NILFISK SC1500R Parts List

SC1500
PARTS LIST
MODELS 56104000, 56104001
11/2012 revised 7/2015 FORM NO. 56042591 REV F
PARTS LIST
revised 6/2013
GENERAL VIEW
2
3
4
7
1
6
8
5
1 1 Chassis System 2 1 Control System 3 1 Electrical System 4 1 Recovery System
5 1 Scrub System-20D 6 1 Scrub System-REV 7 1 Solution System 8 1 Squeegee Assy
ii SC1500 - 56042591 11/2012
revised 2/2015
PARTS LIST
TABLE OF CONTENTS
DESCRIPTION PAGE
Chassis System ................................................................................................. 2-3
Drive Wheel Assembly ....................................................................................... 4-5
Platform Assembly ............................................................................................. 6-7
Control System .................................................................................................. 8-9
Decal System ................................................................................................. 10-11
Electrical System ........................................................................................... 12-13
Recovery System ........................................................................................... 14-15
Scrub System-20D ......................................................................................... 16-17
Scrub System-REV ........................................................................................ 18-19
Solution System ............................................................................................. 20-21
Squeegee System ......................................................................................... 22-23
Ladder Diagram-1 Before July 2014 .............................................................. 24-25
Ladder Diagram-2 Before July 2014 .............................................................. 26-27
Ladder Diagram-1 After June 2014 ................................................................28-29
Ladder Diagram-2 After June 2014 ................................................................30-31
Optional Kits and Accessories ............................................................................ 32
Recommended Spare Parts .......................................................................... 33-34
Brush Selector Guide-Disk ................................................................................. 35
Pad Selector Guide ............................................................................................. 36
Squeegee Blade Selector Guide ........................................................................ 37
WHEN ORDERING PARTS
* Use the part numbers from the “Ref. No.” columns in this parts list. If the “Ref. No.” column is blank; look
under the “Kit” column to identify which kit contains the part in question, then use the kit callout, for example “K1”, to fi nd the “Ref. No.” for that kit.
Kit Item Ref. No. Qty Description
K1 1 16 Washer Flat 3/16 Zinc Plat K1 2 2 Screw-BHS-Brass-10-32x3/8-MS K1 3 3 Washer EPDM 7/32 X 1/8
4 805 1 Chain-Cover
5 905 2 Caster Swivel 4 Gray Non MA K1 6 2 Nut, Hex Nyl Loc 10-24 K1 7 3 Scr- Hex SS 1/4-20 X .75 K1 8 16 Scr, Hex Hd Loc 1/4-20 x .50 K1 9 3 Wsh, Flt SS .260 X 1.000 X .074
10 56113012 1 Solution Tank 11 56113034 2 Hinge Plate
K1 56113103 1 Kit-Hardware Solution Tank
* Specify the model and serial number of the machine.
* Use the space below to record the model and serial number for future reference.
Model __________________________ Serial No. _____________________________
11/2012 1 56042591 - SC1500
PARTS LIST
PARTS LIST
32
20
50
CHASSIS SYSTEM
7
54
51
revised 7/2015
45
33
6
60
17
54
10
52
26
10
31
16
30
21
34
23
12
46
4
41
53
35
44
34
49
59
9
1
3
61
25
11
39
37
36
58
24
57
19
27
4
13
8
48
22
42
5
2
40
12
15
29
27
13
19
5
48
47
38
18
55
45
41
15
41
56
7
2 SC1500 - 56042591 11/2012
2
revised 7/2015
PARTS LIST
CHASSIS SYSTEM
Kit Item Ref. No. Qty Description
K2,K4 1 2 Washer, Flat XL 9.0 x 32.0 x 2.5 K4 2 4 Screw, Hex Hd M8 x 45­K2,K4 3 2 Screw, Hex Thd To Hd M8 x 20 SS K4 4 9 Nut, Hex Nyl Loc Thin M6 K4 5 8 Nut, Hex Nyl Loc Thin M10 6# DELETED K4 7# 7 Washer, Flat 6,4 X 12,5 K4 8 4 Washer, Flat 8.4 X 16 X 1.6 K4 9 4 Scr-Hex Hd Loc 3/8-16 x .62 K4 10 4 Scr-Hex M8-1.25 X 16MM K3 11 1 Nut, Hex Nyl Loc-Thin 1-14 K4 12 2 Key-Wdf 5MM X 6.5MM X 16MM K4 13 8 Scr-Soc Shd M12 x 16mm x M10-1.50 K4 15 2 Wsh, Int Shprf #10 K2 16 2 Wheel 17 56104091 2 Mounting Tab 18 1 Drive Wheel Assembly 19 56104094 2 Bar Linkage 20 56104105 1 Battery Tray 21 56104130 1 Steering Shaft 22 56104135 1 Link Bar 23 56104148 1 Steering Shaft Weldt 24 56104151 1 Spindle Mount Weldment 25 56104157 1 Collar 26 56104448 1 Chassis Weldment K4 27 16 Bushing Link Arm [28] 56104239 1 Harness-Drive Motor 29 56104269 1 Sprocket-11 Tooth K1 30 1 Universal Joint 31 1 Platform Assembly 32 56104319 1 Tube-Steering Assembly TSB-FC-2014-002 K4 33 2 Screw Cap 34 56104267 2 Bearing Flange 35
# 56383856 1 Charger-Onboard 24VDC 650W (E2) NOTE 1, TSB-FC-2015-007
Kit Item Ref. No. Qty Description
K3 36 1 Bearing Cup K3 37 1 Bearing Cone K3 38 1 Seal, Shaft 39 56314032 1 Block, Bearing K3 40 1 Bearing Ball K4 41# 12 Tie, Cable K4 42 1 Chain - Ball K4 44 1 Screw Grub M5 x 10 Uni5929 K4 45 4 Scr, Pan Phil M5 x 16 K4 46 3 Screw, Hex Thd To Hd M6 x 14 K4 47 5 Flat Tie Holder K4 48 5 Thread Rolling Scr 5 X 16 K4 49 3 Washer, Flat Xl K4 50 4 Screw Flat Socket Head M6 x 25.0 K4 51 3 Scr, Pan Phil M6 x 16 K4 52 4 Washer, Flat Xl 9.5 X 27 X 2.5 53 9095516000 1 Clamp 18 K4 54 4 Washer Flat Xl Uni-6593 8 x 24 55 9099196000 2 Spacer 5.5 X 8 X 3 K4 56 2 Scr 4.8 X 16 UNI6954 Thd Form 57 56383857 1 Indicator-Charge Led W/Temp 58 56383587 1 Adapter-Interlock Pin 1 59 56383586 1 Adapter-Charger Delta-Q Power 60 1450524000 1 Clamp Black 61 56384043 1 Strain Relief Kit
SERVICE KITS K1 56104328 1 Universal Joint Kit K2 56104331 1 Rear Wheel Kit K3 56104332 1 Bearing Block Kit K4 56104333 1 Chassis Hardware Kit
[ ] = Not Shown
# = Revised or new since last update
NOTE 1 = The onboard battery charger 56112544 has been replaced in production by 56383856. If you need to replace 56112544 please order Onboard Charger
Kit 56383872.
11/2012 3 56042591 - SC1500
PARTS LIST
DRIVE WHEEL ASSEMBLY
16
14
4
revised 9/2013
20
30
12
13
15
31
10
27
5
17
26
8
1
7
6
22
29
25
28
2
24
3
19
23
34
7
33
17
25
25
11
32
18
9
17
12
21
4 SC1500 - 56042591 11/2012
revised 7/2015
DRIVE WHEEL ASSEMBLY
Kit Item Ref. No. Qty Description
1 Drive Wheel Assembly K7 1 1 Sprocket Assy TSB-FC-2013-132 K7,K8 2 1 Bushing, Flanged K5,K8 3 4 Viti Tcei/Scr, Soc Hd K8 4 1 Scr-Soc Hd 5/16-18 X 1.50 K8 5 1 Nut, Hex Nyl Loc-Thin 5/16-18 K7,K8 6 1 Wsh-Flt Sae Ss 5/16 K5,K6,K7 7 2 Key-Wdf 5mmx6.5mmx16mm K6,K8,K9 8 4 Scr-Carriage Ss M8-1.25 X 20mm K6 9 1 Drive Wheel 10 56104431 1 Drive Wheel Frame Weldment (used after September 2013) 56104058 1 Drive Wheel Frame Weldt (used before October 2013) K6 11 1 Axle TSB-FC-2014-002 K6,K9 12 2 Axle Bearing K5 13 * 56384100 1 Electromagnetic Brake Kit NOTE 1 14 56104077 1 Spindle Weldt K5 15 1 Spacer 16 56104115 1 Steering Plate
K5,K6,K8,K9 17 8 Washer, Flat 8x17x1.6 SS
K7 18 1 Sprocket-15 Tooth TSB-FC-2013-132 K7 19 1 Sprocket-11 Tooth TSB-FC-2013-132 20 56104270 1 Chain-Roller K7 21 1 Chain-Roller K7 22 1 Weld’t-Idler Adjust K6 23 1 Key, 6mm Sq K7,K8 24 1 Screw, Hex Thd To Hd M6x35 SS
K5,K6,K8,K9 25 5 Nut, Hex Nyl Loc Thin M8 SS
K5,K6,K8 26 4 Screw, Hex Thd To Hd M6x25 SS K8 27 4 Screw, Hex Thd To Hd M8x30 SS K7,K8 28 1 Nut, Hex M6 SS K7,K8 29 1 Screw, Hex Thd To Hd M8x55 SS K8 30 4 Spacer K8 31 1 Spacer K6 32 33006059 1 Ring D 20 UNI7435 TSB-FC-2014-002 K6 33 56003959 1 Wsh-Flt A2 DIN9021 10.5X30X2.5 TSB-FC-2014-002 K6 34 56003533 1 Scr Hex SS M10-1.50X20MM TSB-FC-2014-002
# 1 Drive Wheel Motor (M1) TSB-FC-2015-012
PARTS LIST
SERVICE KITS K5 56104336 1 Drive Wheel Motor Kit K6 56104338 1 Wheel And Bearing Kit K7 56104435 1 Sprocket And Chain Kit (used with 56104431) K7 56104339 1 Sprocket And Chain Kit (used with 56104058) K8 56104340 1 Drive Wheel Hardware Kit K9 56104384 1 Front Wheel Bearings Kit
* = Optional, Not Included
# = Revised or new since last update
NOTE 1: Electromagnetic Brake Kit 56384100 can be used to replace Brake-Electromagnetic 56384098 as a separate repair part for the Drive Wheel Motor.
11/2012 5 56042591 - SC1500
PARTS LIST
revised 7/2015
PLATFORM ASSEMBLY
6
7
4
12
1
10
12
11
13
9
5
8
2
1
3
6 SC1500 - 56042591 11/2012
revised 7/2015
PARTS LIST
PLATFORM ASSEMBLY
Kit Item Ref. No. Qty Description
1 Platform Assembly K1 1 8 Washer TSB-FC-2014-043 NOTE 1 K1 2 6 Scr Pan Phil Plastit10-14x.62 K1 3 2 Scr Pan Phil Plastite 10-14x1 K1 4 4 Scr-Pan Phil Plast M5x2.3x10mm 5 56104052 1 Platform-Upper 6 56104185 1 Pedal-Safety 7 8 56104187 1 Platform-Bottom 9# 56384579 2 Spring-Compression-M/W-.480 OD NOTE 2 10 56104406 1 Switch Harness (S2, S5) 11 56158690 1 Grommet 12 56331006 2 Grommet 13# 56384568 1 Spring-Compression-SS-.480 OD NOTE 2
SERVICE KITS K1 56104417 1 Platform Hardware Kit
NOTE 1: TSB-FC-2014-043 – All machines built prior to SN3510144706623 order and install Neoprene Washer PN 56209261. NOTE 2: To replace a spring on machines built before July 2015, order (2) of 56384579 and (1) of 56384568. All three springs should be replaced at the same
time for these machines.
# 56384567 1 Pedal-Foot
# = Revised or new since last update
11/2012 7 56042591 - SC1500
PARTS LIST
12
13
1
revised 6/2013
CONTROL SYSTEM
15
4
5
10
2
13
2
3
14
6
8
14
11
7
8 SC1500 - 56042591 11/2012
revised 9/2013
CONT ROL SYSTEM
Kit Item Ref. No. Qty Description
K3 1 1 Washer, Flat 13X24 K3 2 2 Key-Wdf 5mmX6.5mmX16mm 3 56104053 1 Control Panel K3 4 1 Collar 5 56104196 1 Shaft Steering 6 56104265 1 Shaft Hex K1 7 1 Universal Joint K2 8 1 Hook Latch K3 10 2 Bearing-Flange 11 56104410 1 Bracket-Prop Rod 12 56601060 1 Steering Wheel K3 13 1 Nut, Hex Nyl Loc Thin M12 K2,K3 14 4 Scr, Pan Phil M5x10 Ss K3 15 1 Screw Grub M5x10 Uni5929
SERVICE KITS K1 56104328 1 Universal Joint Kit K2 56104352 1 Draw Latch Kit K3 56104365 1 Control Hardware Kit
PARTS LIST
11/2012 9 56042591 - SC1500
PARTS LIST
revised 7/2014
DECAL SYSTEM
4
5
7
1
4
3
8
2
6
10 SC1500 - 56042591 11/2012
revised 7/2014
Kit Item Ref. No. Qty Description
K1,K2 1 1 Decal, Caution K1,K2 2 1 Decal-Chemical Ratio K1,K2 3 1 Decal-Advance K1 4 2 Decal-SC1500 K2 2 Decal-SC1500 Rev K1,K2 5 1 Decal-Charger Cord K1,K2 6 1 Decal-Error Codes K1,K2 7 1 Decal-Charger LED K1,K2 8 1 Decal-SC1500 QR Code
SERVICE KITS K1 56104334 1 SC1500 Decal Kit K2 56104348 1 SC1500 REV Decal Kit
PARTS LIST
DECAL SYSTEM
11/2012 11 56042591 - SC1500
PARTS LIST
revised 7/2015
ELECTRICAL SYSTEM
15
37
28
21
16
18
31
19
11
26
27
25
2
14
4
1
5
7
17
20
33
29
24
10
36
22
35
34
30
32
23
9
8
3
12 SC1500 - 56042591 11/2012
revised 7/2015
ELECTRICAL SYSTEM
Kit Item Ref. No. Qty Description
1 56104423 1 Circuit Breaker 50 Amp (CB1) K1 2 4 Washer, Flat 6,4x12,5 K1 3 3 Scr-Pan Phil 1/4-20 X .38 K1 4 5 Nut, Hex W/ Shprf 1/4-20 K1 5 3 Stud [6] 56104444 1 Harness-Main K2 7 1 Interface Panel Assembly (A1) K3 * 1 Interface Panel Kit 8 56104176 1 Solid State Relay (K1) 9 56104193 1 Electrical Panel 10 56104243 1 Speed Controller (E1) 11 56104247 1 Disconnect-Emergency [12] 56104282 1 Cable-Power Red [13] 56104283 1 Cable-Power Black 14 56315255 1 Circuit Breaker, 5 Amp (CB2) 15 2-00-05171 1 Bat Terminal Cover Red 16 1 Potentiometer, 100k (R1 / part of Main harness) 17 56412089 1 Fuse, 150 Amp (F1) 18 56413822 1 Circuit Breaker, 20 Amp (CB3) 19 56469858 3 Electrical Mount 20 56478246 2 Tie, Cable 21 56509623 1 Circuit Breaker-25 Amp (CB4) 22 56601183 1 Contactor 24v, 100 Amp (K2) K1 23 2 Washer, Flat Xl 5,5x15x1,2 Ss K1 24 2 Viti Tcei/Scr, Soc Hd K1 25 4 Scr, Pan Phil M5x16 26 1462888000 1 Switch, Key With Water Proof Cup (S1) * 1462887000 1 Key 2 PCS K1 27 4 Cover For Screw Tcb 4.8mm 28# 41217A 3 Cable Battery Kit 14662B TSB-FC-2015-018 K1 29 2 Scr, Pan Phil M6x12 K1 30 2 Scr, Pan Phil M4x10 31 50962A 1 Knob, Speed Control K1 32 2 Screw, Hex Thd To Hd M5x12 33 2-00-05173 1 Bat Terminal Cover Blk 34 56265103 1 Rectifi er 35 Amp (D2) 35 1460497000 1 Screw Hex HD M4X16 SS 36 56389265 1 Rectifi er Assy. (D1) 37 L08812587 7 Clamp 4.8 X 30 White [ ] 56104425 1 Wire Assy White [ ] 56104424 1 Wire Assy Black
PARTS LIST
SERVICE KITS K1 56104341 1 Electrical Hardware Kit K2 56104371 1 Control Board Kit K3 56104372 1 Interface Panel Kit
[ ] = Not Shown * = Optional, Not Included
# = Revised or new since last update
11/2012 13 56042591 - SC1500
PARTS LIST
revised 9/2013
RECOVERY SYSTEM
10
29
26
18
27
8
7
31
18
5
30
20
14
1
4
32
6
16
25
22
15
21
19
34
28
33
9
17
23
3
11
4
17
32
12
24
2
14 SC1500 - 56042591 11/2012
revised 7/2015
RECOVERY SYSTEM
Kit Item Ref. No. Qty Description
K1 1 1 Latch, Draw K7 2 3 Screw, Hex Thd To Hd M6x30 K7 3 3 Washer, Flat 6,4x12,5 S.S. K1,K5,K7 4 3 Washer, Flat 4,3x9 K7 5 3 Rivet, Nylon Tree Push-In (.25) 6 56104051 1 Recovery Tank K4 7 1 Debris Cage K4 8 1 Debris Tray Cover 9 56104158 1 Back Panel 10 56104164 1 Gasket-Recovery Tank 11 56104258 1 Vac Hose Assy 12 56104285 1 Drain Hose [13] 56104306 1 Jumper Harness 14 56104443 1 Guard-Splash-4X12-Poly K8 15 1 Vacuum Motor Support Gasket K6 16 1 Gasket, Vacuum Motor 17 1450543000 2 Hose Clamp 14/32-52 K3,K7 18 8 Washer, Flat Xl 5,5x15x1,2 Ss 19# 9100001280 1 Cover Vacuum Motor K1,K5,K7 20 3 Viti Tcei/Scr, Soc Hd K8 21 1 Insulation Tube K8 22 1 Panel, Acoustic Insulation K7 23 3 Plate Cover 24 909 6672 000 1 Filter K6 25 1 Vacuum Motor 3 Stage 24v (M4) K3 26 1 Gasket Float Support K3 27 1 Float Cage-Complete K1,K5,K7 28 3 Nut, Hex Nyl Loc Thin M4 Ss K3,K7 29 6 Scr,Pan Phil M5x16 Ss K5 30 1 Clamp, Hose D.50 31 L08812587 2 Clamp 4.8 X 30 White 32 9096595000 1 Flat Tie Holder 33 9097919000 1 Screw Cyl Hd 5X16 Self L. Plas
PARTS LIST
SERVICE KITS K1 56104352 1 Draw Latch Kit K3 56104359 1 Float Cage Kit K4 56104360 1 Debris Cage Kit K5 56104362 1 Hose Clamp Kit K6 56104363 1 Vacuum Motor Kit K7 56104364 1 Recovery Hardware Kit K8 56104383 1 Vacuum Motor Insulation Kit
[ ] = Not Shown
# = Revised or new since last update
11/2012 15 56042591 - SC1500
PARTS LIST
16
revised 6/2013
SCRUB SYSTEM-20D
38
1
25
5
3
13
12
41
15
28
20
34
18
19
2
36
17
23
22
40
14
24
4
8
40
21
7
34
35
31
30
6
32
26
33g
33f
33d
33c
33b
27
39
29
37
11
9
33
33e
10
33a
33h
16 SC1500 - 56042591 11/2012
revised 2/2015
PARTS LIST
SCRUB SYSTEM-20D
Kit Item Ref. No. Qty Description
K2 1 1 Washer, Flat XL 9.0 x 32.0 x 2.5 K2 2 1 Screw, Hex Thd To Hd M6x50 K2 3 4 Screw, Flat Socket Head K2 4 1 Nut, Hex Nyl Loc Thin M5 K2 5 1 Nut, Hex Nyl Loc Thin M8 K2 6 3 Washer, Split Lock D.8 K2 7 3 Washer, Flat 8.4X16X1.6 K2 8 1 Rivet, Nylon Tree Push-In (.25) K2 9 1 Key, Square .25 X 1.44 K2 10 1 Scr-Soc Hd 5/16-18 X 1.25 Zinc K2 11 1 Scr-Hex Thd Form M6 X 10mm K2 12 1 Scr-Soc Shd M6x12mm X M5-0.8 K2 13 2 Scr-Soc Shd M8x16mm X M6-1.00 K2 14 1 Scr-Hex Plastic M8-1.25 X 16MM K2 15 2 Wsh, Bowed .266x.500x.060 16 56104071 1 Disc Brush Motor (A-F) (M5) 17 56104095 1 Shaft Disc Brush Motor 18 56104117 1 Deck Lift Plate Weldment 19 56104120 1 Lower Deck Plate 20 56104121 1 Brush Housing 21 56104126 1 Squeegee Link Weldment K1 22 1 Squeegee Pivot Block K1 23 1 Bearing Flange K1 24 1 Squeegee Pivot Washer 25 56104137 1 Spacer Motor 26 56104169 1 Solenoid Valve Assy (L1) 27 56104240 1 Skirt Brush 28 56104241 1 Double Scrub Brkt 29 56314983 1 Tee Assembly 30 56386183 1 Barbed Elbow 90 31 56384076 1 Hose-Pvc-.50x3.50 32 56397217 1 Hose, Pvc Clear
Kit Item Ref. No. Qty Description
33 56601733 1 Brush Plate Assy Rt 33a 56366455 1 Plate, Stop K2 33b 1 Wsh, Flt Std #10 K2 33c 2 Wsh, Flt .266 X .906 X .060 K2 33d 4 Scr, Pan Phil Plastite 10-14 X .38 33e 56109653 2 Spring Retainer 33f 56112521 1 Gimbal-Collar Assembly 33g 56601056 1 Spring, Brush Holder 33h 56601118 1 Brush Plate K2 34 2 Scr, Pan Hd Thd Form K2 35 2 Washer, Flat Xl 5,5X15X1,2 Ss K2 36 1 Key 37 9095483000 1 Hose Holder K2 38 1 Screw, Hex Thd To Hd M8x16 Loctite K2 39 3 Screw, Hex Thd To Hd M8x30 Ss K2 40 3 Nut, Hex Nyl Loc Thin M6 Ss K2 41 2 Washer, Flat Xl Ss K2 42 1 Screw Cyl Hd M5x12
Kit Item Ref. No. Qty Description
A 56104297 1 Motovario Gearbox 15/1 B 56104298 1 Motor C 56104300 1 Brush Housing Assembly D 56601588 1 Cover And Screws E 56601508 1 Plastic Cover F 56601534 1 Carbon Brushes (2)
SERVICE KITS K1 56104344 1 Squeegee Pivot Kit K2 56104346 1 Disc Deck Hardware Kit
Key
A
D
Cover and Screws
16
F
E
F
C
B
11/2012 17 56042591 - SC1500
PARTS LIST
revised 6/2013
SCRUB SYSTEM-REV
54
44
20
58
25
35
34
30
44
19
28
23
56
6
45
45
24
52
31
13
46
2
5
18
27
4
12
26
14
45
8
59
15
22
3
47
43
10
9
41
42
21
57
40
33
39
19
36
50
16
51
37
49
10
29
57
48
7
45
55
53
1
11
38
17
18 SC1500 - 56042591 11/2012
revised 7/2015
PARTS LIST
SCRUB SYSTEM-REV
Kit Item Ref. No. Qty Description
K1 1 2 Helical Spring Lock Washer 1/4 K1,K2 2 3 Screw, Hex Thd To Hd M6x45 K1 3 1 Screw, Hex Thd To Hd M6x50 K1 4 1 Nut, Hex Nyl Loc Thin M5 K1 5 1 Nut, Hex Nyl Loc Thin M8 K1 6 2 Washer, Split Lock D.10 K1 7 3 Washer, Flat 6,4x12,5 S.S. K1 8 3 Washer, Flat 8.4x16x1.6 K1,K3 9 4 Scr-Flt Phil 1/4-20 X .62 K1 10 K1 11 2 Scr-Hex Hd Loc 1/4-20x.75 K1 12 1 Rivet, Nylon Tree Push-In (.25) K1 13 1 Scr-Soc Shd M6x12mm X M5-0.8 K1 14 2 Scr-Soc Shd M8x16mm X M6-1.00 K1 15 1 Scr-Hex Plastic M8-1.25 X 16mm K1 16 3 Scr-Pan Phil Loc Ss 1/4-20 X .50 K1 17 6 Scr-Pan Phil Loc Ss 1/4-20 X 1.00 K1 18 2 Wsh, Bowed .266x.500x.060 K4 19 2 Tee, Hose 20 56104138 1 Rev Lift Plate Weldment 21 56104169 1 Solenoid Valve Assy (L1) K2 22 1 Washer Squeegee K2 23 1 Bushing Squeegee 24 56104201 1 Plate Pivot 25 56104202 1 Housing Rev 26 56104203 1 Squeegee Link Weldment 27 56104241 1 Double Scrub Brkt 28 56104244 1 Plate Motor K3 29 4 Isolator-40 Duro 1/4-20 K4 30 1 Reducer Barb K2 31 1 Brkt-Squeegee Bushing [32] 56114200 1 Connector-Adaptor
# 7 Scr-Flt Phil Loc SS 1/4-20 x .75
Kit Item Ref. No. Qty Description
K4 33 2 Grommet K4 34 1 Hose,Chem Resistant, 2” K4 35 1 Reducer,Barb 36 56390011 1 Shield Splash 37 56390038 1 Gasket Driver 38 56390044 1 Pad Driver Assy K4 39 2 Clear Vinyl Hose K1 40 3 Screw, Hex Thd To Hd M6x20 Ss K1 41 2 Scr, Pan Hd Thd Form K1 42 2 Washer, Flat Xl 5,5x15x1,2 Ss K4 43 1 Hose Solution Flex K4 44 2 Hose Clear Vinyl 3/8 Id X 11/2 K1,K2 45 9 Nut, Hex Nyl Loc Thin M6 Ss K1 46 2 Washer, Flat Xl Ss K4 47 1 Clamp, Hose 48 56381532 2 Stud Stablizer Short 49 56390002 1 Weight Counter 50 56390021 1 Eccentric 51 56390027 1 Driver Motor 52 56390072 1 Motor 24vdc (M5) [ ] 56412287 1 Carbon Brush Set Of 2 (for 56390072) 53 50736A 1 Bearing K4 54 2 Hosebarb, 90 Degree 55 61775A 1 Retainer, Bearing K1 56 2 Screw 3/8-24 X 1 Hex Head K1,K3 57 7 Nut, Serrated Flange K1 58 1 Screw Cyl Hd M5x12 K4 59 1 Pipe Clamp--M10xm16
SERVICE KITS K1 56104367 1 REV Deck Hardware Kit K2 56104368 1 Squeegee Pivot Rev Kit K3 56104369 1 Isolator Kit K4 56104370 1 Solution Hose REV Kit
[ ] = Not Shown
# = Revised or new since last update
11/2012 19 56042591 - SC1500
PARTS LIST
34
13
SOLUTION SYSTEM
15c
15b
revised 5/2014
52
42
31
30
28
38
37
29
37
26
53
43
50
41
33
39
25
15a
4
24
5
6
15d
15
39
7
4
7
14
2
23
22
55
32
27
9
10
11
36
12
53
20
56
35
17
41
45
51
47
54
3
8
19
16
36
40
44
48
40
46
18
4
21
1
7
4
49
20 SC1500 - 56042591 11/2012
revised 7/2015
PARTS LIST
SOLUTION SYSTEM
Kit Item Ref. No. Qty Description
K5,K7 1 1 Screw, Hex Thd To Hd M10 x 50 K7 2 3 Nut, Hex Nyl Loc Thin M5 K5,K7 3 1 Nut, Hex Nyl Loc Thin M8 K6,K7 4 18 Washer, Flat 8.4x16x1.6 K7 5 2 Scr, Pan Phil Thd Form 6-32 X .31 K7 6 2 Nut, Hex Nyl Loc-Thin SS 3/8-16 K7 7 10 Scr-Hex M8-1.25 X 16mm K5,K7 8 1 Scr-Soc Shd M10 x 50mm X M8-1.25 K7 9 3 Wsh, Flt .266 X .906 X .060 10 56104050 1 Solution Tank K6 11 2 Tip Pad 12 56104165 1 Filter Bracket 13 56104189 1 Insert-Dry Break 14 56104445 1 Bracket-Tank Support 15 1 Hinge Assembly 15a 56104206 1 Hinge Pin 15b 56104207 1 Hinge Weldment 15c 56104208 1 Hinge Bracket 15d 56104249 2 Bearing Flange 16 56104229 1 Grommet 17 51526A 1 Hosebarb 3/8 X 90 Deg 18 56104234 1 Actuator Brkt K5 19 1 Actuator Assembly (M3) 20 56104308 2 Pivot Block K5 21 1 Spacer Actuator K4 22 1 Rubber Solution Cap 23 56104390 1 Insert-Brass M8 24 56104391 1 Adjustment Pad 25 56104408 1 Chemical Bottle Assembly 26 56104409 1 Prop Rod K4 27 1 Clip, Panel K7 28 1 Bushing 29 56314942 1 Hose, Chem Resistant 30 56314991 1 Hose, Chem Resistant 14”
Kit Item Ref. No. Qty Description
31 56315241 1 Pump, Chemical (M2) 32 56383866 1 Cord-AC NEMA IEC320 - Delta-Q 33 56315517 1 Cap, Raw 34 56315523 1 Cap, Dry Break, 1/8 Barb 35 56393382 1 Hose-PVC Clear K1,K2 36 2 Hose, Spiral .500 37 L08812587 4 Clamp 4.8 X 30 White 38 56601599 1 Cap - Raw With Tether K7 39 6 Washer, Flat Xl 5,5x15x1,2 SS K1,K2 40 4 Clamp, Hose 8/9-16clamp, Hose B32hs K7 41 6 Scr, Pan Phil M5x12 SS K7 42 1 Screw 43 9095149000 1 Cable Support K1,K2 44 2 Gasket 45 9096126000 1 Buzzer 5-32v (H1) K1 46 1 Ball Valve 90° K3 47 1 Filter, Water TSB-FC-2013-127 K2 48 1 Ball Valve K6,K7 49 8 Screw, Hex Thd To Hd M8x30 SS K7 50 1 Nut, Hex Nyl Loc Thin M6 SS K3,K7 51 2 Scr, Pan Phil M4x10 SS K7 52 2 Washer, Flat Xl SS K7 53 5 Scr, Pan Phil M5x16 SS K2 54 1 Hose, Solution 55 L08603845 1 Clamp Cable K2 56
SERVICE KITS K1 56104349 1 Solution Drain Kit K2 56104350 1 Solution Hose Kit K3 56104351 1 Solution Filter Kit K4 56104354 1 Solution Cap Kit K5 56104356 1 Actuator Kit K6 56104357 1 Tip Pad Kit K7 56104358 1 Solution Hardware Kit
# 9100000511 1 Clamps F Solution System Kit
# = Revised or new since last update
11/2012 21 56042591 - SC1500
PARTS LIST
revised 9/2013
SQUEEGEE SYSTEM
14
20
2
29
29
26
3
8
15
27
29
1
18
1
3
7
32
12
22
17
24
30
23
1
21
16
29
4
25
1
1
6
13
25
10
28
31
19
11
9
24
5
9
28
31
22 SC1500 - 56042591 11/2012
revised 7/2015
SQUEEGEE SYSTEM
Kit Item Ref. No. Qty Description
K3,K4,K6 1 7 Washer, Flat 6,4X12,5 S.S. K4,K6 2 2 Pin-Cotter 1/8 X .75 K4,K6 3 2 Nut-Hex Jam Ss 3/8-16 K4,K5 4 4 Wsh-Flt .328 X .563 X .031 K4 5 1 Squeegee Casting NOTE 2 K4 6 1 Squeegee Cover K4 7 2 Squeegee Lift Bracket K4,K8 8 1 Squeegee Bracket K4 9 2 Squeegee Plate K1,K4 10 1 Blade-Squeegee Pu Front NOTE 1 K2 * 1 Blade-Squeegee Red Gum Front NOTE 1 K1,K4 11 1 Blade-Squeegee Pu Rear NOTE 1 K2 * 1 Blade-Squeegee Red Gum Rear NOTE 1 K4,K6 12 K4,K6 13 2 Roller Wheel K4,K8 14 1 Squeegee Mount Brkt K4,K8 15 1 Pivot Pin K4,K5 16 4 Retaining Ring K4,K7 17 1 Strap-Squeegee Rear K4,K5 18 4 Knob K4,K7 19 1 Latch-T Tab Assy K4,K6 20 1 Roller Wheel K4,K6 21 2 Pin-Clevis .312 X 1.84 K4,K8 22 2 Pin Cover-6mm K4,K7 23 2 Nut, Hex Nyl Loc Thin M4 Ss K4,K6 24 3 Washer 8x24x2 Uni 6593 Ss K3,K4 25 6 Screw, Hex Thd To Hd M6x16 Ss K4,K8 26 2 Spring Acc. Lid Lh K4,K6 27 1 Viti Tcei/Scr, Soc Hd K3,K4 28 2 Washer, Flat 5.3X10X1 Ss K3,K4,K6 29 7 Nut, Hex Nyl Loc Thin M6 Ss K4,K7 30 2 Scr, Pan Phil M4x10 Ss K3,K4 31 2 Screw, Hex Thd To Hd M5x20 SS K4,K5 32 L08603689 4 Flat Washer M6 X 18 SS
# 1 Caster Wheel TSB-FC-2015-024
PARTS LIST
SERVICE KITS K1 56104325 1 PU Squeegee Blade Kit K2 56104326 1 Red Gum Squeegee Blade Kit K3 56104327 1 Squeegee Hardware Kit K4 56104378 1 Squeegee Assy Kit K5 56104429 1 Squeegee Knobs Kit K6 56104385 1 Squeegee Wheels Kit K7 56104386 1 Squeegee Strap Kit K8 56104387 1 Squeegee Mount Brkt Kit
* = Optional, Not Included
# = Revised or new since last update
NOTE 1: All squeegee blade kits include both front and rear squeegee blades. NOTE 2: The squeegee casting is not available for sale separately. If you need to replace it please order the Squeegee Assy Kit 56104378.
11/2012 23 56042591 - SC1500
PARTS LIST
LADDER DIAGRAM-1 BEFORE JULY 2014
2
YEL/BLK
BLK
M1
X157B
X143B
revised 5/2014
MOTOR, WHEEL DRIVE
1
M
RED/GRN
X157A
X143A
BT1
F1
BATTERY, 24 Vdc
FUSE, 150A.
BLK
+ -
1 2
RED
CB1
YEL/BLK
B+
ORN
BRN/ORN
BRN/BLK
BLK
DEADMAN SWITCH
S4
EMERGENCY STOP
123
YEL/ORN
21
S2
BLU
WHT/BRN
1 2
SW, SPST KEY
BLK
RED
E2
CHARGER S.P.E. (OPTIONAL)
AB
B+ B-
GND
~
12
123
CIRCUIT BREAKER, 50A.
S1
CB2
X161D
X162D
X162C
X161C
1 2
BRN/VIO
12
ORN
X158A
X144A
2
X162E
Y1
BRAKE
X161E
J3-1 B+
J3-8 B+
BRN/VIO
1
BRN/WHT
DEAD MAN
SWITCH J3-4
J3-14 KEY SWITCH
BRN
E1
RED/WHT
CURTIS 1210 SPEED
CONTROLLER
X144B
A1 (CONTROL BOARD)
D1
X158B
MAIN MACHINE CONTROLLER
K2
PIN 6 - BRAKE -
RED/WHT
RED/WHT
MOTION J3-6
J3-13 BRUSH
CONTACTOR
WHT/RED
BRN
PIN 5 - KSI
PIN 12 - INHIBITINHIBIT SPC J1-7
RED/YEL
ORN/BLU
CONTACTOR, BRUSH
PIN 9 - STATUS
BLU/BLK
STATUS J3-7
B-
PIN 14 - BRAKE +
PIN 16 - REV. ALARM
RED/BRN
REV. ALARM J3-5
L1
PIN 3 - HIGH
PIN 17 - DRIVE SWITCH
YEL
1
SOLENOID
J3-11 SOLUTION
VIO/BLK
1 2
M1
PIN 18 - SPEED LIMIT
VIO
GRN/ORG 2
R1
VALVE, SOLENOID
H1
PIN 13 - POT. LOW
3
100K POT
YEL
J3-10 HORN +
ORN/RED
- +
RED/GRN
GRA
BLU 21
S5
BLK
GRN/BLK
HORN
M2
PIN 4 - GO SWITCH
J3-9 HORN -
X161A
X162A
GO SWITCH
X162B
X161B
M2
BLK
B- J2-8
PUMP
J1-1 + DETERGENT
RED/YEL
+-
OPTIONAL
M
BLK
DETERGENT PUMP
BLK
B- J2-7
BLK
B- J2-1
B- J2-2
PUMP
J1-3 - DETERGENT
BLU/GRY
B-
BRN
YEL/ORN
RED
B+
RED
CIRCUIT BREAKER, 5 AMP
WHEN CHARGER IS NOT UNSTALLED
THERE NEEDS TO BE A JUMPER BETWEEN
PINS 1 AND 2 ON CONNECTOR X126
ON MAIN HARNESS
RED
24 SC1500 - 56042591 11/2012
revised 7/2014
LADDER DIAGRAM-1 BEFORE JULY 2014
A1 Control Board BT1 Battery
CB1 56104423 1 Circuit Breaker 50A (Drive Wheel) CB2 56315255 1 Circuit Breaker 5 Amp (Control Circuit) CB3 56413822 1 Circuit Breaker 20 Amp (Vacuum Motor) CB4 56509623 1 Circuit Breaker-25 Amp (Brush Motor)
D1 56389265 1 Rectifi er Assy. D2 56265103 1 Rectifi er 35 Amp
E1 56104243 1 Speed Controller E2 56383856 1 Battery Charger 24v 25a
F1 56412089 1 Fuse 150 Amp
H1 909 6126 000 1 Buzzer 5-32v
K1 56104176 1 Solid State Relay K2 56601183 1 Contactor 24v 100 Amp
PARTS LIST
L1# 56104169 1 Solenoid Valve Assembly
M1 1 Drive Wheel Motor M2 56315241 1 Pump Chemical M3 56104356 1 Actuator Kit (Motor Brush Lift Actuator) M4 9097556000 1 Motor Vacuum 3st 24v 420w M5 56104071 1 Disc Brush Motor (20D)
R1 1 Potentiometer 100k (Speed Adjustment / part of Main harness)
S1 1462888000 1 Switch Key with Cap * 1462887000 1 Key 2 PCS S2 1 Switch-Sealed (part of Switch Harness 56104406) S4 56104247 1 Disconnect-Emergency S5 1 Switch-Sealed (part of Switch Harness 56104406)
Y1 Electrical Brake (part of Drive Wheel Motor M1)
* = Optional, Not Included
# = Revised or new since last update
NOTE 1 = The onboard battery charger 56112544 has been replaced in production by 56383856. If you need to replace 56112544 please order Onboard Charger
Kit 56383872.
11/2012 25 56042591 - SC1500
PARTS LIST
revised 2/2015
LADDER DIAGRAM-2 BEFORE JULY 2014
MOTOR, BRUSH LIFT ACTUACTOR
B-
M
1
2
BLU A
-
TOP LIMIT
YEL/BLK
D
B- J1-8
M3
POS 1
+
1
2
POS 2
RED/VIO C
BLK
BLK
1
2
BLK/WHT
2 1
BOTTOM LIMIT
ORN/BLK B
F
1 2
MOTOR, VAC
D2
M
M4
+
-
~~
FLY-BACK DIODE
+-
M
M5
MOTOR, BRUSH
RED
BRUSH ACT (-) J1-9
J2-3 BAT CHARGER
ON BOARD COMMUNICATION
YEL/ORN
B+
A1(CONTROL BOARD)
MAIN MACHINE CONTROLLER
RED
ACT POSITION1 J2-12
ACT POSITION2 J2-11
J3-12 VACUUM MOTOR
GRA/BLKBRN
BRUSH ACT (+) J1-10
POWER MODULE
WHT
4-
3+
K1
SOLID STATE "RELAY"
1-
2+
BLU/ORN
12
CB3
CIRCUIT BREAKER, 20 AMP
CIRCUIT BREAKER, 25 AMP
K2
CB4
4 3
BRN/YEL
12
CONTACTOR, BRUSH
26 SC1500 - 56042591 11/2012
revised 7/2014
LADDER DIAGRAM-2 BEFORE JULY 2014
A1 Control Board BT1 Battery
CB1 56104423 1 Circuit Breaker 50A (Drive Wheel) CB2 56315255 1 Circuit Breaker 5 Amp (Control Circuit) CB3 56413822 1 Circuit Breaker 20 Amp (Vacuum Motor) CB4 56509623 1 Circuit Breaker-25 Amp (Brush Motor)
D1 56389265 1 Rectifi er Assy. D2 56265103 1 Rectifi er 35 Amp
E1 56104243 1 Speed Controller E2 56383856 1 Battery Charger 24v 25a
F1 56412089 1 Fuse 150 Amp
H1 9096126000 1 Buzzer 5-32v
K1 56104176 1 Solid State Relay K2 56601183 1 Contactor 24v 100 Amp
PARTS LIST
L1# 56104169 1 Solenoid Valve Assembly
M1 56104074 1 Drive Wheel Motor M2 56315241 1 Pump Chemical M3 56104356 1 Actuator Kit (Motor Brush Lift Actuator) M4 9097556000 1 Motor Vacuum 3st 24v 420w M5 56104071 1 Disc Brush Motor (20D)
R1 1 Potentiometer 100k (Speed Adjustment / part of Main harness)
S1 1462888000 1 Switch Key with Cap * 1462887000 1 Key 2 PCS S2 1 Switch-Sealed (part of Switch Harness 56104406) S4 56104247 1 Disconnect-Emergency S5 1 Switch-Sealed (part of Switch Harness 56104406)
Y1 Electrical Brake (part of Drive Wheel Motor M1)
* = Optional, Not Included
# = Revised or new since last update
NOTE 1 = The onboard battery charger 56112544 has been replaced in production by 56383856. If you need to replace 56112544 please order Onboard Charger
Kit 56383872.
11/2012 27 56042591 - SC1500
PARTS LIST
LADDER DIAGRAM-1 AFTER JUNE 2014
2
YEL/BLK
BLKBLU/BLK
X157B
X143B
M
M1
revised 5/2014
MOTOR, WHEEL DRIVE
1
RED/GRN
X157A
X143A
BT1
YEL/BLK
B+
ORN
BRN/ORNBLU
BRN/BLK
BLK
+ -
BATTERY, 24 Vdc
BLK
RED
21
S2
DEADMAN SWITCH
X161D
X162D
X162C
X158A
E1
CURTIS 1210 SPEED
X144A
ORN
Y1
X162E
BRAKE
1 2
X161E
BRN/WHT
RED/WHT
X144B
PIN 6 - BRAKE -
CONTROLLER
RED/WHT
X158B
RED/WHT
B-
PIN 5 - KSI
PIN 14 - BRAKE +
PIN 9 - STATUS
PIN 16 - REV. ALARM
PIN 12 - I NHIBI TINHIBIT SPC J1-7
RED/YEL
RED/BRN
ORN/BL U
M1
PIN 18 - SPEED LIMIT
PIN 3 - HIGH
PIN 17 - DRIVE SWITCH
VIO
YEL
GRN/ORG 2
1
R1
100K POT
YEL
RED/GRN
M2
PIN 13 - POT. LOW
PIN 4 - GO SWITCH
GRA
BLK
BLK
BLK
X161A
X162A
BLU
3
21
S5
GO SWITCH
BLK
X162B
X161B
BLK
B- J2- 8
B- J2- 7
B- J2- 1
B-
B- J2- 2
X161C
WHT/BRN BLK
F1
1 2
FUSE, 150A.
RED
CB1
AB
CHARGER OPTIONAL
SEE PAGE 2
12
123
CIRCUI T BREAKER, 50A.
RED
WHEN CHARGER IS NOT I NSTALL ED
THERE NEEDS TO BE A JUMPER BETWEEN
PINS 1 AND 2 ON CONNECTOR X126
ON MAI N HARNE SS
23
1
S4
1 2
EMERGENC Y STOP
S1
1 2
BRN/VIO
12
YEL/ORN
CB2
CIRCUI T BREAKER, 5 AMP
RED
SW, SPST KEY
DEAD MAN
SWITCH J3-4
J3-1 B+
J3-8 B+
J3-14 KEY SWITCH
BRN/VIO
D1
BRN
MOTI ON J 3- 6
STATUS J3-7
REV. ALARM J3-5
DRIVE SWITCH J3-3
PUMP
A1 (CONTROL BOARD)
MAIN MACHI NE CONTROLLER
J3- 13 BRUSH
CONTACTOR
WHT/RED
K2
CONTACTOR, BRUSH
BRN
SOLENOID
J3-11 SOLU TION
VIO/BLK
L1
1 2
VALVE, SOLENOID
H1
J3-10 HO RN +
J3- 9 HORN -
J1-1 + DETERGENT
RED/YEL
ORN/RED
HORN
- +
+-
GRN/BL K
M
M2
PUMP
J1-3 - DETERGENT
OPTIONA L
BLU/GRY
DETERGENT PUMP
BRN
YEL/ORN
RED
B+
28 SC1500 - 56042591 11/2012
revised 7/2014
LADDER DIAGRAM-1 AFTER JUNE 2014
A1 Control Board BT1 Battery
CB1 56104423 1 Circuit Breaker 50A (Drive Wheel) CB2 56315255 1 Circuit Breaker 5 Amp (Control Circuit) CB3 56413822 1 Circuit Breaker 20 Amp (Vacuum Motor) CB4 56509623 1 Circuit Breaker-25 Amp (Brush Motor)
D1 56389265 1 Rectifi er Assy. D2 56265103 1 Rectifi er 35 Amp
E1 56104243 1 Speed Controller E2 56383856 1 Battery Charger 24v 25a
F1 56412089 1 Fuse 150 Amp
H1 9096126000 1 Buzzer 5-32v
K1 56104176 1 Solid State Relay K2 56601183 1 Contactor 24v 100 Amp
PARTS LIST
L1# 56104169 1 Solenoid Valve Assembly
M1 1 Drive Wheel Motor M2 56315241 1 Pump Chemical M3 56104356 1 Actuator Kit (Motor Brush Lift Actuator) M4 9097556000 1 Motor Vacuum 3st 24v 420w M5 56104071 1 Disc Brush Motor (20D)
R1 1 Potentiometer 100k (Speed Adjustment / part of Main harness)
S1 1462888000 1 Switch Key with Cap * 1462887000 1 Key 2 PCS S2 1 Switch-Sealed (part of Switch Harness 56104406) S4 56104247 1 Disconnect-Emergency S5 1 Switch-Sealed (part of Switch Harness 56104406)
Y1 Electrical Brake (part of Drive Wheel Motor M1)
* = Optional, Not Included
# = Revised or new since last update
11/2012 29 56042591 - SC1500
PARTS LIST
revised 2/2015
LADDER DIAGRAM-2 AFTER JUNE 2014
GND
~
MOTOR, VAC
CHARGER S.P.E.
123
D2
+
-
M5
~~
+-
M
MOTOR, BRUSH
RED BLK
CHARGER DELTA Q
B+ B-
GND
E4
~
B-
M
-
2 1
TO PLIMIT
MOTOR, BRUSH LI FT ACTUACTOR
BLU A
YEL/BLK
D
M3
POS 1
+
2 1
2 1
POS 2
RED/VIO
BLK/WHT
C
123
INLINE FUSE3A
P/N 56383587
BLK
2 1
BOTTO MLIM IT
ORN/BL K B
F
AB
B+ B-
M
M4
1 2
FLY-BACK DIODE
B- J1-8
BRUSH ACT (- ) J1-9
A1(CONTROL BOARD)
J2- 3 BAT CHARGER
ON B OARD COMMUNICATI ON
YEL/ORN
B+
MAIN MACHINE CONTROLLER
RED
ACT POSITIO N1 J2 -1 2
AC TPOSITION2 J2- 1 1
BRUSH ACT (+) J1- 10
POWER MODULE
J3- 12 VACUUM MOTOR
GRA/BLKBRN
K1
SOLID STATE "RELAY"
4-
3+
1-
2+
BLU/ORN WHT
12
CB3
CIRCUI T BREAKER, 20 AMP
K2
CONTACTOR, BRUS H
4 3
BRN/YEL
12
CB4
CIRCUI T BREAKER, 25 AMP
30 SC1500 - 56042591 11/2012
revised 7/2014
LADDER DIAGRAM-2 AFTER JUNE 2014
A1 Control Board BT1 Battery
CB1 56104423 1 Circuit Breaker 50A (Drive Wheel) CB2 56315255 1 Circuit Breaker 5 Amp (Control Circuit) CB3 56413822 1 Circuit Breaker 20 Amp (Vacuum Motor) CB4 56509623 1 Circuit Breaker-25 Amp (Brush Motor)
D1 56389265 1 Rectifi er Assy. D2 56265103 1 Rectifi er 35 Amp
E1 56104243 1 Speed Controller E2 56383856 1 Battery Charger 24v 25a
F1 56412089 1 Fuse 150 Amp
H1 9096126000 1 Buzzer 5-32v
K1 56104176 1 Solid State Relay K2 56601183 1 Contactor 24v 100 Amp
PARTS LIST
L1# 56104169 1 Solenoid Valve Assembly
M1 56104074 1 Drive Wheel Motor M2 56315241 1 Pump Chemical M3 56104356 1 Actuator Kit (Motor Brush Lift Actuator) M4 9097556000 1 Motor Vacuum 3st 24v 420w M5 56104071 1 Disc Brush Motor (20D)
R1 1 Potentiometer 100k (Speed Adjustment / part of Main harness)
S1 1462888000 1 Switch Key with Cap * 1462887000 1 Key 2 PCS S2 1 Switch-Sealed (part of Switch Harness 56104406) S4 56104247 1 Disconnect-Emergency S5 1 Switch-Sealed (part of Switch Harness 56104406)
Y1 Electrical Brake (part of Drive Wheel Motor M1)
* = Optional, Not Included
# = Revised or new since last update
11/2012 31 56042591 - SC1500
PARTS LIST
OPTIONAL KITS AND ACCESSORIES
Kits * 56104374 1 Shelf Charger US Kit * 56104437 1 Shelf Charger Adapter Kit * 56104371 1 Control Board Kit * 56104372 1 Interface Panel Kit
Squeegee Blade Kits (See Squeegee Blade Selector Guide) 56104325 1 PU Squeegee Blade Kit NOTE 1 * 56104326 1 Red Gum Squeegee Blade Kit NOTE 1
Accessories * 56397453 1 Indicator Battery Level * 56383571 1 Programmer-User * 56383572 1 Programmer Cable-Molex * 56104190 1 Ecofl ex Bottle Assy * 56044628 1 Literature Pack (Used on machines built before July 2014) * 56044680 1 Literature Pack (Used only on machines built after June 2014)
20” Disk Scrub Brushes (See Brush Selector Guide) * 56505790 1 Pad Holder-20 3 Lug * 56505791 1 Disc Brush-20 Magnagrit 3 Lug * 56505792 1 Disc Brush-20 Dyna Grit 3 Lug * 56505793 1 Disc Brush-20 Aglite 3 Lug * 56505794 1 Disc Brush-20 Prolene 3 Lug * 56505795 1 Disc Brush-20 Prolite 3 Lug * 56505796 1 Disc Brush-20 Union Mix 3 Lug * 56505797 1 Disc Brush-20 Midgrit 3 Lug * 56505798 1 Disc Brush-20 Midlite 3 Lug * 976170 1 Pads Cs 20 Black Thin (Qty 5) * 976070 1 Pads Cs 20 Brown 51 (Qty 5) * 976069 1 Pads Cs 20 Blue 51 (Qty 5)
revised 7/2015
REV Pads (See Pad Selector Guide) * 56390045 1 Velcro 2 Sided 20 *# 56390046 1 Pad-Maroon-20-10/CS (Qty 10 per case) (Americo) *# 56384451 1 Pad-Maroon-20-10/CS (Qty 10 per case) (3M) * 56390079 1 Pad Micro Fiber * 976068 1 Pad 20-In Red 5100 (Qty 5) * 976067 1 Pads Cs 20 White 51 (Qty 5)
* = Optional, Not Included # = Revised or new since last update
NOTE 1: All squeegee blade kits include both front and rear squeegee blades.
32 SC1500 - 56042591 11/2012
revised 7/2015
PARTS LIST
RECOMMENDED SPARE PARTS
Item Ref. No. Qty Description
CHASSIS SYSTEM Ordinary Maintenance
O 56104239 Harness-Drive Motor O 56104269 Sprocket-11 Tooth O 56104407 Bearing-Flange O 56104331 Rear Wheel Kit O 56104338 Wheel And Bearing Kit O 56104435 Sprocket And Chain Kit (used w/56104431) O 56104339 Sprocket And Chain Kit (used w/56104058)
Extra-Ordinary Maintenance
E 56104091 Mounting Tab E 56104094 Bar Linkage E 56104105 Battery Tray E 56104130 Steering Shaft E 56104135 Link Bar E 56104148 Steering Shaft Weldt E 56104151 Spindle Mount Weldment E 56104157 Collar E 56104448 Chassis Weldment E 56314032 Block, Bearing E 56112544 Battery Charger 24v 25a E 56104328 Universal Joint Kit E 56104332 Bearing Block Kit E 56104333 Chassis Hardware Kit E 56104336 Drive Wheel Motor Kit E 56104340 Drive Wheel Hardware Kit E 56104384 Front Wheel Bearings Kit
CONTROL SYSTEM Normal Wear
W 56104270 Chain-Roller
Extra-Ordinary Maintenance
E 56104053 Control Panel E 56104196 Shaft Steering E 56104265 Shaft Hex E 56104410 Bracket-Prop Rod E 56601060 Steering Wheel E 56104058 Drive Wheel Frame Weldt E 56104077 Spindle Weldt E 56104115 Steering Plate E 56104328 Universal Joint Kit E 56104352 Draw Latch Kit E 56104365 Control Hardware Kit
ELECTRICAL SYSTEM Extra-Ordinary Maintenance
E 56104423 Circuit Breaker 50 Amp E 56104444 Harness-Main E 56104176 Solid State Relay E 56104193 Electrical Panel E 56104243 Speed Controller E 56104247 Disconnect-Emergency E 56104281 Cable-Power E 56112354 Handle E 56315255 Circuit Breaker, 5 Amp E 56409485 Cable, Battery E 56412089 Fuse, 150 Amp E 56413822 Circuit Breaker, 20 Amp E 56469858 Electrical Mount E 56509623 Circuit Breaker-25 Amp E 56601172 Connector Assy E 56601183 Contactor 24v, 100 Amp E 1462888000 Switch, Key With Water Proof Cup E 1462887000 Key 2 PCS E L08812063 Terminal Clamp Batt E L08812064 Terminal Clamp Batt E 50962A Knob, Speed Control E 2-00-05171 Boot, Protective (Red)
Item Ref. No. Qty Description
ELECTRICAL SYSTEM CONTINUED Extra-Ordinary Maintenance
E 2-00-05173 Battery Insulator E 56104282 Cable-Power Red E 56104283 Cable-Power Black E 56372673 Boot-Battery Post E 56478246 Tie, Cable E# 41217A Cable Battery Kit 14662B TSB-FC-2015-018 E 56104341 Electrical Hardware Kit E 56104371 Control Board Kit E 56104372 Interface Panel Kit
PLATFORM ASSEMBLY Ordinary Maintenance
O 56104406 Switch Harness
Extra-Ordinary Maintenance
E 56104052 Platform-Upper E 56104185 Pedal-Safety E 56104186 Foot Pedal E 56104187 Platform-Bottom E 56104277 Compression Spring E 56158690 Grommet E 56331006 Grommet E 56104417 Platform Hardware Kit
RECOVERY SYSTEM Ordinary Maintenance
O 56104164 Gasket-Recovery Tank O 56104258 Vac Hose Assy O 56104285 Drain Hose O 9096672000 Filter
Extra-Ordinary Maintenance
E 56104051 Recovery Tank E 56104158 Back Panel E 56104306 Jumper Harness E 56104443 Guard-Splash-4X12-Poly E 1450543000 Clamp, Hose 14/32-52 E 9096051000 Cover, Vac E 56104352 Draw Latch Kit E 56104359 Float Cage Kit E 56104360 Debris Cage Kit E 56104362 Hose Clamp Kit E 56104363 Vacuum Motor Kit E 56104364 Recovery Hardware Kit E 56104383 Vacuum Motor Insulation Kit
SCRUB SYSTEM-20D Ordinary Maintenance
O 9095483000 Hose Holder O 56601534 Carbon Brushes (2)
Extra-Ordinary Maintenance
E 56104071 Disc Brush Motor E 56104095 Shaft Disc Brush Motor E 56104117 Deck Lift Plate Weldment E 56104120 Lower Deck Plate E 56104121 Brush Housing E 56104126 Squeegee Link Weldment E 56104137 Spacer Motor E 56104169 Solenoid Valve Assy E 56104240 Skirt Brush E 56104241 Double Scrub Brkt E 56314983 Tee Assembly E 56386183 Barbed Elbow 90 E 56384076 Hose-Pvc-.50x3.50 E 56397217 Hose, Pvc Clear E 56601733 Brush Plate Assy Rt E 56366455 Plate, Stop E 56109653 Spring Retainer E 56112521 Gimbal-Collar Assembly E 56601056 Spring, Brush Holder E 56601118 Brush Plate
# = Revised or new since last update
11/2012 33 56042591 - SC1500
PARTS LIST
revised 2/2015
RECOMMENDED SPARE PARTS CONTINUED
Item Ref. No. Qty Description
SCRUB SYSTEM-20D CONTINUED
E 56104297 Motovario Gearbox 15/1 E 56104298 Motor E 56104300 Brush Housing Assembly E 56601588 Cover And Screws E 56601508 Plastic Cover E 56104344 Squeegee Pivot Kit E 56104346 Disc Deck Hardware Kit E 56104347 Disc Deck Assy 20 Kit
SCRUB SYSTEM-REV Ordinary Maintenance
O 56412287 Carbon Brush Set Of 2 (For 56390072)
Extra-Ordinary Maintenance
E 56104138 Rev Lift Plate Weldment E 56104169 Solenoid Valve Assy E 56104201 Plate Pivot E 56104202 Housing Rev E 56104203 Squeegee Link Weldment E 56104241 Double Scrub Brkt E 56104244 Plate Motor E 56114200 Connector-Adaptor E 56390011 Shield Splash E 56390038 Gasket Driver E 56390044 Pad Driver Assy E 56381532 Stud Stablizer Short E 56390002 Weight Counter E 56390021 Eccentric E 56390027 Driver Motor E 56390072 Motor 24vdc E 50736A Bearing E 61775A Retainer, Bearing E 56104366 REV Deck Assy Kit E 56104367 REV Deck Hardware Kit E 56104368 Squeegee Pivot Rev Kit E 56104369 Isolator Kit E 56104370 Solution Hose REV Kit
SOLUTION SYSTEM Extra-Ordinary Maintenance
E 56104050 Solution Tank E 56104165 Filter Bracket E 56104194 Support Brkt E 56104206 Hinge Pin E 56104207 Hinge Weldment E 56104208 Hinge Bracket E 56104249 Bearing Flange E 56104229 Grommet E 51526A Hosebarb 3/8 X 90 Deg E 56104234 Actuator Brkt E 56104308 Pivot Block E 56104390 Insert-Brass M8 E 56104391 Adjustment Pad E 56104409 Prop Rod E 56393382 Hose-Pvc Clear E 56477613 Tie, Cable E 56601599 Cap - Raw With Tether E 9096126000 Buzzer 5-32v E 56104189 Insert-Dry Break E 56104408 Chemical Bottle Assembly E 56314942 Hose, Chem Resistant E 56314991 Hose, Chem Resistant 14” E 56315241 Pump, Chemical E 56383385 Cord Charger Yellow US E 56315517 Cap, Raw E 56315523 Cap, Dry Break, 1/8 Barb, 90 E 9095149000 Cable Support E 56104349 Solution Drain Kit E 56104350 Solution Hose Kit E 56104351 Solution Filter Kit E 56104354 Solution Cap Kit E 56104356 Actuator Kit E 56104357 Tip Pad Kit E 56104358 Solution Hardware Kit
Item Ref. No. Qty Description
SQUEEGEE SYSTEM Normal Wear
W 56104325 PU Squeegee Blade Kit W 56104326 Red Gum Squeegee Blade Kit W 56104385 Squeegee Wheels Kit
Extra-Ordinary Maintenance
E 56104327 Squeegee Hardware Kit E 56104378 Squeegee Assy Kit E 56104429 Squeegee Knobs Kit E 56104386 Squeegee Strap Kit E 56104387 Squeegee Mount Brkt Kit
DECAL SYSTEM Extra-Ordinary Maintenance
E 56104334 SC1500 Decal Kit E 56104348 SC1500 REV Decal Kit
ACCESSORY / OPTIONS Extra-Ordinary Maintenance
E 56104374 Shelf Charger US Kit
34 SC1500 - 56042591 11/2012
We provide brushes and pad holders that will give you the best possible performance between machine and fl oor. Following are descriptions of the materials and their applications.
Soft Nylon: Bristles are made from light-duty polypropylene for general scrubbing when you do not want to scratch or remove fi nish from
the fl oor. Recommended for use in place of red pads.
Poly: Polypropylene material for medium-duty scrubbing on concrete, terrazzo and vinyl fl oor tile. Recommended for use in place of
green or blue pads.
Lite Grit: For light scrubbing when used wet; buffi ng or polishing when used dry on urethane coated, sealed concrete or other resilient
hard surface fl oors. Recommended for use in place of red or white pads.
Medium Grit: For general purpose scrubbing of sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard fl oor surfaces.
Recommended for use in place of green or blue pads.
Heavy Grit: For aggresive, heavy-duty scrubbing or stripping of fl oors. Recommended for use in place of brown pads.
20" Disk Scrub Brushes
56505790 - Pad Holder 56505791 - Magnagrit 56505792 - Dyna Grit 56505793 - Aglite 56505794 - Prolene 56505795 - Prolite 56505796 - Union Mix 56505797 - Midgrit 56505798 - Midlite 976170 - Pads Cs 20 Black Thin (Qty 5) 976070 - Pads Cs 20 Brown 51 (Qty 5) 976069 - Pads Cs 20 Blue 51 (Qty 5)
PARTS LIST
BRUSH SELECTOR GUIDE
DISC BRUSH APPLICATION GUIDE (SUGGESTION ONLY)
Heavy Medium Lite Soft Application Grit Grit Grit Poly Nylon Stripping: Concrete X Terrazzo X Ceramic/Quarry tile X Vinyl tile X General Scrubbing: Concrete X X X X Terrazzo X X X Ceramic/Quarry tile X X X Marble X X X Vinyl tile X X X Raised-rubber tile X X X
11/2012 35 56042591 - SC1500
PARTS LIST
revised 7/2015
PAD SELECTOR GUIDE
We provide pads that will give you the best possible performance between machine and fl oor. Following are descriptions of the materials and their applications.
White: For very light scrubbing on high gloss fl oor fi nishes where a red pad may be too aggressive.
Red: Most popular daily cleaning and scrubbing pad for use on a wide varieties of fl oors.
Blue: For heavy duty scrubbing prior to recoating. Removes dirt, spills and scuffs, leaving a clean surface ready for recoating.
Black: For conventional stripping with chemicals.
3M Hi Pro: For conventional stripping with chemicals. Unique open web construction allows stripping solution to fl ow through the pad to
rinse out dirt and reduce loading for increased pad-to-fl oor contact and more effi cient stripping.
Maroon: Prepares wood, vinyl tile, sheet vinyl, marble, terrazzo and concrete fl oors for refi nishing.
REV Deck Pads
56390045 - Velcro 2 Sided 56390046 - Pad-Maroon-20-10/CS (Qty 10 per case) (Americo) 56384451 - Pad-Maroon-20-10/CS (Qty 10 per case) (3M) 56390079 - Pad Micro Fiber 976068 - Pad 20-In Red 5100 (Qty 5) 976067 - Pads Cs 20 White 51 (Qty 5)
36 SC1500 - 56042591 11/2012
revised 10/2014
SQUEEGEE BLADE SELECTOR GUIDE
Red Gum Rubber: Provides longest life on fi nished or unfi nished concrete fl oors.
Polyurethane: Oil resistance provides superior life in applications with oily fl oors.
PARTS LIST
Red Gum Rubber
Performance Traits
Tear Strength X X
Abrasion Resistance X X
Applications
Oil Resistant Applications X
Appearance Red Translucent
(Natural Rubber)
Polyurethane/
Pentathane
11/2012 37 56042591 - SC1500
A Nilfi sk Brand
14600 21st Avenue North Plymouth, MN 55447-3408 www.advance-us.com Phone: 800-989-2235 Fax: 800-989-6566 ©2015 Nilfi sk-Advance, Inc.
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