Nokia 5320 Service Manual Level 3-4

Nokia Customer Care
Service Manual
RM-409; RM-416; RM-417 (Nokia 5320
XpressMusic; L3&4)
Mobile Terminal
Part No: (Issue 2)
COMPANY CONFIDENTIAL
Copyright © 2008 Nokia. All rights reserved.
RM-409; RM-416; RM-417

Amendment Record Sheet

Amendment No Date Inserted By Comments
Issue 1 06/2008 ET Issue 2 08/2008 ET The type designator (SA-134) and
graphic of the RF coupler have been updated.
Chapter 7, titled
Service information differences between RM-416 and RM-409
manual. The new chapter describes the key hardware differences between the RM-416 (2G) and RM-409 (3G) variants of the Nokia 5320 XpressMusic.
Chapter 8, titled
, has been added to the
Service information differences between RM-417 and RM-409
manual. The new chapter describes the key hardware differences between the RM-417 (LTA) and RM-409 (3G) variants of the Nokia 5320 XpressMusic.
, has been added to the
Page ii COMPANY CONFIDENTIAL Issue 2
Copyright © 2008 Nokia. All rights reserved.
RM-409; RM-416; RM-417 Copyright

Copyright

Copyright © 2008 Nokia. All rights reserved. Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form
without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia
Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.
Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.
Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.
The contents of this document are provided "as is". Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.
The availability of particular products may vary by region.
IMPORTANT
This document is intended for use by qualified service personnel only.
Issue 2 COMPANY CONFIDENTIAL Page iii
Copyright © 2008 Nokia. All rights reserved.
RM-409; RM-416; RM-417

Warnings and cautions

Warnings and cautions
Warnings
• IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.
• THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.
• OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.
• BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.
Cautions
• Servicing and alignment must be undertaken by qualified personnel only.
• Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.
• Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.
• Use only approved components as specified in the parts list.
• Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment.
• Ensure all cables and wires are repositioned correctly.
• Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.
• During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged.
Page iv COMPANY CONFIDENTIAL Issue 2
Copyright © 2008 Nokia. All rights reserved.
RM-409; RM-416; RM-417 For your safety

For your safety

QUALIFIED SERVICE
Only qualified personnel may install or repair phone equipment.
ACCESSORIES AND BATTERIES
Use only approved accessories and batteries. Do not connect incompatible products.
CONNECTING TO OTHER DEVICES
When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products.
Issue 2 COMPANY CONFIDENTIAL Page v
Copyright © 2008 Nokia. All rights reserved.
RM-409; RM-416; RM-417

ESD protection

ESD protection
Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.
Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.
To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity
discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside
any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under
ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local
Nokia After Market Services representative.
Page vi COMPANY CONFIDENTIAL Issue 2
Copyright © 2008 Nokia. All rights reserved.
RM-409; RM-416; RM-417 Care and maintenance

Care and maintenance

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.
• Keep the phone and all its parts and accessories out of the reach of small children.
• Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.
• Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.
• Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.
• Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.
• Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.
• Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.
• Do not paint the phone. Paint can clog the moving parts and prevent proper operation.
• Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.
All of the above suggestions apply equally to the product, battery, charger or any accessory.
Issue 2 COMPANY CONFIDENTIAL Page vii
Copyright © 2008 Nokia. All rights reserved.
RM-409; RM-416; RM-417

Company Policy

Company Policy
Our policy is of continuous development; details of all technical modifications will be included with service bulletins.
While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/e­mail.
Please state:
• Title of the Document + Issue Number/Date of publication
• Latest Amendment Number (if applicable)
• Page(s) and/or Figure(s) in error
Please send to:
NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland E-mail: Service.Manuals@nokia.com
Page viii COMPANY CONFIDENTIAL Issue 2
Copyright © 2008 Nokia. All rights reserved.
RM-409; RM-416; RM-417 Battery information

Battery information

Note: A new battery's full performance is achieved only after two or three complete charge and
discharge cycles!
The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.
Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.
Temperature extremes can affect the ability of your battery to charge. For good operation times with Li-Ion batteries, discharge the battery from time to time by leaving the product
switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.
Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or
pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.
Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77° F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.
Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.
Issue 2 COMPANY CONFIDENTIAL Page ix
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RM-409; RM-416; RM-417
Battery information
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RM-409; RM-416; RM-417 Nokia 5320 XpressMusic; L3&4 Service Manual Structure

Nokia 5320 XpressMusic; L3&4 Service Manual Structure

1 General information 2 Service tools and service concepts 3 BB Troubleshooting and Manual Tuning Guide 4 RF troubleshooting 5 Camera Module Troubleshooting 6 System Module and User Interface 7 Service information differences between RM-416 and RM-409 8 Service information differences between RM-417 and RM-409 Glossary
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Nokia 5320 XpressMusic; L3&4 Service Manual
Structure
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Page xii COMPANY CONFIDENTIAL Issue 2
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Nokia Customer Care
1 — General information
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RM-409; RM-416; RM-417
General information
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RM-409; RM-416; RM-417 General information
Table of Contents
Product selection....................................................................................................................................................1–5
Product features and sales package.....................................................................................................................1–5
Product and module list ........................................................................................................................................1–7
Mobile enhancements............................................................................................................................................1–7
Technical specifications.........................................................................................................................................1–9
Transceiver general specifications ..................................................................................................................1–9
Main RF characteristics for GSM850/900/1800/1900 and WCDMA VIII (900) and WCDMA I (2100)
phones......................................................................................................................................................1–9
Battery endurance.......................................................................................................................................... 1–10
Environmental conditions ............................................................................................................................. 1–11
List of Tables
Table 1 Audio..........................................................................................................................................................1–7
Table 2 Car...............................................................................................................................................................1–8
Table 3 Data ............................................................................................................................................................1–8
Table 4 Messaging..................................................................................................................................................1–8
Table 5 Music ..........................................................................................................................................................1–8
Table 6 Power.........................................................................................................................................................1–9
List of Figures
Figure 1 View of RM-409........................................................................................................................................1–5
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RM-409; RM-416; RM-417
General information
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Page 1 –4 COMPANY CONFIDENTIAL Issue 2
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RM-409; RM-416; RM-417 General information

Product selection

RM-409 is a GSM/HSDPA/WCDMA tri-mode handportable monoblock phone. It supports EGSM850/900/1800/1900 and WCDMA900/2100 bands, and CSD/HSCSD, GPRS/EGPRS, WCDMA/HSDPA data bearers.
For WCDMA the maximum bit rate is up to 384 kbit/s for downlink and 384 kbit/s for uplink with simultaneous CS speech or CS video (max. 64 kbit/s). The HSDPA peak is 3.6Mbps (with limited use cases).
For GPRS/EGPRS networks the RM-409 is a Class B EGPRS MSC 32 (5 Rx + 3 Tx, max sum 6), which means a maximum download speed of up to 296 kbit/s with EGPRS, and up to 107 kbit/s with GPRS. RM-409 also supports Dual Transfer Mode (DTM) for simultaneous voice and packet data connection in GSM/EDGE networks; simple class A, multi slot class 11, (4 Rx + 3 Tx, max sum 5 ), UL/DL=236.8/177.6 kbit/s.
RM-409 has a large 2.0’’ QVGA (320x240 pixels) TFT display with 16 million colors, a 2 Megapixel main camera that has a 4 x digital zoom and an integrated flash, and a 2nd CIF camera for video calls.
RM-409 is an MMS (Multimedia Messaging Service) enabled multimedia device. The MMS implementation follows the OMA MMS standard release 1.2. RM-409 also supports the Bluetooth 2.0 + EDR standard.
RM-409 uses Symbian (S60, release 3.2) operating system and supports the full Web Browser for S60, which brings desktop-like Web browsing experience to mobile devices.
RM-409 also supports MIDP Java 2.1 and CLDC1.1, providing a good platform for compelling 3rd party applications.
Figure 1 View of RM-409

Product features and sales package

Bearers and transport
• WCDMA DL 384kbit/s, UL 384 kbit/s
Issue 2 COMPANY CONFIDENTIAL Page 1 –5
Copyright © 2008 Nokia. All rights reserved.
• HSDPA up to 3.6Mbps
• GPRS/EGPRS Class B, Multi slot class 32
• Dual Transfer Mode (DTM) class A, multi slot class 11 (4 Rx+3Tx=5)
Connectivity
• Bluetooth 2.0 + EDR
• USB 2.0 High Speed with micro USB interface
• MicroSD memory card - support up to 8GB
• 3.5 mm AV connector
• 2.0 mm charger connector
Display
• Large 2.0’’ QVGA (320x240 pixels) TFT display with 16 million colors
Gaming
• Ready for NGage
• Dedicated gaming keys
RM-409; RM-416; RM-417
General information
Imaging and video
• Integrated 2 megapixel digital camera with 4 x smooth digital zoom and integrated LED flash.
2nd CIF camera for video calls
• Video streaming and playback
• Video recording
• Video sharing
Music
• NSeries music player supporting MP3, MP4, eAAC+ and WMA
• 3D, True tones, MP3/AAC and MIDI ringing/alert tones up to 64 polyphonies
• Stereo FM Radio with RDS / Visual radio™
• Nokia Say and Play (voice control to music player)
Productivity
Context management
• OMA client provisioning
• PIM (Calendar + Contacts)
• OTA provisioning & over the air SW update (FOTA)
• Nokia PC Suite connectivity with USB, Bluetooth
• Active Standby
• Local/remote SyncML data sync
• Web Browser (OSS), Java ™ MIDP 2.1, XHTML browsing over TCP/IP
Messaging
• OMA MMS 1.2
• Push E-mail with attachment viewers
Voice
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Copyright © 2008 Nokia. All rights reserved.
RM-409; RM-416; RM-417 General information
• Rich Calls: Push to Talk (PoC), 2-way video conferencing (video call), video sharing
• Voice commands, enhanced voice dialling (SIND)
• High quality text-to-speech functionality (SMS reader)
Add-on software framework
• Symbian 9.3 OS
• Nokia Series 60, 3rd edition, feature pack 3.2
• Java: MIDP2.1
Additional technical specifications
• Vibrating alert
Sales package
List of sales pack contents, there may be sales area variations.
• Transceiver RM-409
• Charger (AC-4)
• Battery (BL-5B)
• Music Headset (HS-45 + AD-57)
• Micro USB connectivity cable (CA-101)
• MicroSD card 1GB (MU-22)
• CD-ROM
• Short User Guide
• Music marketing leaflet

Product and module list

Module name Type code Notes
System/RF Module 2MS Main PWB with components. UI Flex Module 2NX

Mobile enhancements

Table 1 Audio
Enhancement Type
Wired headsets HS-16
HS-45 + AD-57 HS-81
Wireless headsets HS-76W
HS-95W
Issue 2 COMPANY CONFIDENTIAL Page 1 –7
Copyright © 2008 Nokia. All rights reserved.
Table 2 Car
Enhancement Type
Mobile holder CR-39
CR-82 Mobile holder mounting device HH-12 Mobile charger DC-4 Car kit N616 Wireless car kit CK-15W
CK-25W Wireless plug-in car handsfree HF-6W Car phone N810
Table 3 Data
RM-409; RM-416; RM-417
General information
Enhancement Type
MicroSD card, 512MB MU-28 MicroSD card, 1GB MU-22 MicroSD card, 2GB MU-37 MicroSD card, 4GB MU-41 MicroSD card, 8GB MU-43 Micro USB connectivity cable CA-101
Table 4 Messaging
Enhancement Type
Wireless keyboard SU-8W
Table 5 Music
Enhancement Type
Audio gateway AD-42W Mini speakers MD-4 Music speakers MD-6W
MD-8W MD-7W Wireless
Page 1 –8 COMPANY CONFIDENTIAL Issue 2
Copyright © 2008 Nokia. All rights reserved.
RM-409; RM-416; RM-417 General information
Table 6 Power
Enhancement Type
Battery Li-Ion 890 mAh BL-5B Travel charger AC-3
AC-5 AC-8
Charger adapter CA-44

Technical specifications

Transceiver general specifications

Unit Dimensions (L x W x T)
Transceiver with BL-5B 890 mAh Li-Ion battery back
(mm)
108 x 46 x 15 90 67
Weight (g) Volume (cm3)

Main RF characteristics for GSM850/900/1800/1900 and WCDMA VIII (900) and WCDMA I (2100) phones

Parameter Unit
Cellular system GSM850, EGSM900, GSM1800/1900, WCDMA VIII
(900) and WCDMA I (2100)
Rx frequency band GSM850: 869 - 894 MHz
EGSM900: 925 - 960 MHz GSM1800: 1805 - 1880 MHz GSM1900: 1930 - 1990 MHz WCDMA VIII (900): 925- 960 MHz WCDMA I (2100): 2110 - 2170 MHz
Tx frequency band GSM850: 824 - 849 MHz
EGSM900: 880 - 915 MHz GSM1800: 1710 - 1785 MHz GSM1900: 1850 - 1910 MHz WCDMA VIII (900): 880 - 915 MHz WCDMA I (2100): 1920 - 1980 MHz
Issue 2 COMPANY CONFIDENTIAL Page 1 –9
Copyright © 2008 Nokia. All rights reserved.
RM-409; RM-416; RM-417
General information
Parameter Unit
Output power GSM850: +5 ...+33dBm/3.2mW ... 2W
GSM900: +5 … +33dBm/3.2mW … 2W GSM1800: +0 … +30dBm/1.0mW … 1W GSM1900: +0 … +30dBm/1.0mW … 1W WCDMA VIII (900): -50 ... +24 dBm/0.01μW ...
251.2mW WCDMA I (2100): -50 ... +24 dBm/0.01μW ...
251.2mW
EDGE output power EDGE850: +5 … +29dBm/3.2mW … 794mW
EDGE900: +5 … +29dBm/3.2mW … 794mW EDGE1800: +0 … +26dBm/1.0mW … 400mW EDGE1900:+0 … +26dBm/1.0mW … 400mW
Number of RF channels GSM850: 124
GSM900: 174 GSM1800: 374 GSM1900: 299 WCDMA VIII (900): 152
WCDMA I (2100): 277 Channel spacing 200 kHz Number of Tx power levels GSM850: 15
GSM900: 15
GSM1800: 16
GSM1900: 16
WCDMA VIII (900): 75
WCDMA I (2100): 75

Battery endurance

Battery Capacity
(mAh)
Talk time Stand-by Music time Gaming time
BL-5B 890 Up to 3.5 h (GSM)
Up to 2.5 h (WCDMA)
Up to 300 h (GSM) Up to 300 h
(WCDMA)
Up to 24 h Up to 4.5 h
Charging time
AC-4
80 min
Page 1 –10 COMPANY CONFIDENTIAL Issue 2
Copyright © 2008 Nokia. All rights reserved.
RM-409; RM-416; RM-417 General information

Environmental conditions

Temperature conditions
Environmental condition Ambient temperature Notes
Normal operation Reduced performance
Intermittent operation
No operation or storage
Charging allowed Long term storage conditions
-15oC...+55oC
-25oC...-15oC +55oC...+70oC
-40oC...-15oC +70oC...+85 oC
<-40oC...>+85oC
-25oC...+50oC 0oC...+85oC
Specifications fulfilled Operational for shorts periods
only
Operation not guaranteed but an attempt to operate does not damage the phone.
No storage or operation: an attempt may damage the phone.
Humidity
Relative humidity range is 5...95%. The HW module is not protected against water. Condensed or splashed water might cause malfunction. Any
submerge of the phone will cause permanent damage. Long-term high humidity, with condensation, will cause permanent damage because of corrosion.
Vibration
The module should withstand the following vibrations:
• 5 - 10 Hz; +10dB / octave
10 - 50 Hz; 5.58 m2 / s3 (0.0558 g2/ Hz)
• 50 - 300 Hz; - 10 dB / octave
ESD strength
Conducted discharge is 8 kV (>10 discharges) and air contact 15 kV ( >10 discharges ). The standard for electrostatic discharge is IEC 61000-4-2, and this device fulfils level 4 requirements.
RoHS
This device uses RoHS compliant components and lead-free soldering process.
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General information
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Page 1 –12 COMPANY CONFIDENTIAL Issue 2
Copyright © 2008 Nokia. All rights reserved.
Nokia Customer Care
2 — Service tools and service
concepts
Issue 2 COMPANY CONFIDENTIAL Page 2 –1
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RM-409; RM-416; RM-417
Service tools and service concepts
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Copyright © 2008 Nokia. All rights reserved.
RM-409; RM-416; RM-417 Service tools and service concepts
Table of Contents
Service tools............................................................................................................................................................2–5
Product specific tools........................................................................................................................................2–5
FS-63..............................................................................................................................................................2–5
MJ-181 ...........................................................................................................................................................2–5
RJ-230 ............................................................................................................................................................2–5
SA-134 ...........................................................................................................................................................2–6
Rework jigs and stencils...................................................................................................................................2–6
RJ-157 ............................................................................................................................................................2–7
RJ-160 ............................................................................................................................................................2–7
RJ-228 ............................................................................................................................................................2–7
RJ-73 ..............................................................................................................................................................2–7
RJ-93 ..............................................................................................................................................................2–8
ST-29..............................................................................................................................................................2–8
ST-40..............................................................................................................................................................2–8
ST-55..............................................................................................................................................................2–8
ST-71..............................................................................................................................................................2–8
General tools......................................................................................................................................................2–9
AC-33..............................................................................................................................................................2–9
AC-35..............................................................................................................................................................2–9
ACF-8..............................................................................................................................................................2–9
CU-4............................................................................................................................................................. 2–10
FLS-5 ........................................................................................................................................................... 2–11
FPS-10......................................................................................................................................................... 2–11
FPS-21......................................................................................................................................................... 2–12
JXS-1............................................................................................................................................................ 2–12
PK-1............................................................................................................................................................. 2–13
SB-6............................................................................................................................................................. 2–13
SPS-1........................................................................................................................................................... 2–13
SPS-2........................................................................................................................................................... 2–13
SRT-6........................................................................................................................................................... 2–14
SS-102......................................................................................................................................................... 2–14
SS-46........................................................................................................................................................... 2–14
SS-62........................................................................................................................................................... 2–14
SS-93........................................................................................................................................................... 2–14
SX-4............................................................................................................................................................. 2–15
Cables............................................................................................................................................................... 2–15
CA-101 ........................................................................................................................................................ 2–15
CA-31D ........................................................................................................................................................ 2–15
CA-35S......................................................................................................................................................... 2–16
CA-58RS....................................................................................................................................................... 2–16
CA-89DS ...................................................................................................................................................... 2–16
DAU-9S........................................................................................................................................................ 2–17
PCS-1........................................................................................................................................................... 2–17
XCS-4........................................................................................................................................................... 2–17
XRS-6........................................................................................................................................................... 2–18
Service concepts .................................................................................................................................................. 2–18
POS (Point of Sale) flash concept .................................................................................................................. 2–18
Flash concept with FPS-10............................................................................................................................. 2–19
Flash concept with FPS-21............................................................................................................................. 2–20
CU-4 flash concept with FPS-10..................................................................................................................... 2–21
Issue 2 COMPANY CONFIDENTIAL Page 2 –3
Copyright © 2008 Nokia. All rights reserved.
RM-409; RM-416; RM-417
Service tools and service concepts
CU-4 flash concept with FPS-21..................................................................................................................... 2–22
Module jig service concept............................................................................................................................ 2–23
RF testing concept with RF coupler .............................................................................................................. 2–24
Service concept for RF testing and RF/BB tuning........................................................................................ 2–25
Bluetooth testing concept with SB-6 ........................................................................................................... 2–26
List of Tables
Table 7 Attenuation values ................................................................................................................................ 2–16
List of Figures
Figure 2 POS flash concept ................................................................................................................................. 2–18
Figure 3 Basic flash concept with FPS-10.......................................................................................................... 2–19
Figure 4 Basic flash concept with FPS-21.......................................................................................................... 2–20
Figure 5 CU-4 flash concept with FPS-10........................................................................................................... 2–21
Figure 6 CU-4 flash concept with FPS-21........................................................................................................... 2–22
Figure 7 Module jig service concept .................................................................................................................. 2–23
Figure 8 RF testing concept with RF coupler .................................................................................................... 2–24
Figure 9 Service concept for RF testing and RF/BB tuning .............................................................................. 2–25
Figure 10 Service concept for RF testing and RF/BB tuning............................................................................ 2–26
Page 2 –4 COMPANY CONFIDENTIAL Issue 2
Copyright © 2008 Nokia. All rights reserved.
RM-409; RM-416; RM-417 Service tools and service concepts

Service tools

Product specific tools

The table below gives a short overview of service devices that can be used for testing, error analysis, and repair of product RM-409; RM-416; RM-417. For the correct use of the service devices, and the best effort of workbench setup, please refer to various concepts.
FS-63 Flash adapter For flashing (also dead phones) with SS-46. RF testing and tuning, and
EM calibration on ATO level with SS-62 (mechanical locking concept), CU-4 supported.
MJ-181 Module jig MJ-181 is meant for troubleshooting, testing, tuning and flashing on
the engine level (CU-4 supported). The jig includes an RF interface for GSM, WCDMA and Bluetooth.
Attenuation values for galvanic RF connetion MJ-181
Band Default f/
MHz RX
GSM 850 881.6 0.2dB 836.6 0.2dB
GSM 900 942.4 0.2dB 897.4 0.2dB
GSM
1800 1842.8 0.3dB 1747.8 0.3dB
GSM
1900 1960.0 0.3dB 1880.0 0.3dB
WCDMA
Band I 2140.0 0.3dB 1950.0 0.3dB
WCDMA
Band VIII 942.6 0.2dB 897.6 0.2dB
Att. RX Default f/
MHz RX
Att. TX
RJ-230 Soldering jig RJ-230 is a soldering jig used for soldering and as a rework jig for the
engine module.
Issue 2 COMPANY CONFIDENTIAL Page 2 –5
Copyright © 2008 Nokia. All rights reserved.
RM-409; RM-416; RM-417
Service tools and service concepts
SA-134 RF coupler SA-134 is an RF coupler for WCDMA and GSM RF testing. It is used
together with the product-specific flash adapter. The following table shows attenuations from the antenna pads of the
mobile terminal to the SMA connectors of SA-134:
Attenuation values for inductive RF coupler SA-134
Band Channel Attenuation RX Attenuation TX
Low -4,5 -5,2
GSM 850
GSM 900
GSM
1800
GSM
1900
Mid -4,2 -5,5 High -4,1 -6,4
Low -3,7 -4,3 Mid -3,8 -4 High -4,7 -3,9
Low -7,8 -6,7 Mid -7,2 -6,4 High -7,5 -8
Low -8,6 -7,3 Mid -8,9 -7,6 High -9,3 -7,8
Low -8,6 -9,9
WCDMA
Band I
WCDMA
Band VIII
Mid -8,7 -9,7 High -9,1 -9,8
Low -4,7 -3,7 Mid -4,3 -3,7 High -3,9 -4

Rework jigs and stencils

The table below gives a short overview of service devices that can be used for testing, error analysis, and repair of product RM-409; RM-416; RM-417. For the correct use of the service devices, and the best effort of workbench setup, please refer to various concepts.
Page 2 –6 COMPANY CONFIDENTIAL Issue 2
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