Nissan Maxima 2004 User Manual

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Edition: February 2003 Revision: September 2003 Publication No. SM4E-1A34U1
QUICK REFERENCE INDEX
A
GENERAL INFORMATION
B ENGINE
C
TRANSMISSION/ TRANSAXLE
D DRIVELINE/AXLE
E SUSPENSION
F BRAKES
G STEERING H RESTRAINTS
I BODY
J AIR CONDITIONER
K ELECTRICAL
L MAINTENANCE M INDEX
GI
General Information
EM
LU
Engine Lubrication System
CO
Engine Cooling System
EC
Engine Control System
FL
Fuel System
EX
Exhaust System
ACC
Accelerator Control System
CL
Clutch
MT
Manual Transaxle
AT
Automatic Transaxle
FAX
Front Axle
RAX
Rear Axle
FSU
Front Suspension
RSU
Rear Suspension
WT
Road Wheels & Tires
BR
Brake System
PB
Parking Brake System
BRC
Brake Control System
PS
Power Steering System
SB
Seat Belts
SRS
Supplemental Restraint System (SRS)
BL
Body, Lock & Security System
GW
Glasses, Window System & Mirrors
RF
Roof
EI
Exterior & Interior
IP
Instrument Panel
SE
Seat
ATC
Automatic Air Conditioner
SC
Starting & Charging System
LT
Lighting System
DI
Driver Information System
WW
Wiper, Washer & Horn
BCS
Body Control System
LAN
LAN System
AV
Audio Visual, Navigation & Telephone System
ACS
Auto Cruise Control System
PG
Power Supply, Ground & Circuit Elements
MA
Maintenance
IDX
Alphabetical Index
A B C D E
F
G
H
I
J
K
L
M
© 2003 NISSAN NORTH AMERICA, INC. All rights reserved. No p a rt of this Se rvice Manual m ay be reproduc ed or sto re d in a retrie val system, or tran smitted in any form, or by any means, electronic, mecha nical, photo-co pying, recording or oth erwise, without the prio r written permissi on of Nissan North America, Inc., Gardena, California.
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This manual contains maintenance and repair procedures for the 2004 NISSAN MAXIMA.
In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly. It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task.
All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifi­cations and methods at any time without notice.
IMPORTANT SAFETY NOTICE
The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle. The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately. Service varies with the procedures used, the skills of the technician and the tools and parts available. Accordingly, anyone using service procedures, tools or parts which are not specifica lly recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected.
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PLEASE HELP MAKE THIS SERVICE MANUAL BETTER!
Your comments are important to NISSAN and will help us to improve our Service Manuals. Use this form to report any issues or comments you may have regarding our Service Manuals. Please print this form and type or write your comments below. Mail or fax to:
Nissan North America, Inc. Technical Service Information 39001 Sunrise Drive, P.O. Box 9200 Farmington Hills, MI USA 48331 FAX: (248) 488-3910
SERVICE MANUAL: Model: Year: PUBLICATION NO. (Please photocopy back cover): VEHICLE INFORMATION VIN: Production Date:
Please describe any issues or problems in detail: Page number(s)
Note: Please include a copy of each page, marked with your comments.
Are the trouble diagnosis procedures logical and easy to use? (circle your answer) YES NO
If no, what pagenumber(s)? Please describe the issue or problem in detail:
Is the organization of the manual clear and easy to follow? (circle your answer) YES NO
Please comment:
What information should be included in NISSAN Service Manuals to better support you in servicing or repairing customer vehicles?
Note: Please include a copy of each page,markedwithyourcomments.
DATE: YOUR NAME: POSITION: DEALER: DEALER NO.: ADDRESS: CITY: STATE/PROV./COUNTRY: ZIP/POSTAL CODE:
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QUICK REFERENCE CHART - MAXIMA
2004
QUICK REFERENCE CHART - MAXIMA PFP:00000
Engine Tune-Up Data ELS000UB
Cylinder arrangement V-6
3
Displacement cm Bore and strok e mm (in) 95.5 × 81.4 (3.76 × 3.205) Valve arrangement DOHC Firing order 1-2-3-4-5-6
Number of piston rings
Number of main bearings 4 Compression ratio 10.0:1
Compression pressure kPa (kg/cm
Idle speed rpm No-load*1 (in “P” or N” position)
Ignition timing (BTDC at idle speed) 15° ± 5°
2
(cu in)
, psi) / 250 rpm
Compression 2 Oil 1
Standard 1,275 (13.0, 185) Minimum 981 (10.0, 142) Differential limit between cylinders 98 (1.0, 14)
3,498 (213.45)
700 ± 50
CO% at idle Radiator cap relief pressure
kPa (kg/cm
Cooling system leakage testing press ure kPa (kg/cm
*1: Under the following conditions:
Air conditioner switch: OFF
Electric load: OFF (Lights, heater fan & rear window defogger)
Steering wheel: Kept in straight-ahead position
2
, psi)
2
, psi)
Standard 79 – 98 (0.8 – 1.0, 11 – 14) Limit 59 (0.6, 9)
0.7 – 9.9% and engine runs smoothly
157 (1.6, 23)
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QUICK REFERENCE CHART - MAXIMA
2004
Drive Belt Deflection and Tension
Deflection adjustment Unit: mm (in) Tension adjustment Unit: N (kg, lb)
Alternator, Air conditioner compressor
Power steering oil pump
Used belt
Limit After adjustment Limit After adjustment
7.0 (0.28)
11.0 (0.43)
4.2 - 4.6
(0.17 - 0.18)
7.3 - 8.0
(0.29 - 0.32)
New belt
3.7 - 4.1
(0.15 - 0. 16)
6.5 - 7.2
(0.26 - 0. 28)
294 (30, 66)
196 (20, 44)
Spark Plugs (Double Platinum Tipped)
Make NGK Standard type PLFR5A-11 Hot type PLFR4A-11 Cold type PLFR6A-11 Gap (nominal) 1.1 mm (0.043 in)
Used belt
(74.5 - 83.5, 164
(50.5 - 59.5,
111.3 - 131.1)
730 - 818
- 184)
495 - 583
New belt
838 - 926
(85.5 - 94.5 , 1 88
- 208)
603 - 691
(61.5 - 70.5,
135.6 - 155.4)
Front Wheel Alignment (Unladen*1) ELS000UC
Tir e size 225/55R17 245/45R18 Camber
Degree minute (Decimal degree)
Caster Degree minute (Decimal degree)
Kingpin inclination Degree minute (Decimal degree)
Total toe-in
Distance (A B) mm (in)
Angle (left plus right) Degree minute (Decimal degree)
Wheel turning angle Full turn*2
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and m ats in designated positions. *2: On power steering m odels, wheel turning f orce (at circumference o f steering wheel) of 98 to 147 N (10 to 15 kg, 22 to 33 lb) with engine idle.
Inside Degree minute (Decimal degree)
Outside Degree minute (Decimal degree)
Minimum −1°00 (1.00°) Nominal −0°15 (0.25°) Maximum 0°30 (0.50°) Left and right difference 45 (0.75°) or less Minimum 2°05 (2.08°) Nominal 2°50 (2.83°) Maximum 3°35 (3.58°) Left and right difference 45 (0.75°) or less Minimum 13°50 (13.83°) Nominal 14°35 (14.58°) Maximum 15°20 (15.33°) Minimum 0.5 (0.02) Nominal 0.5 (0.02) Maximum 1.5 (0 .0 6) Minimum — Nominal 2 (0.03°) Maximum — Minimum 31°00 (31.0°) Nominal 34°30 (34.5°) Maximum 35°30 (35.5°)
Nominal 28°30 (28.5°)
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QUICK REFERENCE CHART - MAXIMA
2004
Rear Wheel Alignment (Unladen*) ELS000UD
Camber Degree minute (Decimal degree)
Total toe-in Distance (A B)
mm (in)
Angle (left plus right) Degree minute (Decimal degree)
*: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
Minimum −0°10 (0.17°) Nominal −0°40 (0.67°) Maximum -0°70′ (-1.17°) Minimum 2.5 (0.10) Nominal 4.0 (0.16) Maximum 5.5 (0.22) Minimum 6 (0.1°) Nominal 10 (0.167°) Maximum 14 (0.233°)
Brake ELS000UE
Unit: mm (in)
Brake model CLZ25VE disc brake
Front brake
Rear brake
Master cylinder Cylinder bore diameter 23.81 (15/16) Control valve Screw in type 30 × 0.4 (1.18 × 0.02)
Brake booster
Recommended brake fluid DOT 3
Cylinder bore diameter 57.2 (2.25) Pad Length × width × thickness 11 1 .0 × 62.5 × 9.5 (4.37 × 2.46 × 0.3 7) Rotor outer diameter × thickness 320 × 28 (12.60 × 1.10) Brake model AD9E disc brake Cylinder bore diameter 34.9 (1.374) Pad Length × width × thickness 83.0 × 33.0 × 8.5 (3.27 × 1.30 × 0.33) Rotor outer diameter × thickness 292 × 9 (11.50 × 0.35)
Booster model M215T
Diaphr agm diamete r
Primary 230 (9.06) Secondary 205 (8.07)
Disc Brake - Repair Limits
Unit: mm (in) Brake model CLZ25VE (Front) AD9E (Rear) Pad wear limit Minimum thickness 2.0 (0.079) 2.0 (0.079)
Maximum runout 0.07 (0.0028) 0.05 (0.0020)
Rotor repair limit
Minimum thickness 26.0 (1.02) 8.0 (0.31) Maximum uneven wear (mea-
sured at 8 positions)
0.015 (0.0006) or less
Brake Pedal
Unit: mm (in)
Free height “H”*
Clearance “C” between pedal stopper and thread ed end of sto p lamp switch or ASCD switch 0.74 - 1.96 (0.029 - 0.077)
*: Measured from surface of dash reinforce me nt panel to surface of pedal pad
M/T 164.1 - 174.1 (6.46 - 6.85) A/T 173. 1 - 18 3.1 (6.81 - 7.21)
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QUICK REFERENCE CHART - MAXIMA
2004
Refill Capacities
Engine Coolant Capacity (Approximate)
Unit: (US qt, Imp qt) Drain and refill (without reservoir) 7.5 (7 7/8, 6 5/8) Reservoir tank (at MAX level) 0.7 (3/4, 5/8)
Engine Oil Capacity (Approximate)
Unit: (US qt, Imp qt)
Drain and refill
Dry engine (engine overhaul) 5.0 (5 1/4, 4 3/8)
Miscellaneous Capacity (Approximate)
Fuel tank Power steering system
Transaxle
Air conditioning system
With oil filter change 4.0 (4 1/4, 3 1/2) Without oil filter change 3.7 (3 7/8, 3 1/4)
75.5 (20 US gal, 16 5/8 Imp gal )
1.0 (2 1/8 US pt, 1 3/4 Imp pt) M/T (RS5F51A) A/T (RE4F04B) Refrigerant 0.475 - 0.525 kg (1.045 - 1.155 lb) Compressor oil 150 ml (5.03 fl oz, 5.3 Imp fl oz)
2.3 (2 3/8 US qt, 2 Imp qt)
9.2 (9 3/4 US qt, 8 1/8 Imp qt)
ELS000UF
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SRT item Self-diagnostic test item
maximum or minimum value and is compared with the test value being monitored.
These data (test value and test limit) are specified by Test ID (TID) and Component ID (CID) and can be dis-
played on the GST screen.
TEST VALUE AND TEST LIMIT (GST ONLY — NOT APPLICABLE TO CONSULT-II)
The following is the information specified in Mode 6 of SAE J1979.
The test value is a parameter used to determine whether a system/circuit diagnostic test is “OK” or “NG” while
being monitored by the ECM during self-diagnosis. The test limit is a reference value which is specified as the
Three way catalyst function (Bank 1)
CATALYST
Three way catalyst function (Bank 2)
EVAP control system (Small leak) P0442 05H 03H Max.
EVAP SYSTEM
HO2S
HO2S HTR
EGR SYSTEM EGR function
EVAP control system purge flow monitoring P0441 06H 83H Min. 20mV
EVAP control system (Very small leak) P0456 07H 03H Max.
A/F sensor 1 (Bank1)
A/F sensor 1 (Bank2)
Heated oxygen sensor 2 (Bank 1)
Heated oxygen sensor 2 (Bank 2)
A/F sensor 1 heater (Bank1)
A/F sensor 1 heater (Bank2)
Heated oxygen sensor 2 heater (Bank 1)
Heated oxygen sensor 2 heater (Bank 2)
Attachment No.38
Test value
(GST display)
TID CID P0420 01H 01H Max. 1/128 P0420 02H 81H Min. 1 P0430 03H 02H Max. 1/128 P0430 04H 82H Min. 1
P1271 41H 8EH Min. P1272 42H 0EH Max. P1273 43H 0EH Max. P1274 44H 8EH Min. P1278 45H 8EH Min. 0.004 P1276 46H 0EH Max. P1276 47H 8EH Min. P1279 48H 8EH Min. 0.004 P1281 4CH 8FH Min. P1282 4DH 0FH Max. P1283 4EH 0FH Max. P1284 4FH 8FH Min. P1288 50H 8FH Min. 0.004 P1286 51H 0FH Max. P1286 52H 8FH Min. P1289 53H 8FH Min. 0.004 P0139 19H 86H Min. 10mV/500ms P1147 1AH 86H Min. 10mV P1146 1BH 06H Max. 10mV P0138 1CH 06H Max. 10mV P0159 21H 87H Min. 10mV/500ms P1167 22H 87H Min. 10mV P1166 23H 07H Max. 10mV P0158 24H 07H Max. 10mV P1032 P1031 P1052 P1051 P0038 2DH 0AH Max. 20mV P0037 2EH 8AH Min. 20mV P0058 2FH 0BH Max. 20mV P0057 30H 8BH Min. 20mV P0400 31H 8CH Min. 1 P0400 32H 8CH Min. 1 P0400 33H 8CH Min. 1 P0400 34H 8CH Min. 1 P1402 35H 0CH Max. 1
57H 10H Max. 5mV 58H 90H Min. 5mV 59H 11H Max. 5mV 5AH 91H Min. 5mV
Test limit ConversionDTC
1/128mm
1/128mm
5mV 5mV
0.002
0.002
5mV 5mV
5mV 5mV
0.002
0.002
5mV 5mV
2
2
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B ENGINE
A
ACC
SECTION
ACCELERATOR CONTROL SYSTEM
CONTENTS
ACCELERATOR CONTROL SYSTEM ...................... 2
Removal and Installation .......................................... 2
SERVICE DATA AND SPECIFICATIONS (SDS) ........3
Accelerator Control ................................................... 3
PEDAL TRAVEL ....................................................3
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ACCELERATOR CONTROL SYSTEM
ACCELERATOR CONTROL SYSTEM Removal and Installation
1. Disconnect the accelerator position sensor electrical connector. a. Pull the connector lock back to unlock the connector from the
accelerator pedal position sensor as shown.
b. Pull up on the connector to disconnect it from the accelerator
pedal position sensor as shown.
2. Remove the upper accelerator pedal nuts and lower accelerator pedal bolt.
3. Remove the accelerator pedal and accelerator position sensor assembly.
For electrical insp ec tio n o f th e ac ce le rat or pe da l position sen-
sor, refer to EC-603, "
SENSOR" and EC-609, "ACCELERATOR PEDAL POSI­TION SENSOR" and EC-621, "ACCELERATOR PEDAL POSITION SENSOR" .
CAUTION:
Do not disassemble the pedal assembly. Do not remove
the accelerator pedal position sensor from the pedal assembly.
Avoid impact from dropping during handling.
Keep the pedal assembly away from water.
ACCELERATOR PEDAL POSITION
PFP:18005
EBS00G42
LBIA0333E
LBIA0334E
4. Installation is in the reverse ord er of rem ov al .
Check the accele rator peda l for smooth operati on. There sh ould be no binding or st icki ng when app ly-
ing or releasing the acceler ator pedal.
Check that the accelerator pedal moves through the full spec-
ified distance of pedal travel.
Pedal travel A : 52.6 - 58.2 mm (2.07 - 2.29 in)
CAUTION:
When the harness conne ctor of the acceler ator pedal posi­tion sensor is disconnected, perform the "Accelerator pedal released position learning". Refer to EC-47, "
Accelerator
Pedal Rel e ased Position Learning" .
LBIA0062E
ACC-2
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030
Accelerator Control
PEDAL TRAVEL
Accelerator control pedal - total travel 52.6 - 58.2 mm (2.07 - 2.29 in)
EBS00G43
A
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SERVICE DATA AND SPECIFICATIONS (SDS)
ACC-4
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K ELECTRICAL
A
B
SECTION
AUTO CRUISE CONTROL SYSTEM
CONTENTS
AUTOMA TIC SPEED CONTROL DEVICE (ASCD) ..... 2
Description ............................................................... 2
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AUTOMATIC SPEED CONTROL DEVICE (ASCD)
AUTOMATIC SPEED CONTROL DEVICE (ASCD) Description
Regarding the information for ASCD system, refer to EC-695, "AUTOMATIC SPEED CONTROL DEVICE
(ASCD)" .
PFP:18930
UKS000DX
ACS-2
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C TRANSMISSION/TRANSAXLE
A
B
SECTION
CONTENTS
RE4F04B
TROUBLE DIAGNOSIS - INDEX ................................ 7
Alphabetical & P No. Index for DTC ......................... 7
PRECAUTIONS .......................................................... 9
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 9
Precautions for On Board Diagnostic (OBD) System
of A/T and Engine .................................................... 9
Precautions .............................................................. 9
Service Notice or Precautions .................................11
Wiring Diagrams and Trouble Diagnosis ................ 12
PREPARATION ..... ................... ................... .............. 13
Special Service Tools ............................................. 13
Commercial Service Tools ...................................... 16
OVERALL SYSTEM ................................................. 17
A/T Electrical Parts Location .................................. 17
Circuit Diagram ...................................................... 18
Cross-sectional View .............................................. 19
Hydraulic Control Circuit ........................................ 20
Shift Mechanism ..................................................... 21
Control System ... ...... ...... ....... ...... ....... ...... ....... ....... 30
CAN Communication .............................................. 31
Control Mechanism ......................................... ....... 32
Control Valve ............ ...... ....... ...... ........................... 37
ON BOARD DIAGNOSTIC SYSTEM DESCRIP-
TION ............................ .......................... .................... 39
Introduction ............................................................ 39
OBD-II Function for A/T System ............................. 39
One or Two Trip Detection Logic of OBD-II ............ 39
OBD-II Diagnostic Trouble Code (DTC) ................. 39
Malfunction Indicator Lamp (MIL) ........................... 43
CONSULT-II ........................................................... 43
Diagnostic Procedure Without CONSULT-II ........... 53
TROUBLE DIAGNOSIS - INTRODUCTION ............. 59
Introduction ............................................................ 59
Work Flow .............................................................. 63
TROUBLE DIAGNOSIS - BASIC INSPECTION ...... 65
A/T Fluid Check ...................................................... 65
A/T Fluid Cooler Cleaning ...................................... 65
AUTOMATIC TRANSAXLE
Stall Test .................................................................68
Line Pressure Test ..................................................71
Road Test ...............................................................72
TROUBLE DIAGNOSIS - GENERAL DESCRIP-
TION .......................................................................... 88
Symptom Chart .......................................................88
TCM Terminals and Reference Value ..................... 98
TROUBLE DIAGNOSIS FOR POWER SUPPLY ....102
Wiring Diagram — AT — MAIN ............................102
Diagnostic Procedure ...........................................103
DTC P0705 P ARK/NEUTRAL POSITION SWITCH .105
Description ................... ...... ....... ...... ......................105
On Board Diagnosis Logic ....................................105
Possible Cause .....................................................105
Diagnostic Trouble Code (DTC) Confirmation Pro-
cedure .......................... ...... ....... ...... ....... ...... ....... ..105
Wiring Diagram — AT — PNP/SW .......................107
Diagnostic Procedure ...........................................108
DTC P0710 A/T FLUID TEMPERATURE SENSOR
CIRCUIT ...................................................................111
Description ................... ...... ....... ...... .......................111
On Board Diagnosis Logic .....................................111
Possible Cause ......................................................111
Diagnostic Trouble Code (DTC) Confirmation Pro-
cedure .......................... ...... ....... ...... ....... ...... ....... ...111
Wiring Diagram — AT — FTS ..............................113
Diagnostic Procedure ...........................................115
DTC P0720 VEHICLE SPEED SENSOR·A/T (REV-
OLUTION SENSOR) ...............................................117
Description ................... ...... ....... ...... ......................117
On Board Diagnosis Logic ....................................117
Possible Cause .....................................................117
Diagnostic Trouble Code (DTC) Confirmation Pro-
cedure .......................... ...... ....... ...... ....... ...... ....... ..117
Wiring Diagram — AT — VSSA/T ........................119
Diagnostic Procedure ...........................................120
DTC P0725 ENGINE SPEED SIGNAL .......... ....... ..122
Description ................... ...... ....... ...... ......................122
On Board Diagnosis Logic ....................................122
Possible Cause .....................................................122
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Diagnostic Trouble Code (DTC) Confirmation Pro-
cedure ....................... .......................... ..................122
Wiring Diagram — AT — ENGSS .........................123
Diagnostic Procedure ...........................................124
DTC P0731 A/T 1ST GEAR FUNCTION .................126
Description ................ .......................... ..................126
On Board Diagnosis Logic ....................................126
Possible Cause .....................................................126
Diagnostic Trouble Code (DTC) Confirmation Pro-
cedure ....................... .......................... ..................126
Wiring Diagram — AT — 1ST ...............................128
Diagnostic Procedure ...........................................129
DTC P0732 A/T 2ND GEAR FUNCTION ................131
Description ................ .......................... ..................131
On Board Diagnosis Logic ....................................131
Possible Cause .....................................................131
Diagnostic Trouble Code (DTC) Confirmation Pro-
cedure ....................... .......................... ..................131
Wiring Diagram — AT — 2ND ..............................133
Diagnostic Procedure ...........................................134
DTC P0733 A/T 3RD GEAR FUNCTION ................136
Description ................ .......................... ..................136
On Board Diagnosis Logic ....................................136
Possible Cause .....................................................136
Diagnostic Trouble Code (DTC) Confirmation Pro-
cedure ....................... .......................... ..................136
Wiring Diagram — AT — 3RD ..............................138
Diagnostic Procedure ...........................................139
DTC P0734 A/T 4TH GEAR FUNCTION ................141
Description ................ .......................... ..................141
On Board Diagnosis Logic ....................................141
Possible Cause .....................................................141
Diagnostic Trouble Code (DTC) Confirmation Pro-
cedure ....................... .......................... ..................141
Wiring Diagram — AT — 4TH ...............................143
Diagnostic Procedure ...........................................144
DTC P0740 TORQUE CONVERTER CLUTCH
SOLENOID VALVE ............................................ .....148
Description ................ .......................... ..................148
On Board Diagnosis Logic ....................................148
Possible Cause .....................................................148
Diagnostic Trouble Code (DTC) Confirmation Pro-
cedure ....................... .......................... ..................148
Wiring Diagram — AT — TCV ..............................150
Diagnostic Procedure ...........................................151
DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP) .153
Description ................ .......................... ..................153
On Board Diagnosis Logic ....................................153
Possible Cause .....................................................153
Diagnostic Trouble Code (DTC) Confirmation Pro-
cedure ....................... .......................... ..................153
Wiring Diagram — AT — TCCSIG ........................155
Diagnostic Procedure ...........................................156
DTC P0745 LINE PRE SSU RE SO LENO ID VALVE .161
Description ................ .......................... ..................161
On Board Diagnosis Logic ....................................161
Possible Cause .....................................................161
Diagnostic Trouble Code (DTC) Confirmation Pro-
cedure ....................... .......................... ..................161
Wiring Diagram — AT — LPSV ............................163
Diagnostic Procedure ............................................164
DTC P0750 SHIFT SOLENOID VALVE A ...............167
Description ............................................................167
On Board Diagnosis Logic ....................................167
Possible Cause .....................................................167
Diagnostic Trouble Code (DTC) Confirmation Pro-
cedure ...................................................................167
Wiring Diagram — AT — SSV/A ...........................169
Diagnostic Procedure ............................................170
DTC P0755 SHIFT SOLENOID VALVE B ...............172
Description ............................................................172
On Board Diagnosis Logic ....................................172
Possible Cause .....................................................172
Diagnostic Trouble Code (DTC) Confirmation Pro-
cedure ...................................................................172
Wiring Diagram — AT — SSV/B ...........................174
Diagnostic Procedure ............................................175
DTC P1705 THROTTLE POSITION SENSOR [ACCELERATOR PEDAL POSITION (APP) SEN-
SOR] ........................................................................177
Description ............................................................177
On Board Diagnosis Logic ....................................178
Possible Cause .....................................................178
Diagnostic Trouble Code (DTC) Confirmation Pro-
cedure ...................................................................178
Wiring Diagram — AT — TPS ...............................180
Diagnostic Procedure ............................................181
DTC P1760 OVERRUN CLUTCH SOLENOID
VALVE ............................. ............. ...... ............. .........183
Description ............................................................183
On Board Diagnosis Logic ....................................183
Possible Cause .....................................................183
Diagnostic Trouble Code (DTC) Confirmation Pro-
cedure ...................................................................183
Wiring Diagram — AT — OVRCSV ......................185
Diagnostic Procedure ............................................186
DTC U1000 CAN COMMUNICATION LINE ............188
Description ............................................................188
On Board Diagnosis Logic ....................................188
Possible Cause .....................................................188
DTC Confirmation Procedure ................................188
Wiring Diagram — AT — CAN ..............................189
Diagnostic Procedure ............................................190
DTC BATT/FLUID TEMP SEN (A/T FLUID TEMP SENSOR CIRCUIT AND TCM POWER SOURCE) .191
Description ............................................................191
On Board Diagnosis Logic ....................................191
Possible Cause .....................................................191
Diagnostic Trouble Code (DTC) Confirmation Pro-
cedure ...................................................................191
Wiring Diagram — AT — BA/FTS .........................193
Diagnostic Procedure ............................................194
DTC VEHICLE SPEED SENSOR MTR ...................197
Description ............................................................197
On Board Diagnosis Logic ....................................197
Possible Cause .....................................................197
Diagnostic Trouble Code (DTC) Confirmation Pro-
cedure ...................................................................197
AT-2
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Wiring Diagram — AT — VSSMTR ...................... 199
Diagnostic Procedure ........................................... 200
DTC TURBINE REVOLUTION SENSOR ............... 202
Description ........................................................... 202
Wiring Diagram — AT — TRSA/T ........................ 204
Diagnostic Procedure ........................................... 205
Component Inspection ......................................... 206
DTC CONTROL UNIT (RAM), CONTROL UNIT
(ROM) ..................................................................... 207
Description ........................................................... 207
On Board Diagnosis Logic ................................... 207
Possible Cause .................................................... 207
Diagnostic Trouble Code (DTC) Confirmation Pro-
cedure .................................................................. 207
Diagnostic Procedure ........................................... 208
DTC CONTROL UNIT (EEP ROM) ......................... 209
Description ........................................................... 209
Diagnostic Procedure ........................................... 210
TROUBLE DIAGNOSIS FOR SYMPTOMS .............211
Wiring Diagram — AT — NONDTC .......................211
A/T CHECK Indicator Lamp Does Not Come On . 215
Engine Cannot Be Started In P and N Position .... 217
In P Position, Vehicle Moves Forward or Backward
When Pushed ....................................................... 218
In N Position, Vehicle Moves ................................ 219
Large Shock. N R Position .............................. 221
Vehicle Does Not Creep Backward In R Position . 223 Ve hi cl e D o es No t Cre e p F or w ar d in D, 2n d or 1s t
Position ................................................................ 226
Vehicle Cannot Be Started From D A/T Does Not Shift: D D
4 D2 ............................................................... 232
A/T Does Not Shift: D A/T Does Not Shift: D
1 → D2 or Does Not Kickdown:
2 D3 ............................... 235
3 D4 ............................... 238
1 ..................... 229
A/T Does Not Perform Lock-up ............................ 241
A/T Does Not Hold Lock-up Condition ................. 243
Lock-up Is Not Released ...................................... 245
Engine Speed Does Not Return To Idle (Light Brak­ing D
4 D3 ) ....................................................... 246
Vehicle Does Not Start From D A/T Does Not Shift: D
4 D3 , When A/T Selector
1 ........................... 248
Lever D → 3rd ...................................................... 249
A/T Does Not Shift: D
3 → 22 , When Sele ctor Lever
D 2nd Position ..... ...... ....... ...... ....... .................. 250
A/T Does Not Shift: 2
2 → 11 , When Selector Lever
2nd 1st Position ............................................... 251
Vehicle Does Not Decelerate By Engine Brake ... 253 TCM Self-diagnosis Does Not Activate (PNP & 3rd Position Switches Circuit Checks), and Throttle Position Sensor [Accelerator Pedal Position (APP)
Sensor] Circuit Check .......................................... 255
A/T SHIFT LOCK SYSTEM .................................... 260
Description ........................................................... 260
Shift Lock System Electrical Parts Location ......... 260
Wiring Diagram — SHIFT — ................................ 261
Shift Lock Control Unit Reference Values ............ 262
Component Inspection ......................................... 263
SHIFT CONTROL SYSTEM ....................................265
Control Device ......................................................265
Control Cable ........................................................266
ON-VEHICLE SERVICE ..........................................267
Control Valve Assembly and Accumulators ..........267
Revolution Sensor Replacement ..........................269
Turbine Revolution Sensor Replacement .............269
Park/Neutral Position (PNP) Switch Adjustment ..269
ATF Cooler ...........................................................269
ATF Cooler Valve ..................................................270
Control Cable Adjustment .....................................272
Differential Side Oil Seal Replacement . ...... .........272
REMOVAL AND INSTALLATION ...........................274
Removal ...............................................................274
Installation ............................................................275
OVERHAUL ............................................................277
Components .........................................................277
Oil Channel ...........................................................280
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ..........................281
DISASSEMBLY .......................................................282
Disassembly .........................................................282
REPAIR FOR COMPONENT PARTS .....................297
Manual Shaft ........................................................297
Oil Pump ...............................................................300
Control Valve Assembly ........................................304
Control Valve Upper Body ....................................312
Control Valve Lower Body ....................................316
Reverse Clutch .....................................................319
High Clutch ..... ...... ....... ...... ....... ...... ....... ...... ....... ..322
Forward and Overrun Clutches ............................327
Low & Reverse Brake ...........................................333
Rear Internal Gear, Forward Clutch Hub and Over-
run Clutch Hub .......................... ...... ....... ...... ....... ..335
Output Shaft, Idler Gear, Reduction Pinion Gear and
Bearing Retainer ...................................................339
Band Servo Piston Assembly ...............................344
Final Drive ............................................................349
ASSEMBLY ................................. ............................354
Assembly (1) .........................................................354
Adjustment (1) ......................................................355
Assembly (2) .........................................................360
Adjustment (2) ......................................................367
Assembly (3) .........................................................370
SERVICE DATA AND SPECIFICATIONS (SDS) ....377
General Specifications . ...... ....... ...... ......................377
Shift Schedule ......................................................377
Stall Revolution .....................................................377
Line Pressure .......................................................378
Control Valves ......................................................378
Accumulator ................. ...... ....... ............................378
Clutch and Brakes ................................................379
Final Drive ............................................................381
Planetary Carrier and Oil Pump ...... ....... ...... ....... ..381
Input Shaft ......................... ....... ...... ....... ...... ....... ..382
Reduction Pinion Gear .........................................382
Band Servo ...........................................................383
Output Shaft .........................................................383
Bearing Retainer ...................................................384
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Total End Play .......................................................384
Reverse Clutch End Play ......................................384
Removal and Installation ......................................384
Shift Solenoid Valves ............................................385
Solenoid Valves ........ ...... ....... ...............................385
A/T Fluid Temperature Sensor ..............................385
Revolution Sensor ................................................385
Dropping Resistor .................................................385
Turbine Revolution Sensor ...................................385
RE5F22A
INDEX FOR DTC .....................................................386
Alphabetical Index ................................................386
DTC No. Index ....................... ...... ....... ...... ....... .....387
PRECAUTIONS ........................ ...... ....... ...... ....... .....388
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ................... .......................... ..................388
Precautions for On Board Diagnostic (OBD) System
of A/T and Engine .................................................388
Precautions for A/T Assembly or TCM Replacement .389
Precautions ............... .......................... ..................390
Service Notice or Precautions ..............................391
Wiring Diagrams and Trouble Diagnosis ..............391
PREPARATION .......................................................392
Special Service Tools .................. ....... ...... ............392
Commercial Service Tools .................. ...... ....... .....392
A/T FLUID ...............................................................393
Changing A/T Fluid ...............................................393
Checking A/T Fluid ... ...... ....... ...... ....... ...... ....... .....393
A/T CONTROL SYSTEM ........................................394
Cross-Sectional View ............................................394
Shift Mechanism ...................................................395
TCM Function .......................................................412
Input/Output Signal of TCM ..................................413
CAN Communication ............................................413
Line Pressure Control ...........................................414
Shift Control ..........................................................414
Lock-Up Control .. ...... ...... ....... ...... ....... ...... ....... .....416
ON BOARD DIAGNOSTIC (OBD) SYSTEM ..........418
Introduction ............... ............................................418
OBD-II Function for A/T System ...........................418
One or Two Trip Detection Logic of OBD-II ..........418
OBD-II Diagnostic Trouble Code (DTC) ...............418
Malfunction Indicator Lamp (MIL) .........................421
TROUBLE DIAGNOSIS ..........................................422
DTC Inspection Priority Chart ...............................422
Fail-Safe ...............................................................422
How T o Perform Trouble Diagnosis For Quick and
Accurate Repair ....................................................424
A/T Electrical Parts Location .................................430
Circuit Diagram .....................................................431
Inspections Before Trouble Diagnosis ..................432
Check Before Engine is Started ............................436
Check at Idle .........................................................436
Cruise Test - Part 1 ...............................................438
Cruise Test - Part 2 ...............................................439
Cruise Test - Part 3 ...............................................440
Shift Schedule .......................................................441
Symptom Chart .....................................................442
TCM Input/Output Signal Reference Values .........447
CONSULT-II ..........................................................450
Diagnostic Procedure Without CONSULT-II .........457
DTC U1000 CAN COMMUNICATION LINE ............459
Description ............................................................459
On Board Diagnosis Logic ....................................459
Possible Cause .....................................................459
DTC Confirmation Procedure ................................459
Wiring Diagram — AT — CAN ..............................460
Diagnostic Procedure ............................................461
DTC P0500 VEHICLE SPEED SENSOR MTR .......462
Description ............................................................462
On Board Diagnosis Logic ....................................462
Possible Cause .....................................................462
DTC Confirmation Procedure ................................462
Diagnostic Procedure ............................................463
DTC P0613 TCM PROCESSOR .............................464
Description ............................................................464
On Board Diagnosis Logic ....................................464
Possible Cause .....................................................464
DTC Confirmation Procedure ................................464
Diagnostic Procedure ............................................465
DTC P0705 PARK/NEUTRAL POSITION SWITCH .466
Description ............................................................466
On Board Diagnosis Logic ....................................466
Possible Cause .....................................................466
DTC Confirmation Procedure ................................466
Wiring Diagram — AT — PNP/SW .......................467
Diagnostic Procedure ............................................468
Component Inspection ..........................................470
DTC P0710 A/T FLUID TEMPERATURE SENSOR
CIRCUIT ..................................................................471
Description ............................................................471
On Board Diagnosis Logic ....................................471
Possible Cause .....................................................471
DTC Confirmation Procedure ................................471
Wiring Diagram — AT — FTS ...............................472
Diagnostic Procedure ............................................473
Component Inspection ..........................................475
DTC P0711 FL UID TEMPERA TURE SENSOR PER-
FORMANCE ............................................................476
Description ............................................................476
On Board Diagnosis Logic ....................................476
Possible Cause .....................................................476
DTC Confirmation Procedure ................................476
Wiring Diagram — AT — FTSP ............................477
Diagnostic Procedure ............................................478
Component Inspection ..........................................480
DTC P0717 TURBINE REVOLUTION SENSOR CIR-
CUIT ...................................... .......................... .........481
Description ............................................................481
On Board Diagnosis Logic ....................................481
Possible Cause .....................................................481
DTC Confirmation Procedure ................................481
Wiring Diagram — AT — TRSC ............................482
Diagnostic Procedure ............................................483
Component Inspection ..........................................484
AT-4
Page 19
DTC P0722 VEHICLE SPEED SENSOR A/T (REV-
OLUTION SENSOR) CIRCUIT ............................... 485
Description ........................................................... 485
On Board Diagnosis Logic ................................... 485
Possible Cause .................................................... 485
DTC Confirmation Procedure ............................... 485
Wiring Diagram — AT — VSSATC ....................... 486
Diagnostic Procedure ........................................... 487
Component Inspection ......................................... 488
DTC P0726 ENGINE SPEED INPUT CIRCUIT PER-
FORMANCE ........................................................... 489
Description ........................................................... 489
On Board Diagnosis Logic ................................... 489
Possible Cause .................................................... 489
DTC Confirmation Procedure ............................... 489
Diagnostic Procedure ........................................... 489
DTC P0731 A/T 1ST GEAR FUNCTION ................ 491
Description ........................................................... 491
On Board Diagnosis Logic ................................... 491
Possible Cause .................................................... 491
DTC Confirmation Procedure ............................... 491
Wiring Diagram — AT — 1STSIG ........................ 492
Diagnostic Procedure ........................................... 493
DTC P0732 A/T 2ND GEAR FUNCTION ................ 494
Description ........................................................... 494
On Board Diagnosis Logic ................................... 494
Possible Cause .................................................... 494
DTC Confirmation Procedure ............................... 494
Wiring Diagram — AT — 2NDSIG ........................ 496
Diagnostic Procedure ........................................... 497
DTC P0733 A/T 3RD GEAR FUNCTION ................ 499
Description ........................................................... 499
On Board Diagnosis Logic ................................... 499
Possible Cause .................................................... 499
DTC Confirmation Procedure ............................... 499
Wiring Diagram — AT — 3RDSIG ........................ 501
Diagnostic Procedure ........................................... 502
DTC P0734 A/T 4TH GEAR FUNCTION ................ 503
Description ........................................................... 503
On Board Diagnosis Logic ................................... 503
Possible Cause .................................................... 503
DTC Confirmation Procedure ............................... 503
Wiring Diagram — AT — 4THSIG ........................ 505
Diagnostic Procedure ........................................... 506
DTC P0735 A/T 5TH GEAR FUNCTION ................ 507
Description ........................................................... 507
On Board Diagnosis Logic ................................... 507
Possible Cause .................................................... 507
DTC Confirmation Procedure ............................... 507
Wiring Diagram — AT — 5THSIG ........................ 509
Diagnostic Procedure ........................................... 510
DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP) ..511
Description ............................................................511
On Board Diagnosis Logic ....................................511
Possible Cause .....................................................511
DTC Confirmation Procedure ................................511
Wiring Diagram — AT — TCCSIG ....................... 512
Diagnostic Procedure ........................................... 513
DTC P0745 PRESSURE CONTROL SOLENOID
VALVE A (LINE PRESSURE) .................................514
Description ................... ...... ....... ...... ......................514
On Board Diagnosis Logic ....................................514
Possible Cause .....................................................514
DTC Confirmation Procedure ...............................514
Wiring Diagram — AT — PC/A .............................515
Diagnostic Procedure ...........................................516
Component Inspection ..........................................517
DTC P0750 SHIFT SOLENOID VALVE A ...............518
Description ................... ...... ....... ...... ......................518
On Board Diagnosis Logic ....................................518
Possible Cause .....................................................518
DTC Confirmation Procedure ...............................518
Wiring Diagram — AT — SSV/A ...........................519
Diagnostic Procedure ...........................................520
Component Inspection ..........................................521
DTC P0755 SHIFT SOLENOID VALVE B ...............522
Description ................... ...... ....... ...... ......................522
On Board Diagnosis Logic ....................................522
Possible Cause .....................................................522
DTC Confirmation Procedure ...............................522
Wiring Diagram — AT — SSV/B ...........................523
Diagnostic Procedure ...........................................524
Component Inspection ..........................................525
DTC P0760 SHIFT SOLENOID VALVE C ...............526
Description ................... ...... ....... ...... ......................526
On Board Diagnosis Logic ....................................526
Possible Cause .....................................................526
DTC Confirmation Procedure ...............................526
Wiring Diagram — AT — SSV/C ..........................527
Diagnostic Procedure ...........................................528
Component Inspection ..........................................529
DTC P0762 SHIFT SOLENOID VALVE C STUCK ON .531
Description ................... ...... ....... ...... ......................531
On Board Diagnosis Logic ....................................531
Possible Cause .....................................................531
DTC Confirmation Procedure ...............................531
Wiring Diagram — AT — SSV/CS ........................532
Diagnostic Procedure ...........................................533
Component Inspection ..........................................534
DTC P0765 SHIFT SOLENOID VALVE D ...............536
Description ................... ...... ....... ...... ......................536
On Board Diagnosis Logic ....................................536
Possible Cause .....................................................536
DTC Confirmation Procedure ...............................536
Wiring Diagram — AT — SSV/D ..........................537
Diagnostic Procedure ...........................................538
Component Inspection ..........................................539
DTC P0770 SHIFT SOLENOID VALVE E ...............541
Description ................... ...... ....... ...... ......................541
On Board Diagnosis Logic ....................................541
Possible Cause .....................................................541
DTC Confirmation Procedure ...............................541
Wiring Diagram — AT — SSV/E ...........................542
Diagnostic Procedure ...........................................543
Component Inspection ..........................................544
DTC P0775 PRESSURE CONTROL SOLENOID
VALVE B (SHIFT PRESSURE) ...............................545
Description ................... ...... ....... ...... ......................545
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On Board Diagnosis Logic ....................................545
Possible Cause .....................................................545
DTC Confirmation Procedure .......................... .....545
Wiring Diagram — AT — PC/B .............................546
Diagnostic Procedure ...........................................547
Component Inspection ..........................................548
DTC P0780 SHIFT ...................................................549
Description ................ .......................... ..................549
On Board Diagnosis Logic ....................................549
Possible Cause .....................................................549
DTC Confirmation Procedure .......................... .....549
Wiring Diagram — AT — SFTFNC .......................550
Diagnostic Procedure ...........................................551
DTC P0795 PRESSURE CONTROL SOLENOID
VALVE C (TCC AND SHIFT PRESSURE) ..............552
Description ................ .......................... ..................552
On Board Diagnosis Logic ....................................552
Possible Cause .....................................................552
DTC Confirmation Procedure .......................... .....552
Wiring Diagram — AT — PC/C .............................553
Diagnostic Procedure ...........................................554
Component Inspection ..........................................555
DTC P0797 PRESSURE CONTROL SOLENOID
VALVE C STUCK ON ..............................................556
Description ................ .......................... ..................556
On Board Diagnosis Logic ....................................556
Possible Cause .....................................................556
DTC Confirmation Procedure .......................... .....556
Wiring Diagram — AT — PC/CS ..........................557
Diagnostic Procedure ...........................................558
Component Inspection ..........................................559
DTC P0826 MANUAL MODE SWITCH CIRCUIT ...560
Description ................ .......................... ..................560
CONSULT-II Reference Value in Data Monitor Mode
.560
On Board Diagnosis Logic ....................................560
Possible Cause .....................................................560
DTC Confirmation Procedure .......................... .....560
Wiring Diagram — AT — MMSW ..........................561
Diagnostic Procedure ...........................................563
Component Inspection ..........................................565
Position Indicator ..................................................565
DTC P0882 TCM POWER INPUT SIGNAL ............566
Description ................ .......................... ..................566
On Board Diagnosis Logic ....................................566
Possible Cause .....................................................566
DTC Confirmation Procedure .......................... .....566
Wiring Diagram — AT — PWR/IN ........................567
Diagnostic Procedure ...........................................569
Component Inspection ..........................................570
DTC P1726 ELECTRIC THROTTLE CONTROL
SYSTEM ............................ ......................................571
Description ................ .......................... ..................571
TROUBLE DIAGNOSIS FOR SYMPTOMS ............572
A/T CHECK Indicator Lamp does not come on ....572
Engine Cannot Be Started In “P” or “N” Position ..573
In “P” Position, Vehicle Moves When Pushed .......574
In “N” Position, Vehicle Moves ..............................574
Large Shock (“N” to “D” Position) ..........................575
Vehicle Does Not Creep Backward In “R” Position .576 Vehicle Does Not Creep Forward In “D” Position ..576 Vehicle Cannot Be Started From D A/T Does Not Shift: D A/T Does Not Shift: D A/T Does Not Shift: D A/T Does Not Shift: D
1 D2 ................................578
2 D3 ................................579
3 D4 ................................580
4 D5 ................................581
1 .....................578
A/T Does Not Perform Lock-up .............................582
A/T Does Not Hold Lock-up Condition ..................582
Lock-up Is Not Released .......................................583
Cannot Be Changed to Manual Mode ...................584
A/T Does Not Shift: 5th gear 4th gear ..............584
A/T Does Not Shift: 4th gear 3rd gear ..... ....... ..585
A/T Does Not Shift: 3rd gear 2nd gear .............586
A/T Does Not Shift: 2nd gear 1st gear .............586
Vehicle Does Not Decelerate By Engine Brake ....587
TCM Self-diagnosis Does Not Activate .................588
SHIFT CONTROL SYSTEM ....................................590
Control Device ......................................................590
Control Cable ........................................................591
A/T SHIFT LOCK SYSTEM .....................................592
Description ............................................................592
Shift Lock System Electrical Parts Location ..........592
Wiring Diagram — SHIFT — .................................593
Shift Lock Control Unit Reference Values .............594
Component Inspection ..........................................595
ON-VEHICLE SERVICE ..........................................597
Transaxle Side Cover ............................................597
Valve Body Assembly ...........................................597
Terminal Cord Assembly Sub-harness ..................598
Revolution Sensor Replacement ..........................598
Turbine Revolution Sensor Replacement .............598
Park/Neutral Position (PNP) Switch Adjustment ...599
ATF Cooler ............................................................599
ATF Cooler Valve ..................................................599
Control Cable Adjustment .....................................601
REMOVAL AND INSTALLATION ............................602
Removal ............................. ...................................602
Installation .......................... ...................................602
OVERHAUL ................................. ............................604
Components ....................... .................... ...............604
SERVICE DATA AND SPECIFICATIONS (SDS) ....606
General Specifications ..........................................606
Shift Schedule .......................................................606
Stall Speed ............................................................607
Line Pressure ........................................................607
Time Lag .. ....... ...... ....... ...... ....... ...... ....... ...... ....... ..607
Shift Solenoid Valves ............................................607
Solenoid Valves ....................................................608
A/T Fluid Temperature Sensor ..............................608
Turbine Revolution Sensor ....................................608
Revolution Sensor .................................................608
AT-6
Page 21
TROUBLE DIAGNOSIS - INDEX
[RE4F04B]
TROUBLE DIAGNOSIS - INDEX PFP:00000
Alphabetical & P No. Index for DTC
ALPHABETICAL INDEX FOR DTC
Items
(CONSULT-II screen terms)
A/T 1ST GR FNCTN P0731 AT-126 A/T 2ND GR FNCTN P0732 AT-131 A/T 3RD GR FNCTN P0733 AT-136 A/T 4TH GR FNCTN P0734 AT-141 A/T TCC S/V FNCTN P0744 AT-153 ATF TEMP SEN/CIRC P0710 AT-111 CAN COMM CIRCUIT U1000 AT-188 ENGINE SPEED SIG P0725 AT-122 L/PRESS SOL/CIRC P0745 AT-161 O/R CLTCH SOL/CIRC P1760 AT-183 PNP SW/CIRC P0705 AT-105
SFT SOL A/CIRC SFT SOL B/CIRC
TCC SOLENOID/CIRC P0740 AT-148 TP SEN/CIRC A/T VEH SPD SEN/CIR AT
*1: These numbers are prescribed by SAE J2012. *2: When the fail-safe operation occurs, the MIL illuminates. *3: The MIL illuminates when both the Rev olution sensor sign al and the Vehicle speed sensor signal meet the fail-safe condi tion at the same time.
*2
*2
*2
*3
DTC
CONSULT-II
*1
GST
P0750 AT-167 P0755 AT-172
P1705 AT-177 P0720 AT-117
Reference page
UCS000M8
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Page 22
TROUBLE DIAGNOSIS - INDEX
[RE4F04B]
P NO. INDEX FOR DTC
DTC
CONSULT-II
*1
GST P0705 PNP SW/CIRC AT-105 P0710 ATF TEMP SEN/CIRC A T-111
P0720 P0725 ENGINE SPEED SIG AT-122
P0731 A/T 1ST GR FNCTN AT-126 P0732 A/T 2ND GR FNCTN AT-131 P0733 A/T 3RD GR FNCTN AT-136 P0734 A/T 4TH GR FNCTN AT-141 P0740 TCC SOLENOID/CIRC AT-148 P0744 A/T TCC S/V FNCTN AT-153 P0745 L/PRESS SOL/CIRC AT-161
P0750 P0755 P1705
P1760 O/R CLTCH SOL/CIRC AT-183
U1000 CAN COMM CIRCUIT AT-188
*1: These numbers are prescribed by SAE J2012. *2: When the fail-safe operation occurs, th e MIL ill um in ate s. *3: The MIL illuminates when bot h the Revolution sens or signal and the Vehicle speed sensor si gnal meet the fail-safe condi tion at the same time.
VEH SPD SEN/CIR AT
SFT SOL A/CIRC SFT SOL B/CIRC TP SEN/CIRC A/T
(CONSULT-II screen terms)
*2
*2
*2
Items
*3
Reference page
AT-117
AT-167 AT-172 AT-177
AT-8
Page 23
PRECAUTIONS
[RE4F04B]
PRECAUTIONS PFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”
UCS000M9
A
The Supplemental Re straint System such as AIR BAG and “SEAT BELT PRE-TENS IONER, used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. This system includes seat be lt switch inputs and dual stage front air bag mod ules. The SRS system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. Information necessary to service the system safely is included in the SRS and SB section of this Service Man­ual.
WARNING:
To avoid rendering the SRS ino perative, whi ch could incr ease the risk of pe rsonal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per­formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, inc luding incorrect removal and installation of the SRS, can lead to per-
sonal injury ca use d by unintentional activ atio n of the system. For r e mo va l o f Spi ral Cable and Air Bag Module, see the SRS section.
Do not use electrical test equ ipment o n any circu it related to the SRS unless in structed to in this
Service Manual. SRS wiring harnesses can be iden tified by yellow and/or orange harnesses or harness connectors.
Precautions for On Board Diagnostic (OBD) System of A/T and Engine
UCS000MA
The ECM has an on boa rd diagnos tic system. It wil l light up the m alfunction indicator la mp (MIL) to warn th e driver of a malfunction causing emission deterioration.
CAUTION:
Be sure to turn the ignitio n switch OFF and disconne ct the negative battery term inal before any
repair or inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc. will cause the MIL to light up.
Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MIL to light up due to an open circuit. (Be sure the connector is free from water, grease, dirt, bent terminals, etc.)
Be sure to route and secure the harnesses properly after work. Interference of the harness with a
bracket, etc. may cause the MIL to light up due to a short circuit.
Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to a malfunction of the EGR system or fuel injection system, etc.
Be sure to erase the unne cessary malfunction information (repairs completed) from the TCM or
ECM before returning the vehicle to the custom er.
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Before connecting or dis connecting the TCM harness con-
nector, turn ignition switch OFF and disconnect negative battery terminal. Failure to do so may damage the TCM. Because battery voltage is applied to TCM even if ignition switch is turned off.
AT-9
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Page 24
PRECAUTIONS
When connecting or discon necting pin connectors into or
from TCM, take care not to damage pin term inals (bend or break). Make sure that th ere are not any bends or breaks on TCM pin terminal, when connecting pin connectors.
Before replacing TCM, perform TCM input/output signal
inspection and make s ure whether TCM fu nctions properly or not. Refer to AT-99, "
TCM INSPECTION TABLE" .
[RE4F04B]
AAT470A
MEF040DA
After performing each TROUBLE DIAGNOSIS, perform
“DTC (Diagnostic Trouble Code) CONFIRMATION PROCE­DURE”. The DTC should not be displa yed in the “DTC CONFIRMA­TION PROCEDURE” if the repair is completed.
Before proceeding with disassembly, thoroughly clean th e out-
side of the transaxle. It is important to prevent the internal parts from becoming contaminated by dirt or other foreign matte r.
Disassembly should be done in a clean work area.
Use lint-free cloth or towels for wiping parts clean. Common
shop rags can leave fibers that could interfere with the operation
SAT964I
of the transaxle.
Place disassembled parts in order for easier and proper assembly.
All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or
reassembly.
Gaskets, seals and O-rings should be replaced any time the transaxle is disassembled.
It is very important to perform functional tests whenever they are indicated.
The valve bo dy co ntains precis io n parts and r equi r es ex tre me ca re w hen parts are rem ov ed an d s erv ic ed .
Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent springs and small parts from becoming s cattered or lost.
Properly installed valves, sle ev e s, plugs, etc. will slide along bore s in va lv e bo dy unde r thei r ow n weig ht.
Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings
and seals, or hold bearings and washers in place during assembly. Do not use grease.
Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
Clean or replace ATF cooler if excessive forei gn mate rial is fo und in oi l pan or clog ging strain er. Refer to
AT-11, "
After over haul, refill the transaxle with new ATF.
When the A/T drain plug is remove d, only some of t he fluid is drai ned. O ld A/T flu id wil l remain i n torque
ATF COOLER SERVICE" .
converter and ATF cooling system. Always follow the procedures when changing A/T fluid. Refer to MA-22, "
Changing A/T Fluid" .
AT-10
Page 25
PRECAUTIONS
[RE4F04B]
Service Notice or Precautions
UCS000MC
FAIL-SAFE
The TCM has an electronic Fail-Safe (limp home mode). Th is allows t he vehicl e to be dri ven even if a major electrical input/output device circuit is damaged. Under Fail-Safe, th e vehicle alw ays runs in third g ear, even with a shift lever po sition of 1, 2 o r D. The cus­tomer may complain of sluggish or poor acceleration. When the ignition key is turned ON following Fail-Safe operation, A/T CHECK indicator lamp blinks for about 8 seconds. [For TCM Self-diagnostic Procedure (No Tools), refer to AT- 5 4 , "
TCM SELF-DIAGNOSTIC PRO­CEDURE (NO TOOLS)" .]
The blinking of the A/T CHECK indicator lamp for about 8 seconds will appear only once and be cleared. The customer may resume normal driving conditions. Always follow the Wor k F l ow (Refer to AT-63, "
Work Flow" ).
The SELF-DIAGNOSIS results will be as follows:
The first SELF -DIAGNOSIS will indicate damage to the vehicle speed sensor or the revolution sensor.
During the next SELF-DIAGNOSIS, performed after checking the senso r, no damages will be indicated.
TORQUE CONVERTER SERVICE
The torque converter should be replaced under any of the following conditions:
External leaks in the hub weld area.
Converter hub is scored or damaged.
Converter pilot is broken, damaged or fits poorly into crankshaft.
Steel particles are found after flushing the cooler and cooler lines.
Pump is damaged or steel particle s are foun d in the con ve rte r.
Vehicle has TCC shudder and/or no TCC apply. Replace only after all hydraulic and electrical diagnoses
have been made. (Converter clutch material may be glazed.)
Converter is contaminated with engine coolant containing antifreeze.
Internal failure of stator roller cl utc h .
Heavy clutch debris due to overheating (blue converter).
Steel particles or clutch lining materi al foun d in f luid fi lter or on mag net wh en no interna l parts in unit are
worn or damaged indicates that lining material came from converter. The torque converter should not be replaced if:
The fluid has an odor, is discolored, and there is no evidence of metal or clutch facing particles.
The threads in one or more of the converter bolt holes are damaged.
Transaxle failure did not display evidence of damaged or worn internal parts, steel particles or clutch plate
lining material in unit and inside the fluid filter.
Vehicle has been exposed to high mileage (only). The exception may be where the torque converter
clutch dampener plate lining has seen excess wear by vehicles operated in heavy and/or constant traffic, such as taxi, delivery or police use.
ATF COOLER SERVI CE
If A/T fluid contains frictional material (clutches, bands, etc.), or if an A/T is repaired, overhauled, or replaced, inspect and cl ean the A/T oil c ooler mounted in the radiator or replace the radi ator. Flush cooler lines us ing cleaning sol ven t and c om pr es se d a ir a f te r r ep a ir. Check Service Bulli t en s for l a test A /T o il c oo le r cl ea ni ng pro ­cedure. For radiator replacement, refer to CO-10, "
RADIATOR"
A
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OBD-II SELF-DIAGNOSIS
A/T self-diagnosis is performed by the TCM in combination with the ECM. The results can be read through
the blinking pattern of the A/T CHECK indicator or the malfunction indicator lamp (MIL). Refer to the table on AT-44
The self-diagnostic results indicated by the MIL are automatically stored in both the ECM and TCM mem-
for the indicator used to display each self-diagnostic result.
ories.
Always perform the procedure “HOW TO ERASE DTC” on AT-41
to complete the repair and avoid
unnecessary blinking of the MIL.
The following self-diagnostic items can be detected using ECM self-diagnostic results mode* only when
the A/T CHECK indicator lamp does not indicate any malfunctions.
park/neutr al position (PNP) switch
AT-11
Page 26
PRECAUTIONS
[RE4F04B]
*: For details of OBD-II, refer to EC-52, "ON BOARD DIAGNOSTIC (OBD) SYSTEM" .
Certain systems and componen ts, especially those related to OBD, may use a new style slide-
locking type harness connector. For description and how to disconnect, refer to GI-22, "
How to Check Terminal" .
Wiring Diagrams and Trouble Diagnosis
When you read wiring diagrams, refer to the following:
GI-12, "How to Read Wiring Diagrams"
PG-3, "POWER SUPPLY ROUTING CIRCUIT"
When you perfo rm trouble diagnosis, refer to the following:
GI-9, "How to Follow Trouble Diagnoses"
GI-25, "How to Perform Efficient Diagnosis for an Electrical Incident"
UCS000MD
AT-12
Page 27
PREPARATION
[RE4F04B]
PREPARATION PFP:00002
Special Service Tools
The actual shapes of Kent-Moore tools may differ from those of spec ial ser vi ce tool s illust rat ed here.
Tool number (Kent-Moore No.) Tool name
KV381054S0 (J34286) Puller
NT414
ST33400001 (J26082) Drift
Description
Removing differential side oil seals
Removing differential side bearing out er
race
Removing idler gear bearing outer ra ce
a: 250 mm (9.84 in) b: 160 mm (6.30 in)
Installing differential side oil seal
(RH side)
Installing oil seal on oil pump housing
a: 60 mm (2.36 in) dia. b: 47 mm (1.85 in) dia.
UCS000ME
A
B
AT
D
E
F
(J34301-C) Oil pressure gauge set 1 (J34301-1) Oil pressure gauge 2 (J34301-2) Hoses 3 (J34298) Adapter 4 (J34282-2) Adapter 5 (790-301-1230-A) 60° Adapter 6 (J34301-15) Square socket
ST27180001 (J25726-A) Puller
ST23540000 (J25689-A) Pin punch
NT086
AAT896
NT424
Measuring line pressure
Removing idler gear
a: 100 mm (3.94 in) b: 110 mm (4.33 in) c: M8 x 1.25P
Removing and installing parking rod plat e
and manual plate pins
a: 2.3 mm (0.091 in) dia. b: 4 mm (0.16 in) dia.
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ST25710000 (J25689-A) Pin punch
NT442
Aligning groove of manual shaft and hole of
transmission case
a: 2 mm (0.08 in) dia.
NT410
AT-13
Page 28
Tool number (Kent-Moore No.) Tool name
KV32101000 (J25689-A) Pin punch
KV31102400 (J34285 and J34285-87) Clutch spring compressor
KV40100630 (J26092) Drift
PREPARATION
[RE4F04B]
Description
Removing and installing manual shaft re-
taining pin
Removing and installing pini on ma te shaf t
lock pin
a: 4 mm (0.16 in) dia.
NT410
Removing and installing clut ch retur n
springs
Installing low and reverse brake pist on
a: 320 mm (12.60 in) b: 174 mm (6.85 in)
NT423
Installing reduction gear beari ng inner race
Installing idler gear bearing inner race
a: 67.5 mm (2.657 in) dia. b: 44 mm (1.73 in) dia. c: 38.5 mm (1.516 in) dia.
ST30720000 (J25405 and J34331) Bearing installer
ST35321000 ( ) Drift
(J34291-A) Shim setting gauge set
ST33230000 (J25805-01) Drift
NT107
Installing idler gear bearing outer race
a: 77 mm (3.03 in) dia. b: 55.5 mm (2.185 in) dia.
NT115
Installing output shaft bearing
a: 49 mm (1.93 in) dia. b: 41 mm (1.61 in) dia.
NT073
Selecting oil pump cover bearing race and
oil pump thrust washer
Selecting side gear thrust washer
NT101
Installing differential side bearing inner race
(RH side)
a: 51 mm (2.01 in) dia. b: 28.5 mm (1.122 in) dia.
AT-14
NT084
Page 29
PREPARATION
[RE4F04B]
Tool number (Kent-Moore No.) Tool name
(J34290) Shim selecting tool set
ST3306S001 (J22888-D) Differential side bearing puller set 1 ST33051001 (J22888-D) Puller 2 ST33061000 (J8107-2) Adapter
ST3127S000 (J25765-A) Preload gauge 1 GG91030000 (J25765-A) Torque wrench 2 HT62940000 ( ) Socket adapter 3 HT62900000 ( ) Socket adapter
ST35271000 (J26091) Drift
NT080
AMT153
NT124
Description
Selecting differential side bearing adjusting
shim
Removing differential side bearing i nner
race
a: 38 mm (1.50 in) dia. b: 28.5 mm (1.122 in) dia. c: 130 mm (5.12 in) d: 135 mm (5.31 in) e: 100 mm (3.94 in)
Checking differential side bearing preload
Installing idler gear
a: 72 mm (2.83 in) dia. b: 63 mm (2.48 in) dia.
A
B
AT
D
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(J39713) Preload adapter
NT115
NT087
Selecting differential side bearing adjusting
shim
Checking differential side bearing preload
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AT-15
Page 30
PREPARATION
[RE4F04B]
Commercial Service Tools
Tool name Description Puller
NT077
Puller
NT411
Drift
NT083
Drift
Removing idler gear bearing inner rac e
Removing and installing band serv o pisto n
snap ring
Removing reduction gear bearing inner
race
a: 60 mm (2.36 in) dia. b: 35 mm (1.38 in) dia.
Installing needle bearing on beari ng retai n-
er
a: 36 mm (1.42 in) dia.
Removing needle bearing from bear in g re-
tainer
a: 33.5 mm (1.319 in) dia.
UCS000MF
Drift
Power tool
NT083
Installing differential side bearing outer race
(RH side)
a: 75 mm (2.95 in) dia.
NT083
Removing transaxle assemb l y
Removing tr ansaxle oil pan
Removing transaxle case and cover
PBIC0190E
AT-16
Page 31
OVERALL SYSTEM
[RE4F04B]
OVERALL SYSTEM PFP:00000
A/T Electrical Parts Location
UCS000MG
A
B
AT
D
E
F
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AT-17
BBIA0280E
Page 32
OVERALL SYSTEM
[RE4F04B]
Circuit Diagram
UCS000MH
AT-18
BBWA0563E
Page 33
OVERALL SYSTEM
[RE4F04B]
Cross-sectional View
UCS000MI
A
B
AT
D
E
F
G
H
1. Band servo piston 2. Reverse clutch drum 3. Converte r hous in g
4. Oil pump 5. Brake band 6. Reverse clutch
7. High clutch 8. Front planetary gear 9. Low one-way clutch
10. Rear planetary gear 11. Forward clutch 12. Overrun cl ut ch
13. Low & reverse brake 14. Output gear 15. Idler gear
16. Forward one-way clutch 17. Pinion reduction gear 18. Fina l gea r
19. Differential case 20. Input shaft 21. Torque converter
22. Side cover
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SAT488K
AT-19
Page 34
OVERALL SYSTEM
[RE4F04B]
Hydraulic Control Circuit
UCS000MJ
AT-20
SAT489K
Page 35
OVERALL SYSTEM
[RE4F04B]
Shift Mechanism
UCS000MK
CONSTRUCTION
SAT998I
1. Torque converter 2. Oil pump 3. Input shaft
4. Brake band 5. Reverse clutch 6. High clutch
7. F ront sun gear 8. Front pinion gear 9. Front internal gear
10. Front planetary carrier 11. Rear sun gear 12. Rear pinion gear
13. Rear internal gear 14. Rear planetary carrier 15. Forward clutch
16. Forward one-way clutch 17. Overrun clutch 18. Low one-way clutch
19. Low & reverse brake 20. Parking pawl 21. Parking gear
22. Output shaft 23. Idle gear 24. Output gear
FUNCTION OF CLUTCH AND BRAKE
Clutch and brake components Abbr. Function Reverse clutch 5 R/C To transmit input power to front sun gear 7 . High clutch 6 H/C To transmit input power to front planetary carrier 10 . Forward clutch 15 F/C To connect front planetary carrier 10 with forward one-way clutch
16 . Overrun clutch 17 O/C To connect front planetary carrier 10 with rear internal gear 13 . Brake band 4 B/B To lock front sun gear 7 . Forward one-way clutch 16 F/O.C When forward clutch 15 is engaged, to stop rear internal gear 13
from rotating in opposite direction against engine rev olu tion. Low one-way clutch 18 L/O.C To stop front planetary carrier 10 from rotating in opposite direc-
tion against engine revolution. Low & reverse brake 19 L & R/B To lock front planetary carrier 10 .
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AT-21
Page 36
OVERALL SYSTEM
[RE4F04B]
CLUTCH AND BAND CHART
Band servo For-
Re-
Shift position
P
RO O
N
D*4
2
1
*1: Operates when selector lever is set in 3 position. *2: Oil pressure is applied to bot h 2nd “apply” side and 3r d “release” side of band servo pi ston. How ever, brake band does not cont ract because oil pressure area on the “release” side is grea te r than tha t on the “apply” side. *3: Oil pressure is applied to 4th “apply” side in condition *2 above, and brake band contracts. *4: A/T will not shift to 4th when selector lever is set in 3 position. O: Operates A: Operates when throttle opening is less than 3/16, activa ting engine brake. B: Operates during “progressive” accelerati on. C: Operates but does not affect power transmissi on. D: Operates when throttle opening is less tha n 3/1 6, bu t does not affect engine bra ke.
verse
clutch
1st O *1D B B
2nd O *1 A O B
3rd O O *1 A *2C C B *1O 4th O C *3C C O O 1st O O B B
2nd O O O B
3rd O O O *2C C B 1st O O B O Locks (held
2nd O O O B
3rd O O O *2C C B
High
clutch
5
For-
ward
clutch
6
15
Over-
run
clutch
17
2nd
apply
3rd re-
lease
4th
apply
ward
one-
way
clutch
16
Low
one-
way
clutch
18
Low &
re­verse brake
19
Lock-
up
Remarks
PARK POSI-
TION
REVERSE POSITION
NEUTRAL POSITION
Automatic
shift
1 2 3
4
Automatic
shift
1 2 3
stationary) in
1st speed
1 2 3
AT-22
Page 37
POWER TRANSMISSION P and N Positions
OVERALL SYSTEM
[RE4F04B]
A
B
AT
D
E
F
P position
Similar to the N posi tion, the c lutch es d o not opera te. Th e parkin g pawl eng ages with t he parking ge ar to mechanically hold the output shaft so that the power train is locked.
N position
Power from the input shaft is not transmitted to the output shaft because the clutches do not operate.
SAT991I
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AT-23
Page 38
11 Position
OVERALL SYSTEM
[RE4F04B]
SAT714KB
Forward clutch
Forward one-way clutch
Overrun clutch
Low and reverse brake
Engine brake Overrun clutch always engages, therefore engine brake can be obtained when decelerating.
As overrun clutch engages, rear internal gear is locke d by th e oper at ion of low and rev ers e brake. This is different from that of D
1 , 21 , and 31 .
AT-24
Page 39
D1 and 21 Positions
OVERALL SYSTEM
[RE4F04B]
A
B
AT
D
E
F
G
Forward one-way clutch
Forward clutch
Low one-way clutch
Overrun clutch
engagement conditions (Engine brake)
AAT532A
Rear internal gear is locked to rotate counterclockwi se because of the functioning of these three clutches.
D
1 : Overdrive control switch OFF and throttle openi ng is le ss th an 3/ 16
2
1 : Always engaged
1 and 21 positions, engine brake i s not activ ate d due to free turni ng of low one -way
At D clutch.
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AT-25
Page 40
D2 , 22 and 12 Positions
OVERALL SYSTEM
[RE4F04B]
Forward clutch
Forward one-way clutch
Brake band
Overrun clutch
engagement conditions
AAT533A
Rear sun gear drives rear planetary carrier and combined front internal gear. Front internal gear now rotates around front sun gear accompanying fron t planetary car rie r. As front planetary carrier transfers the power to rear internal gear through forward clutch and forward one-way clutch, this rotation of rear internal gear increases the speed of rear plane­tary carrier compared with that of the 1st speed.
2 : Gear selector lever is set in 3rd position and throttle open in g is less than 3/ 16
D
2 and 12 : Always engaged
2
AT-26
Page 41
D3 , 23 and 13 Positions
OVERALL SYSTEM
[RE4F04B]
A
B
AT
D
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F
G
High clutch
Forward clutch
Forward one-way clutch
Overrun clutch
engagement conditions
AAT534A
Input power is transmitted to front planetary carrier throug h hig h clutc h. And front planetary carrier is connected to rear internal gear by operation of forward clutch and forward one-way clutch. This rear internal gear rotation and another input (the rear sun gear ) acc om pany rear pla ne­tary carrier to turn at the same speed.
3 : Selector lever is set in 3rd position and throttle opening i s less th an 3/16
D
3 and 13 : Always engaged
2
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AT-27
Page 42
D4 Position
OVERALL SYSTEM
[RE4F04B]
AAT536A
High clutch
Brake band
Forward clutch (Does not affect
power transmission)
Engine brake At D4 position, there is no one-way clutch in the power transmission line and engine brake
Input power is transmitted to front carrier through high clutch. This front carrier turns around the sun gear which is fixed by brake band and makes front internal gear (output) turn faster.
can be obtained when decelerating.
AT-28
Page 43
R Position
OVERALL SYSTEM
[RE4F04B]
A
B
AT
D
E
F
G
AAT535A
Reverse clutch
Low and reverse brake
Engine brake As there is no one-way clutch in the power transmission line, engine brake can be obtained
Front planetary carrier is stationary because of the operation of low and rever se bra ke. Input power is transmitted to front sun gear through reverse clutch, which drives front inter­nal gear in the opposite direction.
when dece l erating.
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AT-29
Page 44
OVERALL SYSTEM
[RE4F04B]
Control System
UCS000ML
OUTLINE
The automatic transaxle senses ve hicle operating c onditions throug h various sensors . It always controls the optimum shift position and reduces shifting and lock-up shocks.
SENSORS TCM ACTUATORS
Park/neutral position (PNP) switch Throttle position sensor [accelerator pedal position (APP) sensor] Engine speed signal A/T fluid temperature sensor Revolution sensor (VHCL/S SE-1) Vehicle speed sensor (VHCL/S SE-2) 3 position switch ASCD control signal Stop lamp switch Turbine revolution sensor
Shift control Line pressure control Lock-up control Overrun clutch control Timing control Fail-safe control Self-diagnosis CAN communication line control
Shift solenoid valve A Shift solenoid valve B Overrun clutch solenoid valve T orque converter clutch solenoid valve Line pressure solenoid valve A/T CHECK indicator lamp
CONTROL SYSTEM
AT-30
SCIA2778E
Page 45
OVERALL SYSTEM
[RE4F04B]
TCM FUNCTION
The function of the TCM is to:
Receive input signals sent from various switches and s ensors.
Determine required line pressure, shifting point, lock-up operation, and engine brake operation.
Send required output signals to the respective solenoids.
INPUT/OUTPUT SIGNAL OF TCM
Sensors and solenoid valves Function
Park/neutral position (PNP) switch Detects select lever position and sends a sig nal to TCM .
Input
Output
Throttle position sensor [acceler ato r pedal position (APP) sensor]
Closed throttle position signal
Wide open throttle position signal
Engine speed signal Receives signal from ECM. A/T fluid temperature sensor Detects transmission fluid temperature and sends a signal to TCM. Revolution sensor (VHCL/S SE-1) Detects output shaft rpm and sends a signal to TCM.
Vehicle speed sensor (VHCL/S SE-2)
3rd position switch Sends a signal, which prohibits a shift to D
ASCD control signal Turbine revolution sensor Detects forwar d cl utch drum rpm and sends a signal to TCM.
Stop lamp switch Send the lock-up release signal to the TCM at time of D
CAN communication
Shift solenoid valve A/B
Line pressure solenoid valve
Torque converter clutch solenoid valve
Overrun clutch solenoid valve A/T CHECK indicator lamp Shows TCM faults, when A/T control componen ts malfunctio n.
CAN communication
Detects throttle valve position and sends a signal to TCM .
Detects throttle valves fully-closed posit ion and sends a signal from ECM toTCM.
Detects throttle valve position of greater than 1/2 or full thro ttle and sends a signal from ECM to TCM.
Used as an auxiliary vehicle speed sensor. Sends a signal when revolution sensor (installed on transmission) malfunctions.
4 (overdrive) position, to the TCM.
Sends the cruise signal and D TCM.
In CAN communication, control units are connected to 2 communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Selects shifting point suited to driving conditions in relati on to a signa l sent from TCM.
Regulates (or decreases) line pressure suited to driving conditions in relation to a signal sent from TCM.
Regulates (or decreases) lock-up pr essure suited to driving conditions in rela­tion to a signal sent from TCM.
Controls an engine brake effect suited to driving conditions in relation to a signal sent from TCM.
In CAN communication, control units are connected to 2 communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
4 (overdrive) cancellation signal from ECM to
4 (lock-up).
A
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CAN Communication
UCS0015M
SYSTEM DESCRIPTION
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul­tiplex communication line with high data communication speed and excellent error detection ability. Many elec­tronic control units are equipped onto a vehicle, and each control unit shares information and links with other control units during opera tion (not independent). In CA N communication, cont rol units are connected with 2 communicatio n lines ( CAN H lin e, CAN L li ne) al lowi ng a high rate of in forma tio n trans missi on wi th less w iring . Each control unit transmits/receives data but selectively reads required data only. For details, refer to LAN-8, "
CAN COMMUNICATION" .
AT-31
Page 46
OVERALL SYSTEM
[RE4F04B]
Control Mechanism
UCS000MM
LINE PRESSURE CONTROL
TCM has various line pressure control characte ristics to meet the driving cond itions. An ON-OFF duty signal is sent to the line pressure solenoid valve based on TCM characteristics. Hydraulic pr es sure o n t h e c lut ch an d br ak e is el ect ro nic al ly co nt rol l ed t hr oug h t h e l ine pr e ssur e so leno id va l ve to accommodate engine torque. This results in smooth shift operation.
Normal Control
The line pres sure to thr ottl e open ing char acte rist ics i s set f or s uit able clutch operatio n.
SAT003J
Back-up Control (Engine brake)
If the selec tor lev er is shi fted to 2nd position while drivin g in D4 (O/ D) or D mission. Clutch operating pressure (line pressure) must be increased to deal with this driving force.
3 , great driving force is applied to the clutch inside the trans-
SAT004J
During Shift Change
The line pressure is temporari ly reduce d correspon ding to a c hange in engine torqu e w h en s hi ftin g ge ars (t ha t is , w he n t he s hif t s ol en oi d valve is switched for clutch operation) to reduce shifting shock.
SAT005J
At Low Fluid Temperature
Fluid viscosity and frictional characteristics of the clutch facing change with fluid temperature. Clutch
engaging or band-contacting pressure is compensated for, according to fluid temperature, to stabilize shifting quality.
AT-32
Page 47
OVERALL SYSTEM
The line pressure is reduced below 60°C (140°F) to prevent
shifting shock due to low viscosity of automatic transmission fluid when te mperature is low.
Line pressure is increased to a maximum irrespective of the
throttle openin g when fluid temperature dro ps to −10°C (14°F). This pressure rise is adopted to prevent a delay in clutch and brake operation due to extreme drop of fluid viscosity at low temperature.
[RE4F04B]
A
B
AT
SAT006J
D
E
F
G
SAT007J
SHIFT CONTROL
The shift is regulated entirely by electronic control to accommodate vehicle speed and varying engine opera­tions. This i s accomplished by e lectrical signals transm itted by the revolution sensor and the ECM (throttle opening). This results in improved acceleration performance and fuel economy.
Control of Shift Solenoid Valves A and B
The shift sole noid valve perfor ms simple ON-OFF op eration. When set to ON, the drain circu it cl os es and pilo t pre ssure is ap pl ied to the shift valve. The TCM activa tes shift solenoid valv es A and B according t o sig­nals from the ECM (throttle opening) and revolution sensor to select the optimum gear p osition on the basis of the shift sc hedule me mo­rized in the TCM.
SAT008J
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AT-33
Page 48
OVERALL SYSTEM
[RE4F04B]
Relation between shift solenoid valves A and B and gear positions
Shift solenoid valve
A ON (Closed) OFF (Open) OFF (Open) ON (Closed) ON (Closed) B ON (Closed) ON (Closed) OFF (Open) OFF (Op en) ON (Cl os ed)
1 , 21 , 11 D2 , 22 , 12 D3 D4 (O/D) N-P
D
Control of Shift Valves A and B
Pilot pressure generated by the operation of shift solenoid valves A and B is applied to the end face of shift valves A and B. The drawing above shows the operation of shift valve B. When the shift solenoid valve is ON, pilot pressure applied to the end face of the shift valve overcomes spring force, moving the valve upward.
Gear position
SAT009J
LOCK-UP CONTROL
The torque converter clutch piston in the torque converter is locked to eliminate torque converter slip to increase powe r transmis sion effici ency. The solenoid valve is contro lled by an ON-O FF duty signal sent from the TCM. The signal is converted to an oil pressure signal which controls the lock-up piston.
Conditions for Lock-up Operation
When vehicle is driven in 3rd or 4th gear positions, vehicle speed and throttle opening are detected. If the detected values fall within the lock-up zone memorized in the TC M, lock-up is performed.
Selector lever D position 3rd position Gear position D Vehicle speed sensor More than set value ECM (throttle opening) Less than set opening Closed throttle position signal OFF A/T fluid temperature sensor More than 40°C (104°F)
4 D3
Torque Converter Clutch Solenoid Valve Control
The torque converter clutch solenoid valve is controlled by the TCM. The plunger closes the drain circuit during the OFF period, and opens the circuit during the ON period. If the percentage of OFF-time increases in o ne cycle, th e pilot pr essure drain tim e is reduce d and pilot pressure remains hi gh.
AT-34
SAT010J
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OVERALL SYSTEM
The torque converter clutch piston is designed to slip to adjust the ratio of ON-OFF, thereby reducing lock-up shock. OFF-time INCREASING
Amount of drain DECREASING
Pilot pressure HIGH
Lock-up RELEASING
Torque Converter Clutch Control Valve Operation
[RE4F04B]
A
B
AT
SAT011J
D
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AAT155A
LOCK-UP RELEASED
The OFF-duration of the torque converter clutch solenoid valve is long, and pilot pressure is high. The pilot pressure pushes the end face of the torque converter clutch control valve in combination with spring force to move the valv e t o th e le ft . A s a r esul t , conv er t er p r es sur e i s a pp lie d t o ch amb er A (to r qu e c on ve rte r cl ut c h p is ­ton release side). Accordingly, the torque converter clutch piston remains unlocked.
LOCK-UP APPLIED
When the OFF-duration of the torque converter clutch solenoid valve is short, pilot pressure drains and becomes low. Accordingly, the control valve moves to the right by the pilot pressure of the other circuit and converter pressure. A s a result, converter pressure is app lied to chamber B, keeping the torq ue converter clutch piston applied. Also smooth lock-up is provided by transient application an d release of the lock-up.
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AT-35
Page 50
OVERALL SYSTEM
[RE4F04B]
OVERRUN CLUTCH CONTROL (ENGINE BRAKE CONTROL)
Forward one-way clutch is used to reduce shifting shocks in downshifting operations. This clutch transmits engine torque to the wheels. However, drive force from the wheels is not transmitted to the engine because the one-way clutch rotates idle. This mean s the engine brak e is not effective. The overrun clutch operates when the engine brake is needed.
Overrun Clutch Operating Conditi ons
SAT014J
Selector lever position Gear position Throttle opening D position D 2nd position 2 1st position 1
1 , D2 , D3 gear position Less than 3/16
1 , 22 gear position 1 , 12 gear position
At any position
Overrun Clutch Solenoid Valve Control
The overrun clutch solenoid valve is operated by an ON-OFF signal transmitted by the TCM to provide overrun clutch control (engine brake control). When this solenoid valve is ON, the pilot pressure drain port closes. When it is OFF, the drain port opens. During the solenoid valve ON pilot pressure is applied to the end face of the overrun clutch contr ol valve.
SAT015J
AT-36
Page 51
OVERALL SYSTEM
Overrun Clutch Control V alve Operation
When the sole no id va lv e is O N , p ilo t p res s ure is applied to the o ve r­run clutch control valve. This pushes up the overrun clutch control valve. The line pressure is then shut off so that the clutch does not engage. When the solenoid valve is OFF, pilot pressure is not generated. At this point, the overrun clutch control valve moves downward by spring force. As a result, ov errun clutch operation pressure is pro­vided by the overrun clutch reducing valve. This causes the overrun clutch to engage. In the 1st position, the overrun clutch control valve remains pushed down so that the overrun clutch is engaged at all times.
[RE4F04B]
A
B
AT
D
E
F
G
SAT016J
Control Valve
UCS000MN
FUNCTION OF CONTROL VALVES
V alve name Function
Pressure regulator valve, plug and sleeve plug
Pressure modifier valve and sleeve Used as a signal supplementary valve to the pressur e regulator valve. Regulates pres-
Pilot valve Regulates line pressure to maintain a constant pilot pressure level which controls lock-up
Accumulator control valve Regulates accumulator back-pressure to pre ssure suited to driving conditions. Manual valve Directs line pressu re to oil ci rcu its corresponding to select positions.
Shift valve A Simultaneously switches three oil circuits using output pressure of shift solenoid valve A
Shift valve B Simultaneously switches two oil circuits using output pressure of shift solenoid valve B in
Overrun clutch control valve Switches hydraulic circuits to prevent engagemen t of the ov errun cl ut ch si m ul taneously
1 reducing valve Reduces low & reverse brake pressure to dampen engine-brake shock when down-shift-
Overrun clutch reducing valve Reduces oil pressure directed to the over ru n clu tch and pre vents eng ine-brake shock.
Torque converter relief valve Prevents an excessive rise in torque converter pressure.
Regulates oil discharged from the oil pum p to provi de opt i mu m line pre ssur e fo r all driv ­ing conditions.
sure-modifier pressure (signal press ure) which controls optimum line pressure for all driving conditions.
mechanism, overrun clutch, shift timing.
Hydraulic pressure drains when the shif t lever is in Neut ral.
to meet driving conditions (vehicle spe ed, throt tle open in g, etc. ). Provides automatic downshifting and up-shifting (1st 2nd 3rd 4th gears/4th 3rd 2nd 1st gears) in combinat i on w ith shif t valve B.
relation to driving conditions (vehicle speed, throttle opening, etc.). Provides automatic downshifting and up-shifting (1st 2nd 3rd 4th gears/4th 3rd 2nd 1st gears) in combinat i on w ith shif t valve A.
with application of the brake band in D engages during D
ing from the 1st position 1
In 1st and 2nd positions, line pressure acts on the overrun clutch reducing valve to increase the pressure-regulating poi nt , with resultant engi ne br ake capability.
4 .)
2 to 11 .
4 . (Interlocking occurs if the overrun clutch
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OVERALL SYSTEM
[RE4F04B]
Valve name Func tion
Torque converter clutch control valve, plug and sleeve
1-2 accumulator valve and piston Dampens the shock encountered when 2nd gear band servo contracts, and provides
3-2 timing valve Switches the pace that oil pressure is released depending on vehicle speed; maximizes
Shuttle valve Determines if the overrun clutch solenoid valve should control the 3-2 timing valve or the
Cooler check valve At low speeds and with a small load when little heat is generated, saves the volume of
Activates or inactivates the lock-up function. Also provides smooth lock-up through transient application and release of the lock-up system.
smooth shifting.
the high clutch release timing, and allows for soft dow n shi f ting.
overrun clutch control valve and switches bet w een the two.
cooler flow, and stores the oil pressure for lock up.
AT-38
Page 53
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
[RE4F04B]
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION PFP:00000
Introduction
The A/T system has two self-diagnostic systems. The first is the emiss ion-related on board diagnosti c system (OBD-II) performed by the TC M (transmission control module) in combination with the ECM. The malfunction is indicated by the MIL (malfunction indicator lamp) and is st ored as a DTC in the ECM memory but not the TCM memory. The second is the TCM original self-diagnosis indicated by the A/T CHECK indicator lamp. The malfunction is stored in the TCM me mory. The detected items are overl apped with OBD-II se lf-diagn ostic ite ms. For details, refer to AT-39, "
OBD-II Function for A/T System" .
UCS000MO
A
B
AT
OBD-II Function for A/T System
UCS000MP
The ECM provides emission-rel ated on boa rd diagnos tic (OBD-II) functi ons for the A/T system. O ne function is to receive a signal from the TCM used with OBD-related parts of the A/T system. The signal is sent to the ECM when a malfunction occurs in the corresponding OBD-related part. The other function is to indicate a diagnostic result by means of the MIL (malfunction indicator lamp) on the instrument panel. Sensors, switches and solenoid valves are used as sensing elements. The MIL automatically illuminates in One or Two Trip Detection Logic when a malfunction is sensed in relation to A/T system parts.
One or Two Trip Detection Logic of OBD-II
UCS000MQ
ONE TRIP DETECTION LOGIC
If a malfunction is sensed during the first test drive, the MIL will illuminate and the malfunction will be stored in the ECM memory as a DTC. The TCM is not provided with such a memory function.
TWO TRIP DETECTION LOGIC
When a malfunction is sensed during the first test drive, it is stored in the ECM memory as a 1st trip DTC (diagnostic trouble code) or 1st trip freeze frame data. At this point, the MIL will not illuminate. First Trip If the same malfunction as that experienced during the first test drive is sensed during the second test drive, the MIL will illuminate. Second Trip A/T-related parts for which the MIL illuminates during the first or second test drive are listed below.
Items
Shift solenoid valve A DTC: P0750 X Shift solenoid valve B DTC: P0755 X Accelerator pedal position (APP) sensor DTC: P1705 X Except above X
One trip detection Two trip detection
MIL
The trip in the One or Two Trip Detection Log ic me an s a driving mode in whic h se lf-diagnosis is performed during vehic le operation.
OBD-II Diagnostic Trouble Code (DTC)
UCS000MR
HOW TO READ DTC AND 1ST TRIP DTC
DTC and 1st trip DTC can be read by the following methods. ( With CONSULT-II or GST) CONSULT-II or GST (Generic Scan Tool) Examples: P0705, P0710,
P0720, P0725, etc. These DTCs are prescribed by SAE J2012. (CONSULT-II also displays the malfunctioning component or system.)
1st trip DTC No. is the same as DTC No.
Output of the diagnost ic trouble co de indicates th at the indica ted circuit has a malfunctio n. How-
ever, in case of the Mode II and GST they do not indicate whether the malfunction is still occurring or occurred in the past and returned to normal. CONSULT-II can identify them a s shown below. Therefore , using CONSULT-II (if available) is rec­ommended.
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ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
A sample of CONSULT-II display for DTC and 1st trip DTC is shown in the following page. DTC or 1st trip DTC of a malfunction is dis­played in SELF DIAGNOSIS mode for “ENGINE” with CONSULT­II. Time data indicates how ma ny times the v ehicle was driv en after the last detection of a DTC.
If the DTC is being detected currently, the time data will be “0”.
[RE4F04B]
SAT014K
SAT015K
If a 1st trip DTC is stored in the ECM, the time data will be “1t”.
SAT016K
Freeze Frame Data and 1st Trip Freeze Frame Data
The ECM has a m emory function, which stores the driving co ndition such as fuel sy stem status, calculat ed load value, engin e coolant temperature, short term fuel trim, long term fuel trim, engine speed and vehicle speed at the moment the ECM detects a malfunction. Data which are stored in the ECM mem ory, along with the 1st t rip DTC , are called 1st trip free ze fram e data, and the data, stored t ogeth er wit h the D TC data , are c alled f reeze f rame data and displa yed on CONS ULT-II or GST. The 1st trip freeze frame data can only be displayed on the CONSULT-II screen, not on the GST. For details, refer to EC-58, " Only one set o f freez e fram e da ta (either 1st tri p free ze fra me d ata of free ze fra me data) c an be store d in t he ECM. 1st trip freez e frame data is s tored in the ECM me mory al ong w ith t he 1s t trip DT C. Th ere is no priori ty for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once freeze frame data (2nd trip detection/MIL on) is stored in the ECM memory, 1st trip freeze frame data is no longer stored. Re me mber, only one set of fre eze f ram e data ca n be st ored i n the ECM . Th e ECM ha s the fol­lowing priorities to update the data.
Priority Items
1
Freeze frame data
2 Except the above items (Includes A/T relate d item s) 3 1st trip freeze fr ame data
FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA" .
Misfire DTC: P0300 - P0306 Fuel Injection System Function DTC: P0171, P0172, P0174, P0175
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM mem­ory is erased.
AT-40
Page 55
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
[RE4F04B]
HOW TO ERASE DTC
The diagnostic trouble code can be erased by CONSULT-II, GST or ECM DIAGNOSTIC TEST MODE as described followi ng .
If the battery terminal is disconnected, the diagnostic trouble code will be lost within 24 hours.
When you erase the DTC, using CONSUL T-II or GST is easier and quicker than switching the mode
selector on t he ECM.
The following emi ssion-related diagnostic inf ormation is cleared from the ECM m emory when erasing DTC related to OBD-II. For details, refer to EC-53, "
Diagnostic trouble codes (DTC)
1st trip diagnostic trouble codes (1st trip DTC)
Freeze frame data
1st trip freeze frame data
System readiness test (SRT) codes
Test values
HOW TO ERASE DTC (WITH CONSULT-II)
If a DTC is displayed for both ECM and TCM, it needs to be erased for both ECM and TCM.
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 10 seconds and then turn it ON (engine stopped) again.
2. Turn CONSULT-II “ON” and touch “A/T”.
3. Touch SELF-DIAG RESULTS”.
4. Touch ERASE. (The DTC in the TCM will be erased.) Then touch “BACK” twice.
5. Touch ENGINE”.
6. Touch SELF DIAGNOSIS”.
Emission-related Dia gn ostic Info rma tio n" .
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ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
7. Touch ERASE. (The DTC in the ECM w ill be erased. )
[RE4F04B]
WCIA0165E
HOW TO ERASE DTC (WITH GST)
1. If the ignition s w itc h stays O N aft er re pair work , b e su re to turn ignition sw itc h O FF on ce . Wait at le as t 10 seconds and then turn it ON (engine stopped) again.
2. Perform TCM SELF-DIAGNOSTIC P ROCEDURE (No Tools). Refer to AT- 5 4 , "
TIC PROCEDURE (NO TOOLS)" . (The engine warm-up step can be s kipp ed w hen perfo rmi ng th e di ag-
nosis only to erase the DTC.)
3. Select Mode 4 with Generic Scan Tool (GST). For details, refer to EC-126, "
Function" .
TCM SELF-DIAGNOS-
Generic Scan Tool (GST)
HOW TO ERASE DTC (NO TOOLS)
1. If the ignition s w itc h stays O N aft er re pair work , b e su re to turn ignition sw itc h O FF on ce . Wait at le as t 10 seconds and then turn it ON (engine stopped) again.
2. Perform TCM SELF-DIAGNOSTIC PROCEDURE (NO TOOLS). Refer to AT-54, "
NOSTIC PROCEDURE (NO TOOLS)" . (The engine warm-up step can be skip ped when perfor ming the
diagnosis only to era se the DT C. )
3. Perform “OBD-II SELF-DIAGNOSTIC PROCEDURE (NO TOOLS)”. Refer to EC-67, " .
TCM SELF-DIAG-
How to Erase DTC"
AT-42
Page 57
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
[RE4F04B]
Malfunction Indicator Lamp (MIL)
UCS000MS
1. The malfunction indicator lamp will light up when the ignition switch is turned ON without the engine running. This is for checking the lamp.
If the malfuncti on i nd ic ato r l am p do es n ot l igh t up, refer to DI-
45, "WARNING LAMPS" .
[Or see EC-678, "
MIL AND DA TA LINK CONNECTOR" .]
2. When the engine is started, the malfunction indicator lamp should go off. If the lamp remains on, the on board diagnostic system has detected an emis sion-related (OBD-II) malfunct ion. For details, refer to EC-53, "
CONSULT-II
Emission-related D iag no s tic Info rma tio n" .
SAT964I
UCS000MT
After performing SELF-DIAGNOSTIC PROCEDURE (WITH CONSULT-II)” (AT-43, "SELF-DIAGNOSTIC
PROCEDURE (WITH CONSULT-II)" ), place check marks for results on the “Diagnostic Worksheet”, AT-60, "DIAGNOSTIC WORKSHEET" . Reference pages ar e provide foll owing the items.
NOTICE:
1. The CONSULT-II elect r ic all y d is pl a ys sh if t ti mi ng and l ock - up t i mi ng ( t hat i s, o pe rat io n t im in g of e ac h so le ­noid). Check for time difference between actual shift timing and the CONSULT-II display. If the difference is noticeable, mechanical parts (except solenoids, sensors, etc.) may be malfunctioning. Check mechanical parts using applicable diagnostic procedures.
2. Shift sche dule (which im plie s gear po si tion) di spla yed on CONSULT-II and that indicated in Service Man­ual may differ slightly. This occurs because of the following reasons:
Actual shift schedu le ha s mo re or les s tol era nc e or allowa nc e, Shift schedul e indicated in Service Manual refers to the point where shifts start, and Gear position displayed on CONSULT-II indicates the point where shifts are completed.
3. Shift solenoid valve “A” or “B” is displayed on CONSULT-II at the start of shifting. Gear position is dis­played upon completion of shifting (which is computed by TCM).
4. Additional CONSULT-II information can be found in the Operation Manual supplied with the CONSULT-II unit.
A
B
AT
D
E
F
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SELF-DIAGNOSTIC PROCEDURE (WITH CONSULT-II)
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be detected in self-diagnosis depending on control unit which carry out CAN communication.
1. Touch on CONSULT-II, touch START (NISSAN BASED VHCL), and touch ENGINE for OBD-II detected items or touch A/T for TCM self-diagnosis . If A/T is not displayed, check TCM power supply and ground cir­cuit. Refer to AT-102, "
SUPPLY" . If result is NG, refer to PG-3, "POWER SUPPLY ROUTING CIRCUIT" .
TROUBLE DIAGNOSIS FOR POWER
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ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
2. Touch SELF DIAG RESULTS”. Display shows malfunction experienced since the last erasing operation. CONSULT- II performs Real Time Diagnosis”. Also, any malfunction detected while in this mode will be dis­played at real time.
SELF-DIAGNOSTIC RESULT TEST MODE
Detected items (Screen terms for CONSULT-II, “SELF DIAGNOSIS test mode)
A/T”“ENGINE
Park/neutral position (PNP) switch circuit
PNP SW/CIRC
Revolution sensor
VHCL SPEED SEN·A/T
VEH SPD SEN/
CIR AT Vehicle speed sensor (Meter) VHCL SPEED
SEN·MTR
A/T 1st gear function
A/T 1ST GR FNCTN
A/T 1ST GR
FNCTN A/T 2rd gear function
A/T 2ND GR FNCTN
A/T 2ND GR
FNCTN A/T 3rd gear function
A/T 3RD GR FNCTN
A/T 3RD GR
FNCTN A/T 4th gear function
A/T 4TH GR FNCTN
A/T 4TH GR
FNCTN A/T TCC S/V function (lock-up)
A/T TCC S/V FNCTN
A/T TCC S/V
FNCTN Shift solenoid valve A
SHIFT SOLENOID/V A SFT SOL A/CIRC Shift solenoid valve B SHIFT SOLENOID/V B SFT SOL B/CIRC Overrun clutch solenoid valve
OVERRUN CLUTCH S/VO/R CLUCH SOL/
CIRC T/C clutch solenoid valve
T/C CLUTCH SOL/V
TCC SOLENOID/
CIRC
Malfunction is detected when...
TCM does not receive the correct
voltage signal (based on the gear position) from the switch.
TCM does not receive the proper
voltage signal from the sensor.
TCM does not receive the proper
voltage signal from the sensor.
A/T cannot be shifted to the 1st
gear position even if electrical cir­cuit is good.
A/T cannot be shifted to the 2nd
gear position even if electrical cir­cuit is good.
A/T cannot be shifted to the 3rd
gear position even if electrical cir­cuit is good.
A/T cannot be shifted to the 4th
gear position even if electrical cir­cuit is good.
A/T cannot perform lock-up even if
electrical circuit is good.
TCM detects an improper voltage
drop when it tries to operate the solenoid valve.
TCM detects an improper voltage
drop when it tries to operate the solenoid valve.
TCM detects an improper voltage
drop when it tries to operate the solenoid valve.
TCM detects an improper voltage
drop when it tries to operate the solenoid valve.
[RE4F04B]
TCM self-diagnosis OBD-II (DTC)
Available by A/T
CHECK indicator lamp
or A/T on
CONSULT-II
P0705
X P0720
X
P0731*1
P0732*1
P0733*1
P0734*1
P0744*1
X P0750
X P0755
X P1760
X P0740
Available by malfunc-
tion indicator lamp*2,
ENGINE on
CONSULT-II or GST
SAT987J
AT-44
Page 59
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
[RE4F04B]
Detected items (Screen terms for CONSULT-II, “SELF DIAGNOSIS test mode)
A/T”“ENGINE
Line pressure solenoid valve LINE PRESSURE S/V
Throttle position sensor [accelerator pedal position (APP) sensor]
THROTTLE POSI SEN TP/SEN/CIRC A/T Engine speed signal ENGINE SPEED SIG A/T fluid temperature sensor BATT/FLUID TEMP
SEN CAN communication*3 CAN COMM CIRCUIT Turbine revolution sensor TURBINE REV TCM (RAM) CONTROL UNIT
(RAM) TCM (ROM) CONTROL UNIT
(ROM) TCM (EEP ROM) CONT UNIT(EEP
ROM) Initial start
INITIAL START
No failure (NO SELF DIAGNOSTIC FAILURE INDI­CATED FURTHER TESTING MAY BE REQUIRED**)
X: Applicable
: Not applicable *1: These malfunctions cannot be display ed by M IL if another malfunctio n is assig ned t o MIL.
*2: Refer to EC-69, " *3: If malfunction is detected in multiple system s i ncl uding C A N communication line, CAN communicatio n line trou bl e dia gnosis shall be performed first.
L/PRESS SOL/
CIRC
ATF TEMP SEN/
CIRC
Malfunction Indicator Lamp (MIL)" .
Malfunction is detected when...
TCM detects an improper voltage
drop when it tries to operate the solenoid valve.
TCM receives an excessivel y low
or high voltage from this sensor
TCM does not receive the proper
voltage signal from the ECM.
TCM receives an excessivel y low
or high voltage from the sensor.
When malfunction is detecte d in
CAN communication line.
TCM does not receive proper volt-
age signal from sensor
TCM memory (RAM) is malfunc-
tioning
TCM memory (ROM) is malfunc-
tioning
TCM memory (EEP ROM) is mal-
functioning.
This is not a malfunction message
(Whenever shutting off a power supply to the TCM, this message appears on the screen.)
No failure has been detected. X X
TCM self-diagnosis OBD-II (DTC)
Available by A/T
CHECK indicator lamp
or A/T on
CONSULT-II
XP0745
XP1705
XP0725
XP0710
X U1000
X
——
——
——
X
Available by malfunc-
tion indicator lamp*2,
ENGINE on
CONSULT-II or GST
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ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
DATA MONITOR MODE (A/T)
Item Display
Vehicle speed sensor 1 (A/T) (Revolution sensor)
Vehicle speed sensor 2 (Meter)
Throttle position sensor [accelerator pedal posi­tion (APP) sensor]
A/T fluid temperature sensor
Battery voltage BATTERY
Engine speed ENGINE
Turbine revolution sen­sor
3rd position switch OVERDRIVE
PN position (PNP) switch
R position switch R POSITION
VHCL/S SE·A/T [km/h] or [mph]
VHCL/S SE·MTR [km/h] or [mph]
THRTL POS SEN [V]
FLUID TEMP SE [V]
VOLT [V]
SPEED [rpm]
TURBINE REV [rpm] X ——
SW [ON/OFF]
PN POSI SW [ON/OFF]
SW [ON/OFF]
Monitor item
TCM
INPUT
SIG-
NALS
MAIN
SIG-
NALS
CAN DIAG SUP-
PORT MNTR
X ——
X ——
X ——
X ——
X ——
XX
X ——
X ——
X ——
SELEC
TION FROM MENU
Description Remarks
Vehicle speed com-
When racing engine
puted from signal of revolution sensor is displayed.
Vehicle speed com-
Vehicle speed dis-
puted from signal of vehicle speed sensor is displayed.
Throttle position sen-
sor signal voltage is displayed
A/T fluid temperature
sensor signal voltage is displayed.
Signal voltage lowers
as fluid temperature rises.
Source voltage of
TCM is displayed.
Engine speed, com-
Engine speed dis-
puted from engine speed signal, is dis­played.
Checks changing
speed then performs oil pressure control and torque down control
ON/OFF state com-
puted from signal of 3rd position switch is displayed.
ON/OFF state com-
puted from signal of PN position SW is displayed.
ON/OFF state com-
puted from signal of R position SW is dis­played.
[RE4F04B]
in N or P with vehicle stationary, CON­SULT-II data may not indicate 0 km/h (0 mph).
play may not be accurate under approx. 10 km/h (6 mph). It may not indicate 0 km/h (0 mph) when vehicle is stationary.
play may not be accurate under approx. 800 rpm. It may not indicate 0 rpm even when engine is not run­ning.
AT-46
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ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
[RE4F04B]
Item Display
D position switch D POSITION
SW [ON/OFF]
2 positio n switch 2 POSITION
SW [ON/OFF]
1 positio n switch 1 POSITION
SW [ON/OFF]
ASCD cruise signal ASCD·CRUIS
E [ON/OFF]
ASCD OD cut signal ASCD·OD
CUT [ON/OFF]
Kickdown switch KICKDOWN
SW [ON/OFF]
A/T mode switch POWER
SHIFT SW [ON/OFF]
Closed throttle position signal
Wide open throttle position signal
Shift solenoid valve A *SHIFT S/V A
Shift solenoid valve B *SHIFT S/V B
Overrun clutch sole­noid valve
A/T mode switch HOLD SW
CLOSED THL/SW [ON/OFF] X ——
W/O THRL/P­SW [ON/OFF] X ——
[ON/OFF]
[ON/OFF] *OVRRUN/C
S/V [ON/OFF]
[ON/OFF]
Monitor item
TCM
INPUT
SIG-
NALS
X ——
X ——
X ——
X ——
X ——
X ——
X ——
———
———
———
X ——
MAIN
SIG-
NALS
CAN
DIAG
SUP­PORT MNTR
SELEC
TION FROM MENU
Description Remarks
ON/OFF state com-
puted from signal of D position SW is dis­played.
ON/OFF status,
computed from sig­nal of 2nd position SW, is displayed.
ON/OFF status,
computed from sig­nal of 1st position SW, is displayed.
Status of ASCD
cruise signal is dis­played. ON ... Cruising state OFF ... Normal run­ning state
Status of ASCD OD
release signal is dis­played. ON ... OD released OFF ... OD not released
ON/OFF status,
computed from sig­nal of kickdown SW, is displayed.
ON/OFF status,
computed from sig­nal of closed throttle position signal, is displayed.
ON/OFF status,
computed from sig­nal of wide open throttle position sig­nal, is displayed.
Displays status of check signal (reinput signal) for TCM control signal output. Remains unchanged when sole­noid valves are open or shorted.
This is displayed
Not mounted but dis-
This means closed
This means wide
Not mounted but dis-
even when no kick­down switch is equipped.
played
throttle position sig­nal input via CAN communication line.
open throttle position signal input via CAN communication line.
played
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AT-47
Page 62
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Item Display
Stop lamp switch BRAKE SW
[ON/OFF]
Selector lever position SLCT LVR
POSI
Vehicle speed VEHICLE
SPEED [km/h] or [mph]
Throttle position [Accelerator pedal position (APP) sensor]
Gear position GEAR
Line pressure duty LI N E PRES
T orque converter clutch solenoid valve duty
Shift solenoid valve A SHIFT S/V A
Shift solenoid valve B SHIFT S/V B
Overrun clutch sole­noid valve
Self-diagnosis display lamp [A/T CHECK indi­cator lamp]
THROTTLE POSI [/8] X ——
DTY [%] X ——
TCC S/V DUTY [%]
[ON/OFF]
[ON/OFF]
OVERRUN/C S/V [ON/OFF]
SELF-D DP LMP [ON/OFF]
Monitor item
TCM
INPUT
SIG-
NALS
MAIN
SIG-
NALS
CAN DIAG SUP-
PORT MNTR
SELEC
TION FROM MENU
X ———
X
X
X
X ——
X ——
X ——
X
X
Description Remarks
ON/OFF status is
displayed. ON ... Brake pedal is depressed. OFF ... Brake pedal is released.
Selector lever posi-
A specific value
tion data, used for computation by TCM, is displayed.
Vehicle speed data,
used for computa­tion by TCM, is dis­played.
Throttle position
A specific value
data, used for com­putation by TCM, is displayed.
Gear position data
used for computa­tion by TCM, is dis­played.
Control value of line
pressure solenoid valve, computed by TCM from each input signal, is displayed.
Control value of
torque converter clutch solenoid valve, computed by TCM from each input signal, is displayed.
Control value of shift
Control value of
solenoid valve A, computed by TCM from each input sig­nal, is displayed.
Control value of shift
solenoid valve B, computed by TCM from each input sig­nal, is displayed.
Control value of
overrun clutch sole­noid valve computed by TCM from each input signal is dis­played.
Control status of A/T
CHECK indicator lamp is displayed.
[RE4F04B]
used for control is displayed if fail-safe is activated due to error.
used for control is displayed if fail-safe is activated due to error.
solenoid is displayed even if solenoid cir­cuit is disconnected. The OFF signal is displayed if solenoid circuit is shorted.
AT-48
Page 63
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
[RE4F04B]
Item Display
Torque converter slip ratio
Torque converter slip speed
CAN communication CAN COMM
CAN circuit 1 CAN CIRC 1
CAN circuit 2 CAN CIRC 2
CAN circuit 3 CAN CIRC 3
CAN circuit 4 CAN CIRC 4
CAN circuit 5 CAN CIRC 5
Voltage Voltage
Frequency Frequency
Duty cycle (high) DUTY-HI
Duty cycle (low) DUTY-LOW
Plus width (high) PLS WIDTH-
Plus width (low) PLS WIDTH-
X: Applicable : Not applicable
: Option
TC SLIP RATIO [ 0.000]
TC SLIP SPEED [rpm]
[OK/UNKWN]
[OK/UNKWN]
[OK/UNKWN]
[OK/UNKWN]
[OK/UNKWN]
[OK/UNKWN]
[V] ———
[Hz]
[%]
[%]
HI [msec]
LOW [msec]
Monitor item
TCM
INPUT
SIG-
NALS
———
———
——X
——X
——X
——X
——X
——X
———
———
———
———
———
MAIN
SIG-
NALS
CAN
DIAG
SUP­PORT MNTR
SELEC
TION FROM MENU
Description Remarks
Ratio of engine revo-
lution to input shaft revolution of torque converter.
Difference in revolu-
tion between input shaft revolution and torque converter input shaft revolu­tion.
Value measured by
voltage probe is dis­played.
Value measured by
pulse probe is dis­played. If measure­ment is impossible, "#" sign is displayed. "#" sign is also dis­played at the final data value until the measurement result is obtained.
Duty cycle value for
measurement probe is displayed.
Measured pulse
width of measure­ment probe is dis­played.
Display does not
indicate engine is stopped even if 0 rpm this is not a malfunction.
A
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AT-49
Page 64
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
[RE4F04B]
DTC WORK SUPPORT MODE WITH CONSULT-II CONSULT-II Setting Procedure
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be detected in self-diagnosis depending on control unit which carry out CAN communication.
For details, refer to th e separat e “CONSULT-II Operations Man-
ual”.
1. Turn ignition swit ch OFF.
2. Connect CONSULT-II and CONSULT-II CONVERTER to data link connector, which is located in instrument lower panel on driver side.
LCIA0042E
3. Tu rn ignition switch to ON position. (Do not start engine.)
4. Touch START (NISSAN BASED VHCL)”.
5. Touch A/T”. If A/T is not indicated, go to GI-36, "
Connector (DLC) Circuit" .
6. Touch DTC WORK SUPPORT”.
MBIB0233E
CONSULT-II Data Link
SAT014K
AT-50
SAT971J
Page 65
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
7. Touch select item menu (1ST, 2ND, etc.).
8. Touch START”.
[RE4F04B]
A
B
AT
SAT018K
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SAT589J
9. Perform driving test according to DTC CONFIRMATION PRO­CEDURE in TROUBLE DIAGNOSIS FOR DTC”.
When testing conditions are satisfied, CONSULT-II screen
changes from “OUT OF CONDITION” to “TESTING”.
SAT019K
SAT591J
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AT-51
Page 66
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
10. Stop vehicle. If “NG” appears on the screen, malfunction may exist. Go to DIAGNOSTIC PROCEDURE”.
[RE4F04B]
SAT592J
11. Perform tes t driv e to chec k ge ar shif t feel ing in ac cord ance wit h instruction s displayed.
12. Touch YES or NO”.
SAT593J
SAT594J
AT-52
SAT595J
Page 67
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
13. CONSULT-II procedure ended. If NG appears on the scene, a malfunction may exist. Go to DIAGNOSTIC PROCEDURE.
[RE4F04B]
A
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DTC WORK SUPPORT MODE
DTC work support item Description Check item
1ST GR FNCTN P0731
2ND GR FNCTN P0732
3RD GR FNCTN P0733
4TH GR FNCTN P0734
TCC S/V FNCTN P0744
Following items for A/T 1st gear function (P0731) can be con­firmed.
Self-diagnosis status (whether the diagnosis is being conducted
or not)
Self-diagnosis result (OK or NG)
Following items for A/T 2nd gear function (P0732) can be con­firmed.
Self-diagnosis status (whether the diagnosis is being conducted
or not)
Self-diagnosis result (OK or NG)
Following items for A/T 3rd gear function (P0733) can be con­firmed.
Self-diagnosis status (whether the diagnosis is being conducted
or not)
Self-diagnosis result (OK or NG)
Following items for A/T 4th gear function (P0734) can be con­firmed.
Self-diagnosis status (whether the diagnosis is being conducted
or not)
Self-diagnosis result (OK or NG)
Following items for A/T TCC S/V function (lock-up) (P0744) can be confirmed.
Self-diagnosis status (whether the diagnosis is being conducted
or not)
Self-diagnosis result (OK or NG)
Shift solenoid valve A
Shift solenoid valve B
Each clutch
Hydraulic control circui t
Shift solenoid valve B
Each clutch
Hydraulic control circui t
Shift solenoid valve A
Each clutch
Hydraulic control circui t
Shift solenoid valve A
Shift solenoid valve B
Overrun clutch solenoid val ve
Line pressure solenoid va lve
Each clutch
Hydraulic control circui t
Torque converter clutch sole-
noid valve
Each clutch
Hydraulic control circui t
SAT593J
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Diagnostic Procedure Without CONSULT-II
OBD-II SELF-DIAGNOSTIC PROCEDURE (WITH GST)
Refer to EC-126, "Generic Scan Tool (GST) Function" .
AT-53
UCS000MU
Page 68
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
OBD-II SELF-DIAGNOSTIC PROCEDURE (NO TOOLS)
Refer to EC-69, "Malfunction Indicator Lamp (MIL)" .
TCM SELF-DIAGNOSTIC PROCEDURE (NO TOOLS)
1. CHECK A/T CHECK NDICATOR LAMP
1. Move selector lever to P position. Start engine and warm it up to norm al e ngine opera ting temp er­ature.
2. Turn ignition switch to OFF position.
3. Wait 5 seconds.
4. Tu rn ignition switch to ON position. (Do not start engine.)
5. Does A/T CHECK indicator lamp come on for about 2 seconds?
Yes or No
Yes >>GO TO 2. No >> Stop procedure. Perform AT-215, "
Lamp Does Not Come On" before proceeding.
A/T CHECK Indicator
[RE4F04B]
LCIA0043E
2. JUDGEMENT PROCEDURE STEP 1
1. Turn ignition switch to OFF position.
2. Tu rn ignition switch to ON position. (Do not start engine.)
3. Depress the brake pedal, then move gear selector lever from P to D position.
4. Wait 3 seconds.
5. Move selector lever to 2nd position.
6. Release accelerator pedal and brake pedal.
>> GO TO 3.
SCIA2819E
LCIA0045E
AT-54
LCIA0046E
Page 69
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
[RE4F04B]
3. JUDGEMENT PROCEDURE STEP 2
1. Move selector lever to 1st position.
2. Depress brake pedal.
3. Depress accelerator pedal ful ly and release it.
4. The A/T CHECK indicator lamp will begin to flash.
>> GO TO 4.
4. CHECK SELF-DIAGNOSTIC CODE
Check A/T CHECK indicator lamp. Refer to AT-56, "
>> DIAGNOSIS END
JUDGEMENT OF SELF-DIAGNOSIS CODE" .
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LCIA0047E
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SCIA2819E
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AT-55
Page 70
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
JUDGEMENT OF SELF-DIAGNOSIS CODE
A/T CHECK indicator lamp:
All judgement flickers are the same.
SAT518K SAT543K
All circuits that can be confirmed by self-diagnos is are O K.
2nd judgement flicker is longer than others.
[RE4F04B]
1st judgement flicker is longer than others.
Revolution sensor circuit is short-circui te d or disconnected.
Þ Go to AT-117, "
(REVOLUTION SENSOR)" .
3rd judgement flicker is longer than others.
DTC P0720 VEHICLE SPEED SENSOR·A/T
SAT544K SCIA2814E
Vehicle speed sensor circuit is short-circuited or disconnected.
Þ Go to AT-197 , "
4th judgement flicker is longer than others.
Shift solenoid valve A circuit is short-circuited or disconnected.
Þ Go to AT-167 , "
DTC VEHICLE SPEED SENSOR MTR" .
SAT546K SAT547K
DTC P0750 SHIFT SOLENOID VALVE A" .
Throttle position sensor circuit is short-circ uited or disconnected.
Þ Go to AT-177, "
[ACCELERA TOR PEDAL POSITION (APP) SENSOR]" .
5th judgement flicker is longer than others.
Shift solenoid valve B circuit is short-circuited or disco nnected.
Þ Go to AT-172, "DTC P0755 SHIFT SOLENOID VALVE B" .
DTC P1705 THROTTLE POSITION SENSOR
AT-56
Page 71
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
[RE4F04B]
A/T CHECK indicator lamp:
6th judgement flicker is longer than others.
SAT548K SAT549K
Overrun clutch solenoid valve circuit is shor t-ci rc ui ted or discon­nected.
Þ Go to AT-183, "
VALVE" .
8th judgement flicker is longer than others.
DTC P1760 OVERRUN CLUTCH SOLENOID
7th judgement flicker is longer than others.
Torque converter clutch solenoid valve circuit is shor t-circuited or disconnected.
Þ Go to AT-148, "
SOLENOID VALVE" .
9th judgement flicker is longer than others.
DTC P0740 TORQUE CONVERTER CLUTCH
A
B
AT
D
E
F
G
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SCIA2816E SAT551K
A/T fluid temperature sensor is disconnected or TCM power source circuit is damaged.
Þ Go to AT-111, "
SOR CIRCUIT" .
10th judgement flicker is longer than others.
Turbine revolution sensor circuit is short-circuited or discon ­nected.
Þ Go to A T-202, "
DTC P0710 A/T FLUID TEMPERATURE SEN-
SCIA2815E SAT553K
DTC TURBINE REVOLUTION SENSOR" .
Engine speed signal circuit is short-circuited or disconnected.
Þ Go to AT-122, "DTC P0725 ENGINE SPEED SIGNAL" .
11th judgement flicker is longer than others.
Line pressure solenoid valve circuit is short-circuited or discon­nected.
Þ Go to AT-161, "
VALVE" .
DTC P0745 LINE PRESSURE SOLENOID
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Page 72
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
12th judgement flicker is longer than other s.
CAN communication line is damaged.
Þ Go to AT-188 , "
Flickers as shown below.
DTC U1000 CAN COMMUNICATIO N LINE" .
[RE4F04B]
A/T CHECK indicator lamp:
Lamp turns off.
SAT554K SAT555K
Park/neutral position (PNP) switch, and 3rd position switch circuit is disconnected or TCM is damaged.
Þ Go to AT-255, "
& 3rd Position Switches Circuit Checks), and Throttle Posi­tion Sensor [Accelerator Pedal Position (APP) Sensor] Cir­cuit Check" .
TCM Self-diagnosis Does Not Activate (PNP
SAT556K
Battery power is low. Battery has been disconnected for a long t ime. Battery is connected conversely. (When reconnecting TCM connec tors.This is not a problem.)
t1 = 2.5 seconds t2 = 2.0 seconds t3 = 1.0 second t4 = 1.0 second
AT-58
Page 73
TROUBLE DIAGNOSIS - INTRODUCTION
[RE4F04B]
TROUBLE DIAGNOSIS - INTRODUCTION PFP:00000
Introduction
The TCM receives a signal from the vehicle speed sensor, ECM (throttle openin g) or park/n eutral po sitio n (PNP) sw itch and p rovid es shift control or lock-up contro l via A/T solenoid valves. The TCM also communicates wit h the ECM by means of a signal sent from sensing el ements used with the OBD-rel ated parts of the A/T system for m alfunction-diagno stic purposes. The TCM is capa­ble of diagnosing malfunctioning parts while the ECM can store mal­functions in its memory. Input and output signals must always be correct and stable in the operation of th e A/T sy stem. T he A/T system m ust be in good oper ­ating condition and be free of valve seizure, solenoid valve malfunc­tion, etc.
It is much more difficult to diagnos e a problem th at occurs interm it­tently rather than continuously. Most intermittent problems are caused by poor electric connections or improper wiring. In this case, careful checking of sus pect ed circui ts may he lp prev ent th e repla ce­ment of good parts. A visual che ck only, may not find the ca use o f the p roblems . A road test with CONSU LT-II (or GST) or a ci rcuit tester connected should be performed. Follow the Work Flow. Refer to AT-63, "
Work Flow" .
UCS000MV
SAT631IA
A
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Before undertaking actual checks, take a few minutes to talk with a customer who approaches with a drive ability complaint. The cus­tomer can supply g ood inform ation about s uch probl ems, espec ially intermittent ones. Find out what symptoms are present and under what conditions they occur. A DIAGNOSTIC WORKSHEET like the example on page AT-61
should be used. Start your diagnosis by looking for “conventional problems first. This will help troubles hoot drivea bility proble ms on an electr onically con ­trolled engine vehicle.
Also check related Service bulletins for informa tion.
H
SAT632I
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AT-59
Page 74
TROUBLE DIAGNOSIS - INTRODUCTION
DIAGNOSTIC WORKSHEET Information from Customer
KEY POINTS
WHAT ........ V ehicle & A/T model
WHEN ........ Date, Frequencies
WHERE ..... Road conditions
HOW .......... Operating conditions, Symptoms
Customer name MR /MS Model & Year VIN Trans. model Engine Mileage Incident Date Manuf. Date In Service Date Frequency Continuo us Intermittent ( times a day) Symptoms Vehicle does not move. ( Any position Particular position)
No up-shift ( 1st 2nd 2nd 3rd 3rd 4th) No down-shift ( 4th 3rd 3rd 2nd 2nd 1s t) Lockup malfunction Shift point too high or too low. Shift shock or slip ( N D Lockup Any drive positio n) Noise or vibration No kickdown No pattern select Others
()
A/T CHECK indicator lamp Blink s for about 8 seconds.
Continuously lit Not lit
Malfunction indicator lamp (MIL) Continuously lit Not lit
[RE4F04B]
AT-60
Page 75
TROUBLE DIAGNOSIS - INTRODUCTION
[RE4F04B]
Diagnostic Worksheet
1. Read the Fail-safe and listen to customer comp la ints. AT-11
2. CHECK A/T FLUID AT-65
Leakage (Follow specified procedure) Fluid condition Fluid level
3. Perform STALL TEST and PRESSURE TEST. AT-68 Stall test Mark possible damaged components/other s.
Torque converter one-way clutch Reverse clutch Forward clutch Overrun clutch Forward one-way clutch
Line pressure test Suspected parts:
4. Perform all ROAD TEST and mark required procedures. AT-72
4-1.Check before engine is started. AT-74
A/T CHECK Indicator Lamp Does Not Come On, AT-215 SELF-DIAGNOSTIC PROCEDURE - Mark detected items.
Park/neutral position (PNP) switch, AT-105 A/T fluid temperature sensor, AT-111 Vehicle speed sensor·A/T (Revolution sensor), AT-117 Engine speed signal, AT-122 Turbine revolution sensor, AT-202 Torque converter clutch solenoid valve, AT-148 Line pressure solenoid valve, AT-161 Shift solenoid valve A, AT-167 Shift solenoid valve B, AT-172 Throttle position sensor [accelerator pedal position (APP) sensor], AT-177 Overrun clutch solenoid valve, AT-183 Park/neutral position (PNP) & 3 position switches circuit checks, and throttle position sensor
[accelerator pedal position (APP) sensor circuit check AT-255
A/T fluid temperature sensor, AT-111 Vehicle speed sensor·MTR, AT-197 CAN communication line, AT-188 Control unit (RAM), Control unit (ROM), AT-207 Control unit (EEP ROM), AT-209 Battery Others
.
.
.
. . .
.
.
.
.
.
Low & reverse brake Low one-way clutch Engine Line pressure is low Clutches and brakes except high clutch and
brake band are OK
.
.
.
.
.
.
AT-71
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AT-61
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Page 76
TROUBLE DIAGNOSIS - INTRODUCTION
[RE4F04B]
4-2.Check at idle AT-74
Engine Cannot Be Started In P and N Position, AT-217 . In P Position, Vehicle Moves Forward or Backward When Pushed, AT-218 In N Position, Vehicle Moves, AT-219 Large Shock. N R Position, AT-221 Vehicle Does Not Creep Backward In R Position, AT-223 Vehicle Does Not Creep Forward In D, 2 or 1 Position, AT-226
.
.
.
.
4-3.Cruise test AT-76
Part-1
Vehicle Cannot Be Started From D A/T Does Not Shift: D A/T Does Not Shift: D A/T Does Not Shift: D
1 D2 or Does Not Kickdown: D4 D2 , AT-232 . 2 D3 , AT-235 . 3 D4 , AT-238 .
A/T Does Not Perform Lock-up, AT-241 A/T Does Not Hold Lock-up Condition, AT-243 Lock-up Is Not Released, AT-245 Engine Speed Does Not Return To Idle (Light Braking D
1 , AT-229 .
.
.
.
4 D3 ), AT-246 .
Part-2 AT-84
Vehicle Does Not Start From D1 , AT-248 . A/T Does Not Shift: D A/T Does Not Shift: D A/T Does Not Shift: D
1 D2 or Does Not Kickdown: D4 D2 , AT-232 . 2 D3 , AT-235 . 3 D4 , AT-238 .
Part-3 AT-86
4.
A/T Does Not Shift: D4 D3 , When Selector Lever D 3rd Position, AT-249 . Engine Speed Does Not Return To Idle (Engine Brake In D A/T Does Not Shift: D
3 22 , When Selector Lever D → 2nd Posi tion, AT-250 .
Engine Speed Does Not Return To Idle (Engine Brake In 2 A/T Does Not Shift: 2
2 11 , When Selector Lever 2nd → 1st Position, AT-251 .
Vehicle Does Not Decelerate By Engine Brake, AT-253
3 ), AT-246 .
2 ), AT-246 .
.
SELF-DIAGNOSTIC PROCEDURE Mark detected items.
Park/neutral position (PNP) switch, AT-105 A/T fluid temperature sensor, AT-111 Vehicle speed sensor·A/T (Revolution sensor), AT-117 Engine speed signal, AT-122 Turbine revolution sensor, AT-202
.
.
Torque converter clutch solenoid valve, AT-148 Line pressure solenoid valve, AT-161 Shift solenoid valve A, AT-167 Shift solenoid valve B, AT-172
. .
.
.
.
.
.
Throttle position sensor [accelerator pedal pos ition (APP) sensor], AT-177 Overrun clutch solenoid valve, AT-183
. Park/neutral position (PNP) & 3rd position switches circuit checks, and throttle position sensor [accelerator pedal position (APP) sensor] circuit check, AT-255
A/T fluid temperature sensor, AT-111 Vehicle speed sensor·MTR, AT-197 CAN communication line, AT-188 Control unit (RAM), Control unit (ROM), AT-207 Control unit (EEP ROM), AT-209
.
.
.
.
.
Battery Others
5. For self-diagnosis NG items, inspect each component. Repair or replace the damaged parts. AT-267
6. Perform all ROAD TEST and re-mark required procedures. AT-72
7. Perform DTC CONFIRMATION PROCEDURE for following MIL indicating items and check out NG items. Refer toEC-53, "
Emission-related Diagnostic In form a tion" .
DTC (P0731) A/T 1st gear function, AT-126 . DTC (P0732) A/T 2nd gear function, AT-131 DTC (P0733) A/T 3rd gear function, AT-136 DTC (P0734) A/T 4th gear function, AT-141 DTC (P0744) A/T TCC S/V function (lock-up), AT-153
.
.
.
.
.
AT-81
.
.
EC-53
AT-62
Page 77
TROUBLE DIAGNOSIS - INTRODUCTION
[RE4F04B]
8. Perform the Diagnostic Procedures for all remain ing items marked NG. Repair or replace the damaged parts. Refer to the Symptom Chart when you perform the procedures. (The chart also shows some other possib le symptoms and the component inspecti on or der s.)
9. Erase DTC from TCM and ECM memories. AT-41
Work Flow
AT-43 AT-53
UCS000MW
HOW TO PERFORM TROUBLE DIAGNOSES FOR QUICK AND ACCURATE REPAIR
A good understanding of the malfunction conditions can make troubleshooting faster and more accurate. In general, ea ch custo mer fe els di ff er ently ab out a pr obl em. It is impor t ant to fu lly unders ta nd the sympt oms or conditions for a customer complaint. Make good use of the two sheets provided, AT-60, "
sheet" , to perform the best troubleshooting possible.
Information from Customer" and AT-61, "Diagnostic Work-
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AT-63
Page 78
WORK FLOW CHART
TROUBLE DIAGNOSIS - INTRODUCTION
[RE4F04B]
*1: AT-60 *2: AT-61 *3: AT-11 *4: AT-65 *5: AT-68, AT-71 *6: AT-72 *7: AT-43 *8: AT-39 *9: AT-39 *10: AT-39 *11: AT-39 *12: AT-211 *13: AT-211 *14: AT-88 *15: AT-41 *16: AT-105 *17: AT-191 *18: EC-53
AT-64
SAT086JI
Page 79
TROUBLE DIAGNOSIS - BASIC INSPECTION
[RE4F04B]
TROUBLE DIAGNOSIS - BASIC INSPECTION PFP:00000
A/T Fluid Check
FLUID LEAKAGE CHECK
1. Clean area suspected of leaking. for example, mating surface of converter housing and transmission case.
2. Start engine, apply fo ot brak e, plac e selecto r lever in D p osition and wait a few minutes.
3. Stop engine.
UCS000MX
A
B
AT
D
4. Check for fresh leakage.
FLUID CONDITION CHECK
Fluid color Suspect ed pro b lem
Dark or black with burned odor Wear of frictional material
Milky pink Varnished fluid, light to dark brown and
tacky
Water contamination Road water entering through filler tube or breather
Oxidation Over or under filling, Overheating
WCIA0053E
SAT288G
SAT638A
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FLUID LEVEL CHECK
Refer to MA-22, "Chan gin g A/T Flu id " .
A/T Fluid Cooler Cleaning
UCS0015J
Whenever an au tomatic transaxle is repaired, overhauled, or replaced, the A/T fluid cooler mounted in the radiator must be inspected and cleaned. Metal debris and fri ct ion ma teri al, i f pres ent, can beco me trapp ed i n the A/T fl uid c oole r. This debris ca n co n­taminate the newly serviced A/T or, in severe cases, can block or restrict the flow of A/T fluid. In either case, malfunction of the newly serviced A/T may result. Debris, if present, may build up as A/T fluid enters the cooler inlet. It will be necessary to back flush the cooler through the cooler outlet in order to flush out any built up debris.
A/T FLUID COOLER CLEANING PROCEDURE
1. Position an oil pan under the automatic transaxle's inlet and outlet cooler hoses.
2. Identify the inlet and outlet fluid cooler hoses.
AT-65
M
Page 80
TROUBLE DIAGNOSIS - BASIC INSPECTION
3. Disconnect the fluid cool er i nlet a nd ou tle t rubb er h oses from t he steel cooler tubes or bypass valve.
NOTE:
Replace the cooler hoses if rubber material from the hose remains on the tube fitting.
4. Allow any A/T fluid that remain s i n the cooler hose s t o d r ai n into the oil pan.
5. Insert the extension adapter hose of a can of Transmission Cooler Cleaner (Nissa n P/N 999M P-AM0 06) into the co oler ou t­let hose.
CAUTION:
Wear safety glasses and rubber gloves when spraying
the Transmission Cooler Cleaner.
Spray cooler cleaner only with adequate ventilation.
Avoid contact with eyes and skin.
Do not breath vapors or spray mist.
6. Hold the hose and can as high as possible and spray Transmis­sion Cooler Cleaner in a continuous stream into the cooler outlet hose until fluid flows out of the cooler inlet hose for 5 seconds.
7. Insert the tip of an air gun into the end of the cooler outlet ho se.
8. Wrap a shop rag around the air gun tip and of the cooler outlet hose.
[RE4F04B]
SCIA2945E
SCIA2955E
SCIA2962E
9. Blow compressed ai r regulated to 5 - 9 kg/cm
2
(70 - 130 psi) through the cooler outlet hose for 10 sec-
onds to force out any remaining fluid.
10. Repeat steps 5 through 9 three additional times.
11. Position an oil pan under the banjo bolts that connect the fluid cooler steel lines to the transaxle.
12. Remove the banjo bolts.
13. Flush each steel line from the cooler side back toward the transaxle by spraying Transmission Cooler Cleaner in a continuous stream for 5 seconds.
14. Blow compress ed air re gu la te d to 5 - 9 k g/c m
2
(70 - 130 psi) through each steel line from the cooler side
back toward the transaxle for 10 seconds to force out any remaining fluid.
15. Ensure all debris is removed from the steel cooler lines.
16. Ensure all debris is removed from the banjo bolts and fittings.
17. Perform AT-66, "
A/T FLUID COOLER DIAGNOSIS PROCEDURE" .
A/T FLUID COOLER DIAGNOSIS PROCEDURE
NOTE:
Insufficient cleaning of the cooler inlet hose exterior may lead to inaccurate debris identification.
1. Position an oil pan under the automatic t ransaxle's inlet and outlet cooler hoses.
2. Clean the exterior and tip of the cooler inlet hose.
AT-66
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TROUBLE DIAGNOSIS - BASIC INSPECTION
3. Insert the extension adapter hose of a can of Transmission Cooler Cleaner (Nissan P/N 99 9MP-AM00 6) into the coole r out­let hose.
CAUTION:
Wear safety glasses and rubber gloves when spraying
the Transmission Cooler Clea ner.
Spray cooler cleaner only with ad equ ate venti lation.
Avoid contact with eyes and skin.
Do not breat h vapors or spray mist.
4. Hold the hose and can as high as possible and spray Transmis­sion Cooler Cleaner in a continuous stream into the cooler outlet hose until fluid flows out of the cooler inlet hose for 5 seconds.
5. Tie a common white, bask et-type coffee filter to the end of the cooler inlet hose.
[RE4F04B]
A
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SCIA2955E
D
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6. Insert the tip of an air gun into the end of the coo ler outlet hose .
7. Wrap a shop rag around the air gun tip and end of cooler outlet hose.
2
8. Blow compressed air regulated to 5 - 9 kg/cm
(70 - 130 psi) through the cool er outlet hose to force any remaining A/T fluid into the coffee filter.
9. Remove the coffee filter from the end of the cooler inlet hose.
10. Perform AT-67, "
A/T FLUID COOLER INSPECTION PROCE-
DURE" .
A/T FLUID COOLER INSPECTION PROCEDURE
1. Inspect the coffee filter for debris. a. If small m etal debris less than 1mm (0.040 in) i n size or metal
powder is found in the coffee filter, this is normal. If normal debris is found, the A/T fluid cooler/radiator can be re-used and the procedur e is ended.
SCIA2965E
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SCIA2967E
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TROUBLE DIAGNOSIS - BASIC INSPECTION
b. If one or more piec es of debris are fo und that are over 1mm in
size and/or peel ed clutch facing mater ial is found in the coffee filter, the fluid cooler is not serviceable. The radiator/fluid cooler must be replaced and the inspection procedure is ended.
A/T FLUID COOLER FINAL INSPECTION
After performing all procedures, ensure that all remaining oil is cleaned from all components.
[RE4F04B]
SCIA2971E
Stall Test
STALL TEST PROCEDURE
1. Check A/T fluid and engine oil le vels. If necessary, add fluid and oil.
2. Drive vehicle for approximately 10 minutes or until fluid and oil reach operating temperatur e.
ATF operating temperature :50 - 80°C (122 - 176°F)
3. Set parking brake and block wheels.
4. Install a tachometer where it can be seen by driver during test.
It is good practice to mark the point of specified engine
rpm on indicator.
UCS000MY
SAT647B
5. Start engine, apply foot brake, and place selector lever in D position.
6. Accelerate to wide open throttle gradually while applying foot brake.
7. Quickly note th e e ng in e s tall rev ol ution and immedi ate ly re le as e throttle.
During test, never hold throttle wide ope n for less than 5
seconds.
Stall revolution : 2,550 - 3,050 rpm
AT-68
SAT513G
SAT514G
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TROUBLE DIAGNOSIS - BASIC INSPECTION
[RE4F04B]
8. Move selector lever to N position.
9. Cool off ATF.
Run engine at idle for at least one minute.
10. Repeat steps 5 through 9 with selector lever in 2nd, 1st and R positions.
LCIA0064E
JUDGEMENT OF STALL TEST
The test resu lt an d p oss ibl e da mag ed c ompon en ts relating t o e ac h re su lt a re sh own in t he i l lu st rat i ons on ne xt page. In order to pinpoint the possible damaged components, refer to AT-64, "
NOTE:
Stall revolution is too high in D, 2nd or 1st position:
Slippage occurs in 1st gear but not in 2nd and 3rd gears. ..... Low one-way clutch slippage
Slippage occurs in the following gears:
1st through 3rd gears in D position and engine brake functions. 1st and 2nd gears in 2n d po sit io n a nd engi ne br ake f u nct ion s w ith ac ce le rat or ped al rel ea se d (f ul l y cl os ed
throttle). ..... Forward clutch or forward one-way clutch slippage
Stall revolution is too high in R position:
Engine brake does not function in 1st position. ..... Low & reverse brake slippage
Engine brake functions in 1st position. ..... Reverse clutch slippage
Stall revolution within specifications:
Vehicle does not achieve s peed of more than 80 km/h (50 MPH). ... .. One-way clutch se izure in torque
converter housing
CAUTION:
Be careful since automatic fluid temperature increases abnormally.
Slippage occurs in 3rd and 4th gears in D position. ..... High clutch slippage
Slippage occurs in 2nd and 4th gear in D position. ..... Brake band slippage
Engine brake does not function in 2nd and 3rd gears in D position with 3rd position switch set to ON, 2nd
gear in 2nd position, and 1st gear in 1st position. ..... Overrun clutch slippage
Stall revolution less than specifications:
WORK FLOW CHART" .
A
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TROUBLE DIAGNOSIS - BASIC INSPECTION
Poor acceleration during starts. ..... One-way clutch seizure in torque converter
[RE4F04B]
AT-70
SAT499K
Page 85
TROUBLE DIAGNOSIS - BASIC INSPECTION
[RE4F04B]
Line Pressure Test
LINE PRESSURE TEST PORTS
Location of line pressure test ports are shown in the illust ration.
Always replace pressure plugs as they are self-sealing
bolts.
LINE PRESSURE TEST PROCEDURE
1. Check A/T fluid and engine oil levels. If necessary, add fluid and oil.
2. Drive vehicle for approximately 10 minutes or until fluid and oil reach operating temperature.
ATF operating temperature :50 - 80°C (122 -
176°F)
UCS000MZ
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SAT301FA
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3. Install pressure gaug e to co rres p on ding line pressure port.
4. Set parking brake and block wheels.
Continue to depress bra ke pe da l fu lly w hi le line p res sure
test is being performed at stall speed.
AAT898
SAT513G
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TROUBLE DIAGNOSIS - BASIC INSPECTION
5. Start engine and measure line pressure at idle and stall speed.
When measuring line press ure at stall speed, follow the
stall test procedure.
[RE4F04B]
Line pressure : AT-378, "
Line Pressure"
JUDGEMENT OF LINE PRESSURE TEST
Judgement Suspected parts
Line pressure is low in all positions.
Line pressure is low in particular position.
At idle
Line pressure is high.
Line pressure is low.
At stall speed
SAT493G
Oil pump wear
Control piston damage
Pressure regulator valve or plug stic ki ng
Spring for pressure regulator valve dam aged
Fluid pressure leakage between oi l strain er an d pres -
sure regulator valve
Clogged strainer
Fluid pressure leakage between manual valve and par-
ticular clutch
For example, line pressure is:
Low in R and 1st positions, but
Normal in D and 2nd positions.
Therefore, fluid leakage exists at or around low and reverse brake circuit. Refer to AT-22, "
Maladjustment of throttle posi tion sensor
A/T fluid temperature sensor damaged
Line pressure solenoid valve st icki ng
Short circuit of line pressure solenoid valve circuit
Pressure modifier valve sti cki ng
Pressure regulator valve or plug stic ki ng
Open in dropping resistor circui t
Maladjustment of throttle posi tion sensor
Line pressure solenoid valve st icki ng
Short circuit of line pressure solenoid valve circuit
Pressure regulator valve or plug stic ki ng
Pressure modifier valve sti cki ng
Pilot valve sticking
CLUTCH AND BAND CHART" .
Road Test
DESCRIPTION
The purpose of the test is to determine overall performance of A/
T and analyze causes of problems.
The road test consists of the following three parts:
1. Check before engine is started
2. Check at idle
3. Cruise test
AT-72
UCS000N0
SAT786A
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TROUBLE DIAGNOSIS - BASIC INSPECTION
Before road test, familiarize yourself with all test procedures and
items to check.
Conduct tests on all items until specified symptom is found.
Troubleshoot items which check out No Good after road test. Refer to AT-39, "
DESCRIPTION" , and AT-211, "TROUBLE DIAGNOSIS FOR SYMPTOMS" .
ON BOARD DIAGNOSTIC SYSTEM
[RE4F04B]
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SAT496G
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TROUBLE DIAGNOSIS - BASIC INSPECTION
1. CHECK BEFORE ENGINE IS STARTED
1. CHECK A/T CHECK INDICATOR LAMP
1. Park vehi cle on flat surface.
2. Move selector lever to P position.
3. Turn ignition swit ch to OFF positio n. Wait at least 5 seconds.
4. Tu rn ignition switch to ON position. (Do not start engine.)
5. Does A/T CHECK indicator lamp come on for about 2 seconds? Yes or No
Yes >> GO TO 2. No >> Stop ROAD TEST. Go to AT -215, "
Lamp Does Not Come On" .
A/T CHECK Indicator
2. CHECK A/T CHECK INDICATOR LAMP
Does A/T CHECK indicator lamp flicker for about 8 seconds? Yes or No
Yes >> Perform self-diagnosis and check NG items on the
DIAGNOSTIC WORKSHEET, AT-61
"TCM SELF-DIAGNOSTIC PROCEDURE (NO TOOLS)" .
No >> 1. Turn ignition switch to OFF position.
2. Perform self-diagnosis and note NG items. Refer to AT- 54 , "
DURE (NO TOOLS)" .
3. Go to AT-74, "
TCM SELF-DIAGNOSTIC PROCE-
2. CHECK AT IDLE" .
. Refer to AT-54,
[RE4F04B]
LCIA0043E
SCIA2819E
2. CHECK AT IDLE
1. CHECK ENGINE START
1. Park vehi cle on flat surface.
2. Move selector lever to P position.
3. Turn ignition switch to OFF position.
4. Turn ignition switch to START position.
5. Is engine started? Yes or No
Yes >> GO TO 2. No >> Stop ROAD TEST. Mark the box on the DIAGNOSTIC
WORKSHEET. Go to AT-217, "
Started In P and N Position" . Continue ROAD TEST.
Engine Cannot Be
LCIA0065E
AT-74
Page 89
TROUBLE DIAGNOSIS - BASIC INSPECTION
[RE4F04B]
2. CHECK ENGINE START
1. Turn ignition switch to ACC position.
2. Move selector lever to D, 1st, 2nd or R position.
3. Turn ignition switch to START position.
4. Is engine started? Yes or N o
Yes >> Stop ROAD TEST. Mark the box on the DIAG NOSTIC
WORKSHEET. Go to AT-217, "
Started In P and N Position" . Continue ROAD TEST.
No >> GO TO 3.
Engine Cannot Be
3. CHECK VEHICLE MOVE
1. Move selector lever to P position.
2. Turn ignition switch to OFF position.
3. Release parking brake.
A
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LCIA0066E
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4. Push vehicle forward or backward.
5. Does vehicle move when it is pushed f orward or backward?
6. Apply park ing brake. Yes or N o
Yes >> Mark the box In P Position, Vehicle Moves Forward Or
Backward When Pushed” on the DIAGNOSTIC WORK- SHEET. Continue ROAD TEST.
No >> GO TO 4.
4. CHECK VEHICLE MOVE
1. Start engine.
2. Move selector lever to N position.
3. Release parking brake.
4. Does vehicle move forward or backwar d? Yes or N o
Yes >> Mark the box In N Position, Vehicle Moves on the
DIAGNOSTIC WORKSHEET. Con tinue ROAD TEST.
No >> GO TO 5.
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TROUBLE DIAGNOSIS - BASIC INSPECTION
5. CHECK SHIFT LOCK
1. Apply foot brake.
2. Move selector lever to R position.
3. Is there large shock when changing from N to R posi tion? Yes or No
Yes >> Mark the box Large shock N R Position on the
DIAGNOSTIC WORKSHEET. Continue ROAD TEST.
No >> GO TO 6.
[RE4F04B]
SAT797A
6. CHECK VEHICLE MOVE
1. Release foot brake for several seconds.
2. Does vehicle creep backward when foot brake is released? Yes or No
Yes >> GO TO 7. No >> M ark the box Vehicle Does Not Creep Backward In R
Position on the DIAGNOSTIC WORKSHEET. Continue ROAD TEST.
7. CHECK VEHICLE MOVE
1. Move selector lever to D, 2nd and 1st positions and check if vehicle creeps forward.
2. Does vehicle creep forward in all three positions?
Yes or No
Yes >> Go to AT-76, "3. CRUISE TEST" . No >> Mark the box Vehicle Does Not Creep Forward In D,
2nd Or 1st Position on the DIAGNOSTIC WORK­SHEET. Continue ROAD TEST.
LCIA0068E
SAT799A
3. CRUISE TEST
Check all items listed in Parts 1 through 3.
LCIA0069E
AT-76
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TROUBLE DIAGNOSIS - BASIC INSPECTION
With CONSULT-II
Using CONSULT-II, conduct a cruise test and record the result.
Print the result and ensure that shifts and lock-ups take place as
per Shift Schedule. Refer to AT- 377, "
Shift Schedule"
[RE4F04B]
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AT
CONSULT-II Setting Procedure
1. Turn ignition switch OFF.
2. Connect CONSULT-II and CONSULT-II CONVERTER to data link connector, which is located in left side dash panel.
3. Turn ignition switch ON.
SAT601J
LCIA0042E
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4. Touch START”.
5. Touch A/T”. If A/T is not indicated, go to GI-36, "
Connector (DLC) Circuit" .
CONSULT-II Data Link
AT-77
SAT586J
SAT014K
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TROUBLE DIAGNOSIS - BASIC INSPECTION
6. Touch DATA MONITOR”.
7. Touch MAIN SIGNALS or TCM INPUT SIGNALS”.
8. See Numerical Display, Barchart Display or Line Graph Dis­play”.
[RE4F04B]
SAT971J
9. Touch SETTING to set recording condition (AUTO TRIG or MANU TRIG) and touch BACK.
10. Touch Start”.
11. When performing cruise test, touch “RECORD”.
SAT175K
SAT973J
AT-78
SAT134K
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TROUBLE DIAGNOSIS - BASIC INSPECTION
12. After finishing cruise test part 1, touch “STOP”.
13. Touch STORE and touch BACK”.
[RE4F04B]
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SAT135K
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14. Touch DISPLAY”.
15. Touch PRINT”.
16. Check the monitor data printed out.
17. Continue cruise test part 2 and 3.
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TROUBLE DIAGNOSIS - BASIC INSPECTION
Without CONSULT-II
Throttle positi on s ensor c an b e che cked b y vol tag e acr oss t ermi -
nals 41 (W) and 42 (B) of TCM.
[RE4F04B]
LCIA0097E
AT-80
Page 95
TROUBLE DIAGNOSIS - BASIC INSPECTION
Cruise Test — Part 1
1. CHECK STARTING GEAR (D1 ) POSITION
[RE4F04B]
A
1. Drive vehicle for approximately 10 minutes to warm engine oil and ATF up to operating temperature.
ATF operating temperature :50 - 80°C (122 - 176°F)
2. Park vehicle on flat surface.
3. Set gear selector lever to D position.
4. Move selector lever to P position.
5. Start engine.
LCIA0043E
6. Move selector lever to D position.
B
AT
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7. Accelerate vehicle by constantly depressing accelerator pedal half-way.
8. Does vehicle start from D
1 ?
Read gear position.
Yes or N o
Yes >> G O TO 2. No >> Ma rk the box of Vehicle Cannot Be Started From D
1
on the DIAGNOSTIC WORKSHEET. Continue ROAD TEST.
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AT-81
Page 96
TROUBLE DIAGNOSIS - BASIC INSPECTION
2. CHECK SHIFT UP (D1 TO D2 )
[RE4F04B]
Does A/T shift from D
1 to D2 at the specified speed?
Read gear position, throttle opening and vehicle sp eed.
Specified speed when shifting from D
1 to D2
:Refer to AT-377, "Shift
Schedule" .
Yes or No
Yes >> GO TO 3. No >> Mark the box of A/T Does Not Shift: D
Not Kickdown: D
4 →D2 on the DIAGNOSTIC WORK-
1 →D2 Or Does
SHEET. Continue ROAD TEST. Continue ROAD TEST.
3. CHECK SHIFT UP (D2 TO D3 )
Does A/T shift from D
Read gear position, throttle opening and vehicle sp eed.
Specified speed when shifting from D
Yes or No
Yes >> GO TO 4. No >> Mark the box of A/T Does Not S hift: D
DIAGNOSTIC WORKSHEET. Continue ROAD TEST. Continue ROAD TEST.
2 to D3 at the specified speed?
:Refer to AT-377, "Shift
2 to D3
Schedule"
2 D3 on the
SAT954I
4. CHECK SHIFT UP (D3 TO D4 )
Does A/T shift from D
Read gear position, throttle opening and vehicle sp eed.
Specified speed when shifting from D
Yes or No
Yes >> GO TO 5. No >> Mark the box of A/T Does Not S hift: D
DIAGNOSTIC WORKSHEET. Continue ROAD TEST. Continue ROAD TEST.
3 to D4 at the specified speed?
:Refer to AT-377, "Shift
3 to D4
Schedule" .
3 D4 on the
SAT955I
SAT956I
AT-82
Page 97
TROUBLE DIAGNOSIS - BASIC INSPECTION
[RE4F04B]
5. CHECK LOCK-UP (D4 TO D4 L/U)
Does A/T perf orm lock-up at the specified speed?
Read vehicle speed, throttle opening when lock-up duty becom es 94%.
Specified speed when lock-up occurs
Yes or N o
Yes >> G O TO 6. No >> Mark the box of A/T Does Not Perform Lock-up on the
DIAGNOSTIC WORKSHEET. Con tinue ROAD TEST.
:Refer to AT-377, "
Schedule" .
Shift
SAT957I
6. CHECK HOLD LOCK-UP
Does A/T hold lock-up condition for more than 30 seconds? Yes or N o
Yes >> G O TO 7. No >> Mark the box of A/T Does Not Hold Lock-up Condition on the DIAGNOSTIC WORKSHEET.
Continue ROAD TEST.
7. CHECK SHIFT DOWN (D4 L/U TO D4 )
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1. Release ac ce le rator pedal.
2. Is lock-up released when accelerator pedal is released?
Yes or N o
Yes >> G O TO 8. No >> Mark the box of Lock-up Is No t R e leas ed on the DIAG-
NOSTIC WORKSHEET. Continue ROAD TEST.
8. CHECK SHIFT DOWN (D4 TO D3 )
1. Decelerate veh icle by applying foot brake lightly.
2. Does engine speed return to idle smoothly when A/T is shifted from D
Yes or N o
Yes >> 1. Stop vehicle.
No >> Mark the box of Engine Speed Does Not Return To Idle
4 to D3 ?
Read gear position and engine speed.
2. Go to AT-84, "
(Light Braking D SHEET. Continue ROAD TEST.
Cruise Test Part 2" .
4 →D3 ) on the DIAGNOSTIC WORK-
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Page 98
TROUBLE DIAGNOSIS - BASIC INSPECTION
Cruise Test — Part 2
1. CHECK STARTING GEAR (D1 ) POSITION
1. Confirm gear selector lever is in D position.
2. Accelerate vehicle by half throttle again.
3. Does vehicle start from D
1 ?
Read gear position.
Yes or No
Yes >> GO TO 2. No >> Mark the box of Vehicle Does Not Start From D
1 on
the DIAGNOSTIC WORKSHEET. Continue ROAD TEST.
2. CHECK SHIFT UP AND SHIFT DOWN (D3 TO D4 TO D2 )
1. Accelerate vehicle to 80 km/h (50 MPH) as shown in illustration.
2. Release accelerator pedal and then quickly depress it fully.
3. Does A/T shift from D depressed fully?
Read gear position and throttle opening.
Yes or No
Yes >> GO TO 3. No >> Mark the box of A/T Does Not Shift: D
Not Kickdown: D SHEET. Continue ROAD TEST.
4 to D2 as soon as accelerator pedal is
1 →D2 Or Does
4 →D2 on the DIA GNOSTIC WORK-
[RE4F04B]
SAT495G
SAT404H
3. CHECK SHIFT UP (D2 TO D3 )
Does A/T shift from D
Read gear position, throttle opening and vehicle sp eed.
Specified speed when shifting from D
Yes or No
Yes >> GO TO 4. No >> M ark the box of A/T Doe s Not Shift: D
DIAGNOSTIC WORKSHEET. Continue ROAD TEST.
2 to D3 at the specified speed?
:Refer to AT-377, "Shift
2 to D3
Schedule" .
2 →D3 on the
SAT960I
AT-84
Page 99
TROUBLE DIAGNOSIS - BASIC INSPECTION
[RE4F04B]
4. CHECK SHIFT UP (D3 TO D4 ) AND ENGINE BRAKE
Release accelerator pedal af ter shifting from D Does A/T shift from D
3 to D4 and does vehicle decelerate by engine brake?
Read gear position, throttle opening and vehicle speed.
Yes or N o
Yes >> 1. Stop vehicle.
2. Go to AT-86, "
Cruise Test Part 3" .
No >> Mark the box of A/T Does Not Shift: D
DIAGNOSTIC WORKSHEET. Con tinue ROAD TEST.
2 to D3 .
3 →D4 on the
SAT405H
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TROUBLE DIAGNOSIS - BASIC INSPECTION
Cruise Test — Part 3
1. VEHICLE SPEED (D4 ) POSITION
1. Confirm gear selector lever is in D position.
2. Accelerat e vehicle using hal f-throttle to D
3. Release accelerator pedal .
4. Move gear selector lever from D position to 3rd position while driving in D
5. Does A/T shift from D
4 .
4 to D3 ?
Read gear position and vehicle speed.
4 .
[RE4F04B]
SAT812A
Yes or No
Yes >> GO TO 2. No >> M ark the box of A/T Does Not Shift: D
4 →D3 , When Selector Leve r D →3rd Position” on the
DIAGNOSTIC WORKSHEET. Continue ROAD TEST.
2. CHECK ENGINE BRAKE
Does vehicle decelerate by engine brake? Yes or No
Yes >> GO TO 3. No >> Mark the box of Engine Speed Does Not Re turn To Idle
(Light Braking D SHEET. Continue ROAD TEST.
4 →D3 on the DIAGNOSTIC WORK-
SAT813A
LCIA0071E
AT-86
LCIA0071E
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