Nokia 5330, 5330 Mobile TV Edition, RM615 Service Manual

Nokia Customer Care
Service Manual
RM-615 (Nokia 5330; Nokia 5330 Mobile TV
Edition)
Mobile Terminal
Part No: Issue 1 (Issue 1)
COMPANY CONFIDENTIAL
Copyright © 2010 Nokia. All rights reserved.

Amendment Record Sheet

Amendment No Date Inserted By Comments
Issue 1 01/2010 Jeff Zhao
RM-615
Page ii COMPANY CONFIDENTIAL Issue 1
Copyright © 2010 Nokia. All rights reserved.
RM-615 Copyright

Copyright

Copyright © 2010 Nokia. All rights reserved. Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form
without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia
Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.
Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.
Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.
The contents of this document are provided "as is". Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.
The availability of particular products may vary by region.
IMPORTANT
This document is intended for use by qualified service personnel only.
Issue 1 COMPANY CONFIDENTIAL Page iii
Copyright © 2010 Nokia. All rights reserved.
RM-615

Warnings and cautions

Warnings and cautions
Warnings
IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.
THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.
OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.
BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.
Cautions
Servicing and alignment must be undertaken by qualified personnel only.
Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.
Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.
Use only approved components as specified in the parts list.
Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment.
Ensure all cables and wires are repositioned correctly.
Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.
During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged.
Page iv COMPANY CONFIDENTIAL Issue 1
Copyright © 2010 Nokia. All rights reserved.
RM-615 For your safety

For your safety

QUALIFIED SERVICE
Only qualified personnel may install or repair phone equipment.
ACCESSORIES AND BATTERIES
Use only approved accessories and batteries. Do not connect incompatible products.
CONNECTING TO OTHER DEVICES
When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products.
Issue 1 COMPANY CONFIDENTIAL Page v
Copyright © 2010 Nokia. All rights reserved.
RM-615

Care and maintenance

Care and maintenance
This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.
Keep the phone and all its parts and accessories out of the reach of small children.
Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.
Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.
Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.
Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.
Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.
Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.
Do not paint the phone. Paint can clog the moving parts and prevent proper operation.
Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.
All of the above suggestions apply equally to the product, battery, charger or any accessory.
Page vi COMPANY CONFIDENTIAL Issue 1
Copyright © 2010 Nokia. All rights reserved.
RM-615 ESD protection

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.
Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.
To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity
discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside
any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under
ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local
Nokia After Market Services representative.
Issue 1 COMPANY CONFIDENTIAL Page vii
Copyright © 2010 Nokia. All rights reserved.
RM-615

Battery information

Battery information
Note: A new battery's full performance is achieved only after two or three complete charge and
discharge cycles!
The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.
Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.
Temperature extremes can affect the ability of your battery to charge. For good operation times with Li-Ion batteries, discharge the battery from time to time by leaving the product
switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.
Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or
pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.
Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77° F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.
Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.
Page viii COMPANY CONFIDENTIAL Issue 1
Copyright © 2010 Nokia. All rights reserved.
RM-615 Company policy

Company policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.
While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/e­mail.
Please state:
Title of the Document + Issue Number/Date of publication
Latest Amendment Number (if applicable)
Page(s) and/or Figure(s) in error
Please send to:
NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland E-mail: Service.Manuals@nokia.com
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RM-615
Company policy
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RM-615 Nokia 5330; Nokia 5330 Mobile TV Edition Service Manual Structure

Nokia 5330; Nokia 5330 Mobile TV Edition Service Manual Structure

1 General information 2 Service Tools and Service Concepts 3 BB Troubleshooting and Manual Tuning Guide 4 RF Troubleshooting 5 System Module Glossary
Issue 1 COMPANY CONFIDENTIAL Page xi
Copyright © 2010 Nokia. All rights reserved.
RM-615
Nokia 5330; Nokia 5330 Mobile TV Edition Service
Manual Structure
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Copyright © 2010 Nokia. All rights reserved.
Nokia Customer Care
1 — General information
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RM-615
General information
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RM-615 General information
Table of Contents
Product selection................................................................................................................................................... 1–5
Phone features ...................................................................................................................................................... 1–5
Product and module list ....................................................................................................................................... 1–7
Accessories............................................................................................................................................................. 1–7
Technical specifications........................................................................................................................................ 1–8
General specifications...................................................................................................................................... 1–8
Main RF characteristics for GSM quadband and WCDMA I_II_V bands.......................................................... 1–9
Battery endurance......................................................................................................................................... 1–10
Environmental conditions ............................................................................................................................ 1–10
List of Tables
Table 1 Battery and chargers ............................................................................................................................... 1–7
Table 2 Headsets ................................................................................................................................................... 1–7
Table 3 Memory cards........................................................................................................................................... 1–8
Table 4 Data cables ............................................................................................................................................... 1–8
List of Figures
Figure 1 RM-615 product picture ......................................................................................................................... 1–5
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RM-615
General information
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RM-615 General information

Product selection

RM-615 is a WCDMA/GSM dual mode handportable phone with a slide form factor. It supports EGSM850/900/1800/1900 and WCDMA900, 1700/2100 and 2100 bands, and CSD/HSCSD, GPRS/EGPRS, WCDMA data bearers.
For WCDMA the maximum bit rate is up to 384 kbit/s for downlink and 384 kbit/s for uplink. For GPRS/EGPRS networks the RM-615 is a Class B EGPRS MSC 32 (5 Rx + 3 Tx, max sum 6), which means a
maximum download speed of up to 296 kbit/s with EGPRS, and up to 177.6 kbit/s with GPRS (in China MSC
31). RM-615 is an MMS (Multimedia Messaging Service) enabled multimedia device. The MMS implementation
follows the OMA MMS standard release 1.3. RM-615 also supports Bluetooth 2.0 standard with the stereo audio profiles (A2DP & AVRCP).
RM-615 has a large 2.4’’ QVGA (320x240 pixels) TFT display with 16 million colors, a 3.2 Megapixel EDOF camera that has an integrated LED flash and a 4 x smooth digital zoom.
RM-615 uses Symbian (S40, 3rd edition) operating system and is WAP 2.0 compliant with XHTML browser supported over HTTP/TCP/IP.
RM-615 also supports MIDP Java 2.1, providing a good platform for compelling 3rd party applications.
Figure 1 RM-615 product picture

Phone features

Bearers and transport
CSD, HSCSD
GPRS/EGPRS Class B, Multi slot class 32 (in China MSC 31)
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Copyright © 2010 Nokia. All rights reserved.
General information
WCDMA DL 384kbit/s, UL 384 kbit/s
Connectivity
Bluetooth 2.0 with stereo audio profiles (A2DP and AVRCP)
Full Speed USB with micro USB connector
MicroSD memory card - support up to 16GB (with hotswap support)
3.5 mm AV Connector
2.0 mm charger connector
Supplementary USB charging
Display and keypad features
2.4” (240 x 320 pixels), 16.7M true colour TFT display
Dedicated music keys
Side volume keys with zoom functionality
Imaging and video
3.2 Megapixel EDOF (Extended Depth of Field) camera with a 4 x smooth digital zoom and an integrated LED flash
Side volume keys also used as zoom keys when camera is activated
RM-615
Music
Music player supporting MP3, Midi, AAC, eAAC+ and WMA, progressive download from music player
Mono IHF speakers
Stereo FM Radio with RDS
Productivity
Context management
OMA DRM version 2.0, WinDRM
PIM (Calendar + Contacts)
FOTA - firmware update over the air
SW update via internet (Nokia Software Updater)
PC Suite
Local/remote SyncML data sync
XHTML browsing over TCP/IP
Messaging
Common inbox (SMS, MMS), MMS: OMA MMS 1.3 (300 kB MMS size)
Instant messaging with presence
E-mail
Audio Messaging (AMS)
Add-on software framework
Symbian OS
Nokia Series 40, 3rd edition
Java: MIDP2.1
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Copyright © 2010 Nokia. All rights reserved.
RM-615 General information
Additional features
Changeable colours of perimeter light
MP3 and AAC ring tones, 64 polyphonic, true tones and video ringing tones
Macromedia Flash Lite 3.0
Vibrating alert
Speech codec support for AMR, FR, EFR and HR
Basic sales package
Transceiver RM-615
Battery (BL-4U)
Travel charger (AC-8)
Stereo headset (WH-205)
Short micro USB connectivity cable (CA-101D, only in Mainland China)
CD ROM with PCSuite & Map Loader 1.3 Application
Short user guide
MicroSD card 2GB (MU-37) (MicroSD card 1GB for Mainland China)

Product and module list

Module name Type code Notes
Engine PWB 2SA Docking flex 2SC UI flex 2SB

Accessories

Table 1 Battery and chargers
Type Name
Note: This phone is charged through the smaller charger Nokia standard interface (2.0 mm plug). The
standard 3.5mm charger can be used together with the CA-44 charger adapter. AC-8 Charger BL-4U Battery 1000 mAh Li-Ion
Table 2 Headsets
Type Name
HS-41 Stereo headset HS-48 Stereo headset AD-57 Stereo headset WH-102 Stereo headset WH-201 Stereo headset
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Copyright © 2010 Nokia. All rights reserved.
Type Name
WH-205 Stereo headset WH-600 Stereo headset BH-101 Stereo headset (BT) BH-102 Stereo headset (BT) BH-103 Stereo headset (BT) BH-104 Stereo headset (BT) BH-208 Stereo headset (BT) BH-213 Stereo headset (BT) BH-215 Stereo headset (BT) BH-216 Stereo headset (BT) BH-602 Stereo headset (BT) BH-606 Stereo headset (BT)
RM-615
General information
Table 3 Memory cards
Type Name
MU-22 Micro SD card, 1GB MU-37 Micro SD card, 2GB MU-41 Micro SD card, 4GB MU-43 Micro SD card, 8GB MU-44 Micro SD card, 16GB
Table 4 Data cables
Type Name
CA-101 Connectivity cable CA-101D Connectivity cable CA-126 Charging connectivity cable CA-100 Charging connectivity cable

Technical specifications

General specifications

Unit Dimension (mm) Weight (g) Volume (cc)
Transceiver with BL-4U 1000 mAh Li-Ion battery pack
Page 1 – 8 COMPANY CONFIDENTIAL Issue 1
101.2 x 48.5 x 14.05 114 66.1
Copyright © 2010 Nokia. All rights reserved.
RM-615 General information

Main RF characteristics for GSM quadband and WCDMA I_II_V bands

Parameter Unit
Cellular system GSM850/900/1800/1900
WCDMA I/II/V
Rx frequency band GSM850: 869 - 894 MHz
GSM900: 925 - 960 MHz GSM1800: 1805 - 1880 MHz GSM1900: 1930 - 1990 MHz WCDMA V (850): 871 - 892 MHz WCDMA II (1900): 1932 - 1988 MHz WCDMA I (2100): 2112 - 2168 MHz
Tx frequency band GSM850: 824 - 849 MHz
GSM900: 880 - 915 MHz GSM1800: 1710 - 1785 MHz GSM1900: 1850 - 1910 MHz WCDMA V (850): 826 - 847 MHz WCDMA II (1900): 1852 - 1908 MHz WCDMA I (2100): 1922 - 1978 MHz
Output power GSM850: +5 ...+33dBm/3.2mW ... 2W
GSM900: +5 … +33dBm/3.2mW … 2W GSM1800: +0 … +30dBm/1.0mW … 1W GSM1900: +0 … +30dBm/1.0mW … 1W WCDMA V (850): -50 ... +24 dBm/0.01μW ...
251.2mW WCDMA II (1900): -50 ... +24 dBm/0.01μW ...
251.2mW WCDMA I (2100): -50 ... +24 dBm/0.01μW ...
251.2mW
EDGE output power EDGE850: +5 … +27dBm/3.2mW … 500mW
EDGE900: +5 … +27dBm/3.2mW … 500mW EDGE1800: +0 … +26dBm/1.0mW … 400mW EDGE1900:+0 … +26dBm/1.0mW … 400mW
Issue 1 COMPANY CONFIDENTIAL Page 1 – 9
Copyright © 2010 Nokia. All rights reserved.
Parameter Unit
Number of RF channels GSM850: 124
GSM900: 174 GSM1800: 374 GSM1900: 299 WCDMA V (850): 108 WCDMA II (1900): 289
WCDMA I (2100): 277 Channel spacing 200 kHz Number of Tx power levels GSM850: 15
GSM900: 15
GSM1800: 16
GSM1900: 16
RM-615
General information
WCDMA V (850): 75
WCDMA II (1900): 75
WCDMA I (2100): 75

Battery endurance

Battery NMP Talk time NMP Standby time
BL-4U 1000 mAh Li-ion GSM up to 7 h 45 min
WCDMA up to 5 h
Note: Variation in operation times will occur depending on SIM card, radio, network and usage
settings, styles and environments.
GSM up to 389 h WCDMA up to 398 h

Environmental conditions

Temperature conditions
Environmental condition Ambient temperature Notes
Normal operation
-15oC...+55oC
Specifications fulfilled
Reduced performance
Intermittent operation
No operation or storage
Charging allowed
Page 1 – 10 COMPANY CONFIDENTIAL Issue 1
-25oC...-15oC +55oC...+70oC
-40oC...-15oC +70oC...+85 oC
<-40oC...>+85oC
-25oC...+50oC
Copyright © 2010 Nokia. All rights reserved.
Operational for shorts periods only
Operation not guaranteed but an attempt to operate does not damage the phone.
No storage or operation: an attempt may damage the phone.
RM-615 General information
Environmental condition Ambient temperature Notes
Long term storage conditions
0oC...+85oC
Humidity
Relative humidity range is 5...95%. The HW module is not protected against water. Condensed or splashed water might cause malfunction. Any
submerge of the phone will cause permanent damage. Long-term high humidity, with condensation, will cause permanent damage because of corrosion.
Vibration
The module should withstand the following vibrations:
5 - 10 Hz; +10dB / octave
10 - 50 Hz; 5.58 m2 / s3 (0.0558 g2/ Hz)
50 - 300 Hz; - 10 dB / octave
ESD strength
Conducted discharge is 8 kV (>10 discharges) and air contact 15 kV ( >10 discharges ). The standard for electrostatic discharge is IEC 61000-4-2, and this device fulfils level 4 requirements.
RoHS
This device uses RoHS compliant components and lead-free soldering process.
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RM-615
General information
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Nokia Customer Care
2 — Service Tools and Service
Concepts
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RM-615
Service Tools and Service Concepts
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RM-615 Service Tools and Service Concepts
Table of Contents
Service tools........................................................................................................................................................... 2–5
Product specific tools....................................................................................................................................... 2–5
FS-103........................................................................................................................................................... 2–5
MJ-211 .......................................................................................................................................................... 2–5
RJ-230 ........................................................................................................................................................... 2–5
General tools..................................................................................................................................................... 2–5
AC-35............................................................................................................................................................. 2–6
ACF-8............................................................................................................................................................. 2–6
CU-4............................................................................................................................................................... 2–7
FLS-5 ............................................................................................................................................................. 2–8
FPS-21........................................................................................................................................................... 2–8
JXS-1.............................................................................................................................................................. 2–9
PK-1............................................................................................................................................................... 2–9
PKD-1 ............................................................................................................................................................ 2–9
SB-6............................................................................................................................................................... 2–9
SPS-2............................................................................................................................................................. 2–9
SRT-6.......................................................................................................................................................... 2–10
SS-46.......................................................................................................................................................... 2–10
SS-62.......................................................................................................................................................... 2–10
SS-88.......................................................................................................................................................... 2–10
SS-93.......................................................................................................................................................... 2–10
SX-4............................................................................................................................................................ 2–10
Cables.............................................................................................................................................................. 2–11
CA-101 ....................................................................................................................................................... 2–11
CA-31D ....................................................................................................................................................... 2–11
CA-35S........................................................................................................................................................ 2–11
CA-58RS...................................................................................................................................................... 2–12
CA-89DS ..................................................................................................................................................... 2–12
DAU-9S....................................................................................................................................................... 2–12
PCS-1.......................................................................................................................................................... 2–13
XCS-4.......................................................................................................................................................... 2–13
XRS-6.......................................................................................................................................................... 2–13
Service Concepts................................................................................................................................................. 2–14
POS (Point of Sale) flash concept ................................................................................................................. 2–14
Flash concept with FPS-21............................................................................................................................ 2–15
CU-4 flash concept with FPS-21.................................................................................................................... 2–16
Module jig service concept........................................................................................................................... 2–17
Service concept for RF testing and RF/BB tuning....................................................................................... 2–18
Bluetooth testing concept with SB-6 .......................................................................................................... 2–19
List of Tables
Table 5 Attenuation values ............................................................................................................................... 2–12
List of Figures
Figure 2 POS flash concept ................................................................................................................................ 2–14
Figure 3 Basic flash concept with FPS-21......................................................................................................... 2–15
Figure 4 CU-4 flash concept with FPS-21.......................................................................................................... 2–16
Figure 5 Module jig service concept ................................................................................................................. 2–17
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RM-615
Service Tools and Service Concepts
Figure 6 Service concept for RF testing and RF/BB tuning ............................................................................. 2–18
Figure 7 Service concept for RF testing and RF/BB tuning ............................................................................. 2–19
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Copyright © 2010 Nokia. All rights reserved.
RM-615 Service Tools and Service Concepts

Service tools

Product specific tools

The table below gives a short overview of service devices that can be used for testing, error analysis, and repair of product RM-615. For the correct use of the service devices, and the best effort of workbench setup, please refer to various concepts.
FS-103 Flash adapter For flashing (also dead phones) with SS-46. RF testing and tuning, and
EM calibration on ATO level with SS-62 (mechanical locking concept), CU-4 supported.
MJ-211 Module jig MJ-211 is meant for troubleshooting, testing, tuning and flashing on
the engine level (CU-4 supported). The jig includes an RF interface for GSM, WCDMA and Bluetooth.
RJ-230 Soldering jig RJ-230 is a soldering jig used for soldering and as a rework jig for the
engine module.

General tools

The table below gives a short overview of service devices that can be used for testing, error analysis, and repair of product RM-615. For the correct use of the service devices, and the best effort of workbench setup, please refer to various concepts.
Issue 1 COMPANY CONFIDENTIAL Page 2 – 5
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RM-615
Service Tools and Service Concepts
AC-35 Power supply Universal power supply for FPS-21; included in the FPS-21 sales
package. Input 100V…230V 50Hz…60Hz, output voltage of 12 V and output
current up to 3 A.
ACF-8 Universal power
supply
The ACF-8 universal power supply is used to power FLS-5.
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