NILFISK CS7000 Parts List

CS7000

PARTS LIST

Models: 56509000(48 LPG Hybrid), 56509001(48 Diesel Hybrid), 56509002(48 Battery) 56509006(48 LPG Hybrid EcoFlex), 56509007(48 Diesel Hybrid EcoFlex), 56509008(48 Battery EcoFlex)

3/11 FORM NO. 56042540

TABLE OF CONTENTS

11-3

2

CS7000

DESCRIPTION PAGE

Chassis System-LPG & DIESEL ........................................................................................................................ 2-3

Chassis System-BATTERY ................................................................................................................................ 4-5

Chassis System-Front Engine Cover Assy ............................................................................................................6

Chassis System-Engine Cover Assy ......................................................................................................................7

Chassis System-Right Door Assy ..........................................................................................................................8

Chassis System-Left Cover Assy ...........................................................................................................................9

Chassis System-Pull Rod Assy .......................................................................................................................10-11

Control System............................................................................................................................................... 12-13

Control System-Steering Assy ..................................................................................................................... 14-15

Control System-Brake Linkage Assy ............................................................................................................ 16-17

Decal System ................................................................................................................................................. 18-19

Dust Control System ...................................................................................................................................... 20-21

EcoFlex™ Assembly ...................................................................................................................................... 22-23

Electrical System............................................................................................................................................ 24-25

Electrical System-Circuit Breaker Panel Assy ......................................................................................................26

Electrical System-Contactor Panel Assy ..............................................................................................................27

Engine System-LPG....................................................................................................................................... 28-29

Engine Assy-LPG ......................................................................................................................................... 30-31

Engine Sub Assy-LPG ............................................................................................................................... 32-33

LPG Tank Assy ............................................................................................................................................. 34-35

Engine System-DIESEL ................................................................................................................................. 36-37

Engine Assy-DIESEL ................................................................................................................................... 38-39

Engine Sub Assy-DIESEL .......................................................................................................................... 40-41

Diesel Fuel Tank Assy .................................................................................................................................. 42-43

Hopper System-1 ........................................................................................................................................... 44-45

Hopper System-2 ........................................................................................................................................... 46-47

Hydraulic System ........................................................................................................................................... 48-49

Main Broom System ....................................................................................................................................... 50-51

Recovery System ........................................................................................................................................... 52-53

Scrub System ................................................................................................................................................. 54-55

Scrub System-Deck Assy ............................................................................................................................. 56-57

Scrub System-Right Skirt Assy ........................................................................................................................58

Scrub System-Left Skirt Assy ...........................................................................................................................59

Side Broom System ....................................................................................................................................... 60-61

Right Side Broom Arm Assy ...............................................................................................................................62

Left Side Broom Arm Assy .................................................................................................................................63

Solution System-1 .......................................................................................................................................... 64-65

Solution System-2 .......................................................................................................................................... 66-67

Squeegee System .......................................................................................................................................... 68-69

Squeegee Assy ............................................................................................................................................ 70-71

Wheel System ................................................................................................................................................ 72-73

Ladder Diagrams............................................................................................................................................ 74-85

Optional Kits & Accessories ........................................................................................................................... 86-87

Brush Selector Guide ...........................................................................................................................................88

Broom Selector Guide ..........................................................................................................................................89

Squeegee Blade Selector Guide ..........................................................................................................................90

FORM NO. 56042540

11-3

TABLE OF CONTENTS

CS7000

WHEN ORDERING PARTS

* Use the part numbers from the “Ref. No.” columns in this parts list. If the “Ref. No.” column is blank; look under the “Kit” column to identify which

kit contains the part in question, then use the kit callout, for example “K1”, to ﬁ nd the “Ref. No.” for that kit.

Kit Item Ref.No. Qty Description

K1 1 16 Washer Flat 3/16 Zinc Plat K1 2 2 Screw-BHS-Brass-10-32x3/8-MS K1 3 3 Washer EPDM 7/32 X 1/8

4 805 1 Chain-Cover

5 905 2 Caster Swivel 4 Gray Non MA K1 6 2 Nut, Hex Nyl Loc 10-24 K1 7 3 Scr- Hex SS 1/4-20 X .75 K1 8 16 Scr, Hex Hd Loc 1/4-20 x .50 K1 9 3 Wsh, Flt SS .260 X 1.000 X .074

10 56113012 1 Solution Tank 11 56113034 2 Hinge Plate

K1 56113103 1 Kit-Hardware Solution Tank

* Specify the model and serial number of the machine.

* Use the space below to record the model and serial number for future reference.

1

Model Serial No.

FORM NO. 56042540

CHASSIS SYSTEM-LPG & DIESEL

11-3

2

31

CS7000

29

2

36

30

24

45

10

46

19

35

9

3

38

18

4

2

39

5

25

48

16

20

47

11

9

1

33

FRONT

23

9

26

7

37

4

6

32

49

8

28

42

15

13

4 14

41

43

40

17

4

21

44

22

14

3

34

27

FORM NO. 56042540

11-3

CHASSIS SYSTEM-LPG & DIESEL

CS7000

Kit Item Ref. No. Qty Description

K2 1 2 Scr, Hex 3/8-16 X 1.25 K2,K3 2 6 Wsh, Flt Sae 5/16 K2 3 6 Wsh, Flt Sae 3/8 K2,K3 4 8 Wsh, Flt Sae 1/4 K3 5 2 Scr, Hex 1/4-20 X .75 K2 6 1 Scr, Hex 3/8-16 X 1.25 K2 7 2 Nut, Hex Nyl Loc 1/4-20 K2 8 1 Scr, Pan Phil Thd Form 10-24 X 1.25 K2 9 6 Nut-Hex Nyl Loc 3/8-16 K2 10 2 Nut, Hex Nyl Loc-Thin 5/16-18 K3 11 2 Nut, Hex Nyl Loc-Thin 1/4-20 K2 13 6 Scr,Hex Hd Loc 5/16-18x.62 K2 14 6 Scr,Hex Hd Loc 3/8-16x1.00 K2 15 2 Scr,Hex Hd Loc 1/4-20x.75 K2,K3 16 2 Scr,Hex Hd Loc 5/16-18x.75 K2 17 2 Scr,Hex Hd Loc 1/4-20x.88 K1,K2 18 10 Wsh, Flt Ss .260 X 1.000 X .074 K1,K2 19 10 Scr, Pan Phil Thd Form 1/4-20 X .50 K3 20 1 Nut, Hex Jam 1/4-20 K2 21 2 Wsh-Flt .406x.750x.090 22 56110587 2 Bracket, Tank Stop 23 56232181 1 Bushing 24 56314206 1 Gas Spring K3 25 1 Leg Leveler 1/4-20 26 56416546 1 Shielded Pulley 27 56418471 1 Door Latch 28 1 Chassis Weldt (not available for sale) 29 56509411 1 Frt Engine Cover Assy 30 56509555 1 Engine Cover Assy 31 56509630 1 Rt Door Assembly 32 56509648 1 Panel Stop Weldt 33 56509656 1 Support-Panel 34 56509851 1 Left Cover Assy 35 56509881 1 Lower Cover Right 36 56509897 1 Pull Rod Assy 37 56509982 1 Bushing-.200 X .375 X .88 38 56510125 1 Guard-Reservoir K1 39 1 Shield-Dust 40 56510539 1 Bracket 41 56510548 1 Hanger-Cover 42 56510587 1 Nut Plate 43 56510717 1 Bracket 44 56510723 1 Strike-Latch 45 56510749 1 Foam Insulation 46 56510750 1 Foam Insulation K3 47 1 Strike-Latch K3 48 1 Bracket K2 49 2 3/8-16 X 1.0”, Carriage Bolt

3

K1 56510735 1 Dust Shield Kit-Hopper K2 56510776 1 Hardware Kit-Chassis K3 56510827 1 Latch Kit-Right Door (includes 56510753 & 56510823 not shown here)

FORM NO. 56042540

CHASSIS SYSTEM-BATTERY

11-3

4

20

41

35

44

11

39j

39a

39d

48

37

60

CS7000

39i

39k

39h

7

47

39g

31

11

39b

3

39f

39c

59

18

5

39e

3

39

25

14

39

16

6

11

34

58

4

32

8

29

16

38

27

1

40

36

46

1

9

7

15

13

45

10

33

28

30

22

2

12

17

52

5

51

22

55

17

54

42

2

16

13

53

6

22

19

57

21

50

49

17

5

26

43

23

24

FORM NO. 56042540

FRONT

56

11-3

CHASSIS SYSTEM-BATTERY

CS7000

5

Kit Item Ref. No. Qty Description

K2 1 3 Scr, Hex 3/8-16 X 1.25 K2,K4 2 4 Wsh-Flt Sae 1/2 K2,K3 3 6 Wsh, Flt Sae 5/16 K2 4 1 Scr-Pan Phil 10-24 X .50 K2 5 10 Wsh, Flt Sae 3/8 K2,K3 6 4 Wsh, Flt Sae 1/4 K2,K3 7 4 Scr, Hex 1/4-20 X .75 K2 8 1 Scr, Hex 3/8-16 X 1.00 K2 9 2 Nut, Hex Nyl Loc 1/4-20 K2 10 1 Scr, Pan Phil Thd Form 10-24 X 1.25 K2,K4 11 8 Nut-Hex Nyl Loc 3/8-16 K2 12 2 Nut, Hex Nyl Loc-Thin 5/16-18 K2 13 3 Nut, Hex Nyl Loc-Thin 10-24 K2,K3 14 2 Nut, Hex Nyl Loc-Thin 1/4-20 K2 15 1 Nut, Hex Nyl Loc-Thin 3/8-16 K2 16 6 Scr,Hex Hd Loc 5/16-18x.62 K2,K4 17 10 Scr,Hex Hd Loc 3/8-16x1.00 K2,K3 18 2 Scr,Hex Hd Loc 5/16-18x.75 K2 19 2 Scr,Hex Hd Loc 1/4-20x.88 K2,K4 20 3 Scr,Hex Hd Loc 3/8-16x1.25 K2,K4 21 2 Scr,Hex Hd Loc 3/8-16x1.75 K2,K4 22 3 Scr,Hex Hd Loc 1/2-13x1.00 K1,K2 23 10 Wsh, Flt Ss .260 X 1.000 X .074 K1,K2 24 10 Scr, Pan Phil Thd Form 1/4-20 X .50 K3 25 1 Nut, Hex Jam 1/4-20 26 56110587 2 Bracket, Tank Stop 27 56232181 1 Bushing 28 56303228 6 Roller Asm 29 56305053 1 Sensor, Proximity S13 30 56314206 1 Gas Spring K3 31 1 Leg Leveler 1/4-20 32 56416546 1 Shielded Pulley 33 1 Chassis Weldt (not available for sale) 34 56509411 1 Frt Engine Cover Assy K4 35 1 Bracket - Rollers 36 56509555 1 Engine Cover Assy

Kit Item Ref. No. Qty Description

37 56509630 1 Rt Door Assembly 38 56509656 1 Support-Panel 39 56509755 1 Plate Asm-Battery Stop 39a 56449221 2 Bumper, 1.43 Dia 39b 56001954 1 Wsh, Flt Sae #10 39c 56002192 1 Scr-Pan Phil 10-24 X .75 39d 56003289 2 Nut, Wing 1/2-13 39e 56003537 1 Scr-Soc Shd .25 X .38 X 10-24 39f 56245060 1 Spring, Torsion .38 X 2 39g 56303284 1 Bearing, Fl .375x..250x..188 39h 56369004 1 Bushing 39i 56413875 1 Washer, Teﬂ on, .21 X .88 X .045 39j 56509756 1 Plate - Battery Stop 39k 56509757 1 Latch - Battery Stop 40 56509758 1 Bracket - Switch Mount K4 41 1 Battery Guide-Front K4 42 1 Battery Guide Weldt 43 56509851 1 Left Cover Assy 44 56509881 1 Lower Cover Right 45 56509897 1 Pull Rod Assy 46 56509982 1 Bushing-.200 X .375 X .88 47 56510125 1 Guard-Reservoir K1 48 1 Shield-Dust K4 49 2 Bushing-.400 X .625 X .50 K4 50 1 Battery Stop Weldt 51 56510537 1 Bracket K4 52 1 Bracket 53 56510539 1 Bracket 54 56510548 1 Hanger-Cover 55 56510587 1 Nut Plate 56 56510751 1 Cover Plate Weldt 57 56510752 1 Retainer-Cover Plate K3 58 1 Strike-Latch K3 59 1 Bracket K4 60 4 3/8-16 X 1.0”, Carriage Bolt

K1 56510735 1 Dust Shield Kit-Hopper K2 56510842 1 Hardware Kit-Chassis K3 56510827 1 Latch Kit-Right Door (includes 56510753 & 56510823 not shown here) K4 56510838 1 Battery Guide Kit

FORM NO. 56042540

CHASSIS SYSTEM-FRONT ENGINE COVER ASSY

11-3

6

CS7000

6

8

2

10

4

3

11

7

5

1

2

9

12

13

FRONT

Kit Item Ref. No. Qty Description

56509411 1 Frt Engine Cover Assy K1 1 2 Scr,Hex Hd Loc 5/16-18x.62 K1 2 4 Scr,Hex Hd Loc 5/16-18x.75 K1 3 4 Scr,Hex Hd Loc 1/4-20x.88 K1 4 4 Wsh, Flt Ss .260 X 1.000 X .074 K1 5 2 Wsh, Flt .344 X .938 X .125 6 56509403 1 Cover-Engine Front K1 7 1 Rt Hinge Weldt K1 8 1 Lt Hinge Weldt K1 9 1 Bracket-Engine Cover K1 10 1 Bracket-Engine Cover K1 11 1 Bracket-Engine Cover K1 12 1 Bracket-Engine Cover K1 13 1 Bracket-Engine Cover K1 14 1 Bracket-Engine Cover

4

3

1

14

K1 56510839 1 Hinge Kit-Front Engine Cover

FORM NO. 56042540

11-3

CHASSIS SYSTEM-ENGINE COVER ASSY

CS7000

7

2

12

6

7

11

1

14

5

9

8

10

FRONT

13

4

Kit Item Ref. No. Qty Description

56509555 1 Engine Cover Assy K1 1 7 Wsh, Flt Sae #10 K1 2 2 Wsh, Flt Sae 1/4 K2 3 2 Scr, Pan Phil Loc 1/4-20 X .62 K2 4 2 Scr,Hex Hd Loc 5/16-18x.75 K1 5 7 Scr, Pan Phil Plastite 10-14 X .88 K1 6 2 Scr,Pan Phil Ss Type Ab 10-16x1.00 K1 7 2 Bushing .26x.37x.28 8 56509404 1 Cover-Engine Rear K2 9 1 Bracket-Gas Spring K2 10 1 Latch Strike Weldt K1 11 1 Shield K1 12 1 Plate-Seal K1 13 1 Shield K1 14 1 Bulb Seal

K1 56510840 1 Seal Kit-Engine Cover K2 56510841 1 Latch Strike Kit

FORM NO. 56042540

CHASSIS SYSTEM-RIGHT DOOR ASSY

11-3

8

CS7000

9

6

11

7

5

2

8

3

FRONT

12

13

1

Kit Item Ref. No. Qty Description

56509630 1 Right Door Assy 1 56001939 2 Wsh, Flt Sae 5/16 K1 2 8 Wsh, Flt Sae 1/4 K1 3 8 Scr,Hex Hd Loc 1/4-20x.75 4 56002956 2 Scr,Hex Hd Loc 5/16-18x.75 K1 5 10 Scr Panphil Ss Type B 1/4-14 X .62 6 56009247 6 Scr, Pan Phil Plastite 10-14 X .38 K1 7 2 Upper Hinge Weldt K1 8 2 Lower Hinge Weldt 9 56509882 1 Door-Right 10 56510624 1 Stiffener-Side Door 11 56510632 1 Grille-Right 12 56510753 1 Bracket-Latch 13 56510823 1 Latch-Door

4

10

5

K1 56510789 1 Hinge Kit-Rt Door

FORM NO. 56042540

11-3

CHASSIS SYSTEM-LEFT COVER ASSY

CS7000

2

9

3

1

FRONT

Kit Item Ref. No. Qty Description

56509851 1 Left Cover Assy 1 56002066 8 Scr-Pan Phil 1/4-20 X .62 2 56002840 8 Nut, Hex Nyl Loc-Thin 1/4-20 3 56509852 1 Cover-Left 4 56510606 1 Grille

4

FORM NO. 56042540

CHASSIS SYSTEM-PULL ROD ASSY

11-3

10

CS7000

16

5

13

15

10

1

3

8

2

14

4

7

3

22

11

7

11

7

3

4

18

12

17

9

11

23

20

3

6

4

21

3

1

7

19

3

FRONT

FORM NO. 56042540

11-3

CHASSIS SYSTEM-PULL ROD ASSY

CS7000

Kit Item Ref. No. Qty Description

56509897 1 Pull Rod Assy K1,K2 1 3 Scr, Hex 1/4-20 X 1.50 K1 2 2 Wsh, Flt Sae 5/16 K1,K2 3 8 Wsh, Flt Sae 1/4 K2 4 3 Scr, Hex 1/4-20 X .75 K1 5 1 Nut, Hex Nyl Loc 10-24 K1 6 1 Scr, Hex 10-24 X .62 K1,K2 7 6 Nut, Hex Nyl Loc-Thin 1/4-20 K1 8 2 Scr,Hex Hd Loc 5/16-18x.62 K2 9 1 Nut, Wing Loc 1/4-20 K1 10 1 Scr, Pan Phil Loc 10-24 X .38 K2 11 3 Bushing K2 12 1 Bearing, .500 X .375 X .625 K1 13 56304826 1 Latch, Lh K1 14 1 Bracket-Latch K1 15 1 Pin 16 56509865 1 Pull Rod K2 17 1 Yoke-Pull Rod K2 18 1 Pivot Weldt K1 19 1 Bracket-Pull Rod K2 20 1 Bushing-.265 X .375 X .700 K1 21 1 Retainer-Pull Rod K2 22 1 Cable Assy K1 23 1 Nut, Wing 10-24

11

K1 56510732 1 Latch Kit-Engine Cover K2 56510733 1 Pivot Kit-Pull Rod

FORM NO. 56042540

CONTROL SYSTEM

11-3

12

23

6

CS7000

17

8

18

5

9

11

24

25

INCLUDED WITH 56509195

15

12

1

16

22

13

FRONT

7

19

10

4

20

14

21

3

2

FORM NO. 56042540

11-3

CONTROL SYSTEM

CS7000

Kit Item Ref. No. Qty Description

K2 1 2 Scr, Soc Hd 10-24 X 0.62 K2 2 4 Scr, Hex 1/4-20 X .50 K2 3 4 Wsh, Flt Sae 1/4 K2 4 2 Wsh, Flt Sae #8 K2 5 4 Scr, Soc Hd 5/16-18 X 0.88 K1 6 3 Scr-Pan Phil 1/4-20 X .75 K2 7 2 Nut, Hex Nyl Loc 10-24 K2 8 4 Scr-Pan Phil Blk 5/16-18 x .75 K2 9 1 Scr, Hex Thd To Hd M8-1.25 X 25mm K2 10 2 Scr-Hex Loc Ss M8-1 X 30mm K2 11 1 Wsh-Flt Ss .344 X 1.500 X .080 K2 12 4 Scr, Pan Phil Thd Form 10-24 X .75 K2 13 4 Scr, Pan Phil Thd Form 1/4-20 X .50 14 56305053 2 Sensor-Proximity S16 / S17 15 56510729 1 Controller-Steering A5 16 56409538 5 Insulator, Terminal 17 56509271 1 Assembly-Tilt Steering 18 1 Brake Linkage Assy 19 56509435 1 Cam-Steering 20 56509436 2 Spacer 0.332x0.75x0.50 21 56509437 1 Bracket-Sensor Mounting 22 56509807 1 Shield-Splash K1 23 1 Foot Pedal Assy R1 24 56380406 1 Actuator-Steering 36V M16 25 56510912 1 Bracket-Sensor Mounting

13

K1 56510792 1 Foot Pedal Kit K2 56510816 1 Hardware Kit-Control System

FORM NO. 56042540

CONTROL SYSTEM-STEERING ASSY

11-3

14

CS7000

8

3

20

22

1

30

16

11

19

24

1

7

9

18

14

4

29

31

33

12

32

13

2

17

34

26

25

27

6

15

12

23 10

28

5 21

FRONT

9

3

FORM NO. 56042540

11-3

CONTROL SYSTEM-STEERING ASSY

CS7000

Kit Item Ref. No. Qty Description

K1,K4 1 3 Scr, Hex 1/4-20 X 1.25 K1 2 1 Wsh-Flt Sae 1/2 K4 3 5 Wsh, Flt Sae 5/16 K2 4 2 Wsh, Flt Sae 3/8 K3 5 3 Scr-Pan Phil 1/4-20 X .62 K4 6 1 Scr, Hex 5/16-18 X 1.50 K3 7 4 Scr-Pan Phil 10-24 X .62 K4 8 3 Scr, Hex 5/16-18 X 1.00 K3,K4 9 4 Nut, Hex Nyl Loc 5/16-18 K4 10 3 Nut, Hex Nyl Loc 1/4-20 K3 11 4 Nut, Hex Nyl Loc-Thin 10-24 K1,K3 12 5 Nut, Hex Nyl Loc-Thin 1/4-20 K1 13 1 Nut, Hex Nyl Loc-Thin 1/2-13 K2 14 2 Scr,Hex Hd Loc 3/8-16x1.25 K1 15 1 Key, Wdf .62 X .19 K3 16 2 Scr, Pan Phil Thd Form 8-32 X .38 K5 17 4 Scr, Pan Phil Thd Form 1/4-20 X .75 K2 18 1 Grommet K3 19 1 Bushing K4 20 4 Bearing, Flange .625 X .500 X .250 K3 21 1 Ratchet, Steering Column K4 22 5 Bushing .32x.50x.35 K4 23 1 Spring, Extension K3 24 1 Weldment-Tilt Steering K5 25 1 Boot-Steering K5 26 1 Plate-Boot Holder K4 27 1 Weldment-Steering Mount K4 28 1 Weldment-Tilt Lever K2 29 1 Plate-Steering Clamp K1 30 1 Shaft-Steering 31 56510408 1 Torque Feedback Device F4 32 56601060 1 Steering Wheel 33 7-37-00001 1 Universal Joint K5 34 4 Spacer

15

K1 56510918 1 Steering Shaft Kit K2 56510919 1 Steering Clamp Plate Kit K3 56510920 1 Steering Column Kit K4 56510921 1 Steering Housing Kit K5 56510922 1 Steering Boot Kit

FORM NO. 56042540

CONTROL SYSTEM-BRAKE LINKAGE ASSY

11-3

16

23b

23d

CS7000

23l

23c

23i

23a

23j

23g

6

23k

23h

23e

23

23f

12

16

7

26

14

5

20

2

15

FRONT

1

11

5

21

24

18

4

13

10

3

19

8

25

9

7

17

22

FORM NO. 56042540

11-3

CONTROL SYSTEM-BRAKE LINKAGE ASSY

CS7000

Kit Item Ref. No. Qty Description

K2 1 1 Scr, Hex 3/8-16 X 1.25 K2 2 2 Scr, Hex 1/4-20 X 1.25 K2 3 1 Scr-Pan Phil 10-24 X .50 K1,K2 4 2 Wsh, Flt Sae 3/8 K2 5 8 Wsh, Flt Sae 1/4 K1 6 1 Scr, Hex 3/8-16 X 1.75 K2 7 4 Nut, Hex Nyl Loc 1/4-20 K2 8 2 Scr-Pan Phil 1/4-20 X .88 K2 9 1 Nut, Hex Nyl Loc-Thin 10-24 K1,K2 10 2 Nut, Hex Nyl Loc-Thin 3/8-16 K2 11 4 Scr,Hex Hd Loc 1/4-20x.88 K1 12 2 Scr, Hex Thd Form 1/4-20 X .50 K2 13 1 Nut, Hex Jam 3/8-24 K2 14 2 Nut, Hex Machine 1/4-28 15 56109172 2 Yoke, Clevis K1 16 56304543 1 Catch, Brake Lock 17 56305053 1 Sensor-Proximity S5 18 56509365 1 Weldt-Brake Bar 19 56509368 1 Rod-Brake 20 56509369 2 Rod-Brake 21 56509370 4 Pivot-Brake 22 56509554 1 Bracket-Switch Mount K1 23 1 Brake Pedal Assy K1 23a 2 Wsh-Flt Sae 1/2 K1 23b 2 Wsh, Flt Sae 5/16 K1 23c 1 Scr, Hex 5/16-18 X 1.00 K1 23d 1 Nut-Hex Nyl Loc 1/2-13 K1 23e 1 Nut, Hex Nyl Loc-Thin 5/16-18 K1 23f 1 Scr, Hex 1/2-13 X 5.50 K1 23g 1 Bushing .323 X .500 X .180 K1 23h 2 Bearing, Fl 1.000x.750x.500 K1 23i 1 Spring, Extension K1 23j 1 Bushing-.520 X .750 X 3.995 K1 23k 1 Brake Pedal Weldt K1 23l 1 Pedal-Park Brake 24 2-00-06016 1 Rod End, 3/8-24 Rh 25 2-00-06017 1 Rod End, 3/8-24 Left Hand 26 7-25-02111 2 Rod End, 1/4” Female

17

K1 56510786 1 Brake Pedal Kit K2 56510785 1 Hardware Kit-Brake Linkage

FORM NO. 56042540

DECAL SYSTEM

11-3

18

10

CS7000

17

8

7

13

11

14

4

16

9

2

1

19

22

3

6

15

10

18

21

20

12

FORM NO. 56042540

5

11-3

DECAL SYSTEM

CS7000

Kit Item Ref. No. Qty Description

1 1 Decal-Caution 2 1 Decal-LPG 3 1 Decal-Warning Broom 4 1 Decal,Warning Tip Over 5 1 Decal-Warning Hot (LPG & Diesel) 6 1 Decal-Advance 7 1 Decal-Diesel Fuel 8 1 Decal-Low Sulfur Diesel 9 Decal-Exhaust (LPG & Diesel) 10 2 Decal-CS7000 2 Decal-CS7000 Ecoﬂ ex 11 Decal-Circuit Breaker 12 1 Decal-Contactor Location (on panel behind recovery tank) 13 1 Decal-Battery Wiring (Battery) 14 1 Decal-Swing Out Tank (Diesel) 15 1 Decal-Hopper Safety Support 16 1 Decal-Battery Wiring 17 1 Decal-Belt Removal Tool 18 56510650 2 Decal-Hybrid Embossed (LPG & Diesel) 56510748 2 Decal-E Power Embossed (Battery) 19 1 Decal-Filter Shaker Hanger 20 1 Decal-Disconnect Power (on panel behind recovery tank) 21 1 Decal-Warning Hopper 22 1 Decal-Warning Hydraulic

19

K1 56510885 1 Decal Kit-Advance

FORM NO. 56042540

DUST CONTROL SYSTEM

11-3

20

1

2

12

CS7000

8

9b

9i

9a

9f

9

9d

9c

9j

9e

9h

4

7

11

3

13

6

5

9g

10

10a

10d

10i

10f

10g

FRONT

10b

10h

10l

10c

10e

10k

10j

FORM NO. 56042540

11-3

DUST CONTROL SYSTEM

CS7000

Kit Item Ref. No. Qty Description

K1 1 6 Scr, Hex 1/4-20 X .62 K1 2 6 Wsh, Flt Sae 1/4 K2,K3 3 4 Nut, Hex Nyl Loc Ss 5/16-18 K2 4 4 Scr-Hex Loc Ss 5/16-18 X .62 K2 5 4 Wsh-Flt Sae Ss 5/16 K2 6 2 Scr- Hex Ss 5/16-18 X 1.50 K3 7 2 Wsh-Flt Ss .344 X 1.500 X .080 8 56370711 2 Nut Thumb K1 9 1 Impeller Assy K1 9a 33015359 1 Motor Vacuum 36v K1 9b 1 Support-Vac K1 9c 1 Plate-Vac K1 9d 3 Spacer K1 9e 33016950 1 Gasket K1 9f 6 Nut-Hex Nyl Loc M6-1 K1 9g 3 Scr-Hex M6-1 X 100mm K1 9h 4 Scr, Hex Thd Form 1/4-20 X .50 K1 9i 1 Tie, Cable K1 9j 1 Protection Grate 10 56509762 1 Filter Shaker Assy K4,K5 10a 4 Wsh, Flt Std 5/16 K4 10b 2 Scr, Hex 5/16-18 X .75 K5 10c 4 Nut, Hex Nyl Loc-Thin 5/16-18 K5 10d 2 Wsh-Flt Ss .33 X 1.00 X.060 K5 10e 1 Tie, Cable K5 10f 1 Filter Shaker Weldt K5 10g 2 Isolator K4 10h 1 Clamp-Shaker Motor K5 10i 2 Wsh-Rubber .34x1.00x.25 K5 10j 1 Filter Clamp Weldt K5 10k 1 Filter Clamp Weldt K4 10l 1 Motor-Filter Shaker 36v 11 56510253 2 Rod-Threaded 12 56510354 1 Filter-Rectangular Synthetic * 56510244 1 Filter-Rectangular K2 13 2 Bracket-Filter Tie Down

21

K1 56510778 1 Impeller Kit-Hopper K2 56510779 1 Bracket Kit-Filter Tie Down K3 56510783 1 Hardware Kit-Dust Control System K4 56510787 1 Motor Kit-Shaker K5 56510788 1 Filter Shaker Kit

* = Optional, Not Included

FORM NO. 56042540

ECOFLEX™ ASSEMBL Y

11-3

22

15

28

CS7000

16

18

22

25

21

11

9

2

26

23

6

TO 56315523 CAP

1

20

17

8

14

3

ROUTE THRU 56003699 BUSHING TO 56601236 TEE

7

4

13

12

19

TO SOLUTION FILTER OUTLET

24

FRONT

29

27

FORM NO. 56042540

30

5

TO SOLUTION LINE

11-3

ECOFLEX™ ASSEMBL Y

CS7000

Kit Item Ref. No. Qty Description

56509950 1 Onboard Chemical Assy (1-30) K2 1 4 Wsh, Flt Sae #10 K2 2 2 Scr-Pan Phil 10-24 X .38 K2 3 4 Wsh, Flt Sae 1/4 K2 4 2 Scr-Pan Phil 1/4-20 X .75 K2 5 4 Nut, Hex Nyl Loc 10-24 K2 6 4 Scr, Hex 10-24 X 1.25 K2 7 1 Bushing, 1/4 Id Snub K2 8 2 Scr, Pan Phil Thd Form 1/4-20 X .75 K2 9 1 Decal-Chemical Ratio K1 11 2 Pump, Detergent, 12v M17 / M18 K3 12 2 Clamp- Hose Sae #10 K3 13 1 Elbow Poly 1/2 X 3/4 K1 14 1 Hose-Chem Resistant 17.00 K4 15 2 Cap, Raw K4 16 1 Cap, Dry Break, 1/8 Barb, 90$ K1 17 1 Hose-Chemical Resistant-7.50 K4 18 1 Cap, 38mm Buttress K3 19 1 Hose-Spiral .75x7.00 K1 20 2 Fitting, Y, Barb, .125 K1 21 4 Hose-Chem Resistant-5.00 K4 22 2 Insert, Dry Break 23 56413810 1 Pump, 36v M19 K2 24 1 Pump Mnt Weldt K2 25 1 Cover Weldt K2 26 1 Pump Support Weldt K3 27 1 Coupling-1/2 Npt Pvc Sch 40 K4 28 2 Chemical Bottle Assy K3 29 1 Elbow-1/2x1/2 Nyl K3 30 1 Tee, Special,3/4 X 3/16 X 1/2npt

23

K1 56510888 1 Detergent Pump Kit K2 56510889 1 Bracket / Hardware Kit K3 56510891 1 Hose / Fitting Kit K4 56510892 1 Chemical Bottle Kit

FORM NO. 56042540

ELECTRICAL SYSTEM

11-3

24

3

67

5

10

68

21

8

46

19

29

4

25

CS7000

45

32

FRONT

26

40

20

44

18

1

2

36

9

5

42

11

12

30

28

7

22

66

61

23

41

14

47

33

17

43

6

13

62

63

15

64

5

16

65

FORM NO. 56042540

11-3

ELECTRICAL SYSTEM

CS7000

25

Kit Item Ref. No. Qty Description

K1,K2,K3 1 2 Scr, Hex 1/4-20 X 1.50 K1,K2,K3 2 2 Scr, Hex 1/4-20 X .62 K2,K3 3 2 Nut, Wing 1/4-20 NOTE 2 K2,K3 4 1 Scr, Hex 1/4-20 X 1.00 NOTE 2 K1,K2,K3 5 7 Wsh, Flt Sae 1/4 NOTE 3 K1,K2,K3 6 4 Scr-Pan Phil 1/4-20 X .50 K1,K2,K3 7 4 Scr, Flt Phil 10-24 X .88 K2,K3 8 2 Scr, Hex 3/8-16 X 1.00 NOTE 2 K1,K2,K3 9 1 Nut, Hex Nyl Loc 5/16-18 K2,K3 10 1 Nut, Hex Nyl Loc 1/4-20 NOTE 2 K1,K2,K3 11 4 Nut, Hex Nyl Loc 10-24 K1,K2,K3 12 2 Nut, Hex Nyl Loc-Thin 1/4-20 K1,K2,K3 13 5 Scr-Hex M6-1 X 12mm K1,K2,K3 14 3 Scr, Hex Thd Form 1/4-20 X .75 K1,K2,K3 15 3 Scr, Hex Thd Form 1/4-20 X .50 K1,K2,K3 16 1 Scr, Pan Phil Thd Form 1/4-20 X .50 K1,K2,K3 17 5 Wsh, Int Shprf 1/4 K1,K2,K3 18 4 Scr, Pan Phil Thd Form 1/4-20 X .75 K2,K3 19 2 Wsh-Flt .392x1.00x.075 NOTE 2 20 56111109 1 Key Switch Assembly S14 K4 21 3 Battery, Gel 12v 98 Ah NOTE 2 22 56303295 2 Fuse Block 23 56303297 1 Fuse, 400 Amp F1 [24] 56372673 6 Boot-Battery Post 25 56380449 1 Battery-12v 45ah Wet NOTE 2 26 56407130 1 Disconnect, Emergency S15 [27] 56409485 2 Cable Assy-1 X 15.00 28 56412089 1 Fuse, 150 Amp F2 29 56412344 1 Wire Rope Assy NOTE 2 30 56482365 1 Horn 36v H2 [31] 56493357 8 Insulator-Terminal 32 56507906 1 Trim, Edge NOTE 2 33 56509172 1 Controller-Motor Speed A2 [34] 56509173 1 Harness-Main [35] 56509174 1 Harness-Hopper

Kit Item Ref. No. Qty Description

36 56509178 1 Cable Assy-Main Power [37] 56509179 1 Cable Assy-Hopper [38] 56509182 1 Cable Assy-Starter Battery [39] 56509184 1 Harness-Vacuum 40 56509476 1 User Interface Panel Assy A3 41 1 Circuit Breaker Panel Assy 42 56509565 1 Bracket-Connector Mount 43 56509626 1 Pcb Box Assy-Main 44 56509720 1 Panel-Control Mount 45 56509735 1 Battery Box Weldt NOTE 2 46 56509738 1 Cover-Battery NOTE 2 47 1 Assembly-Contactor Panel [48] 56510152 1 Harness-Engine Interface [49] 56510210 1 Cable-U 1 Awg X 13.75 [50] 56510211 1 Cable-V 1 Awg X 16.00 [51] 56510212 1 Cable-W 1 Awg X 19.00 [52] 56510213 1 Cable-1 Awg X 52.25 [53] 56510214 1 Cable-4 Awg X 7.00 [54] 56510215 1 Cable-1 Awg X 46.50 [55] 56510216 1 Cable-1 Awg X 31.25 [56] 56510218 1 Cable-1 Awg X 46.75 [57] 56510220 1 Cable-4 Awg X 7.75 [58] 56510222 1 Cable-6 Awg X 9.00 [59] 56510223 1 Cable-1 Awg X 29.25 [60] 56510224 1 Cable-1 Awg X 26.50 61 56510260 1 Bus Bar-Fuse 62 56510351 1 Cover 63 56510352 1 Strap K3 64 2 Scr-Pan Phil Thd Form 10-24 x .38 NOTE 1 65 56110423 1 Relay-SPST 12V 75A (K13 / Glow Plugs) NOTE 1 66 56509624 1 Circuit Breaker 40A (CB11 / Glow Plugs) NOTE 1 67 56510835 1 Bar-Elect Disconnect NOTE 2 K2,K3 68 2 Scr-Pan Phil Loc 1/4-20 x 1.50 NOTE 2

[ ] 56510217 1 Harness-Glow Plug NOTE 1

K1 56510784 1 Hardware Kit-Elect Sys Battery K2 56510780 1 Hardware Kit-Elect Sys LPG K3 56510782 1 Hardware Kit-Elect Sys Diesel K4 56510781 1 Battery Kit-Elect Sys LPG / Diesel

[ ] = Not Shown

NOTE 1: These items are only used on diesel models. NOTE 2: These items are only used on LPG and diesel models. NOTE 3: Quantity of 3 on battery models.

FORM NO. 56042540

ELECTRICAL SYSTEM-CIRCUIT BREAKER PANEL ASSY

11-3

26

CS7000

6

FRONT

2

1

5

7

4

3

9

12

10

13

8

11

Kit Item Ref. No. Qty Description

1 56003853 4 Scr-Pan Phil Blk 10-24 X .62 2 56315255 1 Circuit Breaker, 5 Amp (CB4 / Ignition) 3 56413407 1 Circuit Breaker, 15 Amp (CB6 / VACC6) 4 56413822 1 Circuit Breaker, 20 Amp (CB1 / VACC1) 5 56507644 1 Circuit Breaker, 10 Amp (CB5 / Dust Control) 6 56509548 1 Panel-Circuit Breaker 7 56509623 1 Circuit Breaker-25 Amp (CB2 / VACC2) 8 56510311 1 Gasket-Panel 9 56509623 1 Circuit Breaker-25 Amp (CB3 / VACC3) 10 56413407 1 Circuit Breaker, 15 Amp (CB9 / Engine System) 11 56509623 1 Circuit Breaker-25 Amp (CB10 / Steering System) 12 56509623 1 Circuit Breaker-25 Amp (CB7 / Side Broom) 13 56509623 1 Circuit Breaker-25 Amp (CB8 / Hydraulic Pump)

FORM NO. 56042540

11-3

ELECTRICAL SYSTEM-CONTACTOR PANEL ASSY

CS7000

4

5

3

16

27

6

FRONT

24

13

1

23

20

9

22

11

19

25

21

26

12

18

32

15

27

17

30

8

29

28

14

2

7

10

31

Kit Item Ref. No. Qty Description

1 56395450 1 Contactor 36v (K1 / Left Brush) 2 56409463 2 Clamp, 1.25 Hose Support 3 56416157 1 Relay,Spst (K14 / Safety) 4 56001836 4 Scr, Hex 1/4-20 X .62 5 56001906 4 Wsh, Flt Std 1/4 6 56002539 4 Scr, Pan Phil Thd Form 6-32 X .31 7 56003585 2 Wsh-Flt .281x.875x.036 8 56009019 24 Scr, Hex Thd Form 1/4-20 X .38 9 56009030 4 Scr, Pan Phil Thd Form 10-24 X .38 10 56009033 2 Scr, Hex Thd Form 1/4-20 X .50 11 56262531 1 Grommet 12 56303198 1 Contactor 36v, Type 4 (K7 / Wheel Drive) 13 56303298 2 Stud Type Junction Block 14 56397250 1 Solenoid-Spdt 36v (K12 / Hydraulic Pump) 15 56460098 1 Relay,Dpdt (K15 / Aux) 16 56510041 1 Panel-Contactor

Kit Item Ref. No. Qty Description

17 56510042 1 Sensor-Current (B1 / Brush) 18 56510225 3 Clip-Delphi 19 56510259 1 Bus Bar-Ground 20 56510285 2 Bus Bar-Contactor 21 2-00-00591 2 1/2-20 Hex Jam Nut 22 56395450 1 Contactor 36v (K2 / Center Brush) 23 56395450 1 Contactor 36v (K3 / Right Brush) 24 56395450 1 Contactor 36v (K5 / Vac Motors) 25 56395450 1 Contactor 36v (K6 / Dust Control) 26 56395450 1 Contactor 36v (K4 / Main Broom) 27 56397250 1 Solenoid-Spdt 36v (K11 / Hydraulic Pump) 28 56395450 1 Contactor 36v (K9 / Aux) 29 56395450 1 Contactor 36v (K10 / Steering) 30 56395450 1 Contactor 36v (K8 / Side Brooms) 31 56510042 1 Sensor-Current (B3 / Vac) 32 56510042 1 Sensor-Current (B2 / Broom)

FORM NO. 56042540

NILFISK CS7000 Parts List

Specifications and Main Features

Frequently Asked Questions

User Manual