How it Works
NILFISK
Loading...
CS7000
Parts List
96 pgs12 Mb1
User Manual
8 pgs3.57 Mb0
User Manual
164 pgs18.66 Mb0
User Manual
164 pgs19.19 Mb0
User Manual
164 pgs18.23 Mb0
User Manual
164 pgs17.5 Mb0
User Manual [zh]
164 pgs19.21 Mb0

NILFISK CS7000 Parts List

Download
CS7000
PARTS LIST
Models: 56509000(48 LPG Hybrid), 56509001(48 Diesel Hybrid), 56509002(48 Battery) 56509006(48 LPG Hybrid EcoFlex), 56509007(48 Diesel Hybrid EcoFlex), 56509008(48 Battery EcoFlex)
3/11 FORM NO. 56042540
TABLE OF CONTENTS
11-3
2
CS7000
DESCRIPTION PAGE
Chassis System-BATTERY ................................................................................................................................ 4-5
Chassis System-Front Engine Cover Assy ............................................................................................................6
Chassis System-Right Door Assy ..........................................................................................................................8
Chassis System-Left Cover Assy ...........................................................................................................................9
Chassis System-Pull Rod Assy .......................................................................................................................10-11
Control System............................................................................................................................................... 12-13
Control System-Steering Assy ..................................................................................................................... 14-15
Decal System ................................................................................................................................................. 18-19
Dust Control System ...................................................................................................................................... 20-21
EcoFlex™ Assembly ...................................................................................................................................... 22-23
Electrical System............................................................................................................................................ 24-25
Electrical System-Contactor Panel Assy ..............................................................................................................27
Engine System-LPG....................................................................................................................................... 28-29
Engine Assy-LPG ......................................................................................................................................... 30-31
Engine Sub Assy-LPG ............................................................................................................................... 32-33
LPG Tank Assy ............................................................................................................................................. 34-35
Engine System-DIESEL ................................................................................................................................. 36-37
Engine Assy-DIESEL ................................................................................................................................... 38-39
Engine Sub Assy-DIESEL .......................................................................................................................... 40-41
Diesel Fuel Tank Assy .................................................................................................................................. 42-43
Hopper System-1 ........................................................................................................................................... 44-45
Hopper System-2 ........................................................................................................................................... 46-47
Hydraulic System ........................................................................................................................................... 48-49
Main Broom System ....................................................................................................................................... 50-51
Recovery System ........................................................................................................................................... 52-53
Scrub System ................................................................................................................................................. 54-55
Scrub System-Deck Assy ............................................................................................................................. 56-57
Scrub System-Right Skirt Assy ........................................................................................................................58
Scrub System-Left Skirt Assy ...........................................................................................................................59
Side Broom System ....................................................................................................................................... 60-61
Right Side Broom Arm Assy ...............................................................................................................................62
Left Side Broom Arm Assy .................................................................................................................................63
Solution System-1 .......................................................................................................................................... 64-65
Solution System-2 .......................................................................................................................................... 66-67
Squeegee System .......................................................................................................................................... 68-69
Squeegee Assy ............................................................................................................................................ 70-71
Wheel System ................................................................................................................................................ 72-73
Ladder Diagrams............................................................................................................................................ 74-85
Optional Kits & Accessories ........................................................................................................................... 86-87
Brush Selector Guide ...........................................................................................................................................88
Broom Selector Guide ..........................................................................................................................................89
Squeegee Blade Selector Guide ..........................................................................................................................90
FORM NO. 56042540
11-3
TABLE OF CONTENTS
CS7000
WHEN ORDERING PARTS
* Use the part numbers from the “Ref. No.” columns in this parts list. If the “Ref. No.” column is blank; look under the “Kit” column to identify which
kit contains the part in question, then use the kit callout, for example “K1”, to fi nd the “Ref. No.” for that kit.
Kit Item Ref.No. Qty Description
K1 1 16 Washer Flat 3/16 Zinc Plat K1 2 2 Screw-BHS-Brass-10-32x3/8-MS K1 3 3 Washer EPDM 7/32 X 1/8
4 805 1 Chain-Cover
5 905 2 Caster Swivel 4 Gray Non MA K1 6 2 Nut, Hex Nyl Loc 10-24 K1 7 3 Scr- Hex SS 1/4-20 X .75 K1 8 16 Scr, Hex Hd Loc 1/4-20 x .50 K1 9 3 Wsh, Flt SS .260 X 1.000 X .074
10 56113012 1 Solution Tank 11 56113034 2 Hinge Plate
K1 56113103 1 Kit-Hardware Solution Tank
* Specify the model and serial number of the machine.
* Use the space below to record the model and serial number for future reference.
1
Model Serial No.
FORM NO. 56042540
CHASSIS SYSTEM-LPG & DIESEL
11-3
2
31
CS7000
29
2
36
30
24
45
10
46
19
35
9
3
38
18
4
2
39
5
25
48
16
20
47
11
9
1
33
FRONT
23
9
26
7
37
4
6
32
49
8
28
42
15
13
4 14
41
43
40
17
4
21
44
22
14
3
34
27
FORM NO. 56042540
11-3
CHASSIS SYSTEM-LPG & DIESEL
CS7000
Kit Item Ref. No. Qty Description
K2 1 2 Scr, Hex 3/8-16 X 1.25 K2,K3 2 6 Wsh, Flt Sae 5/16 K2 3 6 Wsh, Flt Sae 3/8 K2,K3 4 8 Wsh, Flt Sae 1/4 K3 5 2 Scr, Hex 1/4-20 X .75 K2 6 1 Scr, Hex 3/8-16 X 1.25 K2 7 2 Nut, Hex Nyl Loc 1/4-20 K2 8 1 Scr, Pan Phil Thd Form 10-24 X 1.25 K2 9 6 Nut-Hex Nyl Loc 3/8-16 K2 10 2 Nut, Hex Nyl Loc-Thin 5/16-18 K3 11 2 Nut, Hex Nyl Loc-Thin 1/4-20 K2 13 6 Scr,Hex Hd Loc 5/16-18x.62 K2 14 6 Scr,Hex Hd Loc 3/8-16x1.00 K2 15 2 Scr,Hex Hd Loc 1/4-20x.75 K2,K3 16 2 Scr,Hex Hd Loc 5/16-18x.75 K2 17 2 Scr,Hex Hd Loc 1/4-20x.88 K1,K2 18 10 Wsh, Flt Ss .260 X 1.000 X .074 K1,K2 19 10 Scr, Pan Phil Thd Form 1/4-20 X .50 K3 20 1 Nut, Hex Jam 1/4-20 K2 21 2 Wsh-Flt .406x.750x.090 22 56110587 2 Bracket, Tank Stop 23 56232181 1 Bushing 24 56314206 1 Gas Spring K3 25 1 Leg Leveler 1/4-20 26 56416546 1 Shielded Pulley 27 56418471 1 Door Latch 28 1 Chassis Weldt (not available for sale) 29 56509411 1 Frt Engine Cover Assy 30 56509555 1 Engine Cover Assy 31 56509630 1 Rt Door Assembly 32 56509648 1 Panel Stop Weldt 33 56509656 1 Support-Panel 34 56509851 1 Left Cover Assy 35 56509881 1 Lower Cover Right 36 56509897 1 Pull Rod Assy 37 56509982 1 Bushing-.200 X .375 X .88 38 56510125 1 Guard-Reservoir K1 39 1 Shield-Dust 40 56510539 1 Bracket 41 56510548 1 Hanger-Cover 42 56510587 1 Nut Plate 43 56510717 1 Bracket 44 56510723 1 Strike-Latch 45 56510749 1 Foam Insulation 46 56510750 1 Foam Insulation K3 47 1 Strike-Latch K3 48 1 Bracket K2 49 2 3/8-16 X 1.0”, Carriage Bolt
3
K1 56510735 1 Dust Shield Kit-Hopper K2 56510776 1 Hardware Kit-Chassis K3 56510827 1 Latch Kit-Right Door (includes 56510753 & 56510823 not shown here)
FORM NO. 56042540
CHASSIS SYSTEM-BATTERY
11-3
4
20
41
35
44
11
39j
39a
39d
48
37
60
CS7000
39i
39k
39h
7
47
39g
31
11
39b
3
39f
39c
59
18
5
39e
3
39
25
14
39
16
6
11
34
58
4
32
8
29
16
38
27
1
40
36
46
1
9
7
15
13
45
10
33
28
30
22
2
12
17
52
5
51
22
55
17
54
42
2
16
13
53
6
22
19
57
21
50
49
17
5
26
43
23
24
FORM NO. 56042540
FRONT
56
11-3
CHASSIS SYSTEM-BATTERY
CS7000
5
Kit Item Ref. No. Qty Description
K2 1 3 Scr, Hex 3/8-16 X 1.25 K2,K4 2 4 Wsh-Flt Sae 1/2 K2,K3 3 6 Wsh, Flt Sae 5/16 K2 4 1 Scr-Pan Phil 10-24 X .50 K2 5 10 Wsh, Flt Sae 3/8 K2,K3 6 4 Wsh, Flt Sae 1/4 K2,K3 7 4 Scr, Hex 1/4-20 X .75 K2 8 1 Scr, Hex 3/8-16 X 1.00 K2 9 2 Nut, Hex Nyl Loc 1/4-20 K2 10 1 Scr, Pan Phil Thd Form 10-24 X 1.25 K2,K4 11 8 Nut-Hex Nyl Loc 3/8-16 K2 12 2 Nut, Hex Nyl Loc-Thin 5/16-18 K2 13 3 Nut, Hex Nyl Loc-Thin 10-24 K2,K3 14 2 Nut, Hex Nyl Loc-Thin 1/4-20 K2 15 1 Nut, Hex Nyl Loc-Thin 3/8-16 K2 16 6 Scr,Hex Hd Loc 5/16-18x.62 K2,K4 17 10 Scr,Hex Hd Loc 3/8-16x1.00 K2,K3 18 2 Scr,Hex Hd Loc 5/16-18x.75 K2 19 2 Scr,Hex Hd Loc 1/4-20x.88 K2,K4 20 3 Scr,Hex Hd Loc 3/8-16x1.25 K2,K4 21 2 Scr,Hex Hd Loc 3/8-16x1.75 K2,K4 22 3 Scr,Hex Hd Loc 1/2-13x1.00 K1,K2 23 10 Wsh, Flt Ss .260 X 1.000 X .074 K1,K2 24 10 Scr, Pan Phil Thd Form 1/4-20 X .50 K3 25 1 Nut, Hex Jam 1/4-20 26 56110587 2 Bracket, Tank Stop 27 56232181 1 Bushing 28 56303228 6 Roller Asm 29 56305053 1 Sensor, Proximity S13 30 56314206 1 Gas Spring K3 31 1 Leg Leveler 1/4-20 32 56416546 1 Shielded Pulley 33 1 Chassis Weldt (not available for sale) 34 56509411 1 Frt Engine Cover Assy K4 35 1 Bracket - Rollers 36 56509555 1 Engine Cover Assy
Kit Item Ref. No. Qty Description
37 56509630 1 Rt Door Assembly 38 56509656 1 Support-Panel 39 56509755 1 Plate Asm-Battery Stop 39a 56449221 2 Bumper, 1.43 Dia 39b 56001954 1 Wsh, Flt Sae #10 39c 56002192 1 Scr-Pan Phil 10-24 X .75 39d 56003289 2 Nut, Wing 1/2-13 39e 56003537 1 Scr-Soc Shd .25 X .38 X 10-24 39f 56245060 1 Spring, Torsion .38 X 2 39g 56303284 1 Bearing, Fl .375x..250x..188 39h 56369004 1 Bushing 39i 56413875 1 Washer, Tefl on, .21 X .88 X .045 39j 56509756 1 Plate - Battery Stop 39k 56509757 1 Latch - Battery Stop 40 56509758 1 Bracket - Switch Mount K4 41 1 Battery Guide-Front K4 42 1 Battery Guide Weldt 43 56509851 1 Left Cover Assy 44 56509881 1 Lower Cover Right 45 56509897 1 Pull Rod Assy 46 56509982 1 Bushing-.200 X .375 X .88 47 56510125 1 Guard-Reservoir K1 48 1 Shield-Dust K4 49 2 Bushing-.400 X .625 X .50 K4 50 1 Battery Stop Weldt 51 56510537 1 Bracket K4 52 1 Bracket 53 56510539 1 Bracket 54 56510548 1 Hanger-Cover 55 56510587 1 Nut Plate 56 56510751 1 Cover Plate Weldt 57 56510752 1 Retainer-Cover Plate K3 58 1 Strike-Latch K3 59 1 Bracket K4 60 4 3/8-16 X 1.0”, Carriage Bolt
K1 56510735 1 Dust Shield Kit-Hopper K2 56510842 1 Hardware Kit-Chassis K3 56510827 1 Latch Kit-Right Door (includes 56510753 & 56510823 not shown here) K4 56510838 1 Battery Guide Kit
FORM NO. 56042540
CHASSIS SYSTEM-FRONT ENGINE COVER ASSY
11-3
6
CS7000
6
8
2
10
4
3
11
7
5
1
2
9
12
13
FRONT
Kit Item Ref. No. Qty Description
56509411 1 Frt Engine Cover Assy K1 1 2 Scr,Hex Hd Loc 5/16-18x.62 K1 2 4 Scr,Hex Hd Loc 5/16-18x.75 K1 3 4 Scr,Hex Hd Loc 1/4-20x.88 K1 4 4 Wsh, Flt Ss .260 X 1.000 X .074 K1 5 2 Wsh, Flt .344 X .938 X .125 6 56509403 1 Cover-Engine Front K1 7 1 Rt Hinge Weldt K1 8 1 Lt Hinge Weldt K1 9 1 Bracket-Engine Cover K1 10 1 Bracket-Engine Cover K1 11 1 Bracket-Engine Cover K1 12 1 Bracket-Engine Cover K1 13 1 Bracket-Engine Cover K1 14 1 Bracket-Engine Cover
4
3
1
14
K1 56510839 1 Hinge Kit-Front Engine Cover
FORM NO. 56042540
11-3
CHASSIS SYSTEM-ENGINE COVER ASSY
CS7000
7
2
12
6
7
11
1
14
5
9
8
10
FRONT
13
4
Kit Item Ref. No. Qty Description
56509555 1 Engine Cover Assy K1 1 7 Wsh, Flt Sae #10 K1 2 2 Wsh, Flt Sae 1/4 K2 3 2 Scr, Pan Phil Loc 1/4-20 X .62 K2 4 2 Scr,Hex Hd Loc 5/16-18x.75 K1 5 7 Scr, Pan Phil Plastite 10-14 X .88 K1 6 2 Scr,Pan Phil Ss Type Ab 10-16x1.00 K1 7 2 Bushing .26x.37x.28 8 56509404 1 Cover-Engine Rear K2 9 1 Bracket-Gas Spring K2 10 1 Latch Strike Weldt K1 11 1 Shield K1 12 1 Plate-Seal K1 13 1 Shield K1 14 1 Bulb Seal
K1 56510840 1 Seal Kit-Engine Cover K2 56510841 1 Latch Strike Kit
FORM NO. 56042540
CHASSIS SYSTEM-RIGHT DOOR ASSY
11-3
8
CS7000
9
6
11
7
5
2
8
3
3
FRONT
12
13
1
Kit Item Ref. No. Qty Description
56509630 1 Right Door Assy 1 56001939 2 Wsh, Flt Sae 5/16 K1 2 8 Wsh, Flt Sae 1/4 K1 3 8 Scr,Hex Hd Loc 1/4-20x.75 4 56002956 2 Scr,Hex Hd Loc 5/16-18x.75 K1 5 10 Scr Panphil Ss Type B 1/4-14 X .62 6 56009247 6 Scr, Pan Phil Plastite 10-14 X .38 K1 7 2 Upper Hinge Weldt K1 8 2 Lower Hinge Weldt 9 56509882 1 Door-Right 10 56510624 1 Stiffener-Side Door 11 56510632 1 Grille-Right 12 56510753 1 Bracket-Latch 13 56510823 1 Latch-Door
4
10
5
K1 56510789 1 Hinge Kit-Rt Door
FORM NO. 56042540
11-3
CHASSIS SYSTEM-LEFT COVER ASSY
CS7000
2
9
3
1
FRONT
Kit Item Ref. No. Qty Description
56509851 1 Left Cover Assy 1 56002066 8 Scr-Pan Phil 1/4-20 X .62 2 56002840 8 Nut, Hex Nyl Loc-Thin 1/4-20 3 56509852 1 Cover-Left 4 56510606 1 Grille
4
FORM NO. 56042540
CHASSIS SYSTEM-PULL ROD ASSY
11-3
10
CS7000
16
5
13
15
10
1
3
8
2
14
4
7
3
22
11
7
11
7
3
4
18
12
17
9
11
23
20
3
6
4
21
3
1
7
19
3
FRONT
FORM NO. 56042540
11-3
CHASSIS SYSTEM-PULL ROD ASSY
CS7000
Kit Item Ref. No. Qty Description
56509897 1 Pull Rod Assy K1,K2 1 3 Scr, Hex 1/4-20 X 1.50 K1 2 2 Wsh, Flt Sae 5/16 K1,K2 3 8 Wsh, Flt Sae 1/4 K2 4 3 Scr, Hex 1/4-20 X .75 K1 5 1 Nut, Hex Nyl Loc 10-24 K1 6 1 Scr, Hex 10-24 X .62 K1,K2 7 6 Nut, Hex Nyl Loc-Thin 1/4-20 K1 8 2 Scr,Hex Hd Loc 5/16-18x.62 K2 9 1 Nut, Wing Loc 1/4-20 K1 10 1 Scr, Pan Phil Loc 10-24 X .38 K2 11 3 Bushing K2 12 1 Bearing, .500 X .375 X .625 K1 13 56304826 1 Latch, Lh K1 14 1 Bracket-Latch K1 15 1 Pin 16 56509865 1 Pull Rod K2 17 1 Yoke-Pull Rod K2 18 1 Pivot Weldt K1 19 1 Bracket-Pull Rod K2 20 1 Bushing-.265 X .375 X .700 K1 21 1 Retainer-Pull Rod K2 22 1 Cable Assy K1 23 1 Nut, Wing 10-24
11
K1 56510732 1 Latch Kit-Engine Cover K2 56510733 1 Pivot Kit-Pull Rod
FORM NO. 56042540
CONTROL SYSTEM
11-3
12
23
6
CS7000
17
8
18
5
9
11
24
25
INCLUDED WITH 56509195
15
12
1
16
22
13
FRONT
7
19
10
4
20
14
21
3
2
FORM NO. 56042540
11-3
CONTROL SYSTEM
CS7000
Kit Item Ref. No. Qty Description
K2 1 2 Scr, Soc Hd 10-24 X 0.62 K2 2 4 Scr, Hex 1/4-20 X .50 K2 3 4 Wsh, Flt Sae 1/4 K2 4 2 Wsh, Flt Sae #8 K2 5 4 Scr, Soc Hd 5/16-18 X 0.88 K1 6 3 Scr-Pan Phil 1/4-20 X .75 K2 7 2 Nut, Hex Nyl Loc 10-24 K2 8 4 Scr-Pan Phil Blk 5/16-18 x .75 K2 9 1 Scr, Hex Thd To Hd M8-1.25 X 25mm K2 10 2 Scr-Hex Loc Ss M8-1 X 30mm K2 11 1 Wsh-Flt Ss .344 X 1.500 X .080 K2 12 4 Scr, Pan Phil Thd Form 10-24 X .75 K2 13 4 Scr, Pan Phil Thd Form 1/4-20 X .50 14 56305053 2 Sensor-Proximity S16 / S17 15 56510729 1 Controller-Steering A5 16 56409538 5 Insulator, Terminal 17 56509271 1 Assembly-Tilt Steering 18 1 Brake Linkage Assy 19 56509435 1 Cam-Steering 20 56509436 2 Spacer 0.332x0.75x0.50 21 56509437 1 Bracket-Sensor Mounting 22 56509807 1 Shield-Splash K1 23 1 Foot Pedal Assy R1 24 56380406 1 Actuator-Steering 36V M16 25 56510912 1 Bracket-Sensor Mounting
13
K1 56510792 1 Foot Pedal Kit K2 56510816 1 Hardware Kit-Control System
FORM NO. 56042540
CONTROL SYSTEM-STEERING ASSY
11-3
14
CS7000
8
3
20
22
1
30
16
11
19
24
1
7
9
18
14
4
29
31
33
12
32
13
2
17
34
26
25
27
6
15
12
23 10
28
5 21
FRONT
9
3
FORM NO. 56042540
11-3
CONTROL SYSTEM-STEERING ASSY
CS7000
Kit Item Ref. No. Qty Description
K1,K4 1 3 Scr, Hex 1/4-20 X 1.25 K1 2 1 Wsh-Flt Sae 1/2 K4 3 5 Wsh, Flt Sae 5/16 K2 4 2 Wsh, Flt Sae 3/8 K3 5 3 Scr-Pan Phil 1/4-20 X .62 K4 6 1 Scr, Hex 5/16-18 X 1.50 K3 7 4 Scr-Pan Phil 10-24 X .62 K4 8 3 Scr, Hex 5/16-18 X 1.00 K3,K4 9 4 Nut, Hex Nyl Loc 5/16-18 K4 10 3 Nut, Hex Nyl Loc 1/4-20 K3 11 4 Nut, Hex Nyl Loc-Thin 10-24 K1,K3 12 5 Nut, Hex Nyl Loc-Thin 1/4-20 K1 13 1 Nut, Hex Nyl Loc-Thin 1/2-13 K2 14 2 Scr,Hex Hd Loc 3/8-16x1.25 K1 15 1 Key, Wdf .62 X .19 K3 16 2 Scr, Pan Phil Thd Form 8-32 X .38 K5 17 4 Scr, Pan Phil Thd Form 1/4-20 X .75 K2 18 1 Grommet K3 19 1 Bushing K4 20 4 Bearing, Flange .625 X .500 X .250 K3 21 1 Ratchet, Steering Column K4 22 5 Bushing .32x.50x.35 K4 23 1 Spring, Extension K3 24 1 Weldment-Tilt Steering K5 25 1 Boot-Steering K5 26 1 Plate-Boot Holder K4 27 1 Weldment-Steering Mount K4 28 1 Weldment-Tilt Lever K2 29 1 Plate-Steering Clamp K1 30 1 Shaft-Steering 31 56510408 1 Torque Feedback Device F4 32 56601060 1 Steering Wheel 33 7-37-00001 1 Universal Joint K5 34 4 Spacer
15
K1 56510918 1 Steering Shaft Kit K2 56510919 1 Steering Clamp Plate Kit K3 56510920 1 Steering Column Kit K4 56510921 1 Steering Housing Kit K5 56510922 1 Steering Boot Kit
FORM NO. 56042540
CONTROL SYSTEM-BRAKE LINKAGE ASSY
11-3
16
23b
23d
CS7000
23l
23c
23i
23a
23j
23g
6
23k
23h
23e
23
23f
12
16
7
26
14
5
20
2
15
FRONT
1
11
5
21
24
18
4
13
10
3
19
8
25
9
7
17
22
FORM NO. 56042540
11-3
CONTROL SYSTEM-BRAKE LINKAGE ASSY
CS7000
Kit Item Ref. No. Qty Description
K2 1 1 Scr, Hex 3/8-16 X 1.25 K2 2 2 Scr, Hex 1/4-20 X 1.25 K2 3 1 Scr-Pan Phil 10-24 X .50 K1,K2 4 2 Wsh, Flt Sae 3/8 K2 5 8 Wsh, Flt Sae 1/4 K1 6 1 Scr, Hex 3/8-16 X 1.75 K2 7 4 Nut, Hex Nyl Loc 1/4-20 K2 8 2 Scr-Pan Phil 1/4-20 X .88 K2 9 1 Nut, Hex Nyl Loc-Thin 10-24 K1,K2 10 2 Nut, Hex Nyl Loc-Thin 3/8-16 K2 11 4 Scr,Hex Hd Loc 1/4-20x.88 K1 12 2 Scr, Hex Thd Form 1/4-20 X .50 K2 13 1 Nut, Hex Jam 3/8-24 K2 14 2 Nut, Hex Machine 1/4-28 15 56109172 2 Yoke, Clevis K1 16 56304543 1 Catch, Brake Lock 17 56305053 1 Sensor-Proximity S5 18 56509365 1 Weldt-Brake Bar 19 56509368 1 Rod-Brake 20 56509369 2 Rod-Brake 21 56509370 4 Pivot-Brake 22 56509554 1 Bracket-Switch Mount K1 23 1 Brake Pedal Assy K1 23a 2 Wsh-Flt Sae 1/2 K1 23b 2 Wsh, Flt Sae 5/16 K1 23c 1 Scr, Hex 5/16-18 X 1.00 K1 23d 1 Nut-Hex Nyl Loc 1/2-13 K1 23e 1 Nut, Hex Nyl Loc-Thin 5/16-18 K1 23f 1 Scr, Hex 1/2-13 X 5.50 K1 23g 1 Bushing .323 X .500 X .180 K1 23h 2 Bearing, Fl 1.000x.750x.500 K1 23i 1 Spring, Extension K1 23j 1 Bushing-.520 X .750 X 3.995 K1 23k 1 Brake Pedal Weldt K1 23l 1 Pedal-Park Brake 24 2-00-06016 1 Rod End, 3/8-24 Rh 25 2-00-06017 1 Rod End, 3/8-24 Left Hand 26 7-25-02111 2 Rod End, 1/4” Female
17
K1 56510786 1 Brake Pedal Kit K2 56510785 1 Hardware Kit-Brake Linkage
FORM NO. 56042540
DECAL SYSTEM
11-3
18
10
CS7000
17
8
7
13
11
14
4
16
9
2
1
19
22
3
6
15
10
18
21
20
12
FORM NO. 56042540
5
11-3
DECAL SYSTEM
CS7000
Kit Item Ref. No. Qty Description
1 1 Decal-Caution 2 1 Decal-LPG 3 1 Decal-Warning Broom 4 1 Decal,Warning Tip Over 5 1 Decal-Warning Hot (LPG & Diesel) 6 1 Decal-Advance 7 1 Decal-Diesel Fuel 8 1 Decal-Low Sulfur Diesel 9 Decal-Exhaust (LPG & Diesel) 10 2 Decal-CS7000 2 Decal-CS7000 Ecofl ex 11 Decal-Circuit Breaker 12 1 Decal-Contactor Location (on panel behind recovery tank) 13 1 Decal-Battery Wiring (Battery) 14 1 Decal-Swing Out Tank (Diesel) 15 1 Decal-Hopper Safety Support 16 1 Decal-Battery Wiring 17 1 Decal-Belt Removal Tool 18 56510650 2 Decal-Hybrid Embossed (LPG & Diesel) 56510748 2 Decal-E Power Embossed (Battery) 19 1 Decal-Filter Shaker Hanger 20 1 Decal-Disconnect Power (on panel behind recovery tank) 21 1 Decal-Warning Hopper 22 1 Decal-Warning Hydraulic
19
K1 56510885 1 Decal Kit-Advance
FORM NO. 56042540
DUST CONTROL SYSTEM
11-3
20
1
2
12
CS7000
8
9b
9i
9a
9f
9
9d
9c
9j
9e
9h
4
7
11
3
3
13
6
5
9g
10
10a
10d
10i
10f
10g
FRONT
10b
10h
10l
10c
10e
10k
10j
FORM NO. 56042540
11-3
DUST CONTROL SYSTEM
CS7000
Kit Item Ref. No. Qty Description
K1 1 6 Scr, Hex 1/4-20 X .62 K1 2 6 Wsh, Flt Sae 1/4 K2,K3 3 4 Nut, Hex Nyl Loc Ss 5/16-18 K2 4 4 Scr-Hex Loc Ss 5/16-18 X .62 K2 5 4 Wsh-Flt Sae Ss 5/16 K2 6 2 Scr- Hex Ss 5/16-18 X 1.50 K3 7 2 Wsh-Flt Ss .344 X 1.500 X .080 8 56370711 2 Nut Thumb K1 9 1 Impeller Assy K1 9a 33015359 1 Motor Vacuum 36v K1 9b 1 Support-Vac K1 9c 1 Plate-Vac K1 9d 3 Spacer K1 9e 33016950 1 Gasket K1 9f 6 Nut-Hex Nyl Loc M6-1 K1 9g 3 Scr-Hex M6-1 X 100mm K1 9h 4 Scr, Hex Thd Form 1/4-20 X .50 K1 9i 1 Tie, Cable K1 9j 1 Protection Grate 10 56509762 1 Filter Shaker Assy K4,K5 10a 4 Wsh, Flt Std 5/16 K4 10b 2 Scr, Hex 5/16-18 X .75 K5 10c 4 Nut, Hex Nyl Loc-Thin 5/16-18 K5 10d 2 Wsh-Flt Ss .33 X 1.00 X.060 K5 10e 1 Tie, Cable K5 10f 1 Filter Shaker Weldt K5 10g 2 Isolator K4 10h 1 Clamp-Shaker Motor K5 10i 2 Wsh-Rubber .34x1.00x.25 K5 10j 1 Filter Clamp Weldt K5 10k 1 Filter Clamp Weldt K4 10l 1 Motor-Filter Shaker 36v 11 56510253 2 Rod-Threaded 12 56510354 1 Filter-Rectangular Synthetic * 56510244 1 Filter-Rectangular K2 13 2 Bracket-Filter Tie Down
21
K1 56510778 1 Impeller Kit-Hopper K2 56510779 1 Bracket Kit-Filter Tie Down K3 56510783 1 Hardware Kit-Dust Control System K4 56510787 1 Motor Kit-Shaker K5 56510788 1 Filter Shaker Kit
* = Optional, Not Included
FORM NO. 56042540
ECOFLEX™ ASSEMBL Y
11-3
22
15
28
CS7000
16
18
22
25
21
11
9
2
26
23
6
TO 56315523 CAP
1
20
17
8
14
3
ROUTE THRU 56003699 BUSHING TO 56601236 TEE
7
4
13
12
19
TO SOLUTION FILTER OUTLET
24
FRONT
29
27
FORM NO. 56042540
30
5
TO SOLUTION LINE
11-3
ECOFLEX™ ASSEMBL Y
CS7000
Kit Item Ref. No. Qty Description
56509950 1 Onboard Chemical Assy (1-30) K2 1 4 Wsh, Flt Sae #10 K2 2 2 Scr-Pan Phil 10-24 X .38 K2 3 4 Wsh, Flt Sae 1/4 K2 4 2 Scr-Pan Phil 1/4-20 X .75 K2 5 4 Nut, Hex Nyl Loc 10-24 K2 6 4 Scr, Hex 10-24 X 1.25 K2 7 1 Bushing, 1/4 Id Snub K2 8 2 Scr, Pan Phil Thd Form 1/4-20 X .75 K2 9 1 Decal-Chemical Ratio K1 11 2 Pump, Detergent, 12v M17 / M18 K3 12 2 Clamp- Hose Sae #10 K3 13 1 Elbow Poly 1/2 X 3/4 K1 14 1 Hose-Chem Resistant 17.00 K4 15 2 Cap, Raw K4 16 1 Cap, Dry Break, 1/8 Barb, 90$ K1 17 1 Hose-Chemical Resistant-7.50 K4 18 1 Cap, 38mm Buttress K3 19 1 Hose-Spiral .75x7.00 K1 20 2 Fitting, Y, Barb, .125 K1 21 4 Hose-Chem Resistant-5.00 K4 22 2 Insert, Dry Break 23 56413810 1 Pump, 36v M19 K2 24 1 Pump Mnt Weldt K2 25 1 Cover Weldt K2 26 1 Pump Support Weldt K3 27 1 Coupling-1/2 Npt Pvc Sch 40 K4 28 2 Chemical Bottle Assy K3 29 1 Elbow-1/2x1/2 Nyl K3 30 1 Tee, Special,3/4 X 3/16 X 1/2npt
23
K1 56510888 1 Detergent Pump Kit K2 56510889 1 Bracket / Hardware Kit K3 56510891 1 Hose / Fitting Kit K4 56510892 1 Chemical Bottle Kit
FORM NO. 56042540
ELECTRICAL SYSTEM
11-3
24
3
67
5
10
68
21
8
46
19
29
4
25
CS7000
45
32
FRONT
26
40
20
44
18
1
2
36
9
5
42
11
12
30
28
7
22
66
61
23
41
14
47
33
17
43
6
13
62
63
15
64
5
16
65
FORM NO. 56042540
11-3
ELECTRICAL SYSTEM
CS7000
25
Kit Item Ref. No. Qty Description
K1,K2,K3 1 2 Scr, Hex 1/4-20 X 1.50 K1,K2,K3 2 2 Scr, Hex 1/4-20 X .62 K2,K3 3 2 Nut, Wing 1/4-20 NOTE 2 K2,K3 4 1 Scr, Hex 1/4-20 X 1.00 NOTE 2 K1,K2,K3 5 7 Wsh, Flt Sae 1/4 NOTE 3 K1,K2,K3 6 4 Scr-Pan Phil 1/4-20 X .50 K1,K2,K3 7 4 Scr, Flt Phil 10-24 X .88 K2,K3 8 2 Scr, Hex 3/8-16 X 1.00 NOTE 2 K1,K2,K3 9 1 Nut, Hex Nyl Loc 5/16-18 K2,K3 10 1 Nut, Hex Nyl Loc 1/4-20 NOTE 2 K1,K2,K3 11 4 Nut, Hex Nyl Loc 10-24 K1,K2,K3 12 2 Nut, Hex Nyl Loc-Thin 1/4-20 K1,K2,K3 13 5 Scr-Hex M6-1 X 12mm K1,K2,K3 14 3 Scr, Hex Thd Form 1/4-20 X .75 K1,K2,K3 15 3 Scr, Hex Thd Form 1/4-20 X .50 K1,K2,K3 16 1 Scr, Pan Phil Thd Form 1/4-20 X .50 K1,K2,K3 17 5 Wsh, Int Shprf 1/4 K1,K2,K3 18 4 Scr, Pan Phil Thd Form 1/4-20 X .75 K2,K3 19 2 Wsh-Flt .392x1.00x.075 NOTE 2 20 56111109 1 Key Switch Assembly S14 K4 21 3 Battery, Gel 12v 98 Ah NOTE 2 22 56303295 2 Fuse Block 23 56303297 1 Fuse, 400 Amp F1 [24] 56372673 6 Boot-Battery Post 25 56380449 1 Battery-12v 45ah Wet NOTE 2 26 56407130 1 Disconnect, Emergency S15 [27] 56409485 2 Cable Assy-1 X 15.00 28 56412089 1 Fuse, 150 Amp F2 29 56412344 1 Wire Rope Assy NOTE 2 30 56482365 1 Horn 36v H2 [31] 56493357 8 Insulator-Terminal 32 56507906 1 Trim, Edge NOTE 2 33 56509172 1 Controller-Motor Speed A2 [34] 56509173 1 Harness-Main [35] 56509174 1 Harness-Hopper
Kit Item Ref. No. Qty Description
36 56509178 1 Cable Assy-Main Power [37] 56509179 1 Cable Assy-Hopper [38] 56509182 1 Cable Assy-Starter Battery [39] 56509184 1 Harness-Vacuum 40 56509476 1 User Interface Panel Assy A3 41 1 Circuit Breaker Panel Assy 42 56509565 1 Bracket-Connector Mount 43 56509626 1 Pcb Box Assy-Main 44 56509720 1 Panel-Control Mount 45 56509735 1 Battery Box Weldt NOTE 2 46 56509738 1 Cover-Battery NOTE 2 47 1 Assembly-Contactor Panel [48] 56510152 1 Harness-Engine Interface [49] 56510210 1 Cable-U 1 Awg X 13.75 [50] 56510211 1 Cable-V 1 Awg X 16.00 [51] 56510212 1 Cable-W 1 Awg X 19.00 [52] 56510213 1 Cable-1 Awg X 52.25 [53] 56510214 1 Cable-4 Awg X 7.00 [54] 56510215 1 Cable-1 Awg X 46.50 [55] 56510216 1 Cable-1 Awg X 31.25 [56] 56510218 1 Cable-1 Awg X 46.75 [57] 56510220 1 Cable-4 Awg X 7.75 [58] 56510222 1 Cable-6 Awg X 9.00 [59] 56510223 1 Cable-1 Awg X 29.25 [60] 56510224 1 Cable-1 Awg X 26.50 61 56510260 1 Bus Bar-Fuse 62 56510351 1 Cover 63 56510352 1 Strap K3 64 2 Scr-Pan Phil Thd Form 10-24 x .38 NOTE 1 65 56110423 1 Relay-SPST 12V 75A (K13 / Glow Plugs) NOTE 1 66 56509624 1 Circuit Breaker 40A (CB11 / Glow Plugs) NOTE 1 67 56510835 1 Bar-Elect Disconnect NOTE 2 K2,K3 68 2 Scr-Pan Phil Loc 1/4-20 x 1.50 NOTE 2
[ ] 56510217 1 Harness-Glow Plug NOTE 1
K1 56510784 1 Hardware Kit-Elect Sys Battery K2 56510780 1 Hardware Kit-Elect Sys LPG K3 56510782 1 Hardware Kit-Elect Sys Diesel K4 56510781 1 Battery Kit-Elect Sys LPG / Diesel
[ ] = Not Shown
NOTE 1: These items are only used on diesel models. NOTE 2: These items are only used on LPG and diesel models. NOTE 3: Quantity of 3 on battery models.
FORM NO. 56042540
ELECTRICAL SYSTEM-CIRCUIT BREAKER PANEL ASSY
11-3
26
CS7000
6
FRONT
2
1
5
7
4
3
9
12
10
13
8
11
Kit Item Ref. No. Qty Description
1 56003853 4 Scr-Pan Phil Blk 10-24 X .62 2 56315255 1 Circuit Breaker, 5 Amp (CB4 / Ignition) 3 56413407 1 Circuit Breaker, 15 Amp (CB6 / VACC6) 4 56413822 1 Circuit Breaker, 20 Amp (CB1 / VACC1) 5 56507644 1 Circuit Breaker, 10 Amp (CB5 / Dust Control) 6 56509548 1 Panel-Circuit Breaker 7 56509623 1 Circuit Breaker-25 Amp (CB2 / VACC2) 8 56510311 1 Gasket-Panel 9 56509623 1 Circuit Breaker-25 Amp (CB3 / VACC3) 10 56413407 1 Circuit Breaker, 15 Amp (CB9 / Engine System) 11 56509623 1 Circuit Breaker-25 Amp (CB10 / Steering System) 12 56509623 1 Circuit Breaker-25 Amp (CB7 / Side Broom) 13 56509623 1 Circuit Breaker-25 Amp (CB8 / Hydraulic Pump)
FORM NO. 56042540
11-3
ELECTRICAL SYSTEM-CONTACTOR PANEL ASSY
CS7000
4
5
3
16
27
6
FRONT
24
13
1
23
20
9
22
11
19
25
21
26
12
18
32
15
27
17
30
8
29
28
14
2
7
10
31
Kit Item Ref. No. Qty Description
1 56395450 1 Contactor 36v (K1 / Left Brush) 2 56409463 2 Clamp, 1.25 Hose Support 3 56416157 1 Relay,Spst (K14 / Safety) 4 56001836 4 Scr, Hex 1/4-20 X .62 5 56001906 4 Wsh, Flt Std 1/4 6 56002539 4 Scr, Pan Phil Thd Form 6-32 X .31 7 56003585 2 Wsh-Flt .281x.875x.036 8 56009019 24 Scr, Hex Thd Form 1/4-20 X .38 9 56009030 4 Scr, Pan Phil Thd Form 10-24 X .38 10 56009033 2 Scr, Hex Thd Form 1/4-20 X .50 11 56262531 1 Grommet 12 56303198 1 Contactor 36v, Type 4 (K7 / Wheel Drive) 13 56303298 2 Stud Type Junction Block 14 56397250 1 Solenoid-Spdt 36v (K12 / Hydraulic Pump) 15 56460098 1 Relay,Dpdt (K15 / Aux) 16 56510041 1 Panel-Contactor
Kit Item Ref. No. Qty Description
17 56510042 1 Sensor-Current (B1 / Brush) 18 56510225 3 Clip-Delphi 19 56510259 1 Bus Bar-Ground 20 56510285 2 Bus Bar-Contactor 21 2-00-00591 2 1/2-20 Hex Jam Nut 22 56395450 1 Contactor 36v (K2 / Center Brush) 23 56395450 1 Contactor 36v (K3 / Right Brush) 24 56395450 1 Contactor 36v (K5 / Vac Motors) 25 56395450 1 Contactor 36v (K6 / Dust Control) 26 56395450 1 Contactor 36v (K4 / Main Broom) 27 56397250 1 Solenoid-Spdt 36v (K11 / Hydraulic Pump) 28 56395450 1 Contactor 36v (K9 / Aux) 29 56395450 1 Contactor 36v (K10 / Steering) 30 56395450 1 Contactor 36v (K8 / Side Brooms) 31 56510042 1 Sensor-Current (B3 / Vac) 32 56510042 1 Sensor-Current (B2 / Broom)
FORM NO. 56042540
ENGINE SYSTEM-LPG
11-3
28
4
26
8
48
28
13
25
58
11
16
18
5
53
5
25
FRONT
CS7000
49
14
30
8
11
70
47
14
8
45
70
11
7
12
8
50
27
19
11
33
51
35
2
60
19
12
17
71
1
8
22
13
SEE ELECTRICAL SYSTEM
SHIPPED WITH ENGINE ASSY
20
37
5
12
11
25
70
29
23
39
55
21 8
10
15
69
41
31
5
18
40
44
65
66
67
24
6
59
46
34
8
64
63
12
3
11
14
8
57
32
62
9
38
61
52
54
68
56
FORM NO. 56042540
11-3
ENGINE SYSTEM-LPG
CS7000
29
Kit Item Ref. No. Qty Description
K2 1 2 Scr, Hex 5/16-18 X 1.25 K2 2 2 Scr, Hex 1/4-20 X .62 K2 3 3 Scr, Hex 1/4-20 X .50 K2 4 1 Scr, Hex 3/8-16 X 1.25 K2 5 8 Wsh, Flt Sae 5/16 K2 6 1 Wsh, Flt Sae #10 K2 7 2 Scr, Hex 5/16-18 X .88 K2 8 26 Wsh, Flt Sae 3/8 K2 9 6 Scr-Pan Phil 1/4-20 X .62 K2 10 3 Scr, Hex 3/8-16 X 2.00 K2 11 11 Wsh, Flt Sae 1/4 K2 12 17 Scr, Hex 3/8-16 X .75 K2 13 10 Scr, Hex 5/16-18 X 1.00 K2 14 8 Scr, Hex 3/8-16 X 1.00 K2 15 8 Nut, Hex Nyl Loc 5/16-18 K2 16 2 Scr, Flt Phil 1/4-20 X .88 K2 17 1 Nut-Hex Nyl Loc 3/8-16 K2 18 4 Nut, Hex Nyl Loc-Thin 5/16-18 K2 19 5 Nut, Hex Nyl Loc-Thin 1/4-20 K2 20 2 Scr, Pan Phil Plastite 10-14 X .62 K2 21 1 Scr, Hex Thd To Hd M10-1.5 X 20mm K2 22 4 Wsh-Flt .438 X 1.625 X .190 K2 23 1 Scr-Carriage 3/8-16 X 2.50 K2 24 1 Scr, Hex Thd Form 10-24 X .38 K2 25 3 Scr, Hex Thd Form 1/4-20 X .50 K2 26 1 Nut-Hex Jam 3/8-16 K2 27 2 Wsh, Flt .344 X .938 X .125 28 56110514 1 Skid 29 56305443 1 Hose 30 56323260 1 Clamp, Hose Support 31 56329145 1 Clamp- Hose Sae #24 32 56343236 1 Clamp,Muffl er 1.50 33 56396199 1 Clamp, Plastic 34 56410057 6 Bushing, .26 Id X .50 Od 35 56410223 1 Clamp, P
Kit Item Ref. No. Qty Description
36 56419300 4 Mount, Isolator, Stiff 37 56440213 2 Clamp- Hose Sae #32 K1 38 2 Clamp,Muffl er 1.62 39 56478461 1 Indicator,Service 40 56482478 1 Cleaner, Air 41 56482621 1 Band Assy 44 56507868 1 Hose, Regulator To Engine 45 56509422 1 Plate-Tank Guard 46 1 Lpg Engine Assy 47 56509741 1 Cover Weldt 48 1 Lp Fuel Tank Assy 49 56510064 1 Bracket-Tank Support 50 56510067 1 Cable Guard Weldt 51 56510073 1 Guard Mnt Weldt 52 56510079 1 Blanket-Tailpipe Lpg 53 56510098 1 Tank Mnt Weldt 54 56510155 1 Bracket-Muffl er 55 56510159 1 Air Cleaner Mnt Weldt K1 56 1 Tailpipe-Lpg 57 56510180 1 Blanket-Muffl er Lpg 58 56510245 1 Belt Removal Tool 59 56510284 1 Plate-Guard 60 56510297 1 Holddown-Battery 61 56510544 1 Silencer-Exhaust 62 56510545 1 Exhaust Pipe-Lpg 63 56510631 1 Shield-Heat 64 56510652 1 Shield-Heat-Muffl er 65 56510714 1 Foam Insulation 66 56510716 1 Mount-Radiator Seal 67 56510730 1 Trim-Seal K1 68 1 Blanket-Tailpipe Only Lpg 69 56756364 2 Clamp- Hose Sae #4 70 2-00-05253 4 Clamp, 3/4” Wire, Double 71 7-07-02002 1 Overfl ow Bottle Assy
K1 56510794 1 Tailpipe Kit-LPG K2 56510795 1 Hardware Kit-Engine System LPG
FORM NO. 56042540
ENGINE ASSY-LPG
11-3
30
CS7000
FRONT
SEE ELECTRICAL HARNESS
12
34
35
40
10
32
36
11
6
31
23
25
3
20
17
13
9
19
26
39
27
42
28
33
5
8
18
16
30
15
6
21
7
37
29
1
6
24
4
41
2
14
FORM NO. 56042540
11-3
ENGINE ASSY-LPG
CS7000
Kit Item Ref. No. Qty Description
1 56756360 1 Barb,Hose Female 2 56001879 3 Wsh-Flt Sae 1/2 3 56001939 2 Wsh, Flt Sae 5/16 4 56001968 2 Scr, Hex 1/2-13 X 1.50 5 56002063 12 Wsh, Flt Sae 3/8 6 56002098 11 Wsh, Flt Sae 1/4 7 56002922 8 Scr,Hex Hd Loc 1/4-20x.62 8 56003019 12 Scr-Hex M10-1.25 X 25mm 9 56003155 2 Scr-Hex M6-1 X 12mm 10 56003174 2 Scr, Hex Thd To Hd M6-1 X 16mm 11 56003179 1 Scr, Hex Thd To Hd M8-1.25 X 20mm 12 56003350 2 Nut, Hex M6-1 13 56003352 1 Nut, Hex M8-1.25 14 56003740 3 Scr, Hex Thd To Hd 1/2-13 X 2.00 15 56009250 3 Scr, Hex Thd Form 1/4-20 X .62 16 56244969 2 Clamp- Hose Sae #12 17 56305428 1 Hose 18 56412332 3 Clamp, Hose Support 19 56413839 2 Clamp- Hose Sae #20 20 56470138 1 Barb, 90 Elbow 1/4 X 1/4npt 21 56478685 2 Mount, Rubber [22] 56504531 1 Harness-Ignition-Df-Wg972 23 56507372 1 Isolator-Engine 24 56507448 2 Washer, Isolator Tail 25 1 Bracket, Upper Radiator Iso Mount 26 56509210 1 Radiator 27 56509442 1 Belt-3vx X 45.0 28 1 Sheave-3v X 8.00 29 56509345 1 Alternator Assy G1 [ ] 56509501 1 Sheave-3V x 5.00 (for 56509345 in LPG) 30 1 Eng/Alt Mnt Weldt 31 56509809 1 Bracket-Radiator 32 1 Lpg Engine Assy 33 1 Tensioner Assy [ ] 56509923 1 Tensioner-Automatic (for Tensioner Assy) [ ] 56509715 1 Snap Ring (for Tensioner Assy) [ ] 56509716 1 Bearing (for Tensioner Assy) [ ] 56510854 1 Idler Pulley Kit (for Tensioner Assy) 34 56510078 1 Hose-Air Cleaner 35 56510090 1 Hose-Air Cleaner 36 56510128 1 Hose-Radiator 37 56510129 1 Hose-Radiator [38] 56510369 1 Harness-Kubota Df972 39 56510484 1 Fan Guard Assy-Lpg 40 56510718 2 Isolator-Relay Box 41 56740136 1 Plug, Pipe 42 2-00-06532 5 Hhc, M8 X 1.25 X 40mm
31
[ ] = Not Shown
FORM NO. 56042540
ENGINE SUB ASSY-LPG
11-3
32
25
15
CS7000
15c
15a
15e
15c
15d
18
15b
15f
26
FRONT
17
19
5
20
21
12
3
30
13
6
10
16
11
1
4
14
9
6
7
24
2
8
31
29
27
23
28
22
FORM NO. 56042540
11-3
ENGINE SUB ASSY-LPG
CS7000
33
Kit Item Ref. No. Qty Description
1 56002037 2 Scr, Hex 5/16-18 X .88 2 56002701 4 Nut, Hex Nyl Loc 5/16-18 3 56002708 2 Nut, Hex Nyl Loc 1/4-20 4 56002721 2 Scr, Hex 5/16-18 X 2.00 5 56003169 4 Scr-Hex M6-1 X 60mm 6 56009033 4 Scr, Hex Thd Form 1/4-20 X .50 7 56111319 1 Speed Sensor 8 56219932 2 Clamp- Hose Sae #6 9 56419120 1 Clamp, Hose Support 10 56486112 3 Clamp-P 11 56507725 1 Nikki Regulator Vaporizer Assembly 12 56508445 1 Spark Controller 13 56507994 1 Lp Lockoff 14 56509853 1 Bracket-Mag Pickup 15 1 Lpg Exhaust Assy K1 15a 4 Scr-Soc Hd M8-1.25 X 20 Mm 15b 56355488 1 Clamp- Hose Sae #96 K1 15c 2 Exhaust Gasket 15d 56510163 1 Muffl er-Cat 15e 56510166 1 Spacer-Exhaust 15f 56510177 1 Bracket-Support 16 1 Coil Mount Weldt 17 56510140 1 Fan-Cooling 18 1 Manifold-Exhaust 19 56510185 1 Governor-Controller 20 1 Bracket-Governor Mnt 21 1 Dipstick Assy 22 56510200 1 Remote Oil Drain Assy 23 56510319 2 Hose-Vaporizer 24 56510320 1 Hose-Fuel 25 56510349 1 Shield-Heat 26 56510535 1 Engine-Kubota Df972 T3 27 56510552 1 Pulley-Fan 28 56510553 1 Spacer-Fan 29 56510554 1 Spacer-Pulley 30 56510558 1 Conduit-Fuel Hose 31 56756364 4 Clamp- Hose Sae #4
Engine Replacement Parts [ ] 56510535 1 Engine Lp (Ref) [ ] 56508454 1 Thermostat Kit [ ] 56510185 1 Governor-Controller [ ] 56510152 1 Harness-Engine Interface [ ] 56510369 1 Harness-Kubota Df972 [ ] 56504531 1 Harness-Ignition-Df-Wg972 [ ] 56508455 1 Plug Wire/Coil Kit (3 Wires & 3 Caps) [ ] 56380493 1 Spark Plug Wire Kit- Cyl #1 [ ] 56380494 1 Spark Plug Wire Kit- Cyl #2 [ ] 56380495 1 Spark Plug Wire Kit- Cyl #3 [ ] 56508456 3 Spark Plug [ ] 56507994 1 Lp Lockoff (Includes Filter) [ ] 0775-295 1 Alternator W/Pulley (40 Amp) [ ] 56508440 1 Starter Motor [ ] 56419091 1 Switch, Temp [ ] 56508457 1 Water Pump Assy [ ] 56508458 1 Oil Filter Cartridge [ ] 56510299 1 Dipstick-Df972 [ ] 56508459 1 Gasket, Exhaust (Exhaust Manifold) [ ] 56419090 1 Oil Pressure Switch [ ] 56510163 1 Muffl er-Cat [ ] 56510629 1 Belt, Fan/Alternator [ ] 56510128 1 Hose-Radiator (Upper) [ ] 56510129 1 Hose-Radiator (Lower) [ ] 56510078 1 Hose-Air Cleaner (Air Cleaner To Intake) [ ] 56510090 1 Hose-Air Cleaner (Air Cleaner Inlet)
K1 56510791 1 Exhaust Gasket Kit (includes four Hex Head Bolts not shown)
[ ] = Not Shown
FORM NO. 56042540
LPG TANK ASSY
11-3
34
FRONT
CS7000
7
5
9
4
2
1
14
6
12
16
18
17
21k
21l
21i
21
21h
21f
21g
21c
21b
21a
21d
21j
21a
21e
8
10
11
20
3
13
19
15
FORM NO. 56042540
11-3
LPG TANK ASSY
CS7000
Kit Item Ref. No. Qty Description
K2 1 1 Bushing K2 2 1 Scr, Hex 5/16-18 X 1.25 K2 3 2 Scr, Hex 1/4-20 X .62 K2 4 3 Wsh, Flt Std 1/4 K2 5 2 Wsh, Flt Sae 5/16 K2 6 1 Wsh, Flt Sae 1/4 K2 7 3 Nut, Hex Nyl Loc 1/4-20 K2 8 2 Scr, Flt Phil 1/4-20 X .75 K2 9 1 Nut, Hex Nyl Loc-Thin 5/16-18 K2 10 1 Scr, Hex Thd To Hd 1/2-13 X 2.00 K2 11 1 Nut, Hex Jam 1/2-13 K2 12 1 Scr, Hex Thd Form 1/4-20 X .50 K1,K2 13 1 Scr, Pan Phil Loc 10-24 X .38 14 56323260 1 Clamp, Hose Support K1 15 1 Latch, Rh 16 56456590 1 L.P. Tank, 33lb. 17 56481997 1 Toggle 18 56496276 3 Clamp, Hose Support K1 19 1 Pin 20 56509746 1 Fuel Tank Mt Weldt-P 21 56510095 1 LP Filter Assembly 21a 56456598 2 Elbow,45 Male 45 Flared 21b 56002615 1 Nut, Hex Jam 7/8-14 21c 56111309 1 Elbow, 90 Street 21d 56305505 1 Adapter-Sae 45 Deg. 21e 56369675 1 Coupler-Female 21f 56418381 1 Switch-N.C. Pressure S11 21g 56418934 1 Fitting-Bulkhead 21h 56419241 1 Dust Boot 21i 56456624 1 Vent-1/4 Npt 21j 56510298 1 Lpg Hose Assy 21k 56510579 1 Lpg Hose Assy 21l 56900921 1 Tee 1/4 Npt X 1/8 Npt X 3/8 Jic
35
K1 56510798 1 Latch Kit-LPG Tank Assy K2 56510799 1 Hardware Kit-LPG Tank Assy
FORM NO. 56042540
ENGINE SYSTEM-DIESEL
11-3
36
9
14
28
8
71
66
15
18
68
3
41
71
25
29
64
FRONT
3
12
CS7000
17
45
5
31
11
10
5
49
27
4
5
65
5
9
26
55
26
9
12
62
53
18
5
19
73
9
32
3
9
19
51
5
12
12
10
72
26
9
73
54
SHIPPED WITH ENGINE ASSY
71
56
37
73
67
73
20
52
10
1
9
36
SEE ELECTRICAL SYSTEM
43
39
19
73
9
5
3
19
9
18
26
12
2
74
5
22
4
42
39
50
11
23
57
71
34
30
13
21
24
7
40
18
3
44
39
SHIPPED WITH ENGINE ASSY
SHIPPED WITH ENGINE ASSY
35
69
30
71
5
10
61
63
5
60
48
59
6
12
58
70
33
FORM NO. 56042540
11-3
ENGINE SYSTEM-DIESEL
CS7000
37
Kit Item Ref. No. Qty Description
K1 1 2 Scr, Hex 5/16-18 X 1.25 K1 2 2 Scr, Hex 1/4-20 X .62 K1 3 9 Wsh, Flt Sae 5/16 K1 4 4 Scr, Hex 5/16-18 X .88 K1 5 26 Wsh, Flt Sae 3/8 K1 6 6 Scr-Pan Phil 1/4-20 X .62 K1 7 3 Scr, Hex 3/8-16 X 2.00 K1 8 4 Scr, Hex 1/4-20 X 1.00 K1 9 13 Wsh, Flt Sae 1/4 K1 10 15 Scr, Hex 3/8-16 X .75 K1 11 10 Scr, Hex 5/16-18 X 1.00 K1 12 12 Scr, Hex 3/8-16 X 1.00 K1 13 8 Nut, Hex Nyl Loc 5/16-18 K1 14 4 Nut, Hex Nyl Loc 1/4-20 K1 15 2 Scr, Flt Phil 1/4-20 X .62 K1 16 1 Nut-Hex Nyl Loc 3/8-16 K1 17 1 Scr-Pan Phil 5/16-18 X 1.00 K1 18 7 Nut, Hex Nyl Loc-Thin 5/16-18 K1 19 5 Nut, Hex Nyl Loc-Thin 1/4-20 K1 20 1 Nut, Hex Nyl Loc-Thin 3/8-16 K1 21 2 Scr, Pan Phil Plastite 10-14 X .62 K1 22 1 Scr, Hex Thd To Hd M10-1.5 X 20mm K1 23 4 Wsh-Flt .438 X 1.625 X .190 K1 24 1 Scr-Carriage 3/8-16 X 2.50 K1 25 1 Scr, Hex Thd Form 10-24 X .38 K1 26 4 Scr, Hex Thd Form 1/4-20 X .50 K1 27 2 Wsh, Flt .344 X .938 X .125 28 56050356 1 Pin Quickrlse--.312dia .625l 29 56110514 1 Skid 30 56305443 2 Hose 31 56314400 1 Wire Rope, 9 Inch 32 56320595 1 Bushing .32x.50x.28
Kit Item Ref. No. Qty Description
33 56343236 1 Clamp,Muffl er 1.50 34 56396199 1 Clamp, Plastic 35 56410057 6 Bushing, .26 Id X .50 Od 36 56410223 1 Clamp, P 37 56419120 1 Clamp, Hose Support 38 56419300 4 Mount, Isolator, Stiff 39 56440213 3 Clamp- Hose Sae #32 40 56478461 1 Indicator,Service 41 56478488 1 Hose-Fuel 42 56481686 1 Hose-Fuel Line 43 56482478 1 Cleaner, Air 44 56482621 1 Band Assy 45 56486112 1 Clamp-P 48 56508391 1 Clamp, Muffl er 49 56509422 1 Plate-Tank Guard 50 1 Diesel Engine Assy 51 56509774 1 Tank Pivot Weldt 52 56509778 1 Fuel Tank Support Weldt 53 56509790 1 Bracket-Tank Pivot 54 56509986 1 Cable Bracket Weldt 55 56510064 1 Bracket-Tank Support 56 56510073 1 Guard Mnt Weldt 57 56510159 1 Air Cleaner Mnt Weldt 58 56510167 1 Tailpipe-Diesel 59 56510169 1 Bracket-Tailpipe 60 56510181 1 Blanket-Tailpipe Diesel 61 56510182 1 Blanket-Muffl er Diesel 62 56510245 1 Belt Removal Tool 63 56510284 1 Plate-Guard 64 56510295 1 Mount Weldt 65 56510297 1 Holddown-Battery 66 56510493 1 Tank-Diesel Assy 67 56510628 1 Hose-Fuel 68 56510630 1 Hose-Fuel 69 56510716 1 Mount-Radiator Seal 70 56510730 1 Trim-Seal 71 56756364 9 Clamp- Hose Sae #4 72 2-00-04603 1 Clamp-Hose (Double) 1/2 O.D. 73 2-00-05253 5 Clamp, 3/4” Wire, Double 74 7-07-02002 1 Overfl ow Bottle Assy
K1 56510797 1 Hardware Kit-Engine System Diesel
FORM NO. 56042540
ENGINE ASSY-DIESEL
11-3
38
35f
35b
35c
35a
CS7000
35e
34
35d
35
15
40
17
4
10
20
31
7
23
8
4
11
42
32
26
8
7
9
28
25
29
33
36
6
46
30
38
41
14
14
7
7
13
1
19
12
22
3
14
7
15
24
27
7
8
16
5
2
45
17
39
1.50 P-CLAMP
37
18
FRONT
21
43
FORM NO. 56042540
11-3
ENGINE ASSY-DIESEL
CS7000
Kit Item Ref. No. Qty Description
1 56744580 1 Plug, Npt 3/8 Brass 2 56756360 1 Barb,Hose Female 3 56001879 3 Wsh-Flt Sae 1/2 4 56001939 4 Wsh, Flt Sae 5/16 5 56001968 2 Scr, Hex 1/2-13 X 1.50 6 56002063 16 Wsh, Flt Sae 3/8 7 56002098 15 Wsh, Flt Sae 1/4 8 56002922 12 Scr,Hex Hd Loc 1/4-20x.62 9 56003021 6 Scr-Hex M10-1.25 X 50mm 10 56003179 2 Scr, Hex Thd To Hd M8-1.25 X 20mm 11 56003352 2 Nut, Hex M8-1.25 12 56003740 3 Scr, Hex Thd To Hd 1/2-13 X 2.00 13 56009033 4 Scr, Hex Thd Form 1/4-20 X .50 14 56009250 3 Scr, Hex Thd Form 1/4-20 X .62 15 56131601 2 Clamp- Hose Sae #16 16 56305428 1 Hose 17 56413839 2 Clamp- Hose Sae #20 18 56419054 1 Fuel Filter Kit 19 56419120 2 Clamp, Hose Support 20 56470138 1 Barb, 90 Elbow 1/4 X 1/4npt 21 56478685 2 Mount, Rubber 22 56486112 1 Clamp-P 23 56507372 2 Isolator-Engine 24 56507448 2 Washer, Isolator Tail 25 56508355 1 Fuel Pump, Electronic 26 56509210 1 Radiator 27 56509345 1 Alternator Assy G1 [ ] 56509441 1 Sheave-3V x 4.50 (for 56509345 in diesel) 28 56509442 1 Belt-3vx X 45.0 29 1 Sheave-3v X 8.00 30 1 Eng/Alt Mnt Weldt 31 56509510 1 Bracket-Diesel Radiator 32 56509514 1 Bracket-Radiator 33 1 Plate-Spacer 34 1 Diesel Engine Assy 35 1 Diesel Exhaust Assy 35a 56419107 1 Exhaust Gasket 35b 56456833 1 Clamp,Muffl er 1.62 35c 56510170 1 Exhaust Pipe Weldt 35d 56510172 1 Muffl er Support Weldt 36e 56510206 1 Clamp- Hose Sae #128 35f 7-49-00038 1 Muffl er 36 1 Tensioner Assy [ ] 56509923 1 Tensioner-Automatic (for Tensioner Assy) [ ] 56509715 1 Snap Ring (for Tensioner Assy) [ ] 56509716 1 Bearing (for Tensioner Assy) [ ] 56510854 1 Idler Pulley Kit (for Tensioner Assy) 37 56510077 1 Hose-Air Cleaner 38 56510090 1 Hose-Air Cleaner 39 56510126 1 Hose-Radiator 40 56510127 1 Hose-Radiator 41 56510350 1 Governor-Controller 42 56510485 1 Fan Guard Assy-Diesel 43 56510497 2 Guard-Plate [44] 56510600 1 Harness-Kubota Diesel 45 56740136 1 Plug, Pipe 46 2-00-05958 16 Hhc, M10 X 1.25 X 20mm
39
[ ] = Not Shown
FORM NO. 56042540
ENGINE SUB ASSY-DIESEL
11-3
40
3
13
CS7000
14
7
11
5
10
6
9
8
1
4
2
MODIFIED DRAIN PLUG
FRONT
12
FORM NO. 56042540
11-3
ENGINE SUB ASSY-DIESEL
CS7000
Kit Item Ref. No. Qty Description
1 56002037 2 Scr, Hex 5/16-18 X .88 2 56002701 2 Nut, Hex Nyl Loc 5/16-18 3 56009033 3 Scr, Hex Thd Form 1/4-20 X .50 4 56111319 1 Speed Sensor 5 56307249 1 Pulley, Fan (89mm) 6 56486112 3 Clamp-P 7 56504477 1 Kit, Low Fan Kub1505 8 56509853 1 Bracket-Mag Pickup 9 1 Plate-Guard 10 56510140 1 Fan-Cooling 11 56510149 1 Spacer-Fan 12 56510205 1 Remote Oil Drain Assy 13 1 Manifold-Exhaust 14 56510208 1 Engine-Kubota D1305
Engine Replacement Parts [ ] 56510208 1 Engine-Kubota D1305 [ ] 56510385 1 Alternator-40 Amp [ ] 56419086 1 Fuel Filter Cartridge [ ] 56482659 1 Oil Filter Cartride [ ] 56419084 1 Alternator Belt [ ] 56419087 1 Fan Belt [ ] 56510388 1 Thermostat Kit [ ] 56419089 1 Starter Motor [ ] 56508444 1 Oil Pressure Switch [ ] 56419091 1 Temp Switch [ ] 56508490 1 Throttle/Shut Down Assembly [ ] 56510350 1 Governor-Controller [ ] 56510152 1 Harness-Engine Interface [ ] 56111319 1 Speed Sensor [ ] 56510126 1 Hose-Radiator (Lower) [ ] 56510127 1 Hose-Radiator (Upper) [ ] 56510205 1 Drain Hose Assy [ ] 56508355 1 Fuel Pump, Eletronic [ ] 56419307 1 Strainer, Fuel [ ] 56510077 1 Hose-Air Cleaner (Air Cleaner To Intake) [ ] 56510090 1 Hose-Air Cleaner (Air Cleaner Inlet)
41
[ ] = Not Shown
FORM NO. 56042540
DIESEL FUEL TANK ASSY
11-3
42
CS7000
2
3
1
6
7
6
5
4
FRONT
FORM NO. 56042540
11-3
DIESEL FUEL TANK ASSY
CS7000
Kit Item Ref. No. Qty Description
1 56002098 4 Wsh, Flt Sae 1/4 2 56003603 1 Scr, Pan Phil Thd Form 1/4-20 X .38 3 56009033 4 Scr, Hex Thd Form 1/4-20 X .50 4 56492305 1 Boot, Rubber 5 56510433 1 Fuel Tank Weldment 6 56510495 2 Barb-90 Elbow 5/16 X 1/4npt 7 56510496 1 Bracket-Tank Support
[ ] 56508354 1 Fuel Cap [ ] 56510613 1 Sender-Fuel Level S12 [ ] 56510614 1 Tube-Fuel Fuel Withdraw [ ] 56510615 1 Tube-Fuel Return
[ ] = Not Shown
43
FORM NO. 56042540
HOPPER SYSTEM-1
11-3
44
38
50
34
49
CS7000
8
14
37
52f
52
52g
52e
52d
52a
52h
52b
52i
52c
57
30
34
7
60
19
12
13
29
21
63
28
20
44
45
8
51
42
1
36
5
FRONT
FORM NO. 56042540
30
11-3
HOPPER SYSTEM-1
CS7000
45
Kit Item Ref. No. Qty Description
1 56323135 1 Strain Relief 2 56449221 2 Bumper, 1.43 Dia K4 3 3 Scr, Soc Hd 10-24 X 0.62 K4 4 2 Scr, Hex 5/8-11 X 1.50 K4 5 2 Scr-Pan Phil 10-24 X .50 K4 6 5 Wsh, Flt Sae #8 K4 7 1 Scr, Hex 5/16-18 X 2.50 K3 8 15 Nut, Hex Nyl Loc Ss 1/4-20 K4 9 3 Nut, Hex Nyl Loc 10-24 K4 10 1 Nut, Hex Nyl Loc-Thin 5/16-18 K4 11 2 Nut, Hex Nyl Loc-Thin Ss 1/4-20 K2 12 13 Nut, Hex Nyl Loc Ss 5/16-18 K2 13 4 Wsh-Flt Sae Ss 1/4 K1,K4 14 8 Scr, Pan Phil Ss 8-32 X .50 15 56002883 5 Scr- Hex Ss 1/4-20 X 1.00 K4 16 4 Wsh, Flt Std Ss 3/8 K4 17 4 Scr- Hex Ss 3/8-16 X 1.50 K4 18 2 Wsh, Flt Std Ss 1/4 K2 19 4 Scr-Hex Loc Ss 1/4-20 X .62 K4 20 1 Scr, Hex 5/16-18 X 1.75 K4 21 5 Scr- Hex Ss 5/16-18 X .75 K4 22 1 Pin,Clevis .500 X 3.00 K4 23 4 Nut, Hex Nyl Loc Ss 3/8-16 K4 24 2 Pin, Cotter Hair K4 25 2 Ring, Ret Ext 1.00 Shaft K4 26 1 Clevis Pin K4 27 3 Wsh-Flt Ss .33 X 1.00 X.060 K3,K4 28 12 Scr-Carriage Ss 1/4-20 X .75 K4 29 4 Wsh-Flt Ss .344 X 1.500 X .080 K2 30 13 Scr-Carriage Ss 5/16-18 X 1.00 K4 31 2 Ring, Ret Ext 1.125 Shaft K4 32 2 Nut, Hex Jam 1/2-13 K2,K4 34 15 Wsh-Flt Ss .344 X 1.000 X .109 35 56305053 3 Sensor, Proximity S3 / S7 / S8 36 56469854 2 Tie Anchor K1 37 2 Latch 38 56507223 2 Head Light Assembly (LT2 / LT3) [ ] 56507224 1 Bulb-Halogen (for 56507223) 39 56507793 1 Clip, Conduit 40 56507885 1 Pin,Cylinder 41 56507941 2 Bearing, Flange 1.125 X 1.281 X .750 42 56509079 1 Plug - Pipe 1/8 Npt Plastic 43 56509139 1 Dump Door Assy
Kit Item Ref. No. Qty Description
43a 56002491 13 Nut, Hex Nyl Loc Ss 1/4-20 43b 56002883 7 Scr- Hex Ss 1/4-20 X 1.00 43c 56003715 6 Scr-Carriage Ss 1/4-20 X .75 43d 56009002 2 Wsh, Flt .266 X .906 X .060 43e 56507177 2 Clamp, Hopper Door Side 43f 56507178 2 Seal, Hopper Door Side 43g 56509133 1 Hopper Door Weldt 43h 56509141 1 Dump Door Pivot Weldt 43i 56509144 1 Seal-Hopper Door Bottom 43j 56509145 2 Clamp-Hopper Door Bottom 43k 56509146 2 Seal-Hopper Door Bottom K3 44 1 Flap-Hopper K3 45 1 Clamp-Hopper Flap K5 46 1 Clamp-Hopper Door Bottom 47 56509388 1 Hopper Lift Weldment 48 56509398 1 Bearing-Slv 1.125x1.281x0.750 49 56509399 1 Seal-Hopper 50 56509400 1 Hopper-Lower 51 56509401 1 Hopper-Upper K1 52 1 Hopper Cover Assy K1 52a 1 Strain Relief K1 52b 5 Wsh, Flt Sae 1/4 K1 52c 5 Scr, Hex 1/4-20 X .75 K1 52d 2 Bearing, Fl 1 Id X 1-1/4 Od X 1/2 L K1 52e 1 Cover-Hopper K1 52f 1 Seal - Hopper Cover K1 52g 1 Hinge-Hopper Cover Lt K1 52h 1 Hinge-Hopper Cover Rt K1 52i 1 Seal-Hopper Cover 53 56509413 1 Dump Door Actuator Assy 53a 56001879 2 Wsh-Flt Sae 1/2 53b 56003191 1 Pin,Clevis .500 X 3.00 53c 56003222 1 Pin, Cotter Hair 53d 56507941 1 Bearing, Flange 1.125 X 1.281 X .750 53e 56509414 1 Actuator-Dump Door M26 53f 56509415 1 Yoke-Dump Door Actuator 53g 56509417 1 Spring-Compression E00453 54 56509553 1 Bracket-Sensor Mounting 55 56509798 1 Prop Rod Assy 56 56509989 1 Bar-Hopper Hinge 57 56510148 1 Cap-Vented W/ Tether K5 58 1 Clamp-Hopper Door Seal K5 59 1 Seal-Hopper Door K2 60 1 Plate-Hopper Skid K2 63 1 Hopper Skid Weldt 64 56510713 1 Spring-Gas
K1 56510793 1 Hopper Cover Kit K2 56510796 1 Skid Plate Kit-Hopper K3 56510800 1 Hopper Flap Kit K4 56510802 1 Hardware Kit-Hopper System K5 56510801 1 Hopper Door Seal Kit
[ ] = Not Shown
FORM NO. 56042540
HOPPER SYSTEM-2
11-3
46
53e
CS7000
32
17
16
56
23
39
47
24
64
27
41
26
48
10
4
40
55
28
31
3
25
6
53a
53c
43e
53d
53f
53b
53g
53
43
43a
43f
43g
58
2
15
21
43h
46
43c
43b
8
59
22
35
54
9
11
FRONT
28
18
43j
FORM NO. 56042540
43k
43d
43i
11-3
HOPPER SYSTEM-2
CS7000
47
Kit Item Ref. No. Qty Description
1 56323135 1 Strain Relief 2 56449221 2 Bumper, 1.43 Dia K4 3 3 Scr, Soc Hd 10-24 X 0.62 K4 4 2 Scr, Hex 5/8-11 X 1.50 K4 5 2 Scr-Pan Phil 10-24 X .50 K4 6 5 Wsh, Flt Sae #8 K4 7 1 Scr, Hex 5/16-18 X 2.50 K3 8 15 Nut, Hex Nyl Loc Ss 1/4-20 K4 9 3 Nut, Hex Nyl Loc 10-24 K4 10 1 Nut, Hex Nyl Loc-Thin 5/16-18 K4 11 2 Nut, Hex Nyl Loc-Thin Ss 1/4-20 K2 12 13 Nut, Hex Nyl Loc Ss 5/16-18 K2 13 4 Wsh-Flt Sae Ss 1/4 K1,K4 14 8 Scr, Pan Phil Ss 8-32 X .50 15 56002883 5 Scr- Hex Ss 1/4-20 X 1.00 K4 16 4 Wsh, Flt Std Ss 3/8 K4 17 4 Scr- Hex Ss 3/8-16 X 1.50 K4 18 2 Wsh, Flt Std Ss 1/4 K2 19 4 Scr-Hex Loc Ss 1/4-20 X .62 K4 20 1 Scr, Hex 5/16-18 X 1.75 K4 21 5 Scr- Hex Ss 5/16-18 X .75 K4 22 1 Pin,Clevis .500 X 3.00 K4 23 4 Nut, Hex Nyl Loc Ss 3/8-16 K4 24 2 Pin, Cotter Hair K4 25 2 Ring, Ret Ext 1.00 Shaft K4 26 1 Clevis Pin K4 27 3 Wsh-Flt Ss .33 X 1.00 X.060 K3,K4 28 12 Scr-Carriage Ss 1/4-20 X .75 K4 29 4 Wsh-Flt Ss .344 X 1.500 X .080 K2 30 13 Scr-Carriage Ss 5/16-18 X 1.00 K4 31 2 Ring, Ret Ext 1.125 Shaft K4 32 2 Nut, Hex Jam 1/2-13 K2,K4 34 15 Wsh-Flt Ss .344 X 1.000 X .109 35 56305053 3 Sensor, Proximity S3 / S7 / S8 36 56469854 2 Tie Anchor K1 37 2 Latch 38 56507223 2 Head Light Assembly (LT2 / LT3) [ ] 56507224 1 Bulb-Halogen (for 56507223) 39 56507793 1 Clip, Conduit 40 56507885 1 Pin,Cylinder 41 56507941 2 Bearing, Flange 1.125 X 1.281 X .750 42 56509079 1 Plug - Pipe 1/8 Npt Plastic 43 56509139 1 Dump Door Assy
Kit Item Ref. No. Qty Description
43a 56002491 13 Nut, Hex Nyl Loc Ss 1/4-20 43b 56002883 7 Scr- Hex Ss 1/4-20 X 1.00 43c 56003715 6 Scr-Carriage Ss 1/4-20 X .75 43d 56009002 2 Wsh, Flt .266 X .906 X .060 43e 56507177 2 Clamp, Hopper Door Side 43f 56507178 2 Seal, Hopper Door Side 43g 56509133 1 Hopper Door Weldt 43h 56509141 1 Dump Door Pivot Weldt 43i 56509144 1 Seal-Hopper Door Bottom 43j 56509145 2 Clamp-Hopper Door Bottom 43k 56509146 2 Seal-Hopper Door Bottom K3 44 1 Flap-Hopper K3 45 1 Clamp-Hopper Flap K5 46 1 Clamp-Hopper Door Bottom 47 56509388 1 Hopper Lift Weldment 48 56509398 1 Bearing-Slv 1.125x1.281x0.750 49 56509399 1 Seal-Hopper 50 56509400 1 Hopper-Lower 51 56509401 1 Hopper-Upper K1 52 1 Hopper Cover Assy K1 52a 1 Strain Relief K1 52b 5 Wsh, Flt Sae 1/4 K1 52c 5 Scr, Hex 1/4-20 X .75 K1 52d 2 Bearing, Fl 1 Id X 1-1/4 Od X 1/2 L K1 52e 1 Cover-Hopper K1 52f 1 Seal - Hopper Cover K1 52g 1 Hinge-Hopper Cover Lt K1 52h 1 Hinge-Hopper Cover Rt K1 52i 1 Seal-Hopper Cover 53 56509413 1 Dump Door Actuator Assy 53a 56001879 2 Wsh-Flt Sae 1/2 53b 56003191 1 Pin,Clevis .500 X 3.00 53c 56003222 1 Pin, Cotter Hair 53d 56507941 1 Bearing, Flange 1.125 X 1.281 X .750 53e 56509414 1 Actuator-Dump Door M26 53f 56509415 1 Yoke-Dump Door Actuator 53g 56509417 1 Spring-Compression E00453 54 56509553 1 Bracket-Sensor Mounting 55 56509798 1 Prop Rod Assy 56 56509989 1 Bar-Hopper Hinge 57 56510148 1 Cap-Vented W/ Tether K5 58 1 Clamp-Hopper Door Seal K5 59 1 Seal-Hopper Door K2 60 1 Plate-Hopper Skid K2 63 1 Hopper Skid Weldt 64 56510713 1 Spring-Gas
K1 56510793 1 Hopper Cover Kit K2 56510796 1 Skid Plate Kit-Hopper K3 56510800 1 Hopper Flap Kit K4 56510802 1 Hardware Kit-Hopper System K5 56510801 1 Hopper Door Seal Kit
[ ] = Not Shown
FORM NO. 56042540
HYDRAULIC SYSTEM
11-3
48
3
CS7000
6b
6a
8
4
7a
7c
5
6
FRONT
6c
7
7b
6d
7d
2
1
FORM NO. 56042540
11-3
HYDRAULIC SYSTEM
CS7000
Kit Item Ref. No. Qty Description
1 56416308 1 Left Hinge Pin Weldt 2 56003039 1 Scr,Hex Hd Loc 1/4-20x.50 3 56003040 2 Scr,Hex Hd Loc 3/8-16x.62 4 56009012 1 Scr, Hex Thd Form 10-24 X .38 5 56172017 1 Clamp-P 6 56509372 1 Hydraulic Power Pack Assy 6a 56509373 1 Motor 36v 0.55hp M10 6b 56509374 1 Hydraulic Pump/Reservoir Assy [ ] 56509383 1 Hydraulic Reservoir Kit (for 56509374) [ ] 56509375 1 Cap-Hyd Reservoir (for 56509374) [ ] 56325157 1 O-Ring (for 56509374) 6c 56510682 1 Fitting-Orifi ce 6d 56900101 2 Elbow, 90 O-Ring 7 1 Hopper Lift Cylinder Assy 7a 56507941 2 Bearing, Flange 1.125 X 1.281 X .750 7b 56509377 1 Cylinder-Hydraulic 2.00 X 13.06 [ ] 56509381 1 Seal Kit (for 56509377) 7c 56900101 1 Elbow, 90 O-Ring 7d 56900110 1 Elbow, 90 O-Ring 8 56509382 2 Hose Assy
49
[ ] = Not Shown
FORM NO. 56042540
MAIN BROOM SYSTEM
11-3
50
38b
38f
38c
38a
CS7000
38d
38
13
34
38e
32
30
19
28
39i
39f
21
39e
24
39b
20
15
39j
39
39h
39c
39a
39g
39b
39d
39
31
33
7
FRONT
35
36
22
37
41
9
40
8
16
23
22
42
4
14
12
3
27
43
29
6
17
2
44
26
8
1
18
10
11
47
15
38
45
46
48
25
FORM NO. 56042540
5
11-3
MAIN BROOM SYSTEM
CS7000
51
Kit Item Ref. No. Qty Description
1 33018858 1 Main Broom Spiral K6 2 4 Nut, Hex Nyl Loc Ss 1/4-20 K6 3 1 Pin,Cotter 1/8 X 1 K5 4 1 Scr- Hex Ss 3/8-16 X 2.00 K1 5 8 Scr- Hex Ss 1/4-20 X .75 K6 6 2 Nut, Hex Nyl Loc Ss 1/2-13 K7 7 5 Nut, Hex Nyl Loc-Thin Ss 1/4-20 K6,K7 8 5 Wsh-Flt Sae Ss 1/4 K7 9 1 Scr- Hex Ss 1/4-20 X 1.00 K6 10 2 Scr- Hex Ss 3/8-16 X 1.00 K6 11 2 Scr- Hex Ss 1/2-13 X 1.75 K6 12 2 Wsh-Flt Sae Ss 1/2 K4 13 6 Scr, Pan Phil Ss 1/4-20 X .75 K6 14 1 Pin-Clevis .50 X 2.75 K5,K7 15 3 Nut, Hex Nyl Loc Ss 3/8-16 K6,K7 16 1 Key, Sq .25 X 1.19 K5 17 3 Pin-Clevis .375 X 2.25 K6 18 4 Scr-Carriage Ss 1/4-20 X .75 K5 19 1 Pin-Clevis .50 X 1.75 K5 20 3 Pin- Bow-Tie Cotter 1/4 - 3/8 K5 21 1 Pin- Bow-Tie Cotter 7/16 - 1/2 K2,K6 22 4 Scr-Hex Loc Ss 5/16-18 X 1.00 K7 22 1 Scr-Hex Loc Ss 5/16-18 X 1.00 K6,K7 23 1 Wsh, Flt Harden .344x1.000x.120/.135 K5 24 2 Bearing, Flange 25 56416517 1 Strap,Static, 12.5” K6 26 2 Bearing K5 27 1 Actuator-Broom Lift M21 K5 28 1 Arm-Spring K5 29 1 Spring-Extension K4 30 1 Foam-Right Skirt K4 31 1 Foam-Left Skirt K4 32 1 Skirt-Right K4 33 1 Skirt-Left K4 34 2 Strap-Skirt 35 56509520 1 Strap-Left Skirt 36 56509525 1 Panel Weldment K6 37 1 Broom Support Weldment
Kit Item Ref. No. Qty Description
38 56509606 1 Broom Arm Assembly 38a 56003314 1 Ring,Retainer 38b 56003338 1 Scr-Hex Loc Ss 3/8-16 X .75 38c 56009195 1 Wsh-Flt .406 X 1.25 X .164 38d 56479430 2 Bearing Ball 38e 56509602 1 Broom Arm Weldment 38f 56509726 1 Hub-Broom Idler 39 56509607 1 Broom Door Assembly 39a 56002850 2 Nut, Hex Nyl Loc-Thin Ss 1/4-20 39b 56002859 3 Wsh-Flt Sae Ss 1/4 39c 56002937 3 Scr-Hex Loc Ss 5/16-18 X .62 39d 56003221 2 Scr-Hex Loc Ss 1/4-20 X .75 39e 56003717 1 Scr, Soc Shd .31 X .25 X 1/4-20 39f 56003844 1 Scr- Hex Ss 1/4-20 X .88 39g 56413802 1 Latch, Rh 39h 56509608 1 Broom Door Weldment 39i 56509612 1 Seal-Broom Door 39j 56509754 1 Arm-Stop K6 40 1 Hub-Broom Drive Assembly K2 41 1 Broom Motor Assembly M1 K3 [ ] 56510765 1 Brush Kit-Motor (for Broom Motor Assembly) K1 42 1 Flap-Broom Recirc K1 43 1 Skirt-Broom Rear K1 44 2 Strap-Broom Rear K7 45 1 Lock Washer, 3/8 Int./Ext. Tooth K7 46 1 Flat Washer, 1.00 X .39 X .06 K7 47 1 3/8-16 X 1.0”, Carriage Bolt K7 48 1 Nut, Hex, Stop, 3/8-16
Main Brooms 33018858 1 Main Broom Spiral * 33018856 1 Broom-Main Nylon * 33018857 1 Broom-Main Prolene * 33018859 1 Broom-Main Union Mix / Natural
K1 56510739 1 Strap Kit-Broom Rear K2 56510740 1 Motor Kit-Broom K3 56510765 1 Brush Kit-Motor (for Broom Motor Assembly) K4 56510741 1 Skirt Kit-Broom K5 56510803 1 Actuator Kit-Main Broom K6 56510804 1 Support Kit-Main Broom K7 56510805 1 Hardware Kit-Main Broom
* = Optional, Not Included [ ] = Not Shown
FORM NO. 56042540
RECOVERY SYSTEM
11-3
52
27
36
37
CS7000
5
32
15
35
12
40
34
44
10
13
18
30
30j
30e
30a
30b
30g
30f
30n
30d
30h
30i
30m
30l
30c
30k
45
11
21
31
9
19
14
24
23
11
33
42
6
41
7
FRONT
6
43
28
22
8
26
17
6
29
16
38
7
3
1
13
39
2
4
25
20
FORM NO. 56042540
7
11-3
RECOVERY SYSTEM
CS7000
53
Kit Item Ref. No. Qty Description
K5 1 1 Scr, Hex 1/4-20 X .88 K5 2 6 Wsh, Flt Std 1/4 K5 3 3 Scr-Pan Phil 10-24 X .50 K5 4 6 Scr-Pan Phil 1/4-20 X .62 K5 5 1 Scr-Pan Phil 1/4-20 X 2.00 K5 6 12 Wsh, Flt Std 5/16 K5 7 12 Scr, Hex 5/16-18 X .75 K5 8 1 Nut, Hex Nyl Loc 1/4-20 K4 9 6 Scr, Pan Phil Ss 10-24 X .62 K5 10 4 Scr-Pan Phil 1/4-20 X 1.75 K5 11 8 Scr, Pan Phil Ss 8-32 X .38 K5 12 2 Scr-Hex Ss 10 X .75 Type A K5 13 6 Wsh, Flt .266 X .906 X .060 K4 14 3 Clamp, Plastic 15 56314760 2 Gasket, Vacuum Duct 16 56368989 1 Bushing 17 56413723 1 Cable Assembly 18 56440213 2 Clamp- Hose Sae #32 K3 19 1 Clamp- Hose Sae #36 20 56486112 1 Clamp-P 21 56507188 1 Latch 22 56508774 1 Shrink Tube .75 X 2.5 23 56509165 2 Tank Pivot Weldt 24 56509194 1 Tank-Recovery 25 56509285 1 Exhaust Cover 26 56509304 1 Latch Pin Weldment K1 27 56509350 1 Cover - Recovery Tank 28 56509355 1 Tether Hook 29 56509364 1 Plate-Cover
Kit Item Ref. No. Qty Description
30 1 Vac Fan Cover Assy 30a 56003213 2 Scr-Pan Phil Blk 1/4-20 X .62 30b 56009191 2 Scr, Pan Phil Plastite 10-14 X .50 30c 56009210 4 Scr, Pan Phil Type B 1/4-14 X .62 30d 56314400 1 Wire Rope, 9 Inch K2 30e 4 Cage, Float K2 30f 2 Ball, Float 30g 56413194 1 Screen, Filter 30h 56413195 1 Filter 30i 56453849 2 Bushing .26x.37x.28 30j 56509201 1 Cover-Vac Fan 30k 56509352 1 Gasket - Vac Fan Top 30l 56509353 1 Plate - Vac Cover 30m 56510695 2 Latch-Plastic 30n 56510701 1 Lid Assy-Vac Filter 31 56509985 1 Hose-Squeegee 32 56510143 2 Tab-Hinge 33 56510189 1 Plate-Inlet 34 56510209 2 Motor-Vac-36vdc M6 / M7 35 56510231 4 Mount-Isolator K1 36 56510232 1 Gasket-Recovery Cover 37 56510611 1 Debris Basket 38 56510674 2 Gasket-Cover 39 56510676 1 Trim-Seal 40 56510677 2 Foam Tube Assy 41 56510678 1 Gasket-Tank 42 56510679 1 Gasket-Inlet Plate 43 56510686 5 Isolator-Foam 44 56510689 1 Seal Assy-Vac Fan K3 45 56601406 1 Drain Hose
K1 56510580 1 Lid Kit-Rec K2 56510583 1 Float Ball Cage Kit K3 56510585 1 Hose Kit-Rec Drain K4 56510586 1 Clip Kit-Drain Hose K5 56510820 1 Hardware Kit-Rec Sys
FORM NO. 56042540
SCRUB SYSTEM
11-3
54
20a
20f
20j
CS7000
20k
22
6
20h
20l
20
20c
20d
20i
20g
20k
20e
20b
10
21
19
9
15
17
14
7
2
10
3
8
12
17
15
11
18
16
23
13
FRONT
1
4
FORM NO. 56042540
5
24
11-3
SCRUB SYSTEM
CS7000
Kit Item Ref. No. Qty Description
K1 1 6 Nut, Hex Nyl Loc Ss 1/4-20 K1 2 1 Nut, Hex Nyl Loc Ss 10-24 K1 3 2 Nut, Hex Nyl Loc-Thin Ss 1/2-13 K1 4 4 Wsh-Flt Sae Ss 1/4 K1 5 2 Scr- Hex Ss 1/4-20 X 1.00 K1 6 1 Scr, Pan Phil Ss 10-24 X .62 K1 7 7 Wsh-Flt Sae Ss 1/2 K1 8 2 Scr- Hex Ss 1/2-13 X 1.50 K1 9 2 Clevis Pin K1 10 2 Pin- Bow-Tie Cotter 7/16 - 1/2 K1 11 2 Scr-Hex Loc Ss M12-1.75 X 35mm K1 12 4 Scr- Hex Ss 1/4-20 X .88 13 56244969 2 Clamp- Hose Sae #12 14 56305053 1 Sensor, Proximity S1 15 56367206 4 Bushing 16 56407309 1 Hose-Water 17 56420160 4 Bearing, Flange 18 56477613 1 Tie, Cable 19 1 Assembly-Deck 20 1 Arm-Deck Lift Assembly 20a 56002777 1 Scr, Hex 3/8-16 X 7.00 20b 56002852 1 Nut, Hex Nyl Loc-Thin Ss 3/8-16 20c 56002910 2 Wsh-Flt Sae Ss 3/8 20d 56003813 1 Pin- Bow-Tie Cotter 1/4 - 3/8 20e 56009195 1 Wsh-Flt .406 X 1.25 X .164 20f 56324505 2 Bearing, Flange 20g 56509159 1 Deck Lift Weldment 20h 56509186 1 Spacer-.385 X .75 X 1.75 20i 56509189 1 Spacer-.385 X .75 X 2.56 20j 56509190 1 Arm-Lift Spring 20k 56601470 2 Compression Spring 20l 2-00-06075 1 Pin Clevis 3/8 X 2.625 21 56509439 1 Actuator-Scrub Deck M11 22 56509567 1 Bracket-Sensor Target 23 56509622 1 Bracket-Positive Stop 24 56510625 1 Stop-Scrub Deck
55
K1 56510806 1 Hardware Kit-Scrub Sys
FORM NO. 56042540
SCRUB SYSTEM-DECK ASSY
11-3
56
31
28
CS7000
29
16
14
17
21
4
5
13
3
15
18
30
32
25
2
19
22
6
23
20
33f
33a
33
33g
1
26
7
33e
27
33d
33b
10
33c
9
11
8
24
12
34
FRONT
FORM NO. 56042540
11-3
SCRUB SYSTEM-DECK ASSY
CS7000
Kit Item Ref. No. Qty Description
K1 1 2 Nut, Hex Nyl Loc-Thin Ss 5/16-18 K1 2 1 Nut, Hex Nyl Loc-Thin Ss 3/8-16 K1 3 4 Nut, Hex Nyl Loc Ss 5/16-18 K1 4 2 Scr- Hex Ss 10-24 X .38 K1 5 5 Scr- Hex Ss 5/16-18 X 1.00 K1 6 5 Wsh-Flt Sae Ss 1/2 K1 7 3 Wsh-Flt Sae Ss 5/16 K1 8 3 Scr-Soc Hd Ss 5/16-18 X 1.25 K1 9 3 Key, Sq .25 X 1.19 K1 10 4 Scr-Hex Loc Ss 5/16-18 X 1.00 K1 11 12 Scr-Hex Loc Ss M6-1 X 50mm K1 12 1 Scr-Soc Shd .50 X .75 X 3/8-16 K1 13 1 Nut-Hex Jam Ss 5/16-18 14 56112771 4 Clamp- Hose Sae #10 15 56303275 1 Solenoid Valve Assy L1 16 56315625 3 Barb, Coupler 1/2 X 3/4 17 56413426 1 Manifold, Solution 18 56507767 2 Bearing, Fl 1 Id X 1-1/4 Od X 1/2 L 19 56509100 1 Arm-Weldment 20 56509107 1 Deck-Weldment 21 56509114 1 Plate-Pivot 22 1 Assembly-Side Squeegee 23 1 Assembly-Side Squeegee 24 56509228 1 Bracket-Lever Arm 25 56510005 3 Spacer-Motor 26 56510088 1 Bracket-Scrub Adjustment 27 56510144 1 Spring-Gas 28 56510287 1 Hose-Push Lock 14 29 56510288 1 Hose-Push Lock 17.5 30 56510289 1 Hose-Push Lock 16 31 56510291 2 Scrub Motor Assembly M2 / M3 [ ] 56510763 1 Brush Kit (for 56510291) 32 56510292 1 Scrub Motor Assembly M4 [ ] 56510763 1 Brush Kit (for 56510292) 33 56601276 2 Brush Plate Assy 33a 56366455 1 Plate, Stop 33b 56366463 1 Spring Retainer 33c 56009002 1 Wsh, Flt .266 X .906 X .060 33d 56009247 3 Scr, Pan Phil Plastite 10-14 X .38 33e 56601056 1 Spring, Brush Holder 33f 56601118 1 Brush Plate 33g 56601520 1 Gimbal, Motor 33h 61658a 1 Collar, Brush Driver 34 56601384 1 Brush Plate Assy NOTE 1
57
K1 56510807 1 Hardware Kit-Deck Assy
NOTE 1: Uses same components as 56601276.
FORM NO. 56042540
SCRUB SYSTEM-RIGHT SKIRT ASSY
11-3
58
7
14
FRONT
5
CS7000
11
23
25
24
3
12
13
6
4
19
22
1
15
16
17
8
21
Kit Item Ref. No. Qty Description
1 Assembly-Side Squeegee K1 1 2 Bushing K4 2 6 Nut, Hex Nyl Loc-Thin Ss 1/4-20 K1,K3 3 9 Nut, Hex Nyl Loc Ss 5/16-18 K1 4 8 Scr- Hex Ss 5/16-18 X 1.25 K2 5 2 Scr, Pan Phil Ss 6-32 X .38 K1 6 8 Wsh-Flt Sae Ss 5/16 K2 7 2 Nut, Hex Nyl Loc-Thin Ss 6-32 K4 8 6 Scr-Flt Phil Ss 1/4-20 X .75 K3 9 1 Scr- Hex Ss 5/16-18 X 4.50 K3 10 2 Knob, Wing 11 56407303 1 Knob K1 12 8 Bearing, Flange .625 X .500 X .250 K1 13 6 Bushing .32x.50x.35 K2 14 1 Latch Assembly 15 56509115 1 Blade Support Weldment
16
2
10
9
20
3
Kit Item Ref. No. Qty Description
16 56510374 1 Blade Kit-Deck Red Gum NOTE 1 K2 17 1 Strap-Blade 19 56509130 1 Strap-Weldment 20 56509151 1 Guard-Edge Scrub K4 21 1 Guard-Uhmw K1 22 56510139 1 Plate-Catch K1 23 56510254 2 Spring-Extension K1 24 1 Arm-Side Squeegee Weldt K1 25 1 Arm-Side Squeegee Weldt
Deck Blade Kits 56510374 1 Blade Kit-Deck Red Gum NOTE 1 * 56510375 1 Blade Kit-Deck Gum NOTE 1 * 56510376 1 Blade Kit-Deck PU NOTE 1
K1 56510810 1 Arm Kit-Side Squeegee K2 56510811 1 Strap Kit-Side Squeegee K3 56510812 1 Hardware Kit-Side Squeegee Rt K4 56510813 1 Guard Kit-UHMW
* = Optional, Not Included NOTE 1: All Deck Blade Kits include all blades for both skirt assemblies
FORM NO. 56042540
11-3
SCRUB SYSTEM-LEFT SKIRT ASSY
CS7000
59
11
17
5
3
1
12
8
9
2
14
13
7
17
15
4
10
6
16
Kit Item Ref. No. Qty Description
1 Assembly-Side Squeegee K1 1 2 Bushing K1 2 8 Nut, Hex Nyl Loc Ss 5/16-18 K1 3 8 Scr- Hex Ss 5/16-18 X 1.25 K2,K3 4 4 Scr, Pan Phil Ss 6-32 X .38 K1 5 8 Wsh-Flt Sae Ss 5/16 K2,K3 6 4 Nut, Hex Nyl Loc-Thin Ss 6-32 K1 7 56305253 1 Spring, Extension K1 8 8 Bearing, Flange .625 X .500 X .250 K1 9 6 Bushing .32x.50x.35 K2,K3 10 2 Latch Assembly 11 56509153 1 Blade Support Weldment
18
4
FRONT
10
6
Kit Item Ref. No. Qty Description
K1 12 56510139 1 Plate-Catch K1 13 56510254 1 Spring-Extension K1 14 1 Arm-Side Squeegee Weldt K1 15 1 Arm-Side Squeegee Weldt K2 16 1 Strap-Blade 17 56510374 1 Blade Kit-Deck Red Gum NOTE 1 K3 18 1 Strap-Blade
Deck Blade Kits 56510374 1 Blade Kit-Deck Red Gum NOTE 1 * 56510375 1 Blade Kit-Deck Gum NOTE 1 * 56510376 1 Blade Kit-Deck PU NOTE 1
K1 56510810 1 Arm Kit-Side Squeegee K2 56510883 1 Strap Kit-Side Squeegee LT FR K3 56510882 1 Strap Kit-Side Squeegee LT RR
* = Optional, Not Included NOTE 1: All Deck Blade Kits include all blades for both skirt assemblies
FORM NO. 56042540
SIDE BROOM SYSTEM
11-3
60
FRONT
10
11
5
CS7000
4
6
3
2
1
15
13
7
17
9
14
8
12
16r
16
2
16e
16s
16j
16a
16c
15a
15c
15t
15j
15u
15n
15s
15f
15e
15k
15g
15f
15b
15r
15o
15q
15i
15p
15d
15m
15h
15v
16q
16h
16v
16l
16d
16f
16m
16k
16g
16o
16u
16p
16n
16i
16t
16f
16b
FORM NO. 56042540
15l
11-3
SIDE BROOM SYSTEM
CS7000
61
Kit Item Ref. No. Qty Description
K4 1 1 Nut, Hex Nyl Loc-Thin 3/8-16 K4 2 2 Nut, Hex Nyl Loc-Thin Ss 1/4-20 K1 3 4 Nut, Hex Nyl Loc Ss 5/16-18 K1 4 4 Scr- Hex Ss 5/16-18 X 1.00 K4 5 2 Wsh-Flt Sae Ss 1/2 K1 6 4 Wsh-Flt Sae Ss 5/16 K4 7 2 Scr,Hex Hd Loc 3/8-16x.75 K4 8 2 Scr, Pan Phil Ss 1/4-20 X .88 K4 9 1 Pin, Cotter Hair .0915 X .375 K4 10 4 Scr- Hex Ss 1/2-13 X 1.50 K4 11 2 Scr-Hex Loc Ss 1/2-13 X .75 K1 12 2 Bearing, Pillow Block 13 56413111 1 Actuator-Side Broom M13 14 56509039 1 Side Broom Lift Weldt 15 56509090 1 Rt Side Broom Assy K2 15a 1 Scr, Hex 3/8-16 X .75 K2 15b 2 Nut, Hex Nyl Loc Ss 1/2-13 K2 15c 1 Scr- Hex Ss 1/4-20 X 1.00 K2 15d 2 Wsh-Flt Sae Ss 1/2 K2,K5 15e 1 Scr, Pan Phil Ss 1/4-20 X .75 K2,K5 15f 2 Nut-Hex Jam Ss 1/4-20 K5 15g 1 Pin, Spr .31 X 1.38 K2 15h 2 Scr- Hex Ss 1/2-13 X 1.50 K5 15i 4 SCR-HEX LOC SS M6-1 X 20mm K2 15j 1 Wsh, Flt Ss .378 X 1.000 X .120 15k 56051136 1 Spring, Ext 15l 56305731 1 Right Thumb Nut Weldt K2 15m 2 Bushing K2 15n 1 Bushing 15o 56509046 1 Side Broom Hub Assy 15p 56509048 1 Guard-Side Broom K2 15q 1 Rt Motor Bkt Weldt K2 15r 1 Rt Sb Arm Assy 15s 56510482 1 Rt Motor Assembly M8 [ ] 56510844 1 Brush Kit-Motor (for 56510318 & 56510482) K2 15t 1 Bracket-Sb Lift K2 15u 1 Cable Assy-.31 X 4.75 15v 56510707 1 Broom-Side Poly
Kit Item Ref. No. Qty Description
16 56510080 1 Lt Side Broom Assy K3 16a 1 Scr, Hex 3/8-16 X .75 K3 16b 2 Nut, Hex Nyl Loc Ss 1/2-13 K3 16c 1 Scr- Hex Ss 1/4-20 X 1.00 K3 16d 2 Wsh-Flt Sae Ss 1/2 K3,K5 16e 1 Scr, Pan Phil Ss 1/4-20 X .75 K3,K5 16f 2 Nut-Hex Jam Ss 1/4-20 K5 16g 1 Pin, Spr .31 X 1.38 K3 16h 2 Scr- Hex Ss 1/2-13 X 1.50 K5 16i 4 SCR-HEX LOC SS M6-1 X 20mm K3 16j 1 Wsh, Flt Ss .378 X 1.000 X .120 K3 16k 1 Spring, Ext 16l 56305725 1 Left Thumb Nut Weldt K3 16m 2 Bushing K3 16n 1 Bushing 16o 56509048 1 Guard-Side Broom K3 16p 1 Lt Motor Bkt Weldt K3 16q 1 Lt Sb Arm Assy 16r 56510318 1 Lt Motor Assembly M9 [ ] 56510844 1 Brush Kit-Motor (for 56510318 & 56510482) K3 16s 1 Bracket-Sb Lift K3 16t 1 Cable Assy-.31 X 4.75 16u 56510680 1 Lt Sb Hub Assy 16v 56510707 1 Broom-Side Poly 17 56510233 1 Actuator Bracket Weldt
K1 56510736 1 Bearing Kit-Side Broom K2 56510767 1 Bracket Kit-Right Side Broom K3 56510769 1 Bracket Kit-Left Side Broom K4 56510821 1 Hardware Kit-Side Broom System K5 56510822 2 Hardware Kit-Side Broom Assy
FORM NO. 56042540
RIGHT SIDE BROOM ARM ASSY
11-3
62
4
8
3
16
CS7000
12
2
19
14
18
7
FRONT
9
12
13
15
6
1
12
10
17
Kit Item Ref. No. Qty Description
1 RT SB Arm Assy 1 56171123 1 Spring, Compression 2 1 Nut, Hex Nyl Loc-Thin Ss 1/4-20 3 1 Nut, Hex Nyl Loc-Thin Ss 3/8-16 4 1 Scr- Hex Ss 1/4-20 X 1.25 5 2 Wsh-Flt Sae Ss 1/2 6 1 Scr,Hex Hd Loc 3/8-16x1.00 7 1 Nut-Hex Jam Ss 3/8-16 8 1 Nut-Hex Jam Ss 1/4-20 9 2 Ring, Ret Ext Type E 0.62 Dia 10 1 Scr- Hex Ss 3/8-16 X 3.00 11 2 Scr-Hex Loc Ss 1/2-13 X 1.00 12 3 Wsh-Flt .406x.750x.090 13 2 Bearing, .719 X .625 X .375 14 1 Bushing 15 1 Bushing 16 1 Upr Rt Arm Assy 17 1 Lwr Rt Arm Assy 18 1 Right Hinge Weldt 19 1 Right Hinge Weldt
5
11
FORM NO. 56042540
11-3
LEFT SIDE BROOM ARM ASSY
CS7000
63
3
10
12
6
1
7
FRONT
9
15
18
13
14
2
19
12
8
4
16
5
Kit Item Ref. No. Qty Description
1 LT SB Arm Assy 1 56171123 1 Spring, Compression 2 1 Nut, Hex Nyl Loc-Thin Ss 1/4-20 3 1 Nut, Hex Nyl Loc-Thin Ss 3/8-16 4 1 Scr- Hex Ss 1/4-20 X 1.25 5 2 Wsh-Flt Sae Ss 1/2 6 1 Scr,Hex Hd Loc 3/8-16x1.00 7 1 Nut-Hex Jam Ss 3/8-16 8 1 Nut-Hex Jam Ss 1/4-20 9 2 Ring, Ret Ext Type E 0.62 Dia 10 1 Scr- Hex Ss 3/8-16 X 3.00 11 2 Scr-Hex Loc Ss 1/2-13 X 1.00 12 3 Wsh-Flt .406x.750x.090 13 2 Bearing, .719 X .625 X .375 14 1 Bushing 15 1 Bushing 16 1 Upr Lt Arm Assy 17 1 Lwr Lt Arm Assy 18 1 Left Hinge Weldt 19 1 Left Hinge Weldt
17
11
FORM NO. 56042540
SOLUTION SYSTEM-1
11-3
64
22g
22f
22h
CS7000
SEE ELECTRICAL SYSTEM
24
12
22b
22
33
29
23
28
6
5
32
6
7
27
30
11
6
26
22c
22e
22d
22a
FRONT
16
13
34
19
6
8
2
15
35
17
9
14
3
1
35
4 3
31
21
25
10
20
18
FORM NO. 56042540
11-3
SOLUTION SYSTEM-1
CS7000
Kit Item Ref. No. Qty Description
K1 1 1 Filter K2 2 1 Barb K1,K4 3 8 Wsh, Flt Sae #10 K4 4 4 Scr-Pan Phil 10-24 X .50 K4 5 1 Scr, Hex 1/4-20 X 1.00 K4 6 9 Wsh, Flt Sae 1/4 K4 7 2 Scr, Hex 1/4-20 X .75 8 56002292 1 Scr-Pan Phil 1/4-20 X 1.00 K1 9 4 Nut, Hex Nyl Loc 10-24 K1 10 2 Scr- Hex Ss 1/4-20 X .50 K4 11 5 Scr,Hex Hd Loc 1/4-20x.62 K4 12 6 Scr, Truss Phil-Blk 10-24x.50 13 56046309 1 Spacer, Phenolic 14 56110318 2 U-Bolt 10-24 X R.69 K1,K2 15 4 Clamp- Hose Sae #12 K2 16 1 Cap, Pipe Ght Nylon K1 17 56305545 1 Barb, 90 Elbow 3/4 X 3/4 Npt K1,K2 18 2 Hose - .75 X 3.00 E00521 K2 19 1 Washer, Rubber K1 20 1 Valve-Solution 21 56509188 1 Tank-Solution 22 1 Seat Assembly 22a 56001939 4 Wsh, Flt Sae 5/16 22b 56002155 3 Scr, Hex 1/4-20 X .75 22c 56002220 3 Wsh, Flt Std 5/16 22d 56002701 4 Nut, Hex Nyl Loc 5/16-18 22e 56509461 1 Seat Mount Weldt 22f 7-69-00008 1 Seat 22g 7-72-05005 1 Slide,Seat 22h 7-82-00050 1 Switch S9 23 56509475 1 Tube Assy-Pressure Sensing 24 56510442 1 Cap-Extra Vent K1 25 1 Shield-Valve 26 56510540 1 Plate-Seal 27 56510542 1 Plate-Spacer 28 56510547 1 Plate 29 56510587 1 Nut Plate 30 56510590 1 Bulb Seal 31 56510598 1 Cover Weldt 32 56510601 1 Cover Hanger Weldt 33 56510659 1 Tube-Tygon 34 56601215 1 Prop Rod, Seat K1 35 56900292 2 Barb, Adapter 3/4 X 3/4npt
65
K1 56510581 1 Filter Kit-Solution K2 56510593 1 Hose Kit-Solution Drain K4 56510824 1 Hardware Kit-Solution System
FORM NO. 56042540
SOLUTION SYSTEM-2
11-3
66
18
CS7000
FRONT
15
8
4
13
11
1
4
8
2
14
7
3
6
5
17
8
9
10
19
12
16
6
5
FORM NO. 56042540
11-3
SOLUTION SYSTEM-2
CS7000
Kit Item Ref. No. Qty Description
K3 1 1 Scr, Hex 1/4-20 X 1.50 K3 2 1 Scr, Hex 1/4-20 X .62 K4 3 2 Scr, Hex 1/4-20 X .50 K3,K4 4 5 Wsh, Flt Sae 5/16 K4 5 12 Wsh, Flt Sae #10 K4 6 12 Scr-Pan Phil 10-24 X .50 K4 7 2 Wsh, Flt Sae 1/4 K3,K4 8 8 Scr, Hex 5/16-18 X .75 K3 9 2 Nut, Hex Nyl Loc 1/4-20 K4 10 3 Wsh, Flt .344 X .938 X .125 K3 11 56304827 1 Latch, Rh 12 56305547 2 Plug, 1/2 Hex Pipe K3 13 1 Bracket-Latch Mount K3 14 1 Handle-Recovery Latch 15 56509363 1 Hook-Tether 16 56510045 1 Cover-Contactor Panel 17 56510062 1 Panel-Cover 18 56510065 1 Panel-Fuse Cover 19 56510661 1 Gasket-Plate
K3 56510594 1 Latch Kit-Rec Tank K4 56510824 1 Hardware Kit-Solution System
67
FORM NO. 56042540
SQUEEGEE SYSTEM
11-3
68
14
2
7
CS7000
4
1
3
6
13
9g
12
10
FRONT
5
9c
11
9k
9a
9i
9b
9d
9f
9j
9h
9
9e
8
FORM NO. 56042540
11-3
SQUEEGEE SYSTEM
CS7000
Kit Item Ref. No. Qty Description
K1 1 2 Nut, Hex Nyl Loc-Thin Ss 5/16-18 K1 2 4 Wsh-Flt Sae Ss 3/8 K2 3 2 Wsh-Flt Sae Ss 1/2 K2 4 1 Pin-Clevis .50 X 2.75 K2 5 1 Clevis Pin K2 6 2 Pin- Bow-Tie Cotter 7/16 - 1/2 K1 7 2 Bearing, Flange 8 56509226 1 Assembly-Squeegee Tool (includes Red Gum Rubber Blades) 9 1 Assembly-Squeegee Support K3 9a 2 Washer, Int. Shake Pr K5 9b 1 Wsh, Flt Sae 3/4 K3 9c 2 Nut, Hex Jam 3/4-10 (Not Stocked) K5 9d 1 Scr, Hex 3/4-16 X 1.25 Grade8 K4 9e 2 Nut, Hex Nyl Loc-Thin Ss 1/4-20 K4 9f 2 Scr-Flt Phil Ss 1/4-20 X .88 K5 9g 1 Rod End K3 9h 2 Caster-Squeegee K4 9i 1 Pad-Squeegee Lift 9j 56509707 1 Support Weldment 9k 56510168 1 Handle-Adjustment 10 56509241 1 Arm-Squeegee Lift 11 56509246 2 Spring-Extension 12 56509247 1 Actuator-Squeegee Lift M12 K2 13 1 Spacer-.510 X 1 X .88 K1 14 2 3/8 Shoulder Screw 1/2lg 5/16-18thrd
69
K1 56510766 1 Hardware Kit-Squeegee Lift K2 56510768 1 Hardware Kit-Squeegee Actuator K3 56510817 1 Caster Kit-Squeegee K4 56510828 1 Pad Kit-Squeegee Lift K5 56510829 1 Rod End-Squeegee
FORM NO. 56042540
SQUEEGEE ASSY
11-3
70
8
2
5
CS7000
7
10
16
14
13
6
17
15
13
11
3
12
FRONT
1
4
9
FORM NO. 56042540
11-3
SQUEEGEE ASSY
CS7000
Kit Item Ref. No. Qty Description
56509226 1 Squeegee Assy K2 1 2 Scr-Pan Phil Ss 6-32 X .38 K3 2 2 Wsh-Flt Sae Ss 1/2 K4 3 1 Scr-Hex Loc Ss 1/4-20 X .62 K2 4 2 Nut-Hex Nyl Loc-Thin Ss 6-32 K3 5 2 Pin-Bow-Tie Cotter 7/16 - 1/2 K4 6 2 Scr-Pan Phil Ss Type F 10-24 X .50 7 56109704 2 Knob-Squeegee K3 8 56111639 2 Wheel K2 9 1 Latch Assembly K1 10 4 Clip-Squeegee 11 56509203 1 Clamp-Push Pull 12 1 Squeegee Weldment NOTE 2 13 56510371 1 Blade Kit-Squeegee Red Gum NOTE 1 14 56509219 1 Strap-Squeegee 15 56509220 1 Strap-Weldment 16 56510151 2 Stud - 3/8-16x1.75 17 56510153 1 Plate-Adjustment
Squeegee Blade Kits 56510371 1 Blade Kit-Squeegee Red Gum NOTE 1 * 56510372 1 Blade Kit-Squeegee Gum NOTE 1 * 56510373 1 Blade Kit-Squeegee PU NOTE 1
71
K1 56510830 1 Clip Kit-Squeegee K2 56510831 1 Latch Kit-Squeegee K3 56510832 1 Wheel Kit-Squeegee K4 56510833 1 Hardware Kit-Squeegee Tool
* = Optional, Not Included
NOTE 1: All squeegee blade kits include both front and rear squeegee blades. NOTE 2: The squeegee weldment is not available for sale separately. If you need to replace it please order the entire squeegee assembly 56509226.
FORM NO. 56042540
WHEEL SYSTEM
11-3
72
18
16
17
CS7000
13
2
10
8
15
12
FRONT
1
9
7
4
6
3
5
3
14
11
FORM NO. 56042540
11-3
WHEEL SYSTEM
CS7000
Kit Item Ref. No. Qty Description
1 56510738 1 Lug Nut Kit K2 2 8 Wsh-Flt Sae 1/2 K1 3 8 Wsh, Flt Sae 5/16 K1 4 2 Nut, Hex Nyl Loc-Thin 5/16-18 K1 5 2 Scr, Hex 5/16-18 X 3.50 K1 6 6 Scr, Hex Ss M8-1.25 X 40mm K2 7 6 Scr, Hex Loc M12-1.75 X 30mm K2 8 8 Scr, Hex Loc 1/2-20 X 1.50 Grade 8 9 56509157 1 Wheel-Drive 310x140 K1 10 1 Motor-Traction M24 [ ] 56510852 1 Sensor-Speed (for 56510737) [ ] 56510853 1 Sensor-Thermal (for 56510737) 11 56509195 1 Gearbox-Traction Drive 12 56509346 2 Wheel-Mold-On 16.2 X 4 [ ] 56509532 1 Bearing-Wheel (for 56509346) [ ] 56509533 1 Ring-Snap (for 56509346) 13 56509664 2 Brake & Spindle Assembly [ ] 56510762 1 Brake Shoe Kit (for 56509664) K1 14 1 Shield-Splash K2 15 2 Pin, Cotter K2 16 2 1” X 14 Slotted Nut K2 17 2 Washer, Spacer 18 8-11-00030 2 Grease Cap
73
K1 56510737 1 Motor Kit-Drive K2 56510826 1 Hardware kit-Wheel System K3 56510825 1 Ring/Pinion Gear Kit-Steering (for 56509195)
[ ] = Not Shown
FORM NO. 56042540
LADDER DIAGRAM-1
11-3
74
CS7000
BATT
F1
K15
CB4
S14
K9
S9
K14
S15
CB6
S13
K15
G1
K10
LT1
CB12
BAT2
A4
K15
CB9
K9
CB1
CB2
CB3
M25
M23
L2
M22
M19
M17
M18
H2
H1
A1
S12
S11
Y1
A3
NOTE 2: X175 NOT USED W ITH BATTERYMODEL
FORM NO. 56042540
11-3
LADDER DIAGRAM-1
CS7000
Kit Item Ref. No. Qty Description
A1 56509626 1 Main Controller A3 56509476 1 User Interface Panel Assy A4 NA Engine System
BATT 56206985 3 Battery, Gel 12V 98 Ah BAT2 56380449 1 Battery-12V 45ah Wet
CB1 56413822 1 Circuit Breaker-20 Amp (VACC1) CB2 56509623 1 Circuit Breaker-25 Amp (VACC2) CB3 56509623 1 Circuit Breaker-25 Amp (VACC3) CB4 56315255 1 Circuit Breaker-5 Amp (Ignition) CB6 56413407 1 Circuit Breaker-15 Amp (VACC6) CB9 56413407 1 Circuit Breaker-15 Amp (Engine System) CB12 56413407 1 Circuit Breaker-15 Amp (Accessory Socket / Optional)
F1 56303297 1 Fuse, 400 Amp
G1 56509345 1 Alternator Assy
H1 56409232 1 Backup Alarm H2 56482365 1 Horn 36V
75
K9 56395450 1 Contactor 36V (AUX) K10 56395450 1 Contactor 36V (Steering) K14 56416157 1 Relay-Spst (Safety) K15 56460098 1 Relay-Dpdt (AUX)
L2 56397215 1 Solenoid Valve (Dust Guard / Optional)
LT1 56305627 1 Trouble Lamp
M17 56110742 1 Pump-Chemical Metering (EcoFlex / Optional) M18 56110742 1 Pump-Chemical Metering (EcoFlex / Optional) M19 56413810 1 Pump-36V (EcoFlex / Optional) M22 56510574 1 Pump-36V (Dust Guard / Optional) M23 56510451 1 Pump-36V (Spray Wand Kit / Optional) M25 56413810 1 Pump-36V (Extended Scrub / Optional)
S9 7-82-00050 1 Switch-Seat S11 56418381 1 Switch-N.C. Pressure (LPG) S12 56510613 1 Fuel Level Sensor S13 56305053 1 Switch-Battery Interlock S14 56111109 1 Key Switch Assembly S15 56407130 1 Disconnect-Emergency
Y1 NA 1 Clutch-High Pressure Pump (part of High Pressure Pump Assy 56509812 / Optional)
FORM NO. 56042540
LADDER DIAGRAM-2
11-3
76
CS7000
L1
K1
K2
K3
K4
K5
K6
K8
K11
S3
A1
S4
S6
S5
S10
M21
R4
M11
S1
B1
B2
B3
LT2
LT3
LT8
K12
M14
M26
S7
S8
M12
M13
LT4
LT7
LT11
LT5
LT6
LT9
FORM NO. 56042540
LT10
11-3
LADDER DIAGRAM-2
CS7000
Kit Item Ref. No. Qty Description
A1 56509626 1 Main Controller
B1 56510042 1 Current Sensor (Brush) B2 56510042 1 Current Sensor (Broom) B3 56510042 1 Current Sensor (Vac)
K1 56395450 1 Contactor 36V (Left Brush) K2 56395450 1 Contactor 36V (Center Brush) K3 56395450 1 Contactor 36V (Right Brush) K4 56395450 1 Contactor 36V (Main Broom) K5 56395450 1 Contactor 36V (Vac Motors) K6 56395450 1 Contactor 36V (Dust Control) K8 56395450 1 Contactor 36V (Side Brooms) K11 56397250 1 Contactor 36V (Hydraulic Pump) K12 56397250 1 Contactor 36V (Hydraulic Pump)
L1 56303275 1 Solenoid Valve Assy
LT2 56507223 1 Head Light Assy (Right) LT3 56507223 1 Head Light Assy (Left) LT4 56509559 1 Light-Turn Signal (Right Front / Optional) LT5 56510280 1 Right Tail Light (Optional) LT6 56510280 1 Left Tail Light (Optional) LT7 56509559 1 Light-Turn Signal (Left Front / Optional) LT8 56507830 1 Curb Light (Optional) LT9 56509918 1 Light Red (Left Rear Turn Signal / Optional) LT10 56305223 1 Beacon (Optional) LT11 56509918 1 Light Red (Right Rear Turn Signal / Optional)
77
M11 56509439 1 Actuator-Scrub Deck M12 56509247 1 Actuator-Squeegee Lift M13 56413111 1 Actuator-Side Broom M14 56510728 1 Motor-Shaker M21 56509438 1 Actuator-Broom Lift M26 56509414 1 Actuator-Dump Door
R4 NA 1 Part of Main Broom Actuator 56509438
S1 56305053 1 Sensor-Proximity (Scrub Deck Retract Limit) S3 56305053 1 Sensor-Proximity (Hopper Interlock) S4 56509932 1 Switch-Extended Scrub Level (Optional) S5 56305053 1 Sensor-Proximity (Brake) S6 56509761 1 Switch-Vacuum (Plugged Filter Kit / Optional) S7 56305053 1 Sensor-Proximity (Hopper Dump Door Extent) S8 56305053 1 Sensor-Proximity (Hopper Dump Door Retract) S10 56418405 1 Switch-Temperature (Hopper Temp Sensor Kit)
FORM NO. 56042540
LADDER DIAGRAM-3
11-3
78
CS7000
M24
K7
A2
K7
R1
CB5
CB7
CB8
F2
K6
K8
K4
K1
K3
K2
K5
K11
M10
M5
M8
M9
K12
M1
M2
M3
M4
M6
FORM NO. 56042540
M7
11-3
LADDER DIAGRAM-3
CS7000
Kit Item Ref. No. Qty Description
A2 56509172 1 Controller-Motor Speed
CB5 56507644 1 Circuit Breaker-10 Amp (Dust Control) CB7 56509623 1 Circuit Breaker-25 Amp (Side Broom) CB8 56509623 1 Circuit Breaker-25 Amp (Hydraulic Pump)
F2 56412089 1 Fuse-150 Amp
K1 56395450 1 Contactor 36V (Left Brush) K2 56395450 1 Contactor 36V (Center Brush) K3 56395450 1 Contactor 36V (Right Brush) K4 56395450 1 Contactor 36V (Main Broom) K5 56395450 1 Contactor 36V (Vac Motors) K6 56395450 1 Contactor 36V (Dust Control) K7 56303198 1 Contactor 36V Type 4 (Wheel Drive) K8 56395450 1 Contactor 36V (Side Brooms) K11 56397250 1 Contactor 36V (Hydraulic Pump) K12 56397250 1 Contactor 36V (Hydraulic Pump)
M1 56510758 1 Motor-Broom [ ] 56510765 1 Motor Brush Kit (for 56510758) M2 56510291 1 Motor-Left Brush [ ] 56510763 1 Brush Kit (for 56510291) M3 56510291 1 Motor-Center Brush [ ] 56510763 1 Brush Kit (for 56510291) M4 56510292 1 Motor-Right Brush [ ] 56510763 1 Brush Kit (for 56510292) M5 56509561 1 Motor-Dust Control M6 56510209 1 Motor-Vac-36vdc M7 56510209 1 Motor-Vac-36vdc M8 56510482 1 Motor-Right Side Broom Assy
[ ] 56510844 1 Brush Kit-Motor (for 56510318 & 56510482)
M9 56510318 1 Motor-Left Side Broom Assy
[ ] 56510844 1 Brush Kit-Motor (for 56510318 & 56510482)
M10 56509373 1 Motor-Hydraulic Pump M24 56509168 1 Motor-Traction
79
R1 NA 1 Pot-5K Ohm (part of Foot Pedal Assy 56601052)
[ ] = Not Shown
FORM NO. 56042540
LADDER DIAGRAM-4
11-3
80
CB10
CS7000
K10
M16
A5
E4
FORM NO. 56042540
S16
S17
K14
R3
11-3
LADDER DIAGRAM-4
CS7000
Kit Item Ref. No. Qty Description
A5 56510729 1 Controller-Steering
CB10 56509623 1 Circuit Breaker-25 Amp (Steering)
E4 56510408 1 Torque Feedback Device
K10 56395450 1 Contactor 36V (Steering) K14 56416157 1 Relay-SPST (Safety)
M16 56380406 1 Actuator-Steering 36V
R3 NA 1 Resistor-10 Ohm
S16 56305053 1 Sensor-Proximity (Right Travel Limit) S17 56305053 1 Sensor-Proximity (Left Travel Limit)
81
FORM NO. 56042540
LADDER DIAGRAM-KUBOTA DIESEL ENGINE SYSTEM
11-3
82
CS7000
CB11
DV6
G2
M15
B4
S19
M20
S18
E1 E2 E3
K13
K13
FORM NO. 56042540
11-3
LADDER DIAGRAM-KUBOTA DIESEL ENGINE SYSTEM
CS7000
Kit Item Ref. No. Qty Description
B4 NA 1 Magnetic Pick-Up (part of Apecs 3000 Governor 56510350)
CB11 56509624 1 Circuit Breaker-40A (Glow Plugs)
DV6 56419089 1 Starter
E1 NA 1 Glow Plug E2 NA 1 Glow Plug E3 NA 1 Glow Plug
G2 56510385 1 Alternator
K13 56110423 1 Relay-SPST 12V 75A
56510350 1 Apecs 3000 Governor
M15 NA 1 Actuator (part of Apecs 3000 Governor 56510350) M20 56508355 1 Fuel Pump
S18 56419091 1 Switch-Coolant Temp S19 56508444 1 Switch-Oil Pressure
83
FORM NO. 56042540
LADDER DIAGRAM-KUBOTA LPG ENGINE SYSTEM
11-3
84
CS7000
FORM NO. 56042540
11-3
LADDER DIAGRAM-KUBOTA LPG ENGINE SYSTEM
CS7000
Kit Item Ref. No. Qty Description
0775-295 1 Alternator
56507994 1 Fuel Lock-Off Solenoid
56419090 1 Oil Switch 56419091 1 Temp Switch
56508440 1 Starter
85
FORM NO. 56042540
OPTIONAL KITS & ACCESSORIES
11-3
86
Ref. No. Qty Description Kits
* 56509926 1 Extended Scrub Kit * 56509988 1 Deluxe Seat Kit * 56509975 1 Overhead Guard Kit-79” * 56510399 1 Overhead Guard Kit-82” * 56110733 1 Seat Belt Kit * 56509556 1 Brake Light/Turn Signal Kit * 56509675 1 Rear Corner Roller Kit * 56509914 1 Front Corner Roller Kit * 56510326 1 Super Duty Kit * 56510605 1 Fire Extinguisher Kit * 56305519 1 Back-Up Alarm Kit * 56509994 1 Floor Mat Kit * 56510683 1 Ecofl ex Kit-Advance * 56509811 1 High Pressure Pump Kit-Diesel * 56509810 1 High Pressure Pump Kit-Lpg * 56509729 1 Plugged Filter Switch Kit * 56509728 1 Hopper Temperature Sensor Kit * 56510448 1 Tilt Steering Assembly * 56510405 1 Work Light Kit * 56510407 1 Overhead Guard Beacon Kit * 56510444 1 Overhead Guard Canopy Kit * 56510414 1 Warning Beacon Kit * 56510424 1 Solution Fill Shut-Off Kit * 56510443 1 Vac Wand Kit * 56510368 1 Wash Hose Kit * 56510015 1 Water Heater Option-LPG * 56510464 1 Water Heater Option-Diesel * 7-03-04250 1 Arm Rest Option (R/H Only) * 56510201 1 Squeegee Guard Kit * 56510450 1 Front Bumper Kit * 56601410 1 Drain Hose Extension * 56111280 1 Recovery Tank Clean Out Kit * 56510465 1 Accessory Socket Kit * 56509481 1 Dust Guard Kit
CS7000
NOTE: Replacement parts for the kits listed above can be found on each kit’s associated instruction sheet.
FORM NO. 56042540
11-3
OPTIONAL KITS & ACCESSORIES
CS7000
Squeegee Blade Kits (See Squeegee Blade Selector Guide) 56510371 1 Blade kit-Squeegee Red Gum NOTE 1 * 56510372 1 Blade kit-Squeegee Gum NOTE 1 * 56510373 1 Blade Kit-Squeegee PU NOTE 1 Deck Blade Kits 56510374 1 Blade Kit-Deck Red Gum NOTE 2 * 56510375 1 Blade Kit-Deck Gum NOTE 2 * 56510376 1 Blade Kit-Deck PU NOTE 2
Accessories
* 56044590 1 Literature Pack
Optional Batteries
* 56303054 1 Battery 36V 770 Amp Hr * 56303055 1 Battery 36V 560 Amp Hr Sealed * 56303056 1 Battery 36V 595 Amp Hr * 56303057 1 Battery 36V 510 Amp Hr * 56303593 1 Battery, 36V 770ah - Export
Optional Battery Chargers
* 56303331 1 Charger 36V Scr, 1 Phase * 56303332 1 Charger 36V Scr, 3 Phase * 56303333 1 Charger 36V Ferro, 1 Phase * 56303334 1 Charger 36V Ferro, 3 Phase * 56303594 1 Charger, 36V 3ph - China Scrub Brushes (See Brush Selector Guide)
* 56505780 3 Short Trim Pad Holder * 56505195 3 Pad Retainer for 56505750 * 56505785 3 ProLite * 56505784 3 Prolene * 56505786 3 Union Mix * 56505783 3 AgLite Grit 500 * 56505787 3 MidGrit 240 * 56505788 3 MidLite Grit 180 * 56505782 3 Dyna Grit 80 * 56505781 3 Magna Grit 46 Main Brooms 33018858 1 Broom-Main Prolene/Wire * 33018856 1 Broom-Main Nylon * 33018857 1 Broom-Main Prolene * 33018859 1 Broom-Main Union Mix / Natural Side Brooms 56510707 1 Broom-Side Poly
87
* = Optional, Not Included
NOTE 1: All squeegee blade kits include both front and rear squeegee blades. NOTE 2: All Deck Blade Kits include all blades for both skirt assemblies
FORM NO. 56042540
BRUSH SELECTOR GUIDE
11-3
88
CS7000
We provide brushes and pad holders that will give you the best possible performance between machine and fl oor. Following are descriptions of the materials and their applications.
ProLite: Bristles are made from light-duty polypropylene for general scrubbing when you do not want to scratch or remove fi nish from
the fl oor. Recommended for use in place of red pads.
Prolene: Polypropylene material for medium-duty scrubbing on concrete, terrazzo and vinyl fl oor tile. Recommended for use in place of
green or blue pads.
Union Mix: Medium grade natural fi bers for polishing fi nished fl oors with standard-speed equipment. Recommended for use in place of
white pads.
AgLite Grit 500: For light scrubbing when used wet; buffi ng or polishing when used dry on urethane coated, sealed concrete or other resilient
hard surface fl oors. Recommended for use in place of red or white pads.
MidGrit 240: For general purpose scrubbing when you need a lighter action for sealed or unsealed concrete, stone, terrazzo, quarry tile and
other resilient hard fl oor surfaces. Recommended for use in place of green or blue pads.
MidLite Grit 180: For general purpose scrubbing of sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard fl oor surfaces.
Recommended for use in place of green or blue pads. Dyna Grit 80: For aggresive, heavy-duty scrubbing or stripping of fl oors. Recommended for use in place of brown pads. Magna Grit 46: For extreme heavy-duty scrubbing or stripping of fl oors. This brush has extra large diameter silicon carbide grit impregnated
synthetic bristles. Recommended for use in place of black pads. Short Trim Pad Holder: Made with a structural foam block and center ring for correct pad centering. It has a “shower feed” design for getting solution
to the fl oor.
BRUSHES
56505780 - Short Trim Pad Holder 56505195 - Pad Retainer for 56505800 56505785 - ProLite 56505784 - Prolene 56505786 - Union Mix 56505783 - AgLite Grit 500 56505787 - MidGrit 240 56505788 - MidLite Grit 180 56505782 - Dyna Grit 80 56505781 - Magna Grit 46
DISC BRUSH APPLICATION GUIDE (SUGGESTION ONLY)
46 80 180 240 500 Union Application Grit Grit Grit Grit Grit Prolene Prolite Mix Stripping:
Concrete X X Terrazzo X X Ceramic/Quarry tile X Vinyl tile X
General Scrubbing:
Concrete XXXX X Terrazzo XXXX Ceramic/Quarry tile XXXX Marble X X Vinyl tile X X X Raised-rubber tile X X
Polishing:
Raised Disc Tile X Marble X Vinyl tile X
FORM NO. 56042540
11-3
BROOM SELECTOR GUIDE
CS7000
Main Broom: 33018858 Prolene & Wire (STD.) (6 Double Rows) This broom has a more aggressive cleaning action, used to
pick up heavier debris.
33018857 Prolene (Optional) (6 Double Rows) A top quality synthetic fi ber. This fi lament is made for a wide va-
riety of applications. Retains its stiffness when wet and resists abrasive chemicals, solvents and oils. A general purpose mate-
rial offering high performance for a wide range of applications.
89
6 Double Row
Length..................35.43” (90 cm)
Diameter ..............12.20” (31 cm)
33018856 Nylon (Optional) (6 Double Rows)
General purpose broom that can be used for all types of light
soil. High wear material so uneven surfaces do not cause excessive wear. Nylon has a high heat defl ection temperature, is chemical resistant and will absorb water in wet conditions. Truly a general purpose broom.
33018859 Union Mix (Optional) (6 Double Rows)
Medium grade natural fi bers.
Side Broom: 56510707 Polypropylene (STD.) The side broom function is to sweep the dirt and debris away
from the curb, wall, pallet, etc. into the path of the main broom.
Diameter ...................22” (56 cm)
FORM NO. 56042540
SQUEEGEE BLADE SELECTOR GUIDE
11-3
90
CS7000
Gum Rubber: Provides superior wiping action on tile, terrazzo, and polished fl oors.
Red Gum Rubber: Provides longest life on fi nished or unfi nished concrete fl oors.
Polyurethane: Oil resistance provides superior life in applications with oily fl oors.
SQUEEGEE BLADE APPLICATION GUIDE(SUGGESTION ONLY)
Gum Rubber
Performance Traits
Resilience X X Tear Strength X X Abrasion Resistance X X X Wear Resistance X X Low Temp Flexibility X X High Temp Flexibility X X Ozone Resistance Chemical Resistance X
Applications
Oil Resistant Applications X General Purpose X X X Hot Water Applications X X Chemical Applications X
Appearance Tan Red Translucent
(Natural Rubber)
Red Gum Rubber
(Natural Rubber)
Polyurethane/
Pentathane
FORM NO. 56042540
A Nilfi sk-Advance Brand
14600 21st Avenue North Plymouth, MN 55447-3408 www.advance-us.com Phone: 800-989-2235 Fax: 800-989-6566 ©2011 Nilfi sk-Advance, Inc.
Loading...
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use