Nilfisk Contractor Diesel User Manual

CONTRACTOR DIESEL
Instruktionsbog ............................. 1 - 12
Instruksjonsbok............................. 13 - 24
Instruktionsbok ............................. 25 - 36
DA
SV
NO
Instruction manual........................ 37 - 48
Betriebsanleitung .......................... 49 - 60
Manual d’Instructions.................... 61 - 72
Gebruikershandleiding.................. 73 - 84
FR
DE
NL
2003-11-11
Congratulations!
We’d like to say, “Thank You” for choosing the CONTRACTOR DIESEL. This instruction ma­nual is provided with your new High Pressure Washer to ensure that you obtain the best results, in the safest manner, with your new machine.
IMPORTANT
This machine is a High Pressure Washer, capable of producing 2600 psi (180 bar). Read this manual completely, befare operating the machine. A complete understanding of the material in this manual will help you avoid possible injury or damage to other objects, as well as damage to the machine, itself. It’s also important that you read the Ruggerini engine manual provided, before you begin to use this machine.
Sincerely, ALTO Danmark A/S
Contents EN
1.0 Safety ..................................................... 38
1.1 Warning Refilling with diesel ............ 38
1.2 Asbestos ......................................... 38
2.0 Motor Protection Device ..................... 39
3.0 Key photo’s ........................................... 39
4.0 Application ............................................ 40
4.1 Handling and transport. .................. 40
5.0 Standard equipment ............................ 40
6.0 Accessories. .......................................... 40
7.0 Functional description ........................ 41
7.1 High pressure pump . ..................... 42
7.2 Burner system ................................ 42
7.3 Diesel engine ................................... 42
7.4 Spray lance. .................................... 42
8.0 Connections ......................................... 43
8.1 High pressure hose ........................ 43
8.2 Spray handle and lance .................. 43
8.3 Water connection ............................ 43
8.4 Suction mode .................................. 43
8.5 Use of detergents ........................... 43
8.6 Fuel for burner ................................ 43
8.7 Fuel for engine ................................ 43
9.0 Operating instructions ........................ 44
9.1 Start-up procedure.......................... 44
9.2 Cold water operation ....................... 44
9.3 Hot water/steam operation ............. 44
9.4 Adjustment of pressure and
water volume ................................... 44
9.5 Shutdown......................................... 44
10.0 Storage/frost proofing ........................ 45
11.0 Model tag ............................................... 45
12.0 Maintenance .......................................... 46
12.1 Water inlet filter ................................ 46
12.2 Couplings/connectors ..................... 46
12.3 Oil change, pump/engine ................ 46
12.4 Burner fuel filter ............................... 46
12.5 Descaling......................................... 46
12.6 High pressure nozzle care ............. 47
13.0 Warranty ................................................. 47
14.0 Troubleshooting .................................. 48
15.0 Technical data ...................................... 48
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1.0 Safety EN
Your CONTRACTOR DIESEL washer has been developed and manufactured in accordance with the latest working safety regulations. Caution! However, to prevent possible perso­nal accidents or damage to any other product, we advise you to read carefully through this section on safety precautions before you operate your washer for the first time.
General safety precautions
1. Always use both hands for operating spray equipment to maintain complete control of the lance.
2. Water jets should never be directed towards people, pets, electrical wiring or the ALTO CONTRACTOR DIESEL machine itself.
3. Always switch off engine during work breaks.
4. Connect or disconnect the high pressure hose ONLY when the engine is stopped.
5. Use only those hoses and nozzles specified by ALTO.
6. The machine should only run for a maximum of five minutes once the spray handle has been released (the pump then circulates the water internally and the machine will overheat unless stopped after 5 minutes).
7. The pump is equipped with a high pressure relief safety valve. This adjustment, like any others that require the use of tools, should only be made by a trained service technician.
8. Operating the machine when it, or any attachments are frozen, is dangerous. Be sure everything is thawed before operating the machine.
9. Manufacturer’s instructions for the use of any detergents should be carefully observed at all times.
10. During work breaks, or any time lances or accessories are changed, the spray handle must be secured by rotating the safety knob into position O.
I
0
11. The machine must not be used in surroundings with risk of fire or explosion.
12. Exhaust from engine and burner contains poisonous carbon monoxide gases. Avoid inhalation of exhaust gases. Never run the machine in a closed garage or confined area.
13. To prevent fire hazards and to provide adequate ventilation, keep the engine at least 1m/3ft away from buildings and other equipment during operation.
14. Do not place flammable objects such as gasoline, matches, etc., close to the machine while it is running.
15. Allow only properly instructed personnel to use the machine.
16. Never let children operate your CONTRACTOR DIESEL at any time.
17. Don’t use the machine if important parts of the equipment are damaged - i.e. safety devices, high pressure hoses, spray handle, cabinet.
1.1 Warning
Refilling with diesel:
Always stop the Ruggerini engine and allow it to cool off for at least two minutes before filling with diesel. Avoid spilling diesel. If diesel nevertheless is spilled while refilling, the engine must not be started before the spilled diesel has been removed. If the machine is located in a trailer, any diesel spillage must be removed before restarting the machine. Never use an open flame near the machine. It is forbidden to smoke while refilling with diesel. Read the in­struction manual for the Ruggerini engine carefully. NOTE: Never run the machine in a closed room. The exhaust gases are dangerous
1.2 Asbestos
To avoid release of asbestos fibers into the environment, ALTO strongly recommends that this machine not be used for cleaning of materials or surfaces of materials containing asbestos. If this machine is to be used for asbestos removal do so only in complete compliance with approved goverment guidelines and/or procedures.
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2.0 Motor Protection Device 3.0 Key photo’s EN
The diesel engine is equipped with a protection device called ”Oil Alert”, which stops the engine if the oil level is insufficient. If this occurs, check the engine for leaks, and after making sure the machine is level, refill it to the proper level. The engine can then be restarted.
(See drawing on the cover)
1. Water inlet and filter (quick-coupler for supply hose)
2. Pump oil level inspection and fill cup
3. Oil drain plug for pump
4. Sludge container
5. Engine oil dipstick and filler tube
6. Oil drain plug for diesel engine
7. Diesel filling cap
8. Burner coil
9. Fan for burner
10. High pressure outlet (male quick­connector)
11. Battery
12. Container rack for detergents
13. ”Jerry-can” for heating oil
14. Burner fuel filter
15. Frame lift points
16. Thermostat
17. Thermometer
18. Key for electric start
19. Battery charge control
20. »Oil Alert« (see section 2.0)
21. Pressure gauge
22. Knob for adjustment of water volume
23. Fuse (protection of electronic unit) rating 1.25 AT
Double spray lance with hose
24. High pressure, steam-capable hose
25. Male connector
26. Quick coupler
27. Pressure adjustment
28. Release trigger
29. Standard double spray lance
30. Low pressure nozzle
31. High pressure nozzle
32. Spray handle
33. Trigger safety knob
35. Data plate
36. Inlet hose w. filter
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4.0 Application EN 6.0 Accessories EN
ALTO’s diesel powered high pressure washers can be used for all outdoor cleaning jobs for which steam, hot or cold water is used. Detergents can be used (see section 8.5)
4.1 Handling and Transport
When handling the machine with a fork lift truck, be sure the forks extend completely under the machine to prevent tipping. When lifting the machine, a sling may be wrapped around the upper frame tubes for lifting. Ensure that personnel aren’t under or near the machine during lifting. When transporting the machine in a truck or trailer, be sure that it is secured against sliding or tipping.
5.0 Standard equipment
The machine is delivered with a double lance and a spray handle with high pressure steam­capable hose. The low pressure tube (pos. 30) is fitted with a flat jet nozzle 6530* and the high pressure tube (pos. 31) with a flat jet nozzle 1506*.
*) The first two digits of the nozzle number refer to the spray angle, in degrees. The last two digits indicate the water flow in l/min. at a pres­sure of 20 bar and a temperature of 20°C.
In order that you may make the most of your high pressure washer, ALTO has produced a very comprehensive accessory program, including a pneumatic tire kit especially for the CONTRACTOR DIESEL. Please feel free to contact your ALTO supplier for further information.
The actual nozzle orifice size are 0.63” (1.6 mm) for the nozzle 1506 and 0.142” (3.6 mm) for the nozzle 6530. NEVER replace the nozzles with those of a smaller size. Maximum working pressure and temperature rating are embossed on the ALTO hose. Use only ALTO high pressure, steam-capable hoses. In case of damage to your hose, DO NOT attempt to repair the hose yourself! The thrust (backwards turned force) on the nozzle is approximately 12.5 ft/Ib (55 N). Since the nozzles are mounted at an angle to the lance, there will be a torque effect at the handle when spraying. Always use two hands when operating the spray equipment.
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