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Service Manual Level 1&2
SERVICE MANUAL
Level 1&2
NOTE: This product is not
publicly launched. Until public
launch this is a secret product.
Transceiver characteristics
Band:
RH-112: EGSM 900/1800
RH-113: GSM 850/1900
Display:
FSTN LCD B&W display with 96 x68 pixel resolution
and active pixel area 28.21x19.98 mm
Operating System:
Series 30
Connections:
2.0 mm Mini DC charging connector, Easy Flash II
system connector, 2.5 mm AV headset connector
Transceiver with BL-4C Li-Ion battery pack
Talk time Standby Note
Up to 9 hours Up to 636
hours
Depends on
network
parameters
and phone
settings
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Change history ................................................................................................................................3
1.
2. Copyright ........................................................................................................................................4
3. Warnings and cautions....................................................................................................................5
3.1 Warnings..................................................................................................................................5
3.2 Cautions ...................................................................................................................................5
4. ESD protection.................................................................................................................................6
5. Care and maintenance.....................................................................................................................7
6. Battery information......................................................................................................................... 8
7. Exploded view.................................................................................................................................9
8. Service devices..............................................................................................................................10
9. SW-update....................................................................................................................................12
10. Disassembly instruction ..........................................................................................................14
11. Assembly hints........................................................................................................................16
12. Hints.......................................................................................................................................17
Service Manual Level 1&2
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1. CHANGE HISTORY
Status Version No. Date Comments
Draft 0.1 15.9.2008 Initial draft
Approved 1.0 23.9.2008 Approved
The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to
carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA
service suppliers, and the content of it is confidential. Please note that NOKIA provides also
other guidance documents (e.g. Service Bulletins) for service suppliers, follow these regularly
and comply with the given instructions.
While every endeavour has been made to ensure the accuracy of this document, some errors
may exist. If you find any errors or if you have further suggestions, please notify NOKIA using
the address below:
Service Manual Level 1&2
CMO Operation & Logistics
Training and Vendor Development
Multimedia Creation & Support
mailto:Service.Manuals@nokia.com
Please keep in mind also that this documentation is continuously being updated and modified,
so watch always out for the newest version.
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2. COPYRIGHT
Copyright © 2008 Nokia. All rights reserved.
Reproduction, transfer, distribution or storage of part or all of the contents in this document in
any form without the prior written permission of Nokia is prohibited.
Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of
Nokia Corporation. Other product and company names mentioned herein may be trademarks
or trade names of their respective owners.
Nokia operates a policy of continuous development. Nokia reserves the right to make changes
and improvements to any of the products described in this document without prior notice.
Under no circumstances shall Nokia be responsible for any loss of data or income or any
special, incidental, consequential or indirect damages howsoever caused.
Service Manual Level 1&2
The contents of this document are provided “as is”. Except as required by applicable law, no
warranties of any kind, either express or implied, including, but not limited to, the implied
warranties of merchantability and fitness for a particular purpose, are made in relation to the
accuracy, reliability or contents of this document. Nokia reserves the right to revise this
document or withdraw it at any time without prior notice.
The availability of particular products may vary by region.
IMPORTANT
This document is intended for use by qualified service personnel only.
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3. WARNINGS AND CAUTIONS
Please refer to the phone’s user guide for instructions relating to operation, care and
maintenance including important safety information. Note also the following:
3.1 Warnings
1. CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE
MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT
CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT
THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE
ELECTRONIC SYSTEMS TO RF ENERGY.
2. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN
POTENTIALLY EXPLOSIVE ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS),
BLASTING AREAS ETC.
Service Manual Level 1&2
3.2 Cautions
3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES,
MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL
DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU
HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO
INTERFERENCE.
1. Servicing and alignment must be undertaken by qualified personnel only.
2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist
strap is worn.
3. Use only approved components as specified in the parts list.
4. Ensure all components, modules screws and insulators are correctly re–fitted after
servicing and alignment.
5. Ensure all cables and wires are repositioned correctly
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4. ESD PROTECTION
Nokia requires that service points have sufficient ESD protection (against
static electricity) when servicing the phone.
Any product of which the covers are removed must be handled with ESD
protection. The SIM card can be replaced without ESD protection if the
product is otherwise ready for use.
To replace the covers ESD protection must be applied.
All electronic parts of the product are susceptible to ESD. Resistors, too, can
be damaged by static electricity discharge.
All ESD sensitive parts must be packed in metallised protective bags during
shipping and handling outside any ESD Protected Area (EPA).
Every repair action involving opening the product or handling the product
components must be done under ESD protection.
ESD protected spare part packages MUST NOT be opened/closed out of an
ESD Protected Area.
For more information and local requirements about ESD protection and ESD
Protected Area, contact your local Nokia After Market Services representative.
Service Manual Level 1&2
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5. CARE AND MAINTENANCE
This product is of superior design and craftsmanship and should be treated with care. The
suggestions below will help you to fulfil any warranty obligations and to enjoy this product for
many years.
• Keep the phone and all its parts and accessories out of the reach of small children.
• Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can
contain minerals that will corrode electronic circuits.
• Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.
• Do not store the phone in hot areas. High temperatures can shorten the life of
electronic devices, damage batteries, and warp or melt certain plastics.
• Do not store the phone in cold areas. When it warms up (to its normal temperature),
moisture can form inside, which may damage electronic circuit boards.
Service Manual Level 1&2
• Do not drop, knock or shake the phone. Rough handling can break internal circuit
boards.
• Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.
• Do not paint the phone. Paint can clog the moving parts and prevent proper operation.
• Use only the supplied or an approved replacement antenna. Unauthorised antennas,
modifications or attachments could damage the phone and may violate regulations
governing radio devices.
All of the above suggestions apply equally to the product, battery, charger or any accessory.
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6. BATTERY INFORMATION
Note: A new battery’s full performance is achieved only after two or three complete charge
and discharge cycles! The battery can be charged and discharged hundreds of times but it will
eventually wear out.
When the operating time (talk-time and standby time) is noticeably shorter than normal, it is
time to buy a new battery. Use only batteries approved by the phone manufacturer and
recharge the battery only with the chargers approved by the manufacturer.
Unplug the charger when not in use. Do not leave the battery connected to a charger for
longer than a week, since overcharging may shorten its lifetime.
If left unused a fully charged battery will discharge itself over time Temperature extremes can
affect the ability of your battery to charge.
For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time
by leaving the product switched on until it turns itself off (or by using the battery discharge
facility of any approved accessory available for the product).
Service Manual Level 1&2
Do not attempt to discharge the battery by any other means Use the battery only for its
intended purpose.
Never use any charger or battery which is damaged.
Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object
(coin, clip or pen) causes direct connection of the + and - terminals of the battery (metal strips
on the battery) for example when you carry a spare battery in your pocket or purse. Shortcircuiting the terminals may damage the battery or the connecting object.
Leaving the battery in hot or cold places, such as in a closed car in summer or winter
conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery
between 15°C and 25°C (59°F and 77°F).
A phone with a hot or cold battery may temporarily not work, even when the battery is fully
charged. Battery performance is particularly limited in temperatures well below freezing.
Do not dispose batteries in a fire! Dispose of batteries according to local regulations (e.g.
recycling).
Do not dispose as household waste.
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7. EXPLODED VIEW
See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL.
Service Manual Level 1&2
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8. SERVICE DEVICES
NMP standard toolkit (v2)
Compact charger AC-3
(in China mainland AC-8C and CA-100)
For more information, refer to the Service Bulletin (SB-
011) on NOKIA Online. Supplier or manufacturer
contacts for tool re-order can be found in
“Recommended service equipment” document on
NOKIA Online.
Service Manual Level 1&2
SS-93
FLS-5 POS flash device
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Internal battery
CA-112DS service cable
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FLS-4 POS flash device (alternative)
CA-111DS service cable (alternative)
Service Manual Level 1&2
Power supply
ACF-8 country-specific adapters
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9. SW-UPDATE
Flash concept – (Point of Sales)
To use the FLS-5 or FLS-4s Flash Dongle, you have to follow the user guide inside the sales package.
Please check always for the latest version of flash software, which is available on Nokia Online.
For flashing with FLS-5 use the CA-112DS cable.
Service Manual Level 1&2
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For flashing with FLS-4s use the CA-111DS cable.
NOTE: No longer available for purchase
Service Manual Level 1&2
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10. DISASSEMBLY INSTRUCTION
NOTE: Steps 7 to 10 below are only for the clusters which have the 3in1 (speaker/ vibra/ earpiece)
component as a spare part.
Service Manual Level 1&2
1) Press the release button and slide the Bcover upwards.
3) Remove the battery. 4) Insert the SRT-6 at the bottom of the phone
2) Remove the B-cover.
and work around the edges.
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5) Separate the A-cover. 6) Remove the keymat.
Service Manual Level 1&2
7) Remove the six #5 TORX screws in the
order shown.
9) Carefully insert the SS-93 at the edge of
the tab and lift.
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8) Separate the engine module from the D-cover.
10) Remove the speaker/vibra/earpiece.
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11. ASSEMBLY HINTS
NOTE: Only for the clusters which have the 3in1 (speaker/ vibra/ earpiece) component as a spare part.
Service Manual Level 1&2
1) Tighten the screws to the torque of 15 Ncm (max
600 rpm) in the order shown.
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12. HINTS
Open the back cover
In case of difficulties opening the back cover, do the following:
Press the release button (1), slide the back cover upwards (2), and remove it.
Service Manual Level 1&2
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