Condor™, Condor EcoFlex
™
PARTS LIST
Models:
56413000(4030D), 56413001(4030C / w/sweep system), 56413891(4030C / w/o sweep system)
56413002(4530D), 56413003(4530C / w/sweep system), 56413892(4530C / w/o sweep system)
56413004(4830D), 56413005(4830C / w/sweep system), 56413893(4830C / w/o sweep system)
56413008(4030D-AXP), 56413009(4030C-AXP / w/sweep system), 56413894(4030C-AXP / w/o sweep system)
56413013(4530D-AXP), 56413014(4530C-AXP / w/sweep system), 56413895(4530C-AXP / w/o sweep system)
56413779(4830D-AXP), 56413780(4830C-AXP / w/sweep system), 56413896(4830C-AXP / w/o sweep system)
56381032(X4030D), 56381033(X4030C / w/sweep system), 56381043(X4030C / w/o sweep system)
56381034(X4530D), 56381035(X4530C / w/sweep system), 56381044(X4530C / w/o sweep system)
56381036(X4830D), 56381037(X4830C / w/sweep system), 56381045(X4830C / w/o sweep system)
11/05 revised 7/10 FORM NO. 56042467
05-11
2010-7
TABLE OF CONTENTS
Condor
DESCRIPTION PAGE
Chassis System .................................................................................................................................................2-3
Decal System ..................................................................................................................................................... 4-5
Drive Wheel System...........................................................................................................................................6-7
Drive Wheel System (steering assembly) ..........................................................................................................8-9
Electrical System.............................................................................................................................................10-11
Rear Wheel System .......................................................................................................................................12-13
Recovery System ........................................................................................................................................... 14-15
Scrub System-Cylindrical ............................................................................................................................... 16-17
Scrub System-Cylindrical (scrub assembly) Before SN1000038193 ............................................................ 18-19
Scrub System-Cylindrical (scrub assembly) After SN1000038193 ............................................................... 20-21
Scrub System-Cylindrical (skirt/bumper assemblies) ..................................................................................... 22-23
Scrub System-Disk.........................................................................................................................................24-25
Scrub System-Disk (40” scrub assembly) ...................................................................................................... 26-27
Scrub System-Disk (45”, 48” scrub assembly) ...............................................................................................28-29
Scrub System-Disk (skirt assemblies)............................................................................................................30-31
Solution System .............................................................................................................................................32-33
Solution System (chemical metering kit) ........................................................................................................ 34-35
Solution System (drive pedal/electrical panel assy’s) ....................................................................................36-37
Squeegee System ..........................................................................................................................................38-39
Squeegee System (squeegee arm assembly) ...............................................................................................40-41
Squeegee System (squeegee assembly 40”) ................................................................................................42-43
Squeegee System (squeegee assembly 45”, 48”) ......................................................................................... 44-45
Sweep System ...............................................................................................................................................46-47
Sweep System (side broom assemblies) ....................................................................................................... 48-49
Wiring Diagram ..............................................................................................................................................50-51
Optional Kit and Accessories .........................................................................................................................52-53
Brush Selector Guide-Disk ...................................................................................................................................54
Brush Selector Guide-Cylindrical .........................................................................................................................55
Squeegee Selector Guide ....................................................................................................................................56
™
1
WHEN ORDERING PARTS
* Use the numbers from the “Ref. No.” columns in this parts list.
* Specify the model and serial number of the machine.
* Use the space below to record the model and serial number for future reference.
Model Serial No.
FORM NO. 56042467
CHASSIS SYSTEM
2
Condor
™
05-11
FORM NO. 56042467
05-11
08-5
CHASSIS SYSTEM
Condor
™
Item Ref. No. Qty Description
1 56365777 4 Lug, Brush Driver
2 56001939 2 Wsh, Flt SAE 5/16
3 56002063 6 Wsh, Flt SAE 3/8
4 56002066 1 Scr, Pan Phil 1/4-20 X .62
5 56002098 2 Wsh, Flt SAE 1/4
6 56002108 2 Scr, Pan Phil 1/4-20 X 2.00
7 56002507 2 Scr, Pan Phil 1/4-20 X .75
8 56002622 1 Scr, Soc Shd .38 X .75 X 5/16-18
9 56002663 4 Scr, Hex 3/8-16 X 1.00
10 56002701 2 Nut, Hex Nyl Loc 5/16-18
11 56002708 1 Nut, Hex Nyl Loc 1/4-20
12 56002769 8 Nut, Hex Nyl Loc 3/8-16
13 56002826 1 Nut, Hex Nyl Loc-Thin 5/16-18
14 56002840 2 Nut, Hex Nyl Loc-Thin 1/4-20
15 56003031 2 Scr, Hex Hd Loc 3/8-16x2.00
16 56009033 1 Scr, Hex Thd Form 1/4-20 X .50
17 56009101 4 Scr, Flt Phil Thd Form 1/4-20x1.00
18 56054715 1 Grommet
19 56413035 1 Weld’t, Chassis
20 56413252 1 Support, Chassis
21 56413254 1 Support
22 56413373 2 Pin Plate Weldt
23 56413386 1 Panel, Side Rear
24 56413714 2 Bumper, Rubber
25 56413724 1 Trim, Edge
26 56413795 1 Side Panel Assy (#33-37)
27 56413798 1 Plate, Latch Mount
28 56413802 1 Latch, RH
29 56413843 1 Lever
30 56413847 1 Conduit
31 56486112 1 Clamp, P
32 56486116 1 Grommet
33 56003403 6 Nut, Hex Nyl Loc M6-1
34 56003454 6 Scr, Hex Thd To Hd SS M6-1 X 20mm
35 56413387 1 Panel, Side Front
36 56413433 2 Hinge
37 56413796 1 Plate
3
FORM NO. 56042467
DECAL SYSTEM
4
Condor
™
05-11
08-5
FORM NO. 56042467
05-11
2010-3
Item Ref. No. Qty Description
1 56014601 1 Decal, Caution
2 56015370 3 Decal, Tie Down
3 56015179 1 Decal, Emergency
4 56015272 1 Decal, Battery Wiring Diagram
5 56015276 1 Decal, Logo
6 56016735 2 Decal, Condor
56016736 2 Decal, Condor AXP
56381116 2 Decal Condor EcoFlex
7 56413797 1 Mat, Pedal
8 56015374 1 Decal, Circuit Breaker
9 56016401 1 Decal, Parking Brake
10 56015281 1 Decal, Logo 2 Inch
11 56016730 1 Decal, Advance
DECAL SYSTEM
Condor
™
5
FORM NO. 56042467
DRIVE WHEEL SYSTEM
6
Condor
™
05-11
07-7
FORM NO. 56042467
05-11
2010-3
DRIVE WHEEL SYSTEM
Condor
™
Item Ref. No. Qty Description
1 56110817 1 Nut, Castle 7/8-14
2 56409538 2 Insulator, Terminal
3 56483135 1 Cap, Grease
4 56492697 1 Bearing, Cup
5 56492699 1 Bearing, Cone
6 56492700 1 Bearing, Cone
7 56492702 1 Bearing, Cup
8 56493191 1 Seal, Radial Lip
9 56009289 1 Nut, Retainer 1/4-20
10 56002155 1 Scr, Hex 1/4-20 X .75
11 56002181 1 Pin Cotter, 1/8 X 1 1/2
12 56003743 6 Scr, Hex 7/16-14 X 1.75
14 56413885 1 Wheel Drive Assy
14a 56102257 1 Drive Motor Assy TSBUS2007-971
14b 56413615 1 Motor, Traction (M1)
* 56413616 1 Carbon Brush Set
14c 56380443 1 Poly Front Wheel TSBUS2008-1007
14d 56003781 16 Wsh, High Collar Lock 5/16
14e 56003203 16 Scr, Soc Hd 5/16-18 x 1.00
15 56413160 1 Front Spindle Weld’t
16 56413174 1 Steering Assy
17 56413178 1 Splash Guard
18 56492305 2 Boot, Rubber
19 56496276 1 Clamp, Hose Support
20 56497241 1 Bushing
7
* = Not Shown
** = Optional (Not Included)
FORM NO. 56042467
DRIVE WHEEL SYSTEM (steering assembly)
8
Condor
™
05-11
06-8
FORM NO. 56042467
05-11
08-5
DRIVE WHEEL SYSTEM (steering assembly)
Condor
™
Item Ref. No. Qty Description
1 56001879 1 Wsh, Flt SAE 1/2
2 56001939 2 Wsh, Flt SAE 5/16
3 56001958 2 Scr, Soc Set Loc 3/8-16 x .50
4 56002063 4 Wsh, Flt SAE 3/8
5 56002086 2 Scr, Soc Set Loc 5/16-18 x .25
6 56002093 1 Scr, Hex 1/4-20 x 1.00
8 56002840 1 Nut, Hex Nyl Loc-Thin 1/4-20
9 56002843 1 Nut, Hex Nyl Loc-Thin 1/2-13
10 56002933 2 Scr, Hex Hd Loc 1/4-20 x .38 (before serial number 1926681)
56003039 2 Scr, Hex Hd Loc 1/4-20 x .50 (after serial number 1926680)
11 56003145 2 Nut, Hex Jam SS 1/4-20
12 56003186 4 Scr, Hex Thd To Hd M10-1.5 x 25mm
13 56003228 4 Key, Wdf .75 x .19
14 56003261 1 Ring, Ret Ext Type E 0.31 Dia
15 56003342 1 Washer Flt .88 x 2.25 x .13
16 56003389 2 Nut, Hex Nyl Loc M8-1.25
17 56003436 2 Scr, Hex SS M8-1.25 x 25mm
18 56009062 8 Scr, Pan Phil Thd Form 1/4-20 x .50
19 56250414 3 Bearing, Flange
20 56305072 1 Spring, Extension .075
21 56314295 1 Shroud, Lower Column
22 56314296 1 Shroud, Upper Column
23 56320595 2 Bushing .32 x .50 x .28
24 56367095 2 Collar, Shaft
25 56413175 1 Shaft, Lower Steering
26 56412198 1 Chain, Roller
27 56413211 2 Bearing, Flange .625 x .500 x .250
28 56413657 1 Column, Upper
29 56413658 1 Ratchet, Steering Column
30 56413659 1 Lower Column Weldment
31 56413661 1 Steering Pawl Weldment
32 56413664 1 Rod
33 56420059 1 Shaft, Upper Steering
34 56440817 1 Knob
35 56454081 1 Universal Joint
36 56471148 1 Sprocket
37 56497306 1 Steering Wheel
38 56497308 1 Cup
39 56497543 1 Cap
40 56497560 1 Wheel Adapter
41 56900041 1 Plug, Cap
9
FORM NO. 56042467
10
ELECTRICAL SYSTEM
Condor
™
05-11
08-5
FORM NO. 56042467
05-11
2010-3
ELECTRICAL SYSTEM
Condor
™
Item Ref. No. Qty Description
1 56002098 1 Wsh, Flt SAE 1/4
2 56002417 2 Scr, Flt Phil 10-24 X .88
3 56009033 3 Scr, Hex Thd Form 1/4-20 X .50
4 56303295 1 Fuse Block
5 56410044 1 Fuse, 250 Amp (F4)
6 56413067 1 Disconnect, Battery (#29-38)
7 56413631 1 Electrical Component Assembly (#9-28) Used on machines built before April 2010
56381084 1 Electrical Component Assembly (#9-28) Used on machines built after March 2010
8 56482365 1 Horn 36v (H4)
9 56009203 1 Stud, 1/4-20
10 56469858 1 Electrical Mount
11 56002066 1 Scr, Pan Phil 1/4-20 X .62
12 56003698 5 Scr, Pan Phil Thd Form 8-32 X .75
13 56009033 18 Scr, Hex Thd Form 1/4-20 X .50
14 56009030 1 Scr, Pan Phil Thd Form 10-24 X .38
15 56413041 1 Controller, 36vdc (A1)
17 56413406 1 Circuit Breaker, 3.0 Amp (Control / F1)
18 56413407 1 Circuit Breaker, 15 Amp (Auxiliary / F2)
19 56413483 1 Main PCB Box Assembly (A2) Used on machines built before April 2010
56381049 1 Main PCB Box Assembly (A2) Used on machines built after March 2010
20 56413516 1 Contactor, 36vdc 200A (Main / K7) TSBUS2008-1020
21 56413622 1 Mount, Electrical
22 56413623 1 Mount, Electrical Panel
23 56413627 1 Mount, Electrical
24 56413841 1 Edge Trim, .25
26 56413516 1 Contactor, 36vdc 200A (Right Brush / K2) TSBUS2008-1020
27 56413516 1 Contactor, 36vdc 200A (Vacuum / K1)
28 56413516 1 Contactor, 36vdc 200A (Auxiliary / K5) TSBUS2008-996
29 56409444 1 Connector Assy
30 56002098 1 Wsh, Flt SAE 1/4
31 56002786 1 Scr, Pan Phil 1/4-20 X 1.50
32 56002840 1 Nut, Hex Nyl Loc-Thin 1/4-20
33 56002997 2 Scr, Pan Phil 1/4-20 X 1.75
34 56009002 2 Wsh, Flt .266 X .906 X .060
35 56046309 2 Spacer, Phenolic
36 56050872 1 Spacer, Phenolic
37 56413132 1 Bar, Disconnect
38 56413217 1 Connector Assy
TSBUS2008-996
11
* 56409485 5 Cable, Battery
* 56413215 1 Main, Harness TSBUS2008-986
* 56413883 5 Ferrite Bead (Found on Main harness)
* 56413881 1 Ferrite Bead (Found on Main Harness)
* 56413216 1 Harness, Traction Motor
* 56413219 1 Cable Asm, Blk 4-1
* 56413220 1 Cable Asm, Red 1-3
* 56413221 1 Cable Asm, Red 6-1
* 56413222 1 Cable Asm, Red 4-1
* 56478246 5 Tie, Cable
* 56477613 20 Tie, Cable
* 56413847 1 Conduit
* = Not Shown
FORM NO. 56042467
12
REAR WHEEL SYSTEM
Condor
™
05-11
09-11
FORM NO. 56042467
05-11
2010-3
REAR WHEEL SYSTEM
Condor
™
Item Ref. No. Qty Description
1 56453849 1 Bushing .26 x .37 x .28
2 56002063 1 Wsh, Flt SAE 3/8
3 56002098 3 Wsh, Flt SAE 1/4
4 56001882 2 Pin, Cotter 1/16 x 3/4
5 56003350 2 Nut, Hex M6-1 TSBUS2006-936 / NOTE 1
6 56003403 2 Nut, Hex Nyl Loc M6-1 TSBUS2006-936 / NOTE 1
7 56003406 9 Nut, Hex Nyl Loc M10-1.5
8 56003439 8 Scr, Hex SS M10-1.5 x 30mm
9 56003441 1 Scr, Hex Loc M6-1 x 16mm
10 56003442 2 Scr, Hex Loc M10-1.5 x 20mm
11 56003491 1 Scr, Hex M10-1.5 x 40mm
12 56003631 2 Scr, Hex M6-1 x 45mm TSBUS2006-936 / NOTE 1
13 56009213 1 Wsh, Flt .392 x 1.00 x .075
14 56367117 2 Wsh, Flt .406 x 1.5 x .1875
15 56109559 2 Wheel, Rear
* 56412243 4 Ball Bearing for 56109559 (2 per wheel) TSBUS2009-1043
16 56413293 2 Rotor
17 56413498 1 Spacer, .390 x .500 x .280
18 56413500 1 Equalizer
19 56413501 1 Yoke
20 56413533 1 Brake Pedal Assy (#26-48)
21 56413552 1 Bushing.410 x .50 x .30
22 56413598 1 Linkage, Brake
23 56413025 1 Brake-CW TSBUS2006-936 / TSBUS2007-970
24 56413024 1 Brake-CCW TSBUS2006-936 / TSBUS2007-970
25 56413812 2 Spring, Extension TSBUS2006-936
26 56228052 1 Bushing
27 56413888 1 Bushing
28 56407133 1 Yoke, Clevis
29 56001939 3 Wsh, Flt SAE 5/16
30 56002098 2 Wsh, Flt SAE 1/4
31 56002929 3 Scr, Hex Hd Loc 5/16-18 x .62
32 56003350 3 Nut, Hex M6-1
33 56003389 1 Nut, Hex Nyl Loc M8-1.25
34 56003398 1 Scr, Hex M8-1.25 x 60mm
35 56003403 3 Nut, Hex Nyl Loc M6-1
36 56003420 2 Scr, Hex M6-1 x 35mm
37 56003430 2 Scr, Hex SS M6-1 x 25mm
39 56009123 1 Nut, Push Cap 3/8
40 56009142 1 Nut, Hex Machine 1/4-28
41 56397348 1 Spring, Extension
42 56413208 1 Cable Assy
43 56413211 2 Bearing, Flange .625 x .500 x .250
44 56413508 1 Pulley
45 56413527 1 Pawl
46 56413534 1 Brake Pedal Weld’t.
47 56413538 1 Bracket, Brake Pedal
48 56413787 1 Spacer
13
NOTE 1: Machines built after serial number 1959307 have a modifi ed chassis which eliminates the need for these hardware items.
FORM NO. 56042467
14
RECOVERY SYSTEM
Condor
™
05-11
08-3
FORM NO. 56042467
05-11
08-11
RECOVERY SYSTEM
Condor
™
15
Item Ref. No. Qty Description
1 56391807 1 Foam, Acoustical
2 56001939 3 Wsh, Flt SAE 5/16
3 56002066 4 Scr, Pan Phil 1/4-20 x .62
4 56002507 1 Scr, Pan Phil 1/4-20 x .75
5 56002098 2 Wsh, Flt SAE 1/4
6 56002624 1 Scr, Soc Shd .38 x 1.25 x 5/16-18
7 56002708 5 Nut, Hex Nyl Loc 1/4-20
8 56002786 5 Scr, Pan Phil 1/4-20 x 1.50
9 56002788 4 Scr, Pan Phil 1/4-20 x 2.25
10 56002859 4 Wsh, Flt SAE SS 1/4
11 56002896 8 Scr, Pan Phil SS 10-24 x .62
12 56002938 4 Wsh, Flt SAE SS 5/16
13 56002989 4 Scr, Pan Phil SS 1/4-20 x .62
14 56003003 2 Scr, Pan Phil 5/16-18 X .62
15 56003012 4 Scr, Hex SS 5/16-18 X .75
16 56003014 4 Scr, Pan Phil Ss 5/16-18 X .75
17 56003696 4 Wsh, Flt SS .33 X 1.00 X.060
18 56009225 4 Wsh, Fender .281x1.50x.074
19 56212236 4 Clamp, Plastic
20 56314488 1 Muffl er, V ac
21 56314760 1 Gasket, Vacuum Duct
22 56315141 2 Mount, Vibration
23 56368989 1 Bushing
24 56410065 1 Vac Motor Assy (M5)
25 56413091 1 Lid, Recovery Tank
26 56413150 1 Tank, Recovery
27 56601408 1 Drain Hose
* 56601411 1 Drain Hose Cap Kit
28 56413163 1 Mount, Recovery Tank
29 56413171 1 Hose, Vac 2.00 X 42.00 X 975018
30 56413187 2 Gasket, Vac Fan
31 56413191 1 Plate, Vac Fan
Item Ref. No. Qty Description
32 56413196 1 Top Cover Assy (50-61)
33 56413218 1 Harness, Recovery Tank
34 56413377 1 Hose, Squeegee Vac
35 56413404 2 Arm, Lid Hinge
36 56413555 1 Hinge Plate, Right
37 56413577 1 Panel, Exhaust
38 56413589 1 Prop
39 56413606 1 Bumper, Right Rear
40 56413607 1 Bumper, Left Rear
41 56413699 1 Gasket, Recovery Lid
42 56413458 1 Plate, Cable Mount
43 56413723 1 Cable Assembly
44 56413800 3 Bushing .32x.50x.18
45 56413801 1 Bushing .32x.50x.35
46 56440213 1 Clamp, Hose SAE #32
47 56456797 2 Clamp, Hose SAE #36
48 56477613 1 Tie, Cable
49 56478246 1 Tie, Cable
50 56324497 2 Cage, Float
51 56391690 1 Ball, Float
52 56009191 2 Scr, Pan Phil Plastite 10-14 X .50
53 56009210 2 Scr, Pan Phil Type B 1/4-14 X .62
54 56314400 1 Wire Rope, 9 Inch
55 56109539 1 Vac Filter Lid NOTE 1
57 56413155 1 Top, Recovery Tank
58 56413194 1 Screen, Filter
59 56413195 1 Filter
60 56413408 1 Plate, Vac Cover
61 56413416 1 Gasket, Vac Fan Top
62 56413846 1 Gasket, RS Strip
63 56009002 5 Wsh, Flt .266 x .906 x .060
NOTE 1: 56314461 and 56314491 are no longer used in production. If you need
to replace either of these items please order 56109539.
FORM NO. 56042467
16
SCRUB SYSTEM-CYLINDRICAL
Condor
™
05-11
2010-7
FORM NO. 56042467
05-11
08-5
SCRUB SYSTEM-CYLINDRICAL
Condor
™
Item Ref. No. Qty Description
1 56002959 1 Pin, Cotter Hair
2 56412262 1 Housing, Spring
3 56002256 2 Scr, Hex Type 1 3/8-16 X 1.00
4 56003120 1 Pin, Cotter Hair .0915 X .375
5 56003597 1 Pin, Clevis .375 X 1.75
6 56003704 1 Pin, Clevis .38 X 3.00
7 56009019 2 Scr, Hex Thd Form 1/4-20 X .38
8 56009062 4 Scr, Pan Phil Thd Form 1/4-20 X .50
9 56413455 1 Mount Weldment
10 56413700 1 Actuator (M2)
11 56413788 1 40” Cyl Scrub Assembly
56413790 1 45” Cyl Scrub Assembly
56413792 1 48” Cyl Scrub Assembly
12 56413828 1 Spring, Upper Housing
13 56413829 1 Spring, Lower Housing
14 56420019 1 Nut Retainer
15 56420020 1 Nut Retainer
17
FORM NO. 56042467
18
SCRUB SYSTEM-CYLINDRICAL (scrub assembly) BEFORE SN1000038193
Condor
™
05-11
2010-7
FORM NO. 56042467
05-11
2010-7
SCRUB SYSTEM-CYLINDRICAL (scrub assembly) BEFORE SN1000038193
Condor
™
19
Item Ref. No. Qty Description
56413788 1 40” Cyl Scrub Assembly
56413790 1 45” Cyl Scrub Assembly
56413792 1 48” Cyl Scrub Assembly
1 56016163 2 Decal, No Step
2 56367206 8 Bushing
3 56407006 2 Wheel, Roller
4
# 56407114 4 Knob TSBUS2010-1060
5 56407334 4 Knob
6 56001841 4 Scr, Soc Set Loc 1/4-20 X .25
7 56001879 4 Wsh, Flt SAE 1/2
8 56002063 2 Wsh, Flt SAE 3/8
9 56002769 2 Nut, Hex Nyl Loc 3/8-16
10 56002922 8 Scr, Hex Hd Loc 1/4-20x.62
11 56003178 2 Scr, Hex M8-1.25 X 16mm
12 56003179 2 Scr, Hex Thd To Hd M8-1.25 X 20mm
13 56003268 4 Ring, Ret Ext Type E Reinf. 0.25 Dia
14 56003312 14 Nut, Hex Nyl Loc M12-1.75
15 56003403 6 Nut, Hex Nyl Loc M6-1
16 56003405 2 Nut, Hex Nyl Loc SS M8-1.25
17 56003418 6 Scr, Hex M12-1.75 X 30mm
18 56003627 2 Scr, Pan Phil M6-1 X 16mm
19 56003637 8 Scr, Hex M12-1.75 X 40mm
20 56003707 4 Scr, Hex Thd To Hd M12-1.75 X 110mm
21 56009017 8 Wsh, Flt Harden .516x.938 X.75
22 56009019 1 Scr, Hex Thd Form 1/4-20 X .38
23 56009022 8 Wsh, Flt .754 X 1.250 X .120
24 56009062 2 Scr, Pan Phil Thd Form 1/4-20 X .50
25 56009069 8 Scr, Pan Phil Loc 1/4-20 X .50
26 56009097 4 Nut, Push Cap 1/2
27 56009258 4 Nut, Hex Jam M12-1.75
28 56112771 4 Clamp, Hose SAE #10
29 56303394 1 Hose, Spiral .75 x 25.00
30 56304586 8 Bearing .750 X .625 X .500
31 56305760 1 Tee, Barb 3/4 X 1/2 X 1/2
32 56355488 4 Clamp, Hose SAE #96
33 56413269 2 Broom Idler Assy (58-63, 83)
34 56413275 2 Broom Drive Lug Assy (64-72, 82)
35 56413285 2 Sheave, Poly V
36 56413302 2 Arm Parallel 6 In
37 56413303 2 Arm, Adjustable Assy
38 56413324 2 Idler
39 56413325 2 Tensioner Weld’t
40 56413393 1 Resistor Assy, 10k Ohm (40” / R2)
56413391 1 Resistor Assy, 40k Ohm (45” & 48” / R2)
41 56413395 2 Guard, Belt
42 56413398 2 Motor, 36vdc 1.5 Hp (M9 / M10)
* 56413628 1 Brush & Spring Kit
43 56413419 2 Belt, 260j16
44 56413247 1 Cyl Scrub Deck Weld’t-40 (40”)
56413440 1 Cyl Scrub Deck Weld’t-45 (45”)
56413344 1 Cyl Scrub Deck Weld’t-48 (48”)
Item Ref. No. Qty Description
45 56413331 1 Hopper Assembly-40 (40”) (73-79)
56413443 1 Hopper Assembly-45 (73-79)
56413346 1 Hopper Assembly-48 (48”) (73-79)
46 56413516 1 Contactor, 36vdc 200A (K3)
47 56413871 1 Left Skirt Assembly (40”)
56413556 1 Left Skirt Assembly (45” & 48”)
48 56413578 1 Right Guard Assy
49 56413584 1 Left Guard Assy (45” & 48”)
50 56413596 2 Pin
51 56413604 2 Shield, Water
52 56413605 2 Shield, Water
53 56413609 1 Right Skirt Assembly
54 56413813 1 Hose, .75 Clear PVC
55 56413817 2 Roller, Rear
56 56413818 2 Pin
57 56900272 1 Barb, 3/4 90 Deg. Elbow
58 56370711 1 Nut, Thumb
59 56009199 1 Wsh, Flt Brass .266 x 1.250 x .125
60 56009069 1 Scr, Pan Phil Loc 1/4-20 X .50
61 56111531 1 Bearing- Ball NOTE 1
62 56413267 1 Broom Hanger Weldt (Used before May 2010)
56109572 1 Broom Hanger (Used after April 2010)
63 56109690 1 Idler, Brush NOTE 1 (TSBUS2009-1048)
64 56003155 1 Scr, Hex M6-1 X 12mm
65 56003238 2 Key, Sq .19 X .78
66 56009060 1 Wsh, Flt SS .260 X 1.000 X .074
67 56002930 2 Scr, Soc Set Loc 1/4-20 X .38
68 56303050 2 Bearing, Ball
69 56413276 1 Broom Hanger Weldt (Used before May 2010)
56109573 1 Broom Hanger (Used after April 2010)
70 56413284 1 Sheave, Poly V
71 56413620 1 Shaft, Broom Drive Lug
72 56109628 1 Drive Lug
73 56002850 7 Nut, Hex Nyl Loc-Thin Ss 1/4-20
74 56002896 2 Scr, Pan Phil SS 10-24 X .62
75 56002989 7 Scr, Pan Phil SS 1/4-20 X .62
76 56009060 2 Wsh, Flt SS .260 X 1.000 X .074
77 56413333 1 Hopper, 40 In. (40”)
56413444 1 Hopper, 45 In. (45”)
56413348 1 Hopper, 48 In. (48”)
78 56413338 1 Screen, Hopper-40 In. (40”)
56413446 1 Screen, Hopper-45 In. (45”)
56413349 1 Screen, Hopper-48 In. (48”)
79 56413339 1 Threshold, Hopper-40 In. (40”)
56413447 1 Threshold, Hopper-45 In. (45”)
56413350 1 Threshold, Hopper-48 In. (48”)
80 56413831 1 Roll Bar Weld’t. (40”)
81 56003415 3 Scr, Hex M12-1.75 x 35mm (40”)
82 56413877 1 Spacer
83 56003314 1 Ring, Retainer NOTE 1
84 56244969 1 Clamp, Hose SAE #12
85 56409538 3 Insulator, Terminal
86 56493357 1 Insulator, Terminal
TSBUS2008-1020
# = Revised or new since last update
NOTE 1: If you need to replace these items before SN 1000022903 please order Broom Idler Kit 56414000.
FORM NO. 56042467
20
SCRUB SYSTEM-CYLINDRICAL (scrub assembly) AFTER SN1000038193
Condor
™
05-11
2010-7
FORM NO. 56042467
05-11
2010-7
SCRUB SYSTEM-CYLINDRICAL (scrub assembly) AFTER SN1000038193
Condor
™
21
Item Ref. No. Qty Description
# 56413788 1 40” Cyl Scrub Assembly
# 56413790 1 45” Cyl Scrub Assembly
# 56413792 1 48” Cyl Scrub Assembly
1# 56016163 2 Decal, No Step
2# 56380646 2 Bushing Cam
3# 56407006 2 Wheel, Roller
4# 56407114 4 Knob TSBUS2010-1060
5# 56407334 4 Knob
6# 56001841 4 Scr, Soc Set Loc 1/4-20 X .25
7# 56001879 4 Wsh, Flt SAE 1/2
8# 56002063 4 Wsh, Flt SAE 3/8
9# 56002769 2 Nut, Hex Nyl Loc 3/8-16
10# 56002922 8 Scr, Hex Hd Loc 1/4-20x.62
11# 56003178 2 Scr, Hex M8-1.25 X 16mm
12# 56003180 2 Scr, Hex Thd To Hd M8-1.25 X 25mm
13# 56003268 4 Ring, Ret Ext Type E Reinf. 0.25 Dia
14# 56003312 6 Nut, Hex Nyl Loc M12-1.75
15# 56003403 4 Nut, Hex Nyl Loc M6-1
16# 56003405 2 Nut, Hex Nyl Loc SS M8-1.25
17# 56003418 6 Scr, Hex M12-1.75 X 30mm
18# 56003627 2 Scr, Pan Phil M6-1 X 16mm
19# 56380614 6 Bushing, 1/2-20 x 3/4 Od
20# 56003707 4 Scr, Hex Thd To Hd M12-1.75 X 110mm
21# 56003485 8 Scr, Hex 1/2-20 x 1.00
22# 56009019 1 Scr, Hex Thd Form 1/4-20 X .38
23# 56009022 8 Wsh, Flt .754 X 1.250 X .120
24# 56009062 2 Scr, Pan Phil Thd Form 1/4-20 X .50
25# 56009069 8 Scr, Pan Phil Loc 1/4-20 X .50
26# 56009097 4 Nut, Push Cap 1/2
27# 56009258 4 Nut, Hex Jam M12-1.75
28# 56112771 4 Clamp, Hose SAE #10
29# 56303394 1 Hose, Spiral .75 x 25.00
30# 56009086 2 Nut, Hex Jam 5/16-18
31# 56305760 1 Tee, Barb 3/4 X 1/2 X 1/2
32# 56355488 4 Clamp, Hose SAE #96
33# 56413269 2 Broom Idler Assy (58-63, 83)
34# 56413275 2 Broom Drive Lug Assy (64-72, 82)
35# 56413285 2 Sheave, Poly V
36# 56380153 4 Arm Parallel 6 In
37# 56413714 2 Bumper, Rubber
38# 56413324 2 Idler
39# 56413325 2 Tensioner Weld’t
40# 56413393 1 Resistor Assy, 10k Ohm (40” / R2)
# 56413391 1 Resistor Assy, 40k Ohm (45” & 48” / R2)
41# 56413395 2 Guard, Belt
42# 56413398 2 Motor, 36vdc 1.5 Hp (M9 / M10)
*# 56413628 1 Brush & Spring Kit
43# 56413419 2 Belt, 260j16
44# 56413247 1 Cyl Scrub Deck Weld’t-40 (40”)
# 56413440 1 Cyl Scrub Deck Weld’t-45 (45”)
# 56413344 1 Cyl Scrub Deck Weld’t-48 (48”)
Item Ref. No. Qty Description
45# 56413331 1 Hopper Assembly-40 (40”) (73-79)
# 56413443 1 Hopper Assembly-45 (73-79)
# 56413346 1 Hopper Assembly-48 (48”) (73-79)
46# 56413516 1 Contactor, 36vdc 200A (K3) TSBUS2008-1020
47# 56413871 1 Left Skirt Assembly (40”)
# 56413556 1 Left Skirt Assembly (45” & 48”)
48# 56413578 1 Right Guard Assy
49# 56413584 1 Left Guard Assy (45” & 48”)
50# 56413596 2 Pin
51# 56413604 2 Shield, Water
52# 56413605 2 Shield, Water
53# 56413609 1 Right Skirt Assembly
54# 56413813 1 Hose, .75 Clear PVC
55# 56413817 2 Roller, Rear
56# 56413818 2 Pin
57# 56900272 1 Barb, 3/4 90 Deg. Elbow
58# 56370711 1 Nut, Thumb
59# 56009199 1 Wsh, Flt Brass .266 x 1.250 x .125
60# 56009069 1 Scr, Pan Phil Loc 1/4-20 X .50
61# 56111531 1 Bearing- Ball NOTE 1
62# 56109572 1 Broom Hanger
63# 56109690 1 Idler, Brush NOTE 1 (TSBUS2009-1048)
64# 56003155 1 Scr, Hex M6-1 X 12mm
65# 56003238 2 Key, Sq .19 X .78
66# 56009060 1 Wsh, Flt SS .260 X 1.000 X .074
67# 56002930 2 Scr, Soc Set Loc 1/4-20 X .38
68# 56303050 2 Bearing, Ball
69# 56109573 1 Broom Hanger
70# 56413284 1 Sheave, Poly V
71# 56413620 1 Shaft, Broom Drive Lug
72# 56109628 1 Drive Lug
73# 56002850 7 Nut, Hex Nyl Loc-Thin Ss 1/4-20
74# 56002896 2 Scr, Pan Phil SS 10-24 X .62
75# 56002989 7 Scr, Pan Phil SS 1/4-20 X .62
76# 56009060 2 Wsh, Flt SS .260 X 1.000 X .074
77# 56413333 1 Hopper, 40 In. (40”)
# 56413444 1 Hopper, 45 In. (45”)
# 56413348 1 Hopper, 48 In. (48”)
78# 56413338 1 Screen, Hopper-40 In. (40”)
# 56413446 1 Screen, Hopper-45 In. (45”)
# 56413349 1 Screen, Hopper-48 In. (48”)
79# 56413339 1 Threshold, Hopper-40 In. (40”)
# 56413447 1 Threshold, Hopper-45 In. (45”)
# 56413350 1 Threshold, Hopper-48 In. (48”)
80# 56413831 1 Roll Bar Weld’t. (40”)
81# 56003415 3 Scr, Hex M12-1.75 x 35mm (40”)
82# 56413877 1 Spacer
83# 56003314 1 Ring, Retainer NOTE 1
84# 56244969 1 Clamp, Hose SAE #12
85# 56409538 3 Insulator, Terminal
86# 56493357 1 Insulator, Terminal
87# 56380646 8 Bearing .875 x .572 x .375
# = Revised or new since last update
NOTE 1: If you need to replace these items before SN 1000022903 please order Broom Idler Kit 56414000.
FORM NO. 56042467
22
SCRUB SYSTEM-CYLINDRICAL (skirt / bumper assemblies)
Condor
™
05-11
06-8
FORM NO. 56042467
05-11
09-11
SCRUB SYSTEM-CYLINDRICAL (skirt / bumper assemblies)
Condor
™
Item Ref. No. Qty Description
47 56413871 1 Left Skirt Assembly (#7-11 / 40”) Page 18
47 56413556 1 Left Skirt Assembly (#7-11 / 45” & 48”) Page 18
48 56413578 1 Right Guard Assy (#1, 2, 4, 5, 6) Page 18
49 56413584 1 Left Guard Assy (#1-4 / 45” & 48”) Page 18
53 56413609 1 Right Skirt Assembly (#9-13) Page 18
1 56407006 4 Wheel, Roller
2 56009097 4 Nut, Push cap 1/2
3 56413571 1 Left guard Weld’t.
4 56413590 2 Pin
5 56413721 1 Grip Surface
6 56413837 1 Right Guard Weld’t.
7 56413860 1 Strap, Skirt-LT
8 56413872 1 Left Bracket Weld’t.-40” (40”)
56413858 1 Left Bracket Weld’t.-45” & 48” (45” & 48”)
9 56413654 2 Skirt, Linatex
** 56413820 2 Skirt, Gum Rubber
** 56413743 2 Skirt, Polyurethane
10 56413717 6 Thumb Nut
11 56413850 6 Skirt Retainer Assy
12 56413854 1 Right Bracket Weld’t.
13 56413857 1 Strap, Skirt-RT
23
** = Optional, Not Included
FORM NO. 56042467
24
SCRUB SYSTEM-DISK
Condor
™
05-11
FORM NO. 56042467
05-11
08-5
SCRUB SYSTEM-DISK
Condor
™
Item Ref. No. Qty Description
1 56323560 1 Plug, Cap
2 56412262 1 Housing, Spring
3 56002256 2 Scr, Hex Type 1 3/8-16 X 1.00
4 56003222 2 Pin, Cotter Hair
5 56003597 1 Pin, Clevis .375 X 1.75
6 56003704 1 Pin, Clevis .38 X 3.00
7 56009019 2 Scr, Hex Thd Form 1/4-20 X .38
8 56009062 4 Scr, Pan Phil Thd Form 1/4-20 X .50
9 56413455 1 Mount Weldment
10 56413700 1 Actuator (M2)
11 56413794 1 40” Disk Scrub Assembly
56413789 1 45” Disk Scrub Assembly
56413791 1 48” Disk Scrub Assembly
12 56413828 1 Spring, Upper Housing
13 56413829 1 Spring, Lower Housing
14 56420019 1 Nut Retainer
15 56420020 1 Nut Retainer
25
FORM NO. 56042467
26
SCRUB SYSTEM-DISK (40” scrub assembly)
Condor
™
05-11
FORM NO. 56042467
05-11
2010-7
SCRUB SYSTEM-DISK (40” scrub assembly)
Condor
™
27
Item Ref. No. Qty Description
56413794 1 40” Disk Scrub Assembly
1 56264262 1 Hose
2 56366455 2 Plate, Stop
3 56366463 2 Spring Retainer
4 56367206 8 Bushing
5 56407053 4 Thermoid Disk
6# 56407114 4 Knob TSBUS2010-1060
7 56407334 4 Knob
8 56409538 1 Insulator, Terminal
9 56471220 1 Bushing
10 56002938 12 Wsh, Flt Sae Ss 5/16
11 56003263 16 Rivet, Nylon Tree Push-In (.25)
12 56003312 14 Nut, Hex Nyl Loc M12-1.75
13 56002885 6 Scr, Hex SS 3/8-16 X .75
14 56003372 2 Scr, Hex Loc Ss 5/16-18 X 1.25
15 56003405 6 Nut, Hex Nyl Loc Ss M8-1.25
16 56003418 3 Scr, Hex M12-1.75 X 30mm
17 56003477 6 Scr, Hex Loc Ss M8-1 X 25mm
18 56003637 8 Scr, Hex M12-1.75 X 40mm
19 56003639 6 Scr, Hex Ss M8-1.25 X 30mm
20 56003657 4 Nut, Hex Jam Ss M12-1.75
21 56003658 4 Scr, Hex Thd To Hd Ss M12-1.75 X 70mm
22 56009017 8 Wsh, Flt Harden .516x.938 X.75
23 56009019 1 Scr, Hex Thd Form 1/4-20 X .38
24 56009022 8 Wsh, Flt .754 X 1.250 X .120
25 56009028 1 Scr, Hex Thd Form 1/4-20 X 1.50
26 56009030 8 Scr, Pan Phil Thd Form 10-24 X .38
27 56009057 2 Wsh, Flt Harden .344x1.000x.120/.135
28 56009096 2 Wsh, Flt .193 X .875 X .060
29 56112771 2 Clamp, Hose Sae #10
30 56304586 8 Bearing .750 X .625 X .500
Item Ref. No. Qty Description
31 56314030 2 Brush Holder
32 56314108 2 Hub, Drive
33 56314109 2 Spacer
34 56315625 2 Barb, Coupler 1/2 X 3/4
35 56410223 1 Clamp, P
36 56413302 2 Arm Parallel 6 In
37 56413303 2 Arm, Adjustable Asm
38 56413318 1 Blade, Front
39 56413319 1 Blade, Rear
40 56413334 1 Weldment, 40 Disk Deck
41 56413336 1 Gearbox Assembly, 20” (M9)
* 56410182 1 Bearing B.E. (for 56413336)
* 56410183 1 Bearing F.E. (for 56413336)
* 56412266 1 Brush Board Assy (for 56413336)
* 56407500 1 Brush Assy Kit (for 56413336)
* 56389395 1 Brush Spring Set (for 56413336)
* 56407196 1 Gearbox (for 56413336)
42 56413390 1 Resistor Assy, 1k Ohm (R2)
43 56413426 1 Manifold, Solution
44 56413578 1 Right Guard Assy (#52-56)
45 56413307 1 Right Skirt Assembly
46 56413313 1 Left Skirt Assembly
47 56442003 2 Clamp,P
48 56459064 2 Hose, PVC Clear 21.00 In.
49 56493357 1 Insulator, Terminal
50 56505794 2 Brush Prolene 20
51 56900272 1 Barb, 3/4 90 Deg. Elbow
52 56407006 2 Wheel, Roller
53 56009097 2 Nut, Push Cap 1/2
54 56413590 1 Pin
55 56413721 1 Grip Surface
56 56413837 1 Guard Weld’t.
57 56413831 1 Roll Bar Weld’t.
58 56003415 3 Scr, Hex M12-1.75 x 35mm
# = Revised or new since last update
* = Not Shown
FORM NO. 56042467
28
SCRUB SYSTEM-DISK (45”, 48” scrub assembly)
Condor
™
05-11
FORM NO. 56042467
05-11
2010-3
SCRUB SYSTEM-DISK (45”, 48” scrub assembly)
Condor
™
29
Item Ref. No. Qty Description
1 56264262 1 Hose
2 56366455 3 Plate, Stop
3 56366463 3 Spring Retainer
4 56367206 8 Bushing
5 56407053 6 Thermoid Disk
6# 56407114 4 Knob TSBUS2010-1060
7 56407334 4 Knob
8 56409538 5 Insulator, Terminal
9 56459064 2 Hose, PVC Clear 21.00 In
10 56471220 1 Bushing
11 56002938 18 Wsh, Flt SAE SS 5/16
12 56003263 22 Rivet, Nylon Tree Push-In (.25)
13 56003312 14 Nut, Hex Nyl Loc M12-1.75
14 56002885 9 Scr, Hex SS 3/8-16 X .75
15 56003372 3 Scr, Hex Loc SS 5/16-18 X 1.25
16 56003405 9 Nut, Hex Nyl Loc SS M8-1.25
17 56003418 6 Scr, Hex M12-1.75 X 30mm
18 56003477 9 Scr, Hex Loc SS M8-1 X 25mm
19 56003637 8 Scr, Hex M12-1.75 X 40mm
20 56003639 9 Scr, Hex SS M8-1.25 X 30mm
21 56003657 4 Nut, Hex Jam SS M12-1.75
22 56003658 4 Scr, Hex Thd To Hd SS M12-1.75 X 70mm
23 56009017 8 Wsh, Flt Harden .516x.938 X.75
24 56009019 1 Scr, Hex Thd Form 1/4-20 X .38
25 56009022 8 Wsh, Flt .754 X 1.250 X .120
26 56009028 1 Scr, Hex Thd Form 1/4-20 X 1.50
27 56009030 12 Scr, Pan Phil Thd Form 10-24 X .38
28 56009057 3 Wsh, Flt Harden .344x1.000x.120/.135
29 56009062 4 Scr, Pan Phil Thd Form 1/4-20 X .50
30 56009096 3 Wsh, Flt .193 X .875 X .060
Item Ref. No. Qty Description
31 56112771 2 Clamp, Hose SAE #10
32 56380543 1 Hose PVC Clear 15.00 In.
33 56303083 3 Gearmotor (M9, M10, M11)
* 56303444 4 Carbon Brush Assy (for 56303083)
* 56303419 4 Brush Spring (for 56303083)
34 56304586 8 Bearing .750 X .625 X .500
35 56314030 3 Brush Holder
36 56314108 3 Hub, Drive
37 56314109 3 Spacer
38 56315625 3 Barb, Coupler 1/2 X 3/4
39 56410223 1 Clamp, P
40 56413302 2 Arm Parallel 6 In
41 56413303 2 Arm, Adjustable Assy
42 56413307 1 Right Skirt Assembly
43 56413374 1 Blade Front
44 56413379 1 Blade, Rear
45 56413381 1 Left Skirt Assembly
46 56413392 1 Resistor Assy, 20k Ohm (R2)
47 56413397 1 Deck Weldment 45
56413396 1 Deck Weldment 48
48 56413426 1 Manifold, Solution
49 56413516 2 Contactor, 36vdc 200A (K3, K4) TSBUS2008-1020
50 56413578 1 Right Guard Assy (#56-60)
51 56413584 1 Left Guard Assy (#56-58 & 61)
52 56442003 3 Clamp,P
53 56493357 1 Insulator, Terminal
54 56505834 3 Brush, Prolene 16 (45”)
56505784 3 Brush Prolene 17 (48”)
55 56900272 1 Barb, 3/4 90 Deg. Elbow
56 56407006 2 Wheel, Roller (qty per assy)
57 56009097 2 Nut, Push Cap 1/2 (qty per assy)
58 56413590 1 Pin (qty per assy)
59 56413721 1 Grip Surface
60 56413837 1 Guard Weld’t.
61 56413571 1 Guard Weld’t.
# = Revised or new since last update
* = Not Shown
FORM NO. 56042467
30
SCRUB SYSTEM-DISK (skirt assemblies)
Condor
™
40”
Scrub Assy
05-11
08-5
FORM NO. 56042467
45” / 48”
Scrub Assy
45” / 48”
Scrub Assy
40”
Scrub Assy
05-11
09-11
SCRUB SYSTEM-DISK (skirt assemblies)
Condor
™
Item Ref. No. Qty Description
45 56413307 1 Right Skirt Assembly (40”) Page 24
46 56413313 1 Left Skirt Assembly (40”) Page 24
42 56413307 1 Right Skirt Assembly (45” & 48”) Page 26
45 56413381 1 Left Skirt Assembly (45” & 48”) Page 26
1 56016163 1 Decal, No Step (qty per skirt assy)
2 56003426 2 Nut, Hex Nyl loc SS M6-1.00 (qty per skirt assy)
3 56003454 2 Scr, Hex Thd to Hd SS M6-1.00 x 20mm (qty per skirt assy)
4 56413314 1 Skirt Weld’t. Left (40”)
5 56413768 1 Kit, Linatex 40 Disk Blade NOTE 1
** 56413767 1 Kit, Gum Rubber 40 Disk Blade NOTE 1
** 56413754 1 Kit, Polyurethane 40 Disk Blade NOTE 1
6 56413717 3 Thumb Nut (40” / qty per skirt assy)
56413717 2 Thumb Nut (45” & 48” / qty per skirt assy)
7 56413718 1 Strap, Left (40”)
8 56413725 1 Strap (qty per skirt assy)
9 56413850 3 Skirt Retainer Assy (40” / qty per skirt assy)
56413850 2 Skirt Retainer Assy (45” & 48” / qty per skirt assy)
10 56413770 1 Kit, Linatex (45” & 48”) Disk Blade NOTE 1
** 56413769 1 Kit, Gum Rubber (45” & 48”) Disk Blade NOTE 1
** 56413755 1 Kit, Polyurethane (45” & 48”) Disk Blade NOTE 1
11 56413389 1 Skirt Weld’t. Left (45” & 48”)
12 56413712 1 Strap, Left (45” & 48”)
13 56413308 1 Skirt Weld’t. Right (40”, 45” & 48”)
14 56413690 1 Strap, Right (40”, 45” & 48”)
31
** = Optional, Not Included
NOTE 1: All scrub deck blade kits include enough blades to replace all blades on both skirt assemblies.
FORM NO. 56042467
32
SOLUTION SYSTEM
Condor
™
05-11
2010-3
FORM NO. 56042467
05-11
2010-7
SOLUTION SYSTEM
Condor
™
Item Ref. No. Qty Description
1 56255076 1 Cap, Pipe Ght Nylon
2 56368776 1 Washer, Rubber
3 56407162 1 Filter
4 56900273 1 Barb
5 56001954 2 Wsh, Flt SAE #10
6 56001993 11 Scr, Pan Phil 10-24 X .50
7 56002037 4 Scr, Hex 5/16-18 X .88
8 56002066 2 Scr, Pan Phil 1/4-20 X .62
9 56002826 6 Nut, Hex Nyl Loc-Thin 5/16-18
10 56003119 5 Scr, Pan Phil SS 1/4-20 X .50
11 56003718 6 Scr, Pan Phil 5/16-18 X 2.25
12 56009033 2 Scr, Hex Thd Form 1/4-20 X .50
13 56009057 4 Wsh, Flt Harden .344x1.000x.120/.135
14 56009294 4 Wsh, Flt .354 X 1.247 X .125
15 56009206 4 Scr, Truss Phil-Blk 10-24x.50
16 56112771 6 Clamp, Hose SAE #10 (qty of 4 on AXP™ & EcoFlex models)
17 56392193 2 Hose, .75 X 14.00 (qty of 1 on EcoFlex models)
18 56413876 1 Hose .75 X 5.50
19 56413081 1 Tank, Solution
20 56413082 1 Bumper, Front
21# 56381083 1 Touch Pad Assy (A3) NOTE 5
22 56413249 1 Mount, Lid
23 56413421 1 Pedal Assy TSBUS2008-1001
24 56413482 1 Clip
25 56413510 1 Solenoid Valve Assy
26 56413581 1 Valve, T Shutoff
27 56413594 1 Panel, Elect. Cover Asm
28 56413619 1 Seat Mounting Assembly (39-45) NOTE 1
* 56003032 1 Scr, Hex Hd loc 1/2-13 x .75 NOTE 2
* 56003119 4 Scr, Pan Phil SS 1/4-20 x .50 NOTE 2
* 56409021 1 Seat Assy NOTE 1
* 56409613 1 Switch, Seat (S2) NOTE 2
* 56409536 1 Strap NOTE 2
* 56323260 1 Clamp, Hose Support NOTE 2
* 56002507 1 Scr, Pan Phil 1/4-20 x .75 NOTE 2
29 56413624 1 Floor Plate
30 56413653 2 Mount Plate, Bumper
31 56413669 1 Switch, Liquid Level (S5)
32 56413683 1 Solution Lid Assembly
33 56413811 1 Gasket, .62 X .62 X 11.50”
34 56413839 2 Clamp, Hose SAE #20
35 56342319 1 Clamp, P
36 56900292 2 Barb, Adapter 3/4 X 3/4npt
37 1450372000 1 Key Switch (S1)
* 1462887000 1 Key, Replacement
38 56413862 1 Chemical Metering Assy NOTE 3
56381105 1 Chemical Metering Assy NOTE 4
39 7-69-00008 1 Seat
40 56003603 1 Scr, Pan Phil Thd Form 1/4-20 x .38
41 56323260 1 Clamp, Hose Support
42 56109274 1 Strap
43 7-82-00050 1 Switch
44 56109300 1 Slide, Seat
45 7-03-04250 1 Arm Rest Option
46 56009096 5 Wsh, Flt .193 x .875 x .060
# = Revised or new since last update
* = Not Shown
33
NOTE 1: Starting in August 2007 Seat Assy 56409021 will no longer be available. If you order part number 56409021 you will automatically receive Seat Assy Kit 56109291. When
replacing 56409021 with 56109291 you will also need to order items (40, 41 & 42) above. Machines built after August 2007 will have the new seat assembly as pictured on the left.
NOTE 2: These items are replacement parts for machines built prior to August 2007. If your seat assembly looks like the one pictured on the left these parts are not used on your
machine.
NOTE 3: Only used on AXP models.
NOTE 4: Only used on Ecofl ex models. AXP models are no longer in production and have been replaced by EcoFlex models.
#NOTE 5: Used on both Ecofl ex and non-Ecofl ex/AXP models.
FORM NO. 56042467
34
SOLUTION SYSTEM (chemical metering kit )
Condor
™
05-11
08-3
FORM NO. 56042467
05-11
2010-3
SOLUTION SYSTEM (chemical metering kit )
Condor
™
Item Ref. No. Qty Description
56413862 1 Chemical Metering Assy NOTE 3
56381105 1 Chemical Metering Assy NOTE 4
1 56002003 4 Scr, Pan Phil 8-32 X .50
2 56002808 4 Nut, Hex Nyl Loc 8-32
3 56112771 4 Clamp, Hose SAE #10
4 56219932 6 Clamp, Hose SAE #6
5 56261246 2 Elbow
6 56412275 1 Hose, Spiral .50
7 56305762 1 Hose, Spiral .750
9 56314983 1 Tee Assembly
10 56314984 2 Pump, Detergent (M13 / M16)
11 56315340 1 Chemical Sensor Assy (A4) NOTE 3
13 56315523 1 Cap, Dry Break, 1/8 Barb, 90
14 56315524 1 Hose, Chemical Resistant, 7.00
15 56315625 2 Barb, Coupler 1/2 X 3/4
16 56262180 1 Hose, Spiral .50
18 56413999 1 Bottle, Chemical Assy-EDS NOTE 3
56111855 1 Bottle, Chemical Assy-EcoFlex NOTE 4
19 56413330 1 Plate, Mount, Chemical Meter
20 56413691 2 Fitting, Y, Barb
21 56413692 1 Hose, Chemical Resistant, 21.00
22 56413693 4 Hose, Chemical Resistant, 5.00
23 56413775 2 Bracket, Pump Mount
25 56413810 1 Pump, 36V (M12) TSBUS2008-988
26 56481452 1 Hose, Spiral .750
27 56002507 3 Scr, Pan Phil 1/4-20 x .75
28 56002098 3 Wsh, Flt SAE 1/4
29 56002708 3 Nut, Nyl Loc 1/4-20
30 56002768 4 Nut, Nyl Loc 10-24
31 56001954 4 Wsh, Flt SAE #10
32 56002136 4 Scr, Flat Phil 10-24 x 1.25
33 56412276 1 Hose, Spiral .50
* 56478246 2 Tie-Cable
35
* = Not Shown
NOTE 3: Only used on AXP models.
NOTE 4: Only used on Ecofl ex models. AXP models are no longer in production and have been replaced by EcoFlex models.
FORM NO. 56042467
36
SOLUTION SYSTEM (drive pedal / electrical panel assy’s)
Condor
™
05-11
09-5
FORM NO. 56042467
05-11
09-5
SOLUTION SYSTEM (drive pedal / electrical panel assy’s)
Condor
™
Item Ref. No. Qty Description
56413421 1 Pedal Assy (#1-26) TSBUS2008-1001
56413594 1 Panel, Elect. Cover Assy (#27-35)
1 56002098 1 Wsh, Flt Sae 1/4
2 56002733 1 Scr, Pan Phil 10-24 X .88
3 56002768 1 Nut, Hex Nyl Loc 10-24
4 56003268 1 Ring, Ret Ext Type E Reinf. 0.25 Dia
5 56003358 1 Scr, Hex M6-1 X 25mm
6 56003403 2 Nut, Hex Nyl Loc M6-1
7 56003428 1 Scr, Hex M6-1 X 75mm
8 56009025 1 Wsh, Flt .266 X .750 X .036
9 56009030 2 Scr, Pan Phil Thd Form 10-24 X .38
10 56009060 5 Wsh, Flt Ss .260 X 1.000 X .074
11 56314037 1 Spring, Torsion
12 NA 1 Bracket, Foot Pedal NOTE 1
13 NA 1 Foot Pedal NOTE 1
14 56314176 1 Mat, Pedal
15 56324505 1 Bearing, Flange
16 56380438 2 Spacer, Spring
17 56380439 1 Bushing
18 56380440 1 Bushing, M6 X .375 X .295
19 56409471 1 Lever, Throttle
20 56409610 1 Link Weldment
21 56412094 1 Housing, Potentiometer
22 56412331 1 Wire Assy.
23 56454740 1 Potentiometer, 5k (R1)
24 56756318 2 Bearing, Flange
25 56002603 1 Scr-Hex 1/4-20 x 3.00
26 56002708 1 Nut-Hex Nyl Loc 1/4-20
27 56003199 3 Scr, Pan Phil Plastite 8-16 X 1.50
28 56003635 1 Scr, Pan Phil Plastite 8-16 X 1.75
29 56314590 1 Cover, Fan
30 56314594 1 Gasket
31 56314595 1 Board Holder
32 56413170 1 Cover, Electrical
33 56413597 1 Fan Assy (M14)
34 56413625 1 Gasket, Panel
35 56413626 1 Gasket, Circuit Breaker
37
NOTE 1: If you need to replace either of these items please order Pedal Assembly 56413421.
FORM NO. 56042467
38
SQUEEGEE SYSTEM
Condor
™
05-11
09-5
FORM NO. 56042467
05-11
08-11
SQUEEGEE SYSTEM
Condor
™
Item Ref. No. Qty Description
1 56002507 4 Scr, Pan Phil 1/4-20 X .75
2 56002708 4 Nut, Hex Nyl Loc 1/4-20
3 56002739 1 Scr, Hex 3/4-16 X 1.25 Grade 8
4 56002863 1 Nut, Hex Nyl Loc 3/4-16
5 56003222 2 Pin, Cotter Hair
6 56003597 1 Pin, Clevis .375 X 1.75
7 56003656 1 Pin, Clevis .375 X 2.25
8 56003682 2 Scr, Soc Shd .50 X .50 X 3/8-16
9 56380431 1 Ball Joint TSBUS2008-987
10 56413038 1 Squeegee Assembly F (40”)
56413478 1 Squeegee Assembly G (45”)
56413641 1 Squeegee Assembly H (48”)
11 56413110 1 Squeegee Arm Assembly
12 56413111 1 Actuator 36v (M3)
13 56413211 2 Bearing, Flange .625 X .500 X .250
14 56413429 1 Squeegee Lift Arm Weldment
15 56412216 2 Spring, Extension
16 56413776 1 Stop Plate, Small (40”)
17 56413778 1 Stop Plate, Large (40”)
* 56413777 2 Stop Plate, Medium (45” & 48”)
39
* = Not Shown
FORM NO. 56042467
40
SQUEEGEE SYSTEM (squeegee arm assembly)
Condor
™
05-11
FORM NO. 56042467
05-11
08-5
SQUEEGEE SYSTEM (squeegee arm assembly)
Condor
™
Item Ref. No. Qty Description
56413110 1 Squeegee Arm Assembly
1 56324369 1 Pin
2 56001879 4 Wsh, Flt SAE 1/2
3 56001939 2 Wsh, Flt SAE 5/16
4 56002063 1 Wsh, Flt SAE 3/8
5 56002769 1 Nut, Hex Nyl Loc 3/8-16
6 56003312 2 Nut, Hex Nyl Loc M12-1.75
7 56003405 2 Nut, Hex Nyl Loc Ss M8-1.25
8 56003415 2 Scr, Hex M12-1.75 X 35mm
9 56003463 2 Scr, Hex Thd To Hd SS 5/16-18 X 3.25
10 56003464 2 Scr, Hex SS M8-1.25 X 60mm
11 56003465 2 Nut, Wing SS 5/16-18
12 56009016 2 Nut, Hex Jam 1/2-13
13 56009086 4 Nut, Hex Jam 5/16-18
14 56009139 3 Scr, Pan Phil Loc 10-24 X .38
15 56151068 1 Washer, Fibre
16 56360627 2 Bushing
17 56370878 2 Bearing, Sleeve
18 56407302 2 Bracket
19 56407344 2 Caster Wheel
20 56407510 2 Knob, 5/16-18 Nyl Loc
21 56413264 1 Squeegee Mount Weldt TSBUS2007-969
22 56413517 2 Bracket
23 56413576 1 Knob
24 56413599 1 Washer, Rubber
25 56413640 1 Squeegee Arm Weldment
26 56413742 1 Pad, Wear, Squeegee Arm
41
FORM NO. 56042467
42
SQUEEGEE SYSTEM (squeegee assembly F / 40”)
Condor
™
05-11
09-5
FORM NO. 56042467
05-11
09-11
SQUEEGEE SYSTEM (squeegee assembly F / 40”)
Condor
™
Item Ref. No. Qty Description
56413038 1 Squeegee Assembly F (40”)
1 56370711 2 Nut, Thumb
2
Intentionally Omitted
3 Intentionally Omitted
4 Intentionally Omitted
5 56002851 2 Nut, Hex Nyl Loc-Thin Ss 5/16-18
6 56002907 2 Nut, Hex Nyl Loc SS 6-32
7 56002909 2 Scr, Pan Phil SS 6-32 X .38
8 Intentionally Omitted
9 56003481 2 Scr, Hex Thd To Hd Ss 5/16-18 X 3.50
10 Intentionally Omitted
11 56009111 6 Nut, Wing SS 1/4-20
12 56413037 1 Squeegee, Cast F
13 56413762 1 Kit, Linatex Squeegee Blade F NOTE 1
** 56413761 1 Kit, Gum Rubber Squeegee Blade F NOTE 1
** 56413745 1 Kit, Polyurethane Squeegee Blade F NOTE 1
14 56109614 1 Strap, Front “F”
15 56109615 1 Strap, Rear F
16 56413329 1 Strap, Rear F
17 56471194 1 Latch Assembly
18 56111639 2 Wheel
19 56109581 2 Bushing
20 56001939 2 Wsh-Flt SAE 5/16
21 56003437 2 Scr-Hex SS M8-1.25 x 40mm
43
** = Optional, Not Included
NOTE 1: All squeegee blade kits include both front and rear squeegee blades.
FORM NO. 56042467
44
SQUEEGEE SYSTEM (squeegee assembly G / 45”, H / 48”)
Condor
™
05-11
09-5
FORM NO. 56042467
05-11
09-11
SQUEEGEE SYSTEM (squeegee assembly G / 45”, H / 48”)
Condor
™
Item Ref. No. Qty Description
56413478 1 Squeegee Assembly G (45”)
56413641 1 Squeegee Assembly H (48”)
1 56370711 2 Nut, Thumb
2 Intentionally Omitted
3 Intentionally Omitted
4 Intentionally Omitted
5 56002907 2 Nut, Hex Nyl Loc SS 6-32
6 56002909 2 Scr, Pan Phil SS 6-32 X .38
7 Intentionally Omitted
8 Intentionally Omitted
9 56009111 6 Nut, Wing SS 1/4-20
10 56413757 1 Kit, Linatex Squeegee Blade G (45”)
56413766 1 Kit, Linatex Squeegee Blade H (48”)
** 56413756 1 Kit, Gum Rubber Squeegee Blade G (45”)
** 56413765 1 Kit, Gum Rubber Squeegee Blade H (48”)
** 56413746 1 Kit, Polyurethane Squeegee Blade G (45”)
** 56413747 1 Kit, Polyurethane Squeegee Blade H (48”)
11 56109617 1 Strap, Front G (45”)
56109620 1 Strap, Front H (48”)
12 56109618 1 Strap, Left Rear G (45”)
56109621 1 Strap, Left Rear H (48”)
13 56413521 1 Strap, Right Rear G (45”)
56109677 1 Strap, Right Rear H (48”)
14 56413680 1 Squeegee Cast Assy G (45”) (#16-19)
56413679 1 Squeegee Cast Assy H (48”) (#16-19)
15 56471194 1 Latch Assembly
16 56002851 2 Nut, Hex Nyl Loc-Thin SS 5/16-18
17 56003481 2 Scr, Hex Thd to Hd SS 5/16-18 x 3.50
18 56413499 1 Squeegee, Cast G Top (45”)
56413645 1 Squeegee, Cast H Top (48”)
19 56413515 1 Squeegee, Cast G Bottom (45”)
56413644 1 Squeegee, Cast H Bottom (48”)
20 56111639 2 Wheel
21 56109581 2 Bushing
22 56001939 2 Wsh-Flt SAE 5/16
23 56003437 2 Scr-Hex SS M8-1.25 x 40mm
45
** = Optional, Not Included
NOTE: All squeegee blade kits include both front and rear squeegee blades.
FORM NO. 56042467
46
SWEEP SYSTEM
Condor
™
05-11
08-11
FORM NO. 56042467
05-11
08-11
SWEEP SYSTEM
Condor
™
Item Ref. No. Qty Description
1 56407335 2 Chain Assembly
2 56001854 2 Scr, Hex 1/4-20 X .50
3 56001858 4 Scr, Hex 3/8-16 X 1.25
4 56001878 4 Scr, Hex 1/4-20 X 1.25
5 56001879 12 Wsh, Flt SAE 1/2
6 56001939 2 Wsh, Flt SAE 5/16
7 56001968 4 Scr, Hex 1/2-13 X 1.50
8 56002037 2 Scr, Hex 5/16-18 X .88
9 56002271 2 Scr, Hex 3/8-16 X .88
10 56002680 4 Scr, Hex 1/2-13 X 2.75
11 56002708 4 Nut, Hex Nyl Loc 1/4-20
12 56002769 14 Nut, Hex Nyl Loc 3/8-16
13 56002826 2 Nut, Hex Nyl Loc-Thin 5/16-18
14 56002843 8 Nut, Hex Nyl Loc-Thin 1/2-13
15 56003222 2 Pin, Cotter Hair
16 56003597 1 Pin, Clevis .375 X 1.75
17 56003656 1 Pin, Clevis .375 X 2.25
18 56009017 4 Wsh, Flt Harden .516x.938 X.75
19 56009087 4 Nut, Hex Jam 1/4-20
20 56009115 12 Wsh, Flt Harden .594x1.375x.134
21 56009199 2 Wsh, Flt Brass .266x1.250x.125
22 56303071 2 Bearing, Flange
23 56304893 4 Bearing, Sleeve .625 X .750 X .250
24 56305080 1 Bracket, Side Broom Lift
25 56305091 2 Pillow Block
26 56365030 4 Bushing .50x.62x.27
27 56413039 1 Left Side Broom Assembly
28 56413040 1 Right Side Broom Assembly
29 56413048 4 Link
30 56413053 1 Sidebroom Lift Arm Weldment
31 56413055 2 Lift Arm
32 56413129 1 Actuator, Motor 36V (M4)
33 56413403 4 Clamp, Wide
34 56413453 1 Sidebroom Brkt Weld’t, Lt
35 56413454 1 Sidebroom Brkt Weld’t, Rt
36 56413479 1 Actuator Mount
37 56413822 1 Circuit Breaker, 20 Amp
38 56416508 4 Spring, Die
39 56413516 1 Contactor, 36vdc 200a (K6) TSBUS2008-996
47
* = Not Shown
NOTE: As of October 2008 machines are no longer being manufactured with the “Narrow Sweep” system.
FORM NO. 56042467
48
SWEEP SYSTEM (side broom assemblies)
Condor
™
05-11
FORM NO. 56042467
05-11
09-11
SWEEP SYSTEM (side broom assemblies)
Condor
™
Item Ref. No. Qty Description
27 56413039 1 Left Side Broom Assembly Page 44
28 56413040 1 Right Side Broom Assembly Page 44
1 56002093 4 Scr, Hex 1/4-20 X 1.00
2 56002533 1 Scr, Hex 1/2-13 X 2.50
3 56002708 4 Nut, Hex Nyl Loc 1/4-20
4 56002843 1 Nut, Hex Nyl Loc-Thin 1/2-13
5 56009017 1 Wsh, Flt Harden .516x.938 X.75
6 56009115 2 Wsh, Flt Harden .594x1.375x.134
7 56413695 1 Gearmotor Assembly, 36VDC (Left-56413039 / M7)
* 56413696 1 Gearmotor Assembly, 36VDC (Right-56413040 / M8)
* 56413715 2 Carbon Brush for 56413695 / 56413696
8 56413051 1 Sidebroom Bracket Weld’t, Lt (56413039)
* 56413062 1 Sidebroom Bracket Weld’t, Rt (56413040)
9 56413056 1 Sidebroom (Standard)
** 56380335 1 Sidebroom (Commercial Option)
10 56413142 1 Sidebroom Spring Mt Weld’t, Lt (56413039)
* 56413143 1 Sidebroom Spring Mt Weld’t, Rt (56413040)
11 56413845 1 Pin, .31 With Retainer
12 56416508 1 Spring, Die
49
** = Optional, Not Included
* = Not Shown
FORM NO. 56042467
WIRING DIAGRAM
50
K7
K7
RED
1 2
CONTACT N.O.
CONTACT N.O.
F1
F1
RED
1 2
CIRCUIT BREAKER, 3AMP
CIRCUIT BREAKER, 3AMP
F2
F2
1 2
CIRCUIT BREAKER, 15AMP
CIRCUIT BREAKER, 15AMP
F3
F3
RED WHT/RED
1 2
CIRCUIT BREAKER, 20A.
CIRCUIT BREAKER, 20A.
RED
RED
RED
YEL/BRN
S1
S1
B1 3
SWITCH, KEY
SWITCH, KEY
1 2
CONTACTOR, AUX.
CONTACTOR, AUX.
Condor
RED 4-A1
RED
D1
ORN
DIODED1DIODE
K5
K5
VIORED GRN/BLU
K1
K1
VIO
CONTACTOR, VACUUM
CONTACTOR, VACUUM
K2
K2
VIO
CONTACTOR, RIGHT BRUSH
CONTACTOR, RIGHT BRUSH
K3
K3
VIO
CONTACTOR, CENTER BRUSH
CONTACTOR, CENTER BRUSH
K4
K4
VIO
CONTACTOR, LEFT BRUSH
CONTACTOR, LEFT BRUSH
K6
K6
VIO
CONTACTOR, SIDEBROOMS
CONTACTOR, SIDEBROOMS
H4
VIO BLU/RED
1 2
HORNH4HORN
H1
H1
+-
BACK UPALARM
BACK UPALARM
M12
M12
VIO BLU/ORN
-+
M
M
PUMP, SOLUTION CONTROL (OPTIONAL)
PUMP, SOLUTION CONTROL (OPTIONAL)
L1
L1
VIO
1 2
VALVE, SOLENOID
VALVE, SOLENOID
M13
M13
-+
M
M
PUMP, CHEMICALMETERING (OPTIONAL)
PUMP, CHEMICALMETERING (OPTIONAL)
M16
M16
-+
M
M
PUMP, CHEMICALMETERING (OPTIONAL)
PUMP, CHEMICALMETERING (OPTIONAL)
K1
K1
1 2
CONTACTOR, VACUUM
CONTACTOR, VACUUM
K6
K6
1 2
CONTACTOR, SIDE BROOMS
CONTACTOR, SIDE BROOMS
K2
K2
1 2
CONTACTOR, RIGHT BRUSH
CONTACTOR, RIGHT BRUSH
K3
K3
1 2
CONTACTOR, CENTER BRUSH
CONTACTOR, CENTER BRUSH
K4
K4
1 2
CONTACTOR, LEFT BRUSH
CONTACTOR, LEFT BRUSH
™
F4
F4
1 2
FUSE, 250 A.
FUSE, 250 A.
RED/BLK
WHT/YEL
A1
A1
SPEED CONTROLLER
R1
123
POT. 5 OHMR1POT. 5 OHM
H2
H2
1 2
LAMP, FLASHING
LAMP, FLASHING
(OPTIONAL)
(OPTIONAL)
S3
S3
1 2
WHT/ORN
GRA/BLK
BLU/YEL
SPEED CONTROLLER
WHT/BLK
M1
M1
F1 F2
A1 A2
M
M
MOTOR, TRACTION
MOTOR, TRACTION
ORN BLK
S2
S2
SWITCH, SEAT
SWITCH, SEAT
BLU/GRN
WHT/RED
GRA/ORN
21
SWITCH,BAT.INTERLOCK
SWITCH,BAT.INTERLOCK
(FOR ROLL OUTBATTERY)
(FOR ROLL OUTBATTERY)
K5
K5
CONTACTOR, AUX.
CONTACTOR, AUX.
(OPTIONAL)
(OPTIONAL)
ORN
YEL/BRN BLK/ORN
BT1
BT1
BLKRED
+ -
BATTERY, 36 Vdc
BATTERY, 36 Vdc
+ -
X1X1
REDRED
BRN/RED
VIO/BLK
FOR.REV.
BLK 4-A2
GRN
GRN
ORN
VIO
VIO
BLU
YEL/BLU
WHT/VIO
GRA/RED
BRN/BLK
ORN/BRN
BLU/WHT
YEL/GRN
BLK/GRA
TAN/BRN
BLU/GRA
ORN/GRA
VIO BLK
BLU/GRNRED
BLU/GRN
WHT/RED
X2X2
+ -
16
S1
S2
8
B-
M-
BLK
J1-5
J1-8
J2-21
J1-15
J1-23
J2-22
J1-19
J1-16
J1-17
J2-15
J1-20
J2-18
J2-23
J1-21
J1-18
J1-7
J1-6
J1-1
J1-9
ZENER TVSD2ZENER TVS
1 2
1 2
(+ ON40" DISK) (- ON40" DISK)
MOTION
DIRECTION
MODE 2J2-20
MODE 1
A2
CONTROL BOARD
ASSEMBLY
M14
M14
-+
M
M
D2
FAN, COOLING
FAN, COOLING
M15
M15
M
M
PUMP, ACCESSORY
PUMP, ACCESSORY
H3
H3
1 2
LAMP, HEAD
LAMP, HEAD
1 2
M5
M5
M
M
MOTOR, VACUUM
MOTOR, VACUUM
1 2
M6
M6
M
M
MOTOR, VACUUM
MOTOR, VACUUM
M7
M7
BLK RED
M
M
MOTOR, SIDEBROOM
MOTOR, SIDEBROOM
M8
M8
BLK RED
M
M
MOTOR, SIDEBROOM
MOTOR, SIDEBROOM
M9
M9
- +
M
M
M10
M10
MOTOR, RIGHTBRUSH
MOTOR, RIGHTBRUSH
- +
M
M
(LEFT MOTORON 2 MOTOR DECKS)
(LEFT MOTORON 2 MOTOR DECKS)
M11
M11
MOTOR, CENTERBRUSH
MOTOR, CENTERBRUSH
-+
M
M
(ON3MOTORDECKS)
(ON3MOTORDECKS)
MOTOR, LEFTBRUSH
MOTOR, LEFTBRUSH
FAULT
+8V
B-
CAN H
+5V
B-
(OPTIONAL)
(OPTIONAL)
-+
(OPTIONAL)
(OPTIONAL)
B+
RED
J1:11
J1-12
J1-4
J2-19
J2-10
J2-14
J1:10
J1-14
J1-22
J1-13
J1-3
J1-2CAN L
J2-6
J2:5
J2-1
J2-9
J2-8
J2-7
J2-17
J2-16
J2-4
J2-12
J2-13 J4-2
J2-11 J4-4
J2-2
J2-3
BLK
ORN
GRN
BLU/BLK
BLK/WHT
9101112131415
X6X6
1234567
ORN/RED
YEL/RED
BLK/YEL ORN
RED/WHT
RED/WHT
YEL/RED
ORN/RED
BLK/WHT
BLU/BLK
WHT/BRN
GRA
GRN/BLU
BRN/BLU
RED/BLK
YEL/GRA
WHT/GRN
BLU/BRN
GRA/VIO
GRN/ORN
GRN/WHT
ORN/BLK
GRN/GRA
ORN/WHT
GRA/WHT
BRN
ORN/BLU
BLKVIO
BLK
BLK
BLK
BLK
BLK
BLK
BLK
COIL, MAINCONTACTOR
COIL, MAINCONTACTOR
BLKVIO
ORN/BLU
K7
K7
J3:1
J3:2
J3:3
J3:4
J4-1
A4
CHEMICAL
SENSING BOARD
A4 NOTUSED WITH ECOFLEX
BRN
BLK
BLK
BLK
BLK
A3
SWITCH/DISPLAY
PANEL
ASSEMBLY
M2
M2
M
M
M3
M3
M
M
M4
M4
M
M
S5
S5
SWITCH, SOLUTIONEMPTY
SWITCH, SOLUTIONEMPTY
R2
R2
1 2
G
05-11
2010-3
BLKRED
BRUSH ACTUATOR
BRUSH ACTUATOR
BLKRED
SQUEEGEE ACTUATOR
SQUEEGEE ACTUATOR
BLKRED
SIDE BROOM ACTUATOR
SIDE BROOM ACTUATOR
12
(CLOSES WHEN EMPTY)
(CLOSES WHEN EMPTY)
RESISTOR, SCRUB DECKSENSING
RESISTOR, SCRUB DECKSENSING
1K OHMFOR 40" DISK
10K OHMFOR 40" CYL.
20K OHMFOR 45" & 48" DISK
40K OHMFOR 45" & 48" CYL.
BLK
BLKVIO/YEL
FORM NO. 56042467
05-11
2010-3
WIRING DIAGRAM
Condor
™
51
Item Ref. No. Qty Description
A1 56413041 1 Speed Control
A2 56413483 1 Control Board Assembly NOTE 1
56381049 1 Control Board Assembly NOTE 2
A3 56413157 1 Switch/Display Panel Assembly NOTE 1
56381083 1 Switch/Display Panel Assembly NOTE 2
A4 56315340 1 Chemical Sensing Board NOTE 3
BT1 N/A Battery
D1 NA 1 Diode
D2 NA 1 Diode (part of M15)
F1 56413406 1 Circuit Breaker, 3 Amp (Control Circuit)
F2 56413407 1 Circuit Breaker, 15 Amp (Auxiliary Circuit)
F3 56413822 1 Circuit Breaker, 20 Amp (Side Brooms)
F4 56410044 1 Fuse, 250 Amp
H1 56412177 1 Backup Alarm (optional)
H2 56305223 1 Strobe Light (optional)
H3 56409239 1 Headlight (optional)
H4 56482365 1 Horn
K1 56413516 1 Contactor, Vacuum TSBUS2008-996
K2 56413516 1 Contactor, Right Brush (all models) TSBUS2008-1020
K3 56413516 1 Contactor, Center Brush
(45” & 48” disk and all cylindrical) TSBUS2008-1020
K4 56413516 1 Contactor, Left Brush (45” & 48” disk only)
K5 56413516 1 Contactor, Auxiliary TSBUS2008-996
K6 56413516 1 Contactor, Side Brooms TSBUS2008-996
K7 56413516 1 Contactor, Main TSBUS2008-1020
L1 56413510 1 Solenoid Valve
Item Ref. No. Qty Description
M9 56413336 1 Gearbox Assy (40” disk)
* 56410182 1 Bearing B.E. (for 56413336)
* 56410183 1 Bearing F.E. (for 56413336)
* 56412266 1 Brush Board Assy (for 56413336)
* 56407500 1 Brush Assy Kit (for 56413336)
* 56389395 1 Brush Spring Set (for 56413336)
M9 56303083 1 Gearmotor (45” & 48” disk right motor)
* 56303444 4 Carbon Brush Assy (for 56303083)
* 56303419 4 Brush Spring (for 56303083)
M9 56413398 1 Motor, 36VDC 1.5HP (all cylindrical right motor)
* 56413628 1 Brush & Spring Kit (for 56413398)
M10 56303083 1 Gearmotor (45” & 48” disk center motor)
* 56303444 4 Carbon Brush Assy (for 56303083)
* 56303419 4 Brush Spring (for 56303083)
M10 56413398 1 Motor, 36VDC 1.5HP (all cylindrical left motor)
* 56413628 1 Brush & Spring Kit (for 56413398)
M11 56303083 1 Gearmotor (45” & 48” disk left motor)
* 56303444 4 Carbon Brush Assy (for 56303083)
* 56303419 4 Brush Spring (for 56303083)
M12 56413810 1 Pump, Solution Control (AXP) TSBUS2008-988
M13 56314984 1 Pump, Chemical Metering (AXP)
M14 56413597 1 Fan Assy
M15 56212014 1 Pump, Accessory (optional)
** 56109587 1 Pump Head Assy (for 56212014)
** 56109588 1 Check Valve Assy (for 56212014)
M16 56314984 1 Pump, Chemical Metering (AXP)
R1 56454740 1 Potentiometer, 5K Ohm
R2 56413390 1 Resistor Assy, 1k Ohm (40” disk)
56413393 1 Resistor Assy, 10k Ohm (40” cylindrical)
56413392 1 Resistor Assy, 20k Ohm (45” & 48” disk)
56413391 1 Resistor Assy, 40k Ohm (45” & 48” cylindrical)
M1 56413615 1 Motor, Traction
* 56413616 1 Carbon Brush Set
M2 56413700 1 Lift Actuator, Brush
M3 56413111 1 Lift Actuator, Squeegee
M4 56413129 1 Lift Actuator, Side Broom
M5 56410065 1 Motor Assy, Vac
* 56212223 1 Carbon Brush Set
M6 56410065 1 Motor Assy, Vac (Optional)
* 56212223 1 Carbon Brush Set
M7 56413695 1 Gearmotor Assy, 36VDC (Left-cylindrical models only)
* 56413715 2 Carbon Brush for 56413695
M8 56413696 1 Gearmotor Assy, 36VDC (Right-cylindrical models only)
* 56413715 2 Carbon Brush for 56413696
S1 1450372000 1 Switch, Key
* 1462887000 1 Key, Replacement
S2 56409613 1 Switch, Seat
S3 56305053 1 Switch, Batter Interlock (optional)
S5 56413669 1 Switch, Solution Empty
* = Not Shown
NOTE 1: Used on machines built before April 2010
NOTE 2: Used on machines built after March 2010
NOTE 3: Only used on AXP models. AXP models are no longer in production and have
been replaced by EcoFlex models.
FORM NO. 56042467
52
OPTIONAL KITS AND ACCESSORIES
Condor
™
05-11
09-5
Item Ref. No. Qty Description
Optional Kits
**
56413740 1 Kit, Battery Tray Only
**
56413821 1 Vacuum Motor Kit, (2nd Vac Motor)
56413089 1 Kit, Heavy Front Bumper
**
** 56413764 1 Kit, Deluxe Seat
** 56413687 1 Kit, Spray Wand
** 56413649 1 Kit, Warning Beacon
** 56413681 1 Kit, Back-Up Alarm
** 56413774 1 Kit, Overhead Guard
** 56109306 1 Kit, Seat Belt NOTE 2
** 56314313 1 Kit, Headlight
**
56413773 1 Kit, Operator Foot Guard
** 56413685 1 Kit, Solution Auto-Fill
** 56303386 1 Kit, Battery Bracket Disconnect
** 56413819 1 Kit, Floor Mat
** 56413803 1 40” Disk Scrub Kit
** 56413804 1 40” Cyl Scrub Kit
** 56413805 1 45” Disk Scrub Kit
** 56413806 1 45” Cyl Scrub Kit
56413807 1 48” Disk Scrub Kit
**
** 56413808 1 48” Cyl Scrub Kit
40” Disk Scrub Brushes
** 56505790 2 Short Trim Pad Holder
** 56505195 2 Pad Retainer for 56505750
** 56505791 2 MagnaGrit
** 56505792 2 DynaGrit
** 56505793 2 AgLite
** 56505794 2 Prolene
** 56505795 2 ProLite
** 56505796 2 Union Mix
** 56505797 2 MidGrit
** 56505798 2 MidLite Grit
45” Disk Scrub Brushes
** 56505830 2 Short Trim Pad Holder
** 56505195 2 Pad Retainer for 56505750
** 56505831 2 MagnaGrit
** 56505832 2 DynaGrit
** 56505833 2 AgLite
** 56505834 2 Prolene
** 56505835 2 ProLite
** 56505836 2 Union Mix
** 56505837 2 MidGrit
** 56505838 2 MidLite Grit
48” Disk Scrub Brushes
** 56505780 2 Short Trim Pad Holder
** 56505195 2 Pad Retainer for 56505750
** 56505781 2 MagnaGrit
** 56505782 2 DynaGrit
** 56505783 2 AgLite
** 56505784 2 Prolene
** 56505785 2 ProLite
** 56505786 2 Union Mix
** 56505787 2 MidGrit
** 56505788 2 MidLite Grit
Item Ref. No. Qty Description
40” Cylindrical Scrub Brushes
** 56413113 2 Soft Nylon
** 56413114 2 Hard Nylon
** 56413118 2 Prolene
** 56413115 2 180 Grit
** 56413116 2 80 Grit
45” Cylindrical Scrub Brushes
** 56413434 2 Soft Nylon
** 56413435 2 Hard Nylon
** 56413439 2 Prolene
** 56413436 2 180 Grit
** 56413437 2 80 Grit
48” Cylindrical Scrub Brushes
** 56413352 2 Soft Nylon
** 56413353 2 Hard Nylon
** 56413357 2 Prolene
** 56413354 2 180 Grit
** 56413355 2 80 Grit
** = Optional, Not Included
NOTE 1: Replacement parts for the kits listed above can be found on each kit’s associated
instruction sheet.
NOTE 2: This seat belt kit is for use on Seat 7-69-00008.
FORM NO. 56042467
05-11
09-11
OPTIONAL KITS AND ACCESSORIES
Condor
™
Item Ref. No. Qty Description
40” Squeegee Blade Kits
** 56413761 1 Kit, Gum Rubber Squeegee Blade F NOTE 1
56413762 1 Kit, Linatex Squeegee Blade F (Std) NOTE 1
56413745 1 Kit, Polyurethane Squeegee Blade F NOTE 1
**
45” Squeegee Blade Kits
** 56413756 1 Kit, Gum Rubber Squeegee Blade G NOTE 1
56413757 1 Kit, Linatex Squeegee Blade G (Std) NOTE 1
** 56413746 1 Kit, Polyurethane Squeegee Blade G NOTE 1
48” Squeegee Blade Kits
** 56413765 1 Kit, Gum Rubber Squeegee Blade H NOTE 1
56413766 1 Kit, Linatex Squeegee Blade H (Std) NOTE 1
** 56413747 1 Kit, Polyurethane Squeegee Blade H NOTE 1
40” Disk Deck Blade Kits
** 56413767 1 Kit, Gum Rubber 40 Disk Blade NOTE 2
56413768 1 Kit, Linatex 40 Disk Blade (Std) NOTE 2
** 56413754 1 Kit, Polyurethane 40 Disk Blade NOTE 2
45”, 48” Disk Deck Blade Kits
** 56413769 1 Kit, Gum Rubber 45/48 Disk Blade NOTE 2
56413770 1 Kit, Linatex 45/48 Disk Blade (Std) NOTE 2
** 56413755 1 Kit, Poyurethane 45/48 Disk Blade NOTE 2
Cylindrical Deck Blades
** 56413820 2 Skirt, Gum Rubber
56413654 2 Skirt, Linatex (Std)
** 56413743 2 Skirt, Polyurethane
Optional Battery Kits
** 56413799 1 Kit, Battery 36V Roll Out
**
56413666 1 Kit, Battery 36V
** 56413735 1 Kit, Battery 6V 395 A/H (20 Hr)
** 56380425 1 Kit, Battery Roll Out – No Batt
** 56380485 1 Kit, Battery Roll Out – No Batt (use with 56380422)
** 56380422 1 Battery 36V 450 AH (use with 56380485)
Optional Battery Chargers
** 56388119 1 Charger, 36vdc, 36amp 230vac/50hz
** 56388120 1 Charger, 36vdc Auto 36amp 120vac/60hz
** 56409788 1 Charger, 36vdc 38amp 200-250vac/50-60hz
** 56380423 1 Charger, 36v SCR, 3 Phase
** 56380424 1 Charger, 36v SCR, 1 Phase
Accessories
** 56409441 1 Programmer, 1311 User
** 56410508 1 Programmer Cable
** 56303429 1 Cart, Battery Exchange
** 56303430 1 Rack, Battery Storage
53
** = Optional, Not Included
NOTE 1: Squeegee Blade Kits include both front & rear squeegee blades.
NOTE 2: Disk Deck Blade Kits include all skirt assembly blades.
FORM NO. 56042467
BRUSH SELECTOR GUIDE-DISK
54
We provide brushes and pad holders that will give you the best possible performance between machine and fl oor. Following are descriptions
of the materials and their applications.
Union Mix: Medium grade natural fi bers for polishing fi nished fl oors with standard-speed equipment. Recommended for use in place
of white pads.
ProLite: Bristles are made from light-duty polypropylene for general scrubbing when you do not want to scratch or remove fi nish
from the fl oor. Recommended for use in place of red pads.
Prolene: Polypropylene material for medium-duty scrubbing on concrete, terrazzo and vinyl fl oor tile. Recommended for use in
place of green or blue pads.
Magna Grit: For extreme heavy-duty scrubbing or stripping of fl oors. This brush has extra large diameter silicon carbide grit impregnated
synthetic bristles. Recommended for use in place of black pads.
Dyna Grit: For aggresive, heavy-duty scrubbing or stripping of fl oors. Recommended for use in place of brown pads.
MidLite Grit: For general purpose scrubbing of sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard fl oor
surfaces. Recommended for use in place of green or blue pads.
MidGrit: For general purpose scrubbing when you need a lighter action for sealed or unsealed concrete, stone, terrazzo, quarry
tile and other resilient hard fl oor surfaces. Recommended for use in place of green or blue pads.
AgLite Grit: For light scrubbing when used wet; buffi ng or polishing when used dry on urethane coated, sealed concrete or other
resilient hard surface fl oors. Recommended for use in place of red or white pads.
Short Trim
Pad Holder: Made with a structural foam block and center ring for correct pad centering. It has a “shower feed” design for getting
solution to the fl oor.
Condor
™
05-11
2010-3
40” BRUSHES
56505790 - Short Trim Pad Holder
56505195 - Pad Retainer for 56505790
56505795 - Prolite
56505794 - Prolene
56505796 - Union Mix
56505793 - AgLite Grit
56505797 - MidGrit
56505798 - MidLite Grit
56505792 - Dyna Grit
56505791 - Magna Grit
45” BRUSHES
56505830 - Short Trim Pad Holder
56505195 - Pad Retainer for 56505830
56505835 - Prolite
56505834 - Prolene
56505836 - Union Mix
56505833 - AgLite Grit
56505837 - MidGrit
56505838 - MidLite Grit
56505832 - Dyna Grit
56505831 - Magna Grit
48” BRUSHES
56505780 - Short Trim Pad Holder
56505195 - Pad Retainer for 56505780
56505785 - Prolite
56505784 - Prolene
56505786 - Union Mix
56505783 - AgLite Grit
56505787 - MidGrit
56505788 - MidLite Grit
56505782 - Dyna Grit
56505781 - Magna Grit
DISC BRUSH APPLICATION GUIDE (SUGGESTION ONLY)
46 80 180 240 500 Union
Application Grit Grit Grit Grit Grit Prolene Prolite Mix
Stripping:
Concrete X X
Terrazzo X X
Ceramic/Quarry tile X
Vinyl tile X
General Scrubbing:
Concrete X X X X X
Terrazzo X X X X
Ceramic/Quarry tile X X X X
Marble X X
Vinyl tile X X X
Raised-rubber tile X X
Polishing:
Raised Disc Tile X
Marble X
Vinyl tile X
FORM NO. 56042467
05-11
2010-3
We provide brushes and pad holders that will give you the best possible performance between machine and fl oor. Following are descriptions
of the materials and their applications.
80 Grit Brush: Medium aggressive grit brush. Good all-around brush for medium to heavy buildup removal. Can also be
180 Grit Brush: Least aggressive grit brush. Used for daily cleaning of hard-fi nished fl oors.
Polypropylene Brush: Standard equipment brush. Low cost, yet effective in cleaning many common fl oor surfaces.
Stiff Nylon Brush: Cleaning action similar to polypropylene. More durable and wear-resistant than polypropylene.
Soft Nylon Brush: Least aggressive brush available. Used on soft-fi nish fl oors where a more aggressive brush would leave
BRUSH SELECTOR GUIDE-CYLINDRICAL
Condor
™
used for general stripping operations.
scratch marks, or in applications requiring very light cleaning.
55
40” BRUSHES
56413113 - Soft Nylon
56413114 - Hard Nylon
56413118 - Prolene
56413115 - 180 Grit
56413116 - 80 Grit
45” BRUSHES
56413434 - Soft Nylon
56413435 - Hard Nylon
56413439 - Prolene
56413436 - 180 Grit
56413437 - 80 Grit
48” BRUSHES
56413352 - Soft Nylon
56413353 - Hard Nylon
56413357 - Prolene
56413354 - 180 Grit
56413355 - 80 Grit
CYLINDRICAL BRUSH APPLICATION GUIDE (SUGGESTION ONLY)
80 180 Polypro- Stiff Soft
Application Grit Grit pylene Nylon Nylon
Stripping:
Concrete X
Terrazzo X
Ceramic/Quarry tile X
Vinyl tile X
General Scrubbing:
Concrete X X X X
Terrazzo X X X X
Ceramic/Quarry tile X X X X
Marble X X X
Vinyl tile X X X X
Raised-rubber tile X X
FORM NO. 56042467
SQUEEGEE BLADE SELECTOR GUIDE
56
Condor
Gum Rubber: Provides superior wiping action on tile, terrazzo, and polished fl oors.
Linatex™: Provides longest life on fi nished or unfi nished concrete fl oors.
Polyurethane: Oil resistance provides superior life in applications with oily fl oors.
™
SQUEEGEE BLADE APPLICATION GUIDE(SUGGESTION ONLY)
05-11
2010-3
Gum Rubber
Performance Traits
Resilience X X
Tear Strength X X
Abrasion Resistance X X X
Wear Resistance X X
Low Temp Flexibility X X
High Temp Flexibility X X
Ozone Resistance
Chemical Resistance X
Applications
Oil Resistant Applications X
General Purpose X X X
Hot Water Applications X X
Chemical Applications X
Color Tan Red Translucent
(Natural Rubber)
Linatex™
(Natural Rubber)
Polyurethane/
Pentathane
FORM NO. 56042467
A Nilfi sk-Advance Brand
14600 21st Avenue North
Plymouth, MN 55447-3408
www.advance-us.com
Phone: 800-989-2235
Fax: 800-989-6566
©2010 Nilfi sk-Advance, Inc.
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