Nipro Surdial Maintenance part list

MAINTENANCE PARTS LIST

SINGLE PATIENT DIALYSIS MACHINE

Manufacturer NIPRO CORPORATION

3-9-3, Honjo-Nishi, Kita-Ku, OSAKA 531-8510, JAPAN

PHONE [phone] / FAX [phone]

0R6114-1003

Preface

Thank you for purchasing NIPRO SINGLE PATIENT DIALYSIS UNIT SURDIAL.

This maintenance part list offers information on the person straightening of SURDIAL that is checked and repaired. When parts of this unit are exchanged, it is necessary to peruse the service manual, and to understand the content enough.

Copyright of this Maintenance Parts List for SURDIAL is protected and owned by the manufacturer. Copying, duplicating, or translating any pages of this instruction manual without the manufacturer’s permission is prohibited.

CONTENT

Preface

1.How to use of this maintenance part list.

2.Hydraulic Part

2.1. Input components

2.1.1………Conductivity cell Assy (CD1/CD2) 2.1.2………Dialysate pressure sensor Assy (PD) 2.1.3………Blood leak sensor Assy (BLD)

2.1.4………Pressure SW (PS) 2.1.5………Temperature sensor (T) 2.1.6………Air bubble detector Assy

2.2. Output components

2.2.1………Two way electromagnetic valve: AV-3202-318-SC (V2/V3/V12/V13/V14 (V15/V17))

2.2.2………Two way electromagnetic valve: (V4/V11) 2.2.3………Two way electromagnetic valve (V10)

2.2.4 ……...Three way electromagnetic valve: AV-3302-63-S (V5/V6/V7/V8/V9) 2.2.5………Bellowphragm pump: VCP-60 (VPa/VPb)

2.2.6………Blood pump Assy (BP/BPC) 2.2.7………P1/P2 Assy (P1/P2) 2.2.8………Venous clamp Assy (CLV) 2.2.9………Syringe pump Assy (SP)

2.3. Other components

2.3.1………Deaeration tank Assy (AS1) 2.3.2………Deaeration tank Assy (AS2) 2.3.3………Buffer tank W Assy (BTW)

2.3.4………Buffer tank D Assy (BTD1/BTD2) 2.3.5………Check valve

2.3.6………Filter (F) 2.3.7………Flow meter Assy (FM/FS)

2.3.8………Pressure regulator Assy: (PR) 2.3.9………Relief valve 2.3.10……..Sample port Assy (SL) 2.3.11……..Chamber Assy (VCa / VCb) 2.3.12……..Concentrate tank connectors 2.3.13……..Rinse port 2.3.14……..Coupler Assy 2.3.15……..Needle valve (NV1/NV2) 2.3.16……..Other hydraulic parts

3. Electric part

3.1…….. Power Box 3.2…….. Harness

3.3…….. Printed Circuit Boards

1.How to use this Maintenance Part List

Check the “NIPRO ORDER CODE No”

Please check “NIPRO ORDER CODE No” to order a component / components to NIPRO.

Maintenance Parts List informs you Model code, Minimum order quantity, and Unit price. Some item are for AC110V or AC230V. Please kindly check which component is exactly you need as per note column.

Please do not hesitate to contact us if you need the latest information about the price and minimum order quantity.

↓

Order us necessary components.

Please inform us below details as you make an order.

zModel name of the Machine

zModel code of the item

zOrder code no.

zQuantity

Please kindly confirm model name of the machine (e.g. SURDIAL), Part code of the item (which mentioned for each parts), and Quantity as you make an order to us.

↓

After you received our components

Please exchange / replace the parts as per NIPRO SERVICE MANUAL.

NIPRO SERVICE MANUAL instructed how to exchange / replace a brand-new good with old / broken one. As you change any parts new from default, please use NIPRO SERVICE MANUAL.

1-1

2.Hydraulic Part

2.1. Input components

2.1.1. Conductivity cell Assy (CD1/CD2) 2.1.1.1 Type A

Fig.2.1.1-1 Conductivity cell Assy (CD) Type A

	No.	Component	Code	NIPRO order		Minimum	Note
			No./Requirement	code		order quantity
		Conductivity cell Assy	SAS-08037	0-201-001	1		Without No.6
		(CD)Type A					(CD harness)
	1	Sensor holder	931538111041	2-002-059	1
	2	O-ring	P3	2-002-058	1		Silicone rubber
	3	Pin	931538121041	2-002-060	1
	4	Pan head Phillips screw	M3×8	0-201-085	1		SUS304
		(small)
	5	Hose port	93742611001	4-023-030	1
	6	CD harness	93447132102	0-202-001	1

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

2.1.1-1

2.1.1.2 Type B

Fig.2.1.1-2 Conductivity cell Assy (CD) Type B

No.		Component			Code	NIPRO order	Minimum	Note
					No./Requirement	code	order quantity
	Conductivity cell Assy				SAS-08038	0-204-046	1	Without No.6
	(CD)Type B							(CD harness)
1	Sensor holder				93153811104	2-002-059	1
2	O-ring				P3	2-002-058	1	Silicone rubber
3	Pin				93153812104	2-002-060	1
4	Pan head Phillips				M3×8	0-201-085	1	SUS304
	screw (small)
5	Plug				P1/8B	0-201-220	1	SUS316
6	CD harness				93447132102	0-202-001	1
		Meshed		Parts are not allowed receiving order from you basically. If you need it, order whole component.

2.1.1-2

2.1.1.3 Type C

Fig.2.1.1-3 Conductivity cell Assy (CD) Type C

No.		Component			Code	NIPRO order	Minimum	Note
					No./Requirement	code	order quantity
	Conductivity cell Assy				SAS-08039	0-204-047	1	Without No.5
	(CD) Type C							(CD harness)
1	Sensor holder				93613811002	0-202-100	1
2	O-ring				P3	2-002-058	1	Silicone rubber
3	Pin				93153812104	2-002-060	1
4	Pan head Phillips screw				M3×8	0-201-085	1	SUS304
	(small)
5	CD harness				93447132102	0-202-001	1
		Meshed		Parts are not allowed receiving order from you basically. If you need it, order whole component.

2.1.1-3

2.1.1.4 Type D

Fig.2.1.1-4 Conductivity cell Assy (CD) Type D

	No.			Component		Code			NIPRO order				Minimum			Note
						No./Requirement			code				order quantity
				Conductivity cell		SAS-08040		0-204-048			1					Without No.5
				Assy(CD)Type D												(CD harness)
1				Holder A	01930500027			0-202-101			1
2				Nut	M3			0-202-102			1
3				O-ring	P3			2-002-058			1
4				Pin	01930400224			0-202-103			1
	5			CD harness												CD harness. Refer 3.2
6				Screw	M3×10			0-202-104			1				SUS304
7				Screw	M3×25			0-202-105			1				SUS304
8				O-ring	P8			0-504-018			1
9				Holder B	01930500026			0-202-106			1

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

2.1.1-4

2.1.2. Dialysate pressure sensor Assy (PD)

2.1.2.1. TYPE I

Fig.2.1.2-1 Dialysate pressure sensor Assy (Type I)

	No.			Component			Code			NIPRO order			Minimum			Note
							No./Requirement			code			order quantity
				Dialysate pressure			---			---			---
				sensor Assy TYPE I
	1			Sensor BKT			---			---			---
	2			Cover			---			---			---
	3			Dialysate pressure			---			---			---
				sensor board
	4			Spacer			---			---			---
	5			Spring washer			---			---			---
	6			Small pan head Phillips			---			---			---			With spring/flat
				screw												washers
	7			Small pan head Phillips			---			---			---			With spring/flat
				screw												washers
	8			Small pan head Phillips			---			---			---			With spring/flat
				screw												washers
	9			Small pan head Phillips			---			---			---			With spring/flat
				screw												washers
	10			Manifold			---			---			---
	11			Holder			---			---			---
	12			Hose port			---			---			---
	13			Pressure sensor			---			---			---
	14			O-ring			---			---			---			Silicone rubber
	15			Small pan head Phillips			---			---			---			With spring/flat
				screw												washers

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

2.1.2-1

2.1.2.2. TYPE II (Type A)

Fig.2.1.2-2 Dialysate pressure sensor Assy Type II (Type A)

	No.			Component			Code			NIPRO order			Minimum			Note
							No./Requirement			code			order quantity
				Dialysate pressure
				sensor Assy Type II			SAS-08042		0-204-039			1
				(Type A)
1				Small pan head Phillips			M3×18		0-201-089			1
				screw
2				Manifold		01930200055			4-030-018			1
3				Packing		93532934001			4-030-015			1
4				O-ring			AS568-016		4-030-017			1
	5			Pressure sensor			---			---			---
	6			Base plate			---			---			---
	7			Dialysate pressure
							---			---			---
				sensor board
8				Small pan head Phillips			M3×16		0-201-209			---
				screw
9				Cover		93532933100			0-204-044			1
10				Small pan head Phillips			M3x8		0-201-091			1
				screw

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

2.1.2-2

2.1.2.3. TYPE II (Type B)

Fig.2.1.2-3 Dialysate pressure sensor Assy TYPE II (Type B)

	No				Component			Code			NIPRO order				Minimum			Note
								No./Requirement			code				order quantity
				Dialysate pressure
				sensor Assy for TYPE II				PD-02		0-504-024			1
				(Type B)
1				Manifold			93882911			0-504-025			1
2				O-ring			S-16			0-504-026			1				Viton
	3			Pressure sensor				---			---				---
	4			Base plate				---			---				---
	5			Spacer				---			---				---
				Dialysate pressure
	6							---			---				---
				sensor board
7				Screw			M3 × 12			0-504-031			1
8				Board cover			93882914			0-504-032			1
					Meshed	Parts are not allowed receiving order from you basically. If you need it, order whole component.

2.1.2-3

2.1.3. Blood leak sensor Assy (BLD)

2.1.3.1. TYPE I : RK-GR1

Fig.2.1.3-1 Blood leak sensor Assy Type I: RK-GR1

	№	Component	Code	NIPRO order	Minimum order	Note
			No./Requirement	code	quantity
		Blood leak sensor Assy	RK-GR1	---	---	Production
						discontinued
	1	Upper body cover	---	---	---
	2	Body casing	---	---	---
	3	Light receiver holder	---	---	---
	4	Light emitter holder	---	---	---
	5	Condensing lens	---	---	---
	6	Rear body cover	---	---	---
		O-ring (1)	---	---	---
	8	O-ring (2)	---	---	---
	9	Light emitter element	---	---	---
	10	Light receiver element	---	---	---
	11	Light receiver board	---	---	---
	12	Light emitter board	---	---	---
	13	Main board	---	---	---
	14	L-shaped hose port	93283912001	0-201-002	1
	15	Knob	---	---	---
	16	Jagged tight	---	---	---

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

2.1.3-1

2.1.3.2.TYPE II : RK-GR2

Fig.2.1.3-2 Blood leak sensor Assy Type II RK-GR2

	No			Component			Code			NIPRO order			Minimum			Note
							No./Requirement			code			order quantity
				Blood leak sensor Assy			RK-GR2			---			---			Production
																discontinued
	1			Base			---			---			---			Heat resistant ABS
	2			Cartridge			---			---			---			PES
	3			Small pan head Phillips			---			---			---			SUS
				screw

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

2.1.3-2

2.1.3.3 TYPE II : BLD-01

Fig.2.1.3-3 Blood leak sensor Assy TYPE II BLD-01

	No				Component			Code			NIPRO order				Minimum			Note
								No./Requirement			code				order quantity
				Blood leak sensor Assy			BLD-01			4-030-078			1
	1			Base				---			---				---
	2			Cover				---			---				---
3				BLD Cartridge			93444823100			0-504-034			1
	4			O-ring				---			---				---
				Hexagon head bolt with														With spring /
	5							---			---				---
				a cross recess														Flat washer

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

2.1.3-3

2.1.4 Pressure SW (PS)

			Fig.2.1.4-1	Pressure SW
	№	Component	Code No./Requirement		NIPRO	Minimum order	Note
					order code	quantity
		Pressure SW Assy	AW-3200-63-A		2-002-014	1
	1	Screw	---		---	---	With spring/flat
							washers
	2	Bonnet	---		---	---
	3	Spring holder	---		---	---
	4	Spring	---		---	---
	5	Shaft	---		---	---
	6	Casing	---		---	---
	7	Diaphragm	D3A090		4-023-021	1
	8	Valve body	D3B1181		2-004-023	1
							With spring/flat
	9	Screw	M3×30		0-201-237	1	washers
							MM3X30P4U

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

2.1.4-1

2.1.5.Temperature sensor Assy (T)

2.1.5.1.PT-HST-1000

Fig.2.1.5-1 Temperature sensor Assy :PT-HST-1000

	No				Component		Code			NIPRO order				Minimum			Note
							No./Requirement			code				order quantity
				Temperature sensor			SAS-08043		2-004-050			1
				Assy(PT-HST-1000)
1				T-tube		93613911100			2-004-039			1
	2			Silicone tube			---			---				---			φ5×φ11x40L
3				Temperature			PT-HST-1000		0-201-054			1
				sensor(T1.2.3)

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

2.1.5-1

2.1.5.2 PT100-HSTA-900

OR

OR

Fig.2.1.5-2 Temperature sensor Assy: PT100-HSTA-900

No

Component

Code

NIPRO order

Minimum

Note

No./Requirement

code

order quantity

Temperature

sensor

SAS-08044

0-204-051

1

Hose port type

Assy(PT100-HSTA-900)

Production

Teflon tube

TF185

---

---

1

discontinued

Hose port

01930600070

0-501-116

1

Temperature sensor

2

holder -new type-

93742513100

4-060-004

1

(T1.2.3)

3

Temperature sensor

PT100-HSTA-900

4-060-005

1

(T1.2.3)

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

2.1.5-2

2.1.6. Air bubbles detector Assy

Fig.2.1.6 Air bubbles detector Assy

	No.		Component		Code		NIPRO order			Minimum			Note
					No./Requirement		code			order quantity
		Air bubbles sensor Assy		SAS-08045		0-204-049		1
	1	Cover			---		---			---
	2	Pusher			---		---			---
	3	Base			---		---			---
	4	Screw			---		---			---
	5	Screw			---		---			---
	6	Spring			---		---			---
7		Packing		93446315100		0-204-038		1

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

2.1.6-1

2.2 Output components

2.2.1 Two way electromagnetic valve:

AV-3202-318-SC (V2/V3/V12/V13/V14 (V15/V17))

Fig.2.2.1-1 Two way electromagnetic valve

	№				Component			Code		NIPRO order				Minimum
								No./Requirement		code				order quantity
				Two way				AV-3202-318-SC	0-201-003			1
				electromagnetic valve
	1			Actuator Assy				---		---				---
	2			Spring				---		---				---
	3			Diaphragm holder				---		---				---
4				Plunger		Plunger
5						Diaphragm		D3Y180	0-201-005			1
				Assy
6						Seat
	7			Spacer				---		---				---
	8			Valve body				---		---				---
9				Screw			M3X12		0-201-190			1
	10			Nut				---		---				---
				Valve body Assy			D3Y230		0-201-006			1

Note

Named Plunger Assy Disassemble not allowed

Valve body Assy

Valve body Assy

MM3x12P4

Valve body Assy

No. 7, 8 and 10

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

2.2.1-1

2.2.2 Two way electromagnetic valve: (V4/V11)

2.2.2.1 TYPE I : AV-3202-63-S (V4/V11)

Fig.2.2.2-1 Two way electromagnetic valve

	No.	Component	Code	NIPRO order	Minimum order	Note
			No./Requirement	code	quantity
		Two way	AV-3202-63-S	4-023-004	1
		electromagnetic valve
	1	Actuator Assy	---	---	---
	2	Back-less pipe	---	---	---
	3	Spring	---	---	---
	4	Plunger	---	---	---
	5	Diaphragm	D3A090	4-023-021	1
	6	Valve body	D3B1181	2-004-021	1
	7	Screw	M3×25	0-201-196	1	With spring/flat washer
						MM3X25P4U

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

2.2.2-1

2.2.2.2. TYPE II : SVB-2B (V4/V11)

Fig.2.2.2-2 Two way electromagnetic valve

	No.	Component	Code	NIPRO order	Minimum	Note
			No./Requirement	code	order quantity

	Two way	SVB-2B		0-201-171	1
	electromagnetic valve
1	Small pan head Phillips		---	---	---	With spring/flat washer
	screw
2	Actuator Assy		---	---	---
3	Plate -M.Killer		---	---	---
4	Tube		---	---	---
5	Spring		---	---	---
6	Plunger		---	---	---
7	Retainer		---	---	---
8	Valve diaphragm	95-A011		0-201-172	50
9	Valve body	5-A520		0-201-173	50

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

2.2.2-2

2.2.2.3 TYPE II: SV2-322-S (V4/V11)

Fig.2.2.2-3 Two way electromagnetic valve Type II

	No			Component		Code		NIPRO order				Minimum			Note
						No./Requirement		code				order quantity
				Two way valve TYPE II	SV2-322-S		2-006-008			1
	1			Actuator Assy		---		---				---
	2			Core		---		---				---
	3			Spring		---		---				---
	4			Plunger Assy		---		---				---			With pack less pipe
	5			Diaphragm retainer		---		---				---
6				Diaphragm	D3A540		0-501-117			1
7				Valve body	D3B1810		0-501-118			1
8				Screw	M3×45		0-201-228			50

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

2.2.2-3

2.2.3 Two way electromagnetic valve: (V10)

2.2.3.1 Type A AV-3202-63-SH (V10)

		Fig.2.2.3-1 High vacuum electromagnetic valve Type A
№	Component		Code	NIPRO order	Minimum	Note
			No./Requirement	code	order quantity
	High vacuum		AV-3202-63-SH	2-002-041	1
	electromagnetic valve
1	Actuator Assy		---	---	---
2	Back-less pipe		---	---	---
3	Spring		---	---	---
4	Plunger		---	---	---
5	Diaphragm		D3A090	4-023-021	1
6	Valve body		D3B1180	2-004-021	1
						With spring/flat
7	Screw		M3×25	0-201-196	1	washer
						MM3X25P4U

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

2.2.3-1

2.2.3.2 Type B SAV-3202-33-SB (V10)

		Fig.2.2.3-2 High vacuum electromagnetic valve Type B
	No	Component	Code	NIPRO order	Minimum	Note
			No./Requirement	code	order quantity
		Two way valve Type B	SAV-3202-33-SB	0-501-001	1
	1	Actuator Assy	---	---	---
	2	Spring	---	---	---
	3	Plunger	---	---	---
	4	Diaphragm	D3A240	2-006-009	1
	5	Valve body	D3Y290	2-006-010	1
	6	Attachment base	---	---	---
		Small pan head Phillips				With spring/flat
	7		M3×23	0-201-229	1	washer
		screw
						MM3X23P4U

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

2.2.3-2

2.2.3.3 TYPE C SV2-322-S (V10)

Fig.2.2.3-3 High vacuum electromagnetic valve Type C

	No			Component		Code		NIPRO order				Minimum			Note
						No./Requirement		code				order quantity
				Two way valve Type C		SV2-322-S	2-006-008			1
				(SV2-322-S)
	1			Actuator Assy		-		-
	2			Core		-		-
	3			Spring		-		-
	4			Plunger Assy		-		-							With pack less pipe
	5			Diaphragm retainer		-		-
6				Diaphragm	D3A540		0-501-117			1
7				Valve body	D3B1810		0-501-118			1
8				Screw	M3×45		0-201-228			1

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

2.2.3-3

2.2.4 Three way electromagnetic valve: AV-3302-63-S (V5/V6/V7/V8/V9)

Fig.2.2.4-1 Three way electromagnetic valve

	No	Component	Code	NIPRO order	Minimum	Note
			No./Requirement	code	order quantity
		Three way	AV-3302-63-S	4-023-009	1
		electromagnetic valve
	1	Actuator Assy	---	---	---
	2	Push rod	---	---	---
	3	Diaphragm	D3A090	4-023-021	1
	4	Valve body	D3B1190	2-004-022	1
	5	Stem	D3I670	4-023-073	1
	6	Diaphragm	D3A090	4-023-021	1
	7	Spring holder	---	---	---
	8	Spring	---	---	---
	9	Base	---	---	---
	10	Screw	M3×50	0-201-199	1	With spring washer
						MM3x50P2U

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

2.2.4-1

2.2.5 Bellowphragm pump: VCP-60 VPa/VPb

Sensor guide rod: Pin TYPE 1

Fig.2.2.5-1a Bellowphragm pump Assy Pin Type I

	No		Component			Code			NIPRO				Minimum			Note
						No./Requirement			order code				order quantity
			Bellowphragm pump													Production
						---			---				---
			Assy													discontinued
	1		Upper part of cylinder			---			---				---
	2		Middle part of cylinder			---			---				---
	3		Lower part of cylinder			---			---				---
	4		BF diaphragm			---			---				---
	5		Piston			---			---				---
	6		BF diaphragm			---			---				---
	7		Sensor guide rod			---			---				---
	8		Rotation detection plate			---			---				---
	9		Drive shaft			---			---				---
	10		Photo sensor board			---			---				---
	11		Water proof cover			---			---				---
	12		Motor			---			---				---
			Grease:
			For ball and roller
						---			---				---
			bearing which made by
			NOK.

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

2.2.5-1

Sensor guide rod: Plate TYPE

Fig.2.2.5-1b Bellowphragm pump Assy Plate Type

	No		Component			Code			NIPRO order			Minimum			Note
						No./Requirement			code			order quantity
			Bellowphragm pump			---			---			---			Production
			(Plate type)												discontinued
	1		Upper part of cylinder			---			---			---
	2		Middle part of cylinder			---			---			---
	3		Lower part of cylinder			---			---			---
	4		BF diaphragm			---			---			---
	5		Piston			---			---			---
	6		BF diaphragm			---			---			---
	7-1		Sensor guide rod			---			---			---
	7-2		Sensor guide pin			---			---			---
	8		Rotation detection plate			---			---			---
	9		Drive shaft			---			---			---
	10		Photo sensor board			---			---			---
	11		Water proof cover			---			---			---
	12		Motor(Revised code)			---			---			---
			Grease:
			For ball and roller			---			---			---
			bearing which made by
			NOK.

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

2.2.5-2

Sensor guide rod: Pin TYPE 2

Fig.2.2.5-1c Bellowphragm pump Assy Pin Type2

	No		Component			Code			NIPRO order			Minimum			Note
						No./Requirement			code			order quantity
			Bellowphragm pump			---			---			---			Production
			(Pin Type 2)												discontinued
	1		Upper part of cylinder			---			---			---
	2		Middle part of cylinder			---			---			---
	3		Lower part of cylinder			---			---			---
	4		BF diaphragm			---			---			---
	5		Piston			---			---			---
	6		BF diaphragm			---			---			---
	7		Sensor guide rod			---			---			---
	8		Rotation detection plate			---			---			---
	9		Drive shaft			---			---			---
	10		Photo sensor board			---			---			---
	11		Water proof cover			---			---			---
	12		Motor(Revised code)			---			---			---
	13		Green label			---			---			---
			Grease:
			For ball and roller			---			---			---
			bearing which made by
			NOK.

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

2.2.5-3