Nipro Surdial Maintenance part list

MAINTENANCE PARTS LIST

SINGLE PATIENT DIALYSIS MACHINE

ＳＵＲＤＩＡＬ

Manufacturer NIPRO CORPORATION

3-9-3, Honjo-Nishi, Kita-Ku, OSAKA 531-8510, JAPAN

PHONE [phone] / FAX [phone]

0R6114-1003

Preface

Thank you for purchasing NIPRO SINGLE PATIENT DIALYSIS UNIT SURDIAL.

This maintenance part list offers information on the person straightening of SURDIAL that is
checked and repaired. When parts of this unit are exchanged, it is necessary to peruse the
service manual, and to understand the content enough.

Copyright of this Maintenance Parts List for SURDIAL is protected and owned by the
manufacturer. Copying, duplicating, or translating any pages of this instruction manual
without the manufacturer’s permission is prohibited.

CONTENT

Preface

1. How to use of this maintenance part list.

2. Hydraulic Part

2.1. Input components

2.1.1………Conductivity cell Assy (CD1/CD2)

2.1.2………Dialysate pressure sensor Assy (PD)

2.1.3………Blood leak sensor Assy (BLD)

2.1.4………Pressure SW (PS)

2.1.5………Temperature sensor (T)

2.1.6………Air bubble detector Assy

2.2. Output components

2.2.1………Two way electromagnetic valve: AV-3202-318-SC (V2/V3/V12/V13/V14
(V15/V17))

2.2.2………Two way electromagnetic valve: (V4/V11)

2.2.3………Two way electromagnetic valve：(V10)

2.2.4 ……...Three way electromagnetic valve: AV-3302-63-S (V5/V6/V7/V8/V9)

2.2.5………Bellowphragm pump: VCP-60 (VPa/VPb)

2.2.6………Blood pump Assy (BP/BPC)

2.2.7………P1/P2 Assy (P1/P2)

2.2.8………Venous clamp Assy (CLV)

2.2.9………Syringe pump Assy (SP)

2.3. Other components

2.3.1………Deaeration tank Assy (AS1)

2.3.2………Deaeration tank Assy (AS2)

2.3.3………Buffer tank W Assy (BTW)

2.3.4………Buffer tank D Assy (BTD1/BTD2)

2.3.5………Check valve

2.3.6………Filter (F)

2.3.7………Flow meter Assy (FM/FS)

2.3.8………Pressure regulator Assy: (PR)

2.3.9………Relief valve

2.3.10……..Sample port Assy (SL)

2.3.11……..Chamber Assy (VCa / VCb)

2.3.12……..Concentrate tank connectors

2.3.13……..Rinse port

2.3.14……..Coupler Assy

2.3.15……..Needle valve (NV1/NV2)

2.3.16……..Other hydraulic parts

3. Electric part

3.1…….. Power Box

3.2…….. Harness

3.3…….. Printed Circuit Boards

1.How to use this Maintenance Part List

Maintenance Parts List informs you Model

code, Minimum order quantity, and Unit

price. Some item are for AC110V or

Check the “NIPRO ORDER CODE No”

Please check “NIPRO ORDER CODE No” to

order a component / components to NIPRO.

AC230V. Please kindly check which

component is exactly you need as per note

column.

Please do not hesitate to contact us if you

need the latest information about the price

and minimum order quantity.

↓

Order us necessary components.

Please inform us below details as you make an

order.

z Model name of the Machine
z Model code of the item
z Order code no.
z Quantity

↓

After you received our components

Please kindly confirm model name of the

machine (e.g. SURDIAL), Part code of the

item (which mentioned for each parts), and

Quantity as you make an order to us.

Please exchange / replace the parts as per
NIPRO SERVICE MANUAL.

1-1

NIPRO SERVICE MANUAL instructed

how to exchange / replace a brand-new good

with old / broken one. As you change any

parts new from default, please use NIPRO

SERVICE MANUAL.

2. Hydraulic Part

2.1. Input components

2.1.1. Conductivity cell Assy (CD1/CD2)

2.1.1.1 Type A

Fig.2.1.1-1 Conductivity cell Assy (CD) Type A

No. Component

Conductivity cell Assy

(CD)Type A
1 Sensor holder 931538111041 2-002-059 1
2 O-ring P3 2-002-058 1 Silicone rubber
3 Pin 931538121041 2-002-060 1

Pan head Phillips screw
4

(small)
5 Hose port 93742611001 4-023-030 1
6 CD harness 93447132102 0-202-001 1

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

SAS-08037 0-201-001 1

M3×8 0-201-085 1 SUS304

Code

No./Requirement

NIPRO order

code

Minimum

order quantity

Note

Without No.6
(CD harness)

2.1.1-1

2.1.1.2 Type B

Fig.2.1.1-2 Conductivity cell Assy (CD) Type B

No. Component

Conductivity cell Assy

(CD)Type B

1 Sensor holder 93153811104 2-002-059 1
2 O-ring P3 2-002-058 1 Silicone rubber
3 Pin 93153812104 2-002-060 1
4 Pan head Phillips

screw (small)

5 Plug P1/8B 0-201-220 1 SUS316
6 CD harness 93447132102 0-202-001 1

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

SAS-08038 0-204-046 1

M3×8 0-201-085 1 SUS304

Code

No./Requirement

NIPRO order

code

Minimum

order quantity

Note

Without No.6
(CD harness)

2.1.1-2

2.1.1.3 Type C

Fig.2.1.1-3 Conductivity cell Assy (CD) Type C

No. Component

Conductivity cell Assy

(CD) Type C
1 Sensor holder 93613811002 0-202-100 1
2 O-ring P3 2-002-058 1 Silicone rubber
3 Pin 93153812104 2-002-060 1

Pan head Phillips screw
4

(small)

SAS-08039 0-204-047 1

M3×8 0-201-085 1 SUS304

Code

No./Requirement

NIPRO order

code

Minimum

order quantity

Note

Without No.5
(CD harness)

5 CD harness 93447132102 0-202-001 1

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

2.1.1-3

2.1.1.4 Type D

Fig.2.1.1-4 Conductivity cell Assy (CD) Type D

No. Component

Conductivity cell

Assy(CD)Type D
1 Holder A 01930500027 0-202-101 1
2 Nut M3 0-202-102 1
3 O-ring P3 2-002-058 1
4 Pin 01930400224 0-202-103 1
5 CD harness CD harness. Refer 3.2
6 Screw M3×10 0-202-104 1 SUS304
7 Screw M3×25 0-202-105 1 SUS304
8 O-ring P8 0-504-018 1
9 Holder B 01930500026 0-202-106 1

SAS-08040 0-204-048 1

Code

No./Requirement

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

NIPRO order

code

Minimum

order quantity

Note

Without No.5
(CD harness)

2.1.1-4

2.1.2. Dialysate pressure sensor Assy (PD)

2.1.2.1. TYPE I

Fig.2.1.2-1 Dialysate pressure sensor Assy (Type I)

No. Component

Dialysate pressure

sensor Assy TYPE I
1 Sensor BKT --- --- ---
2 Cover --- --- ---

Dialysate pressure
3

sensor board
4 Spacer --- --- ---
5 Spring washer --- --- ---

Small pan head Phillips
6

screw

Small pan head Phillips
7

screw

Small pan head Phillips
8

screw

Small pan head Phillips
9

screw

10 Manifold --- --- ---
11 Holder --- --- ---
12 Hose port --- --- ---
13 Pressure sensor --- --- ---
14 O-ring --- --- --- Silicone rubber

Small pan head Phillips

15

screw

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

Code

No./Requirement

--- --- ---

--- --- ---

--- --- ---

--- --- ---

--- --- ---

--- --- ---

--- --- ---

NIPRO order

code

Minimum

order quantity

Note

With spring/flat
washers
With spring/flat
washers
With spring/flat
washers
With spring/flat
washers

With spring/flat
washers

2.1.2-1

2.1.2.2. TYPE II (Type A)

Fig.2.1.2-2 Dialysate pressure sensor Assy Type II (Type A)

No. Component

Dialysate pressure

sensor Assy Type II
(Type A)
Small pan head Phillips

1

screw
Manifold

2

Packing

3

O-ring

4

Pressure sensor

5

Base plate

6

Dialysate pressure

7

sensor board
Small pan head Phillips

8

screw
Cover

9

Small pan head Phillips

10

screw

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

Code

No./Requirement

SAS-08042 0-204-039 1

M3×18 0-201-089 1
01930200055 4-030-018 1

93532934001 4-030-015 1
AS568-016 4-030-017 1

--- --- ---

--- --- ---

--- --- ---

M3×16 0-201-209 --­93532933100 0-204-044 1
M3x8 0-201-091 1

NIPRO order

code

Minimum

order quantity

Note

2.1.2-2

2.1.2.3. TYPE II (Type B)

Fig.2.1.2-3 Dialysate pressure sensor Assy TYPE II (Type B)

No Component

Dialysate pressure

sensor Assy for TYPE II

(Type B)
1 Manifold 93882911 0-504-025 1
2 O-ring S-16 0-504-026 1 Viton
3 Pressure sensor --- --- ---
4 Base plate --- --- ---
5 Spacer --- --- ---

Dialysate pressure
6

sensor board
7 Screw M3 × 12 0-504-031 1
8 Board cover 93882914 0-504-032 1

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

PD-02 0-504-024 1

Code

No./Requirement

--- --- ---

NIPRO order

code

Minimum

order quantity

Note

2.1.2-3

2.1.3. Blood leak sensor Assy (BLD)

2.1.3.1. TYPE I : RK-GR1

Fig.2.1.3-1 Blood leak sensor Assy Type I: RK-GR1

№ Component

Blood leak sensor Assy

1 Upper body cover --- --- ---
2 Body casing --- --- ---
3 Light receiver holder --- --- ---
4 Light emitter holder --- --- ---
5 Condensing lens --- --- ---
6 Rear body cover --- --- ---

７ O-ring (1) --- --- ---

8 O-ring (2) --- --- ---

9 Light emitter element --- --- ---
10 Light receiver element --- --- ---
11 Light receiver board --- --- ---
12 Light emitter board --- --- ---
13 Main board --- --- ---
14 L-shaped hose port 93283912001 0-201-002 1
15 Knob --- --- ---
16 Jagged tight --- --- ---

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

RK-GR1 --- ---

Code

No./Requirement

NIPRO order

code

Minimum order

quantity

Note

Production
discontinued

2.1.3-1

2.1.3.2. TYPE II : RK-GR2

Fig.2.1.3-2 Blood leak sensor Assy Type II RK-GR2

No Component

Blood leak sensor Assy RK-GR2 --- ---

1 Base --- --- --- Heat resistant ABS
2 Cartridge --- --- --- PES

Small pan head Phillips

3

screw

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

Code

No./Requirement

--- --- --- SUS

NIPRO order

code

Minimum

order quantity

Note

Production
discontinued

2.1.3-2

2.1.3.3 TYPE II : BLD-01

Fig.2.1.3-3 Blood leak sensor Assy TYPE II BLD-01

No Component

Blood leak sensor Assy BLD-01 4-030-078 1

1 Base --- --- ---
2 Cover --- --- ---

3 BLD Cartridge 93444823100 0-504-034 1

4 O-ring --- --- ---

Hexagon head bolt with

5

a cross recess

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

Code

No./Requirement

--- --- ---

NIPRO order

code

Minimum

order quantity

Note

With spring /
Flat washer

2.1.3-3

2.1.4 Pressure SW (PS)

Fig.2.1.4-1 Pressure SW

№ Component Code No./Requirement

Pressure SW Assy AW-3200-63-A 2-002-014 1

1 Screw --- --- ---

2 Bonnet --- --- ---
3 Spring holder --- --- ---
4 Spring --- --- ---
5 Shaft --- --- ---
6 Casing --- --- ---
7 Diaphragm D3A090 4-023-021 1
8 Valve body D3B1181 2-004-023 1

9 Screw M3×30 0-201-237 1

NIPRO

order code

Minimum order

quantity

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

Note

With spring/flat
washers

With spring/flat
washers
MM3X30P4U

2.1.4-1

2.1.5. Temperature sensor Assy (T)

2.1.5.1. PT-HST-1000

Fig.2.1.5-1 Temperature sensor Assy :PT-HST-1000

No Component

Temperature sensor

Assy(PT-HST-1000)
1 T-tube 93613911100 2-004-039 1
2 Silicone tube --- --- --- φ5×φ11x40L
3 Temperature

sensor(T1.2.3)

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

SAS-08043 2-004-050 1

PT-HST-1000 0-201-054 1

Code

No./Requirement

NIPRO order

code

Minimum

order quantity

Note

2.1.5-1

2.1.5.2 PT100-HSTA-900

OR

OR

Fig.2.1.5-2 Temperature sensor Assy: PT100-HSTA-900

No Component

Temperature sensor

Assy(PT100-HSTA-900)

Teflon tube TF185 --- ---

Hose port 01930600070 0-501-116 1

Temperature sensor
2

holder -new type-

(T1.2.3)

Temperature sensor
3

(T1.2.3)

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

Code

No./Requirement

SAS-08044

93742513100 4-060-004 1

PT100-HSTA-900 4-060-005 1

NIPRO order

code

0-204-051

Minimum

order quantity

1 Hose port type

Production
discontinued 1

Note

2.1.5-2

2.1.6. Air bubbles detector Assy

Fig.2.1.6 Air bubbles detector Assy

No. Component

Air bubbles sensor Assy SAS-08045 0-204-049 1
1 Cover --- --- ---
2 Pusher --- --- ---
3 Base --- --- ---
4 Screw --- --- ---
5 Screw --- --- ---
6 Spring --- --- ---
7 Packing 93446315100 0-204-038 1

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

Code

No./Requirement

NIPRO order

code

Minimum

order quantity

Note

2.1.6-1

2.2 Output components

2.2.1 Two way electromagnetic valve:
AV-3202-318-SC (V2/V3/V12/V13/V14 (V15/V17))

Fig.2.2.1-1 Two way electromagnetic valve

№ Component

Two way

electromagnetic valve
1 Actuator Assy --- --- ---
2 Spring --- --- ---
3 Diaphragm holder --- --- ---
4 Plunger

Plunger
5

Assy
6

7 Spacer --- --- --- Valve body Assy
8 Valve body --- --- --- Valve body Assy
9 Screw M3X12 0-201-190 1 MM3x12P4

10 Nut --- --- --- Valve body Assy

Valve body Assy D3Y230 0-201-006 1 No. 7, 8 and 10

Diaphragm 0-201-005
Seat

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

AV-3202-318-SC 0-201-003 1

D3Y180

Code

No./Requirement

NIPRO order

code

Minimum

order quantity

1

Note

Named Plunger Assy
Disassemble not
allowed

2.2.1-1

2.2.2 Two way electromagnetic valve: (V4/V11)

2.2.2.1 TYPE I : AV-3202-63-S (V4/V11)

Fig.2.2.2-1 Two way electromagnetic valve

No. Component

Two way

electromagnetic valve
1 Actuator Assy --- --- ---
2 Back-less pipe --- --- ---
3 Spring --- --- ---
4 Plunger --- --- ---
5 Diaphragm D3A090 4-023-021 1
6 Valve body D3B1181 2-004-021 1

7 Screw M3×25 0-201-196 1

Code

No./Requirement

AV-3202-63-S 4-023-004 1

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

NIPRO order

code

Minimum order

quantity

With spring/flat washer
MM3X25P4U

Note

2.2.2-1

2.2.2.2. TYPE II : SVB-2B (V4/V11)

Fig.2.2.2-2 Two way electromagnetic valve

No. Component

Two way
electromagnetic valve
Small pan head Phillips

1

screw
2 Actuator Assy --- --- ---
3 Plate -M.Killer --- --- ---
4 Tube --- --- ---
5 Spring --- --- ---
6 Plunger --- --- ---
7 Retainer --- --- ---
8 Valve diaphragm 95-A011 0-201-172 50
9 Valve body 5-A520 0-201-173 50

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

SVB-2B 0-201-171 1

Code

No./Requirement

--- --- --- With spring/flat washer

NIPRO order

code

Minimum

order quantity

Note

2.2.2-2

2.2.2.3 TYPE II: SV2-322-S (V4/V11)

Fig.2.2.2-3 Two way electromagnetic valve Type II

No Component

Two way valve TYPE II SV2-322-S 2-006-008 1
1 Actuator Assy --- --- ---
2 Core --- --- ---
3 Spring --- --- ---
4 Plunger Assy --- --- --- With pack less pipe
5 Diaphragm retainer --- --- ---
6 Diaphragm D3A540 0-501-117 1
7 Valve body D3B1810 0-501-118 1
8 Screw M3×45 0-201-228 50

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

Code

No./Requirement

NIPRO order

code

Minimum

order quantity

Note

2.2.2-3

2.2.3 Two way electromagnetic valve: (V10)

2.2.3.1 Type A AV-3202-63-SH (V10)

Fig.2.2.3-1 High vacuum electromagnetic valve Type A

№ Component

High vacuum

electromagnetic valve
1 Actuator Assy --- --- ---
2 Back-less pipe --- --- ---
3 Spring --- --- ---
4 Plunger --- --- ---
5 Diaphragm D3A090 4-023-021 1
6 Valve body D3B1180 2-004-021 1

7 Screw M3×25 0-201-196 1

AV-3202-63-SH 2-002-041 1

Code

No./Requirement

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

NIPRO order

code

Minimum

order quantity

Note

With spring/flat
washer
MM3X25P4U

2.2.3-1

2.2.3.2 Type B SAV-3202-33-SB (V10)

Fig.2.2.3-2 High vacuum electromagnetic valve Type B

No Component

Two way valve Type B SAV-3202-33-SB 0-501-001 1
1 Actuator Assy --- --- ---
2 Spring --- --- ---
3 Plunger --- --- ---
4 Diaphragm D3A240 2-006-009 1
5 Valve body D3Y290 2-006-010 1
6 Attachment base --- --- ---

Small pan head Phillips

7

screw

M3×23 0-201-229 1

Code

No./Requirement

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

NIPRO order

code

Minimum

order quantity

With spring/flat
washer
MM3X23P4U

Note

2.2.3-2

2.2.3.3 TYPE C SV2-322-S (V10)

Fig.2.2.3-3 High vacuum electromagnetic valve Type C

No Component

Two way valve Type C

(SV2-322-S)
1 Actuator Assy - -
2 Core - -
3 Spring - -
4 Plunger Assy - - With pack less pipe
5 Diaphragm retainer - -
6 Diaphragm D3A540 0-501-117 1
7 Valve body D3B1810 0-501-118 1
8 Screw M3×45 0-201-228 1

Code

No./Requirement

SV2-322-S 2-006-008 1

NIPRO order

code

Minimum

order quantity

Note

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

2.2.3-3

2.2.4 Three way electromagnetic valve: AV-3302-63-S (V5/V6/V7/V8/V9)

Fig.2.2.4-1 Three way electromagnetic valve

No Component

Three way

electromagnetic valve
1 Actuator Assy --- --- ---
2 Push rod --- --- ---
3 Diaphragm D3A090 4-023-021 1
4 Valve body D3B1190 2-004-022 1
5 Stem D3I670 4-023-073 1
6 Diaphragm D3A090 4-023-021 1
7 Spring holder --- --- ---
8 Spring --- --- ---
9 Base --- --- ---

10 Screw M3×50 0-201-199 1

AV-3302-63-S 4-023-009 1

Code

No./Requirement

NIPRO order

code

Minimum

order quantity

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

Note

With spring washer
MM3x50P2U

2.2.4-1

2.2.5 Bellowphragm pump: VCP-60（VPa/VPb）

Sensor guide rod: Pin TYPE 1

Fig.2.2.5-1a Bellowphragm pump Assy Pin Type I

No Component

Bellowphragm pump

Assy
1 Upper part of cylinder --- --- ---
2 Middle part of cylinder --- --- ---
3 Lower part of cylinder --- --- ---
4 BF diaphragm --- --- ---
5 Piston --- --- ---
6 BF diaphragm --- --- ---
7 Sensor guide rod --- --- ---
8 Rotation detection plate --- --- ---
9 Drive shaft --- --- ---

10 Photo sensor board --- --- ---
11 Water proof cover --- --- ---
12 Motor --- --- ---

Grease:

For ball and roller

bearing which made by

NOK.

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

Code
No./Requirement

--- --- ---

--- --- ---

NIPRO
order code

Minimum

order quantity

Note

Production
discontinued

2.2.5-1

Sensor guide rod: Plate TYPE

Fig.2.2.5-1b Bellowphragm pump Assy Plate Type

No Component

Bellowphragm pump

(Plate type)
1 Upper part of cylinder --- --- ---
2 Middle part of cylinder --- --- ---
3 Lower part of cylinder --- --- ---
4 BF diaphragm --- --- ---
5 Piston --- --- ---
6 BF diaphragm --- --- ---

7-1 Sensor guide rod --- --- ---
7-2 Sensor guide pin --- --- ---

8 Rotation detection plate --- --- ---
9 Drive shaft --- --- ---

10 Photo sensor board --- --- ---
11 Water proof cover --- --- ---
12 Motor(Revised code) --- --- ---

Grease:

For ball and roller

bearing which made by

NOK.

Code

No./Requirement

--- --- ---

--- --- ---

NIPRO order

code

Minimum

order quantity

Production
discontinued

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

Note

2.2.5-2

Sensor guide rod: Pin TYPE 2

Fig.2.2.5-1c Bellowphragm pump Assy Pin Type2

No Component

Bellowphragm pump

(Pin Type 2)
1 Upper part of cylinder --- --- ---
2 Middle part of cylinder --- --- ---
3 Lower part of cylinder --- --- ---
4 BF diaphragm --- --- ---
5 Piston --- --- ---
6 BF diaphragm --- --- ---
7 Sensor guide rod --- --- ---
8 Rotation detection plate --- --- ---
9 Drive shaft --- --- ---

10 Photo sensor board --- --- ---
11 Water proof cover --- --- ---
12 Motor(Revised code) --- --- ---
13 Green label --- --- ---

Grease:

For ball and roller

bearing which made by

NOK.

Code

No./Requirement

--- --- ---

--- --- ---

NIPRO order

code

Minimum

order quantity

Production
discontinued

Meshed Parts are not allowed receiving order from you basically. If you need it, order whole component.

Note

2.2.5-3