NOKIA 5300 service manual-1,2

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SERVICE MANUAL

Page (46)

1

CONFIDENTIAL

Level 1&2

Approved 4.0

MGR

24.Sept.2007

RM-174

RM-147RM-181 RM-146

Transceiver characteristics:

Band:

- RM-146/RM-174: Tri-band phone for EGSM 900/1800/1900MHz

- RM-147/RM-181: Tri-band phone for GSM 850/1800/1900MHz

Camera:

- RM-146/RM-147: 1.3 Megapixel camera with 8x digital zoom

- RM-174/RM-181: VGA resolution

Display:

- RM-146/RM-147: QVGA TFT color display resolution

320x240, 256.644 colors

- RM-174/RM-181: CSTN color display 160x128, 256.644 colors

Bluetooth

IRDA

FM radio

Connector: Mini USB Connector

Memory Card: miniSD™

Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147

Transceiver with BL-5B Li-Ion battery pack

Talk time Standby Note

up to 3.2h up to 9.3days

Depends on network

parameters

Environmental characteristics:

• Lead-free soldered

Copyright © 2006-2007 NOKIA Corporation. All rights reserved.

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TABLE OF CONTENTS

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

INTRODUCTION 3
EXPLODED VIEW 4
SPARE PARTS OVERVIEW 5
GENERAL RECYCLING RECOMMENDATION 6
LEVEL 2 SOLDER COMPONENTS 7
SERVICE DEVICES 8
SW-UPDATE 10
UPPER BLOCK DISASSEMBLY INSTRUCTION 11
UPPER BLOCK ASSEMBLY INSTRUCTION 16
LOWER BLOCK DISASSEMBLY INSTRUCTION 22
LOWER BLOCK ASSEMBLY INSTRUCTION 25
LEGEND FOR QUICK TROUBLE SHOOTER 29
QUICK TROUBLE SHOOTER - POWER 30
QUICK TROUBLE SHOOTER - CHARGING 31
QUICK TROUBLE SHOOTER - NO SERVICE 32
QUICK TROUBLE SHOOTER - SIM 33
QUICK TROUBLE SHOOTER - EARPIECE 34
QUICK TROUBLE SHOOTER - IHF SPEAKER 35
QUICK TROUBLE SHOOTER - FUNCTIONAL KEYS 36
QUICK TROUBLE SHOOTER - DISPLAY 37
QUICK TROUBLE SHOOTER - MICROPHONE 38
QUICK TROUBLE SHOOTER - NUMERIC KEYMAT 39
QUICK TROUBLE SHOOTER - SIDEKEYS 40
QUICK TROUBLE SHOOTER - VOLUME KEYS 41
QUICK TROUBLE SHOOTER - CAMERA KEY 42
QUICK TROUBLE SHOOTER - HEADSET 43
QUICK TROUBLE SHOOTER - MINI USB 44
QUICK TROUBLE SHOOTER - CARD READER 45
QUICK TROUBLE SHOOTER - CAMERA 46

Page

CHANGE HISTORY

Status Version No. Date Comments

Draft 0.1 18.Jun.2006 Initial draft

Approved 1.0 18.Sept.2006 Approval

Approved 2.0 15.Mrz.2007 Exploded view updated (I014 added to 5300 only); Spare Parts over-

view/ General Recycling Recommendation added; Battery Test and

GONOGO TEST removed

Approved 3.0 12.Sept.2007 Exploded view & Spare Parts overview updated

Approved 4.0 24.Sept.2007

Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147

Exploded view & Spare Parts overview updated

Copyright © 2006-2007 NOKIA Corporation. All rights reserved.

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INTRODUCTION1.

The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to
NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is
confidential. Please note that NOKIA provides also other guidance documents (e.g. Service Bulletins) for service sup­pliers, follow these regularly and comply with the given instructions.

While every endeavor has been made to ensure the accuracy of this document, some errors may exist.
If you find any errors or if you have further suggestions, please notify NOKIA using the address below:
mailto:[e-mail]

Please keep in mind also that this documentation is continuously being updated and modified, so watch always out
for the newest version.

Warnings and Cautions

Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including impor­tant safety information. Note also the following:

Warnings:

CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS

1.
AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR
OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHI­CLE ELECTRONIC SYSTEMS TO RF ENERGY.
THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE

2.
ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.
OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH

3.
THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTUR­ER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO
INTERFERENCE.

Cautions:

1. Servicing and alignment must be undertaken by qualified personnel only.

2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.

3. Use only approved components as specified in the parts list.

4. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment.

5. Ensure all cables and wires are repositioned correctly.

Electrostatic discharge can easily damage the sensitive components of electronic products.
Therefore every Service Supplier has to take care of all precautions, which are mentioned in the
service level related “Service Partner Requirements”, available on NOKIA Online. Also see ESD
Protection Requirements in this Service Manual.

Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147

Copyright © 2006-2007 NOKIA Corporation. All rights reserved.

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EXPLODED VIEW2.

See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL.

Approved 4.0

MGR

24.Sept.2007

Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147

Copyright © 2006-2007 NOKIA Corporation. All rights reserved.

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SPARE PARTS OVERVIEW3.

Approved 4.0

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Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147

Copyright © 2006-2007 NOKIA Corporation. All rights reserved.

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GENERAL RECYCLING RECOMMENDATION4.

Approved 4.0

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Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147

Copyright © 2006-2007 NOKIA Corporation. All rights reserved.

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LEVEL 2 SOLDER COMPONENTS5.

Approved 4.0

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Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147

Copyright © 2006-2007 NOKIA Corporation. All rights reserved.

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SERVICE DEVICES6.

FLS-5 incl. ACF-8, Driver and User Guide

Dongle and flash device incorporated into one package,
developed specifically for POS use.

Approved 4.0

MGR

24.Sept.2007

ACF-8

Universal Power Supply is used to power FLS-5.

Travel Charger AC-4

Small and lightweight charger for fast charging of your phone
battery.

Internal Battery BL-5B

Inserted under the back cover, this Li-Ion battery provides
power in a lightweight package.

SS-83

Domesheet alignment tool.

Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147

DKE-2

Service Cable to connect the PC with the mini USB connector.

Copyright © 2006-2007 NOKIA Corporation. All rights reserved.

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SS-45

Camera removal tool. (5300 only)

SS-88

Camera removal tool. (5200 only)

RJ-109

Soldering Jig

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Lead-free Solder Wire

Mandatory for lead-free products (Level 2 only).

0772040 NMP Standard Toolkit (V2)

For more informations refer to the Service Bulletin (SB-011) on
NOKIA Online.

Supplier or manufacturer contacts for tool re-order can be
found in “Recommended service equipment” document on
NOKIA Online.

Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147

Copyright © 2006-2007 NOKIA Corporation. All rights reserved.

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10

SW-UPDATE7.

Flash Concept – (Point of Sales)

To use FLS-5 Flash Dongle you have to follow the user guide inside the sales package. Please check always for the
latest version of flash software, which is available on

NOKIA Online.

MGR

Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147

Copyright © 2006-2007 NOKIA Corporation. All rights reserved.

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UPPER BLOCK DISASSEMBLY INSTRUCTION8.

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1. Needed tools: The SS-93, the dental pick, metal tweezers, a
bit holder with a Torx Plus size 6 bit, a torque driver, and a DC
plug.

3. Open the E-COVER Assembly. Remove the battery if it is still
inserted.

2. Always cover the windows with a protective lm.

4. Use the SRT-6 to pry open the A-COVER assembly.

5. Use the SRT-6 only in direction shown. Do not shift the SRT-6
along the side where the keys are located

Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147

6. Lift up the A-COVER Assembly.

Copyright © 2006-2007 NOKIA Corporation. All rights reserved.

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7. The A-COVER DECORATION can now pushed out without the
risk of damaging the A-COVER.

9. Release and remove the FUNCTIONAL KEYMAT..

8. Cover the window from inner side with a protective lm.

10. Ease out the MICROPHONE with the dental pic.

11. Unscrew the four screws in the order shown.

Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147

12. Remove all screws and discard them. Do not use them again.

Copyright © 2006-2007 NOKIA Corporation. All rights reserved.

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13. Carefully unlock both latches.

15. Cover the LCD Module with a protective lm.

14. Lift up the UI SHIELD assembly.

16. Nokia 5200 add-ons

17. After removing the screws carefully disconnect the LCD
MODULE connector with the SS-93.

Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147

18. Carefully lever out one LCD ADAPTER with the SS-93.

Copyright © 2006-2007 NOKIA Corporation. All rights reserved.

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19. Now the LCD MODULE can be released from the UI SHIELD.

21. Open the Flex Connector of the LCD MODULE.

20. Lever out the EARPIECE.

22. Carefully lever up the TG UI MODULE. This will disconnect the
hidden B to B connector.

23. To remove the SIDE FLEX both parts of the phone must be

disassembled rst.

Service Manual 5200 RM-174/RM-181 / 5300 RM-146/RM-147

24. Start removing the connector of the SIDE FLEX by lifting it up

as shown rst.

Copyright © 2006-2007 NOKIA Corporation. All rights reserved.