................................................................3–13

Figure 12 InstallShield Wizard Complete...........................................................................................................3–14

Figure 13 Uninstalling phone data package......................................................................................................3–15

Figure 14 Finishing data package uninstallation..............................................................................................3–16

Figure 15 Phoenix login.......................................................................................................................................3–16

Figure 16 New user configured..........................................................................................................................3–17

Figure 17 Select mode: Manual...........................................................................................................................3–18

Figure 18 Connections list...................................................................................................................................3–18

Figure 19 Connection information.....................................................................................................................3–19

Figure 20 Product support module information (example from RM-1)..........................................................3–19

Figure 21 Flash update welcome dialog............................................................................................................3–20

Figure 22 Flash installation interrupted............................................................................................................3–20

Figure 23 Flash destination folder......................................................................................................................3–21

Figure 24 Finish flash update..............................................................................................................................3–22

Figure 25 Flash directory window......................................................................................................................3–22

Figure 26 Prommer software update finished..................................................................................................3–23

Figure 27 Prommer Maintenance window........................................................................................................3–23

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Phoenix

installation steps in brief

Prerequisites

Recommended hardware requirements:

• Computer processor: Pentium 700 MHz or higher

• RAM 256 MB

• Disk space 100-300 MB Supported operating systems:

•

Windows 2000

•

Windows XP

Service Pack 3 or higher

Service Pack 1 or higher

Context

Phoenix

is a service software for reprogramming, testing and tuning phones.

Phoenix

• Service software support for all phone models included in the package

• Flash update package files for programming devices

• All needed drivers for:

The phone model specific data package includes all changing product specific data:

• Product software binary files

• Files for type label printing

• Validation file for the faultlog repair data reporting system

• All product specific configuration files for

To use

installation contains:

• PKD-1 (DK2) dongle

• DKU-2 or CA-53 USB cable

Note: Separate installation packages for flash update files and drivers are also available, but it is

not necessary to use them unless there are updates between separate update packages are used, they should be used after installed.

Note:

Uninstallation should be made from the

Phoenix

, you need to:

and phone data packages should only be used as complete installation packages.

Phoenix

software components

Windows

Control Panel.

Phoenix

service software releases. If

and data packages have been

Steps

1. Connect a PKD-1 (DK2) dongle to the computer parallel port.

2. Install

3. Install the phone-specific data package.

4. Configure users.

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Phoenix

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5. Manage connection settings (depends on the tools you are using). If you use FPS-10: • Update FPS-10 software

Note: There is no need to activate FPS-10.

• Activate SX-4 smart card, if you need tuning and testing functions.

Note: When FPS-10 is used only for

product software updates, SX-4 smart card is not needed.

Results

Phoenix

is ready to be used with FPS-10 flash prommer and other service tools.

Installing

Phoenix

Prerequisites

• Check that a dongle is attached to the parallel port of your computer.

• Download the computer (in

• Close all other programs.

• Depending on your operating system, administrator rights may be required to install

• If uninstalling or rebooting is needed at any point, you will be prompted by the InstallShield program.

Phoenix

C:\TEMP

installation package (for example,

, for instance).

phoenix_service_sw_2004_39_x_xx.exe

Phoenix

) to your

Context

At some point during the installation procedure, you may get the following message:

Figure 3 Dongle not found

This may be a result of a defective or too old PKD-1 dongle. Check the COM/parallel ports used. After correcting the problem, you can restart the installation. For more detailed information, please refer to

Tip: Each feature in

program. Press the F1 key or the feature’s Help button to activate a Help file.

Phoenix

has its own Help function, which can be activated while running the

Phoenix

Help files.

Steps

1. To start the installation, run the application file (for example,

2. In the

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Welcome

dialogue, click Next.

phoenix_service_sw_2004_39_x_xx.exe

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3. Read the disclaimer text carefully and click Yes.

Figure 4 Disclaimer text

4. Choose the destination folder. The default folder

C:\ProgramFiles\Nokia\Phoenix

is recommended.

5. To continue, click Next. To choose another location, click Browse (not recommended).

6. Wait for the components to be copied. The progress of the installation is shown in the

Setup Status

window.

7. Wait for the drivers to be installed and updated. The process may take several minutes to complete. If the operating system does not require rebooting, the PC components are registered right away. If the operating system requires restarting your computer, the Install Shield Wizard will notifies about it. Select Yes... to reboot the PC immediately or No... to reboot the PC manually afterwards. After the reboot, all components are registered.

Note:

Phoenix

does not work, if the components have not been registered.

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8. To end the installation, click Finish.

Figure 5 InstallShield Wizard Complete

Next actions

After the installation,

• installing phone model specific data package for

• configuring users and connections FPS-10 flash prommer can be used after updating their flash update package files.

Updating

Phoenix

can be used after:

Phoenix

installation

Context

• If you already have the software when new versions are released.

• To update

• When you are updating, for example, from version a14_2004_16_4_47 to a15_2004_24_7_55, the update will take place automatically without uninstallation.

• Always use the latest available versions of both can be found in the phone model specific Technical Bulletins and phone data package (shown during installation).

• If you try to update to a15_2004_24_7_55), you are asked if you want to uninstall the existing version. In this case you can choose between a total uninstallation or a repair installation in a similar way when choosing to uninstall the application from the

Phoenix

, you need to follow the same steps as when installing it for the first time.

Phoenix

Windows

service software installed on your computer, you need to update the

Phoenix

with the same version you already have (for example, a15_2004_24_7_55

Control Panel.

and the phone-specific data package. Instructions

readme.txt

files

• If you try to install an older version (for example, downgrade from a15_2004_24_7_55 to a14_2004_16_4_47), installation will be interrupted.

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Figure 6 Installation interrupted

• Always follow the instructions on the screen.

Steps

1. Download the installation package to your computer hard disk.

2. Close all other programs.

3. Run the application file (for example,

phoenix_service_sw_2004_39_x_xx.exe

Results

A new

Phoenix

version is installed and driver versions are checked and updated.

Uninstalling

Phoenix

Context

You can uninstall

Phoenix

service software manually from the

Windows

Control Panel.

Steps

1. Open the Windows Control Panel, and choose Add/Remove Programs.

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2. To uninstall

Phoenix

, choose Phoenix Service Software→Change/Remove→Remove .

Figure 7 Remove program

The progress of the uninstallation is shown.

3. If the operating system does not require rebooting, click Finish to complete.

Figure 8 Finish uninstallation

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If the operating system requires rebooting, InstallShield Wizard will notify you. Select Yes... to reboot the PC immediately and No... to reboot the PC manually afterwards.

Repairing

Phoenix

installation

Context

If you experience any problems with the service software or suspect that files have been lost, use the repair function before completely reinstalling

Note: The original installation package (for example,

must be found on your PC when you run the repair setup.

Phoenix

phoenix_service_sw_a15_2004_24_7_55.exe

Steps

1. Open Windows Control Panel→Add/Remove Programs .

2. Choose Phoenix Service Software→Change/Remove .

3. In the following view, select Repair.

)

Figure 9 Repair program

Phoenix

The procedure is the same as when updating

4. To complete the repair, click Finish.

reinstalls components and registers them.

Phoenix

Installing phone data package

Prerequisites

• A phone-specific data package contains all data required for the to be used with a certain phone model.

• Check that a dongle is attached to the parallel port of your computer.

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Phoenix

service software and service tools

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• Install

• Download the installation package (for example, in C:\TEMP).

• Close all other programs.

(XX-XX = type designator of the product) If you already have

released.

Phoenix

service software.

XX-XX_dp_EA_v_1_0.exe

Phoenix

Note: Often

version of available versions of both. Instructions can be found in phone-specific Technical Bulletins and

readme.txt

Phoenix

files of data packages.

installed on your computer, you will need to update it when a new version is

and the phone-specific data package come in pairs, meaning that a certain

can only be used with a certain version of a data package. Always use the latest

Steps

1. To start the installation, run the application file (for example,

Wait for the installation files to be extracted.

2. Click Next.

) to your computer (for example,

XX-XX_dp_EA_ v_1_0.exe

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3. In the following view you can see the contents of the data package. Read the text carefully. There is information about the

Phoenix

version required with this data package.

Figure 10 Data package setup information

4. To continue, click Next.

5. Choose the destination folder, and click Next to continue.

Figure 11 Data package destination folder

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The InstallShield Wizard checks where

6. To start copying the files, click Next.

Phoenix

is installed, and the directory is shown.

Phone model specific files are installed. Please wait.

7. To complete the installation, click Finish.

Figure 12 InstallShield Wizard Complete

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Next actions

Phoenix

• Configuring users

• Managing connections

FPS-10 can be used after updating its flash update package files.

can be used for flashing phones and printing type labels after:

Uninstalling phone data package

Context

There is no need to uninstall an older version of a data package, unless instructions to do so are given in the

readme.txt

Please read all related documents carefully.

file of the data package and bulletins related to the release.

Steps

1. Locate the data package installation file (e.g.

2. To start the uninstallation procedure, double-click the data package installation file.

3. To uninstall the data package, click OK or to interrupt the uninstallation, click Cancel.

XX-XX_dp_EA_v_1_0.exe

) from your computer.

Figure 13 Uninstalling phone data package

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4. When the data package is uninstalled, click Finish.

Figure 14 Finishing data package uninstallation

Alternative steps

• You can also uninstall the data package manually from

Control Panel→Add/Remove Programs→xx-xx* Phone Data Package . (*= type designator of the phone).

Configuring users in

Phoenix

Steps

1. Start

Phoenix

service software, and log in.

Figure 15 Phoenix login

If the user ID is already configured, select s/he from the

2. To add a new user, or to edit existing ones, click Maintain.

3. To add a new user, click New.

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User name

drop-down list, and click OK.

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4. Type in the name and initials of the user, and click OK. The user is added to the user name list.

5. Select the desired user from the

User name

drop-down list, and click OK.

Figure 16 New user configured

Managing connections in

Phoenix

Context

With the Manage Connections feature you can edit and delete existing connections or create new ones.

Note: After choosing the desired connection, and connecting the phone to a PC for the first time,

allow the PC to install the USB device drivers first. Please note that this may take some time to complete.

If there are problems after the driver installation, check that the USB connection is active from the Windows Control Panel. If the problem persists, contact the local PC support.

Steps

1. Start

2. Choose File→Manage Connections... .

3. To add a new connection, click Add.

Phoenix

, and log in.

4. Select Manual mode, and click Next to continue. If you want to create the connection using the Connection Wizard, connect the tools and a phone to your

PC. The wizard will automatically try to configure the correct connection.

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Figure 17 Select mode: Manual

i For an FPS-10 flash prommer with a USB Connection, choose the following connection settings:

• Media: FPS-10 USB

• DEVICE_INDEX: 0

• SERIAL_NUM: See Serial No from the label attached to the bottom of FPS-10

• ACTIVE_MEDIA: USB

ii For an FPS-10 flash prommer with a LAN connection, choose the following connection settings:

• Media: FPS-10 TCP/IP

• NET_SERV_NAME: Click Scan.... Choose your own FPS-10 device based on the correct MAC address.

See Serial No from the label attached to the bottom of your FPS-10.

• PORT_NUM: Use the default value, and click Next.

• PROTOCOL_FAMILY: Use the default value, and click Next.

• SOCKET TYPE: Use the default value, and click Next.

• TX_BUFFER_SIZE: Use the default value, and click Next.

• RX_BUFFER_SIZE: Use the default value, and click Next.

iii For a plain USB connection, choose the following connection settings:

Note: First connect the DKU-2 or CA-53 USB cable between the PC USB port and phone.

• Media: USB

5. To complete the configuration, click Finish.

6. Click the connection you want to activate. Use the up/down arrows located on the right hand side to move

it on top of the list, then click Apply.

Figure 18 Connections list

The connection is activated, and it can be used after closing the

Manage Connection

window.

The connection information is shown at the right hand bottom corner of the screen.

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Figure 19 Connection information

7. To use the connection, connect the phone to your PC with correct service tools. Make sure the phone is switched on, and then choose File→Scan Product .

Results

The product support module information appears in the status bar:

Figure 20 Product support module information (example from RM-1)

Installing flash support files for FPS-10

Prerequisites

• Install

Phoenix

service software.

• Install phone model specific data package for

• If you want to update the flash support files, they are delivered in the same installation package with

Phoenix

In case you want to update the MCU files, install the latest data package (see Technical Bulletins for information on the latest one).

Normally, it is enough to install always includes the latest flash update package files for FPS-10.

• A separate installation package for flash support files is available. The files can be updated according to

these instructions, if updates appear between

or newer

Phoenix

packages beginning from December 2004.

Phoenix

and the phone-specific data package because the installation

Phoenix

data package releases.

Context

If you are not using a separate installation package, you can skip this section and continue with "Updating

FPS-10 flash prommer software" (page 3–22) after installing a new phone data package.

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Steps

1. To begin the installation, double-click the flash update file (for example,

flash_update_03_183_0014.exe

Figure 21 Flash update welcome dialog

If the same version of the flash update package already exists, and you want to reinstall it, the previous package is first uninstalled.

Restart installation again after the uninstallation.

2. If you try to downgrade the existing version to older ones, the setup will be aborted. If there is a need to

downgrade the version, uninstall newer files manually from the Windows Control Panel, and then rerun the installation.

Figure 22 Flash installation interrupted

If an older version exists on your PC and it needs to be updated, click Next to continue installation.

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3. It is recommended to install the files to the default destination folder To continue, click Next.

C:\Program Files\Nokia\Phoenix

Figure 23 Flash destination folder

When installing the flash update files for the first time, you may choose another location by selecting Browse (not recommended).

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4. To complete the installation procedure, click Finish .

Figure 24 Finish flash update

Next actions

FPS-10 flash prommer must be updated using

Updating FPS-10 flash prommer software

Phoenix

Steps

1. Start

2. Choose the correct connection for your flash prommer: File→Manage Connections...

3. Choose Flashing→Prommer maintenance .

4. To update the FPS-10 software, click Update, and select the appropriate file or

Phoenix

from

C:\Program Files\Nokia\Phoenix\Flash

service software, and log in.

fpsxupd.ini

(for FPS-10)

Figure 25 Flash directory window

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Tip: All files can be loaded separately to the prommer used. To do this, click the right mouse button

in the

Flash Box Files

pane and select the file type(s) to be loaded.

5. Click OK.

Figure 26 Prommer software update finished

6. To close the

Prommer Maintenance

window, click Close.

Figure 27

Prommer Maintenance

window

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Nokia Customer Care

4 — Service Tools and Service

Concepts

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Table of Contents

Service tools............................................................................................................................................................4–5

ACP-8E.................................................................................................................................................................4–5

CA-35S.................................................................................................................................................................4–5

CA-53...................................................................................................................................................................4–5

CU-4.....................................................................................................................................................................4–6

DAU-9S................................................................................................................................................................4–7

FLS-4S..................................................................................................................................................................4–7

FPS-10.................................................................................................................................................................4–7

FS-39...................................................................................................................................................................4–8

MJ-81...................................................................................................................................................................4–8

PCS-1...................................................................................................................................................................4–8

PKD-1..................................................................................................................................................................4–8

RJ-152.................................................................................................................................................................4–9

SA-115.................................................................................................................................................................4–9

SS-46...................................................................................................................................................................4–9

SS-62...................................................................................................................................................................4–9

SX-4.....................................................................................................................................................................4–9

XCS-4.................................................................................................................................................................4–10

XRS-6.................................................................................................................................................................4–10

Service concepts...................................................................................................................................................4–11

Flash concept with FPS-10..............................................................................................................................4–11

MJ-81 module jig concept...............................................................................................................................4–12

POS (Point of Sale) flash concept...................................................................................................................4–13

Service concept for RF testing and RF/BB tuning.........................................................................................4–14

CU-4 flash concept with FPS-10......................................................................................................................4–15

RF testing concept with RF coupler...............................................................................................................4–16

List of Figures

Figure 28 Basic flash concept with FPS-10.........................................................................................................4–11

Figure 29 MJ-81 module jig service concept......................................................................................................4–12

Figure 30 POS flash concept................................................................................................................................4–13

Figure 31 Service concept for RF testing and RF/BB tuning.............................................................................4–14

Figure 32 CU-4 flash concept with FPS-10..........................................................................................................4–15

Figure 33 RF testing concept with RF coupler...................................................................................................4–16

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Service tools

The table below gives a short overview of service tools that can be used for testing, error analysis and repair of product RM-86, refer to various concepts.

ACP-8E Charger 0675195 Charger (for Europe)

Output: 5.3V DC, 500 mA.

CA-35S Power cable CA-35S is a power cable for connecting, for example, the FPS-10 flash

prommer to the Point-Of-Sales (POS) flash adapter.

CA-53 USB connectivity

cable

USB to system connector cable.

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CU-4 Control unit CU-4 is a general service tool used with a module jig and/or a flash

adapter. It requires an external 12 V power supply. The unit has the following features:

• software controlled via USB

• EM calibration function

• Forwards FBUS/Flashbus traffic to/from terminal

• Forwards USB traffic to/from terminal

• software controlled BSI values

• regulated VBATT voltage

• 2 x USB2.0 connector (Hub)

• FBUS and USB connections supported When using CU-4, note the special order of connecting cables and

other service equipment:

Instructions

1 Connect a service tool (jig, flash adapter) to CU-4. 2 Connect CU-4 to your PC with a USB cable. 3 Connect supply voltage (12 V) 4 Connect an FBUS cable (if necessary). 5 Start Phoenix service software.

Note: Phoenix enables CU-4 regulators via USB when it is

started. Reconnecting the power supply requires a Phoenix restart.

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DAU-9S MBUS cable The MBUS cable DAU-9S has a modular connector and is used, for

example, between the PC's serial port and module jigs, flash adapters or docking station adapters.

Note: Docking station adapters valid for DCT4 products.

FLS-4S Flash device FLS-4S is a dongle and flash device incorporated into one package,

developed specifically for POS use.

FPS-10 Flash prommer FPS-10 interfaces with:

• PC

• Control unit

• Flash adapter

• Smart card FPS-10 flash prommer features:

• Flash functionality for BB5 and DCT-4 terminals

• Smart Card reader for SX-2 or SX-4

• USB traffic forwarding

• USB to FBUS/Flashbus conversion

• LAN to FBUS/Flashbus and USB conversion

• Vusb output switchable by PC command FPS-10 sales package includes:

• FPS-10 prommer

• Power Supply with 5 country specific cords

• USB cable

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FS-39 Product specific

adapter

MJ-81 Module jig MJ-81 is meant for component level troubleshooting.

The jig includes an RF interface for GSM, WCDMA and Bluetooth. In addition, it has the following features:

• Provides mechanical interface with Engine module

• Provides galvanic connection to all needed test pads in module

• Multiplexing between USB and FBUS media, controlled by Vusb

• UI test interface

• MMC interface

• Duplicated SIM connector

• Audio components: IHF, MIC, earpiece

• Connector for control unit

•

Access for Pop-PortTM system connector

PCS-1 Power cable The PCS-1 power cable (DC) is used with a docking station, a module

jig or a control unit to supply a controlled operating voltage.

PKD-1 SW security device SW security device is a piece of hardware enabling the use of the

service software when connected to the parallel (LPT) port of the PC. Without the device, it is not possible to use the service software. Printer or any such device can be connected to the PC through the

device if needed.

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RJ-152 Soldering jig RJ-152 is used as a soldering jig for the engine module.

SA-115 RF coupler SA-115 is a coupler for GSM RF testing. It is used together with the

FS-12 flash adapter.

SS-46 Interface adapter SS-46 acts as an interface adapter between the flash adapter and

FPS-10.

SS-62 Generic flash adapter

base for BB5

• generic base for flash adapters and couplers

• SS-62 equipped with a clip interlock system

• provides standardised interface towards Control Unit

• provides RF connection using galvanic connector or coupler

• multiplexing between USB and FBUS media, controlled by VUSB

SX-4 Smart card SX-4 is a BB5 security device used to protect critical features in tuning

and testing. SX-4 is also needed together with FPS-10 when DCT-4 phones are

flashed.

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XCS-4 Modular cable XCS-4 is a shielded (one specially shielded conductor) modular cable

for flashing and service purposes.

XRS-6 RF cable The RF cable is used to connect, for example, a module repair jig to

the RF measurement equipment. SMA to N-Connector approximately 610 mm. Attenuation for:

• GSM850/900: 0.3+-0.1 dB

• GSM1800/1900: 0.5+-0.1 dB

• WLAN: 0.6+-0.1dB

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Service concepts

Flash concept with FPS-10

Figure 28 Basic flash concept with FPS-10

Type Description

SS-46 Interface adapter FS-39 Flash adapter CA-35S Power cable XCS-4 Modular cable FPS-10 Flash prommer box

USB cable

PKD-1 SW security device

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MJ-81 module jig concept

Figure 29 MJ-81 module jig service concept

Type Description

MJ-81 Module jig CU-4 Control unit FPS-10 Flash prommer box SX-4 Smart card XCS-4 Modular cable PCS-1 DC power cable

USB cable USB cable

GPIB control cable XRS-6 RF cable PKD-1 SW security device

Measurement equipment

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POS (Point of Sale) flash concept

Figure 30 POS flash concept

Type Description

CA-53 USB connectivity cable FLS-4S POS flash dongle ACP-8 Power adapter BL-5B Battery

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Service concept for RF testing and RF/BB tuning

Figure 31 Service concept for RF testing and RF/BB tuning

Type Description

CU-4 Control unit DAU-9s MBUS cable PCS-1 DC power cable

USB cable MJ-81 Module jig SX-4 Smart card

Standard USB cable + Smart card reader XRS-6 RF cable

Measurement equipment PKD-1 SW security device

GPIB control cable

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CU-4 flash concept with FPS-10

Figure 32 CU-4 flash concept with FPS-10

Type Description

CU-4 Control unit XCS-4 Modular cable PCS-1 Power cable

USB cable FPS-10 Flash prommer box SX-4 Smart card

Standard USB cable SS-62 Module jig FS-39 Flash adapter PKD-1 SW security device

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RF testing concept with RF coupler

Figure 33 RF testing concept with RF coupler

Type Description

CU-4 Control unit XCS-4 Modular cable PCS-1 Power cable

USB cable SX-4 Smart card FPS-10 Flash prommer box

USB cable SS-62 Module jig FS-39 Flash adapter SA-115 RF coupler XRS-6 RF cable

Measurement equipment

GPIB control cable PKD-1 SW security device

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5 — Disassembly / Reassembly

Instructions

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Table of Contents

Disassembly instructions.......................................................................................................................................5–5

Assembly hints........................................................................................................................................................5–9

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Disassembly instructions

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Note: Reassembly takes place in the reverse order. Note the assembly hints in the next chapter.

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Assembly hints

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6 — BB Troubleshooting and

Manual Tuning Guide

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Table of Contents

Baseband troubleshooting....................................................................................................................................6–5

General power checking troubleshooting...........................................................................................................6–7

Clocking troubleshooting......................................................................................................................................6–8

Battery current measuring fault troubleshooting............................................................................................6–10

Flash programming fault troubleshooting........................................................................................................6–11

COMBO memory troubleshooting.......................................................................................................................6–12

Keyboard troubleshooting..................................................................................................................................6–12

USB troubleshooting............................................................................................................................................6–14

Backup battery troubleshooting.........................................................................................................................6–15

Charging troubleshooting...................................................................................................................................6–16

Dead or jammed troubleshooting......................................................................................................................6–17

Accelerometer troubleshooting..........................................................................................................................6–18

Vibra troubleshooting..........................................................................................................................................6–19

MicroSD troubleshooting.....................................................................................................................................6–20

SIM troubleshooting.............................................................................................................................................6–21

Display module troubleshooting........................................................................................................................6–22

General instructions for display troubleshooting........................................................................................6–22

Display fault troubleshooting........................................................................................................................6–24

Display and keyboard backlight troubleshooting........................................................................................6–25

LED driver troubleshooting............................................................................................................................6–27

Bluetooth and FM radio troubleshooting..........................................................................................................6–28

Introduction to Bluetooth/FM Radio troubleshooting................................................................................6–28

Bluetooth settings for Phoenix......................................................................................................................6–29

Bluetooth self tests in Phoenix......................................................................................................................6–30

Bluetooth BER failure troubleshooting.........................................................................................................6–32

BT audio failure troubleshooting..................................................................................................................6–34

FM Radio troubleshooting..............................................................................................................................6–35

Audio troubleshooting.........................................................................................................................................6–36

Audio troubleshooting test instructions......................................................................................................6–36

Internal earpiece troubleshooting................................................................................................................6–39

Internal microphone troubleshooting..........................................................................................................6–40

IHF speakers troubleshooting........................................................................................................................6–41

External microphone troubleshooting..........................................................................................................6–42

External earpiece troubleshooting................................................................................................................6–43

Introduction to acoustics troubleshooting..................................................................................................6–44

Earpiece troubleshooting...............................................................................................................................6–45

IHF troubleshooting........................................................................................................................................6–46

Microphone troubleshooting.........................................................................................................................6–47

Baseband manual tuning guide.........................................................................................................................6–48

Energy management calibration...................................................................................................................6–48

List of Tables

Table 7 Display module troubleshooting cases................................................................................................6–22

Table 8 Pixel defects............................................................................................................................................6–23

Table 9 Calibration value limits..........................................................................................................................6–48

List of Figures

Figure 34 SleepCLK..................................................................................................................................................6–9

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Figure 35 SYSCLK.....................................................................................................................................................6–9

Figure 36 Flashing pic 1. Take single trig measurement for the rise of the BSI signal.................................6–11

Figure 37 Flashing pic 2. Take single trig measurement for the rise of the BSI signal.................................6–11

Figure 38 Charging backup battery....................................................................................................................6–15

Figure 39 Discharging backup battery...............................................................................................................6–15

Figure 40 BER test result......................................................................................................................................6–30

Figure 41 Bluetooth self tests in Phoenix..........................................................................................................6–31

Figure 42 Single-ended output waveform of the Ext_in_HP_out measurement when earpiece is

connected...................................................................................................................................................6–38

Figure 43 Differential output waveform of the Ext_in_IHF_out out loop measurement when speaker is

connected...................................................................................................................................................6–38

Figure 44 Single-ended output waveform of the HP_in_Ext_out loop when microphone is connected....

6–38

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Baseband troubleshooting

Context

This section is intended to be a guide for localising and repairing electrical faults. The fault repairing is divided into troubleshooting paths.

The following main troubleshooting tree describes the different baseband troubleshooting paths to be followed in fault situations.

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Troubleshooting flow

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General power checking troubleshooting

Troubleshooting flow

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Clocking troubleshooting

Troubleshooting flow

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