NILFISK Condor 4030C Parts List
Condor™, Condor EcoFlex
™
PARTS LIST
Models:
56413000(4030D), 56413001(4030C / w/sweep system), 56413891(4030C / w/o sweep system)
56413002(4530D), 56413003(4530C / w/sweep system), 56413892(4530C / w/o sweep system)
56413004(4830D), 56413005(4830C / w/sweep system), 56413893(4830C / w/o sweep system)
56413008(4030D-AXP), 56413009(4030C-AXP / w/sweep system), 56413894(4030C-AXP / w/o sweep system)
56413013(4530D-AXP), 56413014(4530C-AXP / w/sweep system), 56413895(4530C-AXP / w/o sweep system)
56413779(4830D-AXP), 56413780(4830C-AXP / w/sweep system), 56413896(4830C-AXP / w/o sweep system)
56381032(X4030D), 56381033(X4030C / w/sweep system), 56381043(X4030C / w/o sweep system)
56381034(X4530D), 56381035(X4530C / w/sweep system), 56381044(X4530C / w/o sweep system)
56381036(X4830D), 56381037(X4830C / w/sweep system), 56381045(X4830C / w/o sweep system)
11/05 revised 7/10 FORM NO. 56042467
05-11
2010-7
TABLE OF CONTENTS
Condor
DESCRIPTION PAGE
Chassis System .................................................................................................................................................2-3
Decal System ..................................................................................................................................................... 4-5
Drive Wheel System...........................................................................................................................................6-7
Drive Wheel System (steering assembly) ..........................................................................................................8-9
Electrical System.............................................................................................................................................10-11
Rear Wheel System .......................................................................................................................................12-13
Recovery System ........................................................................................................................................... 14-15
Scrub System-Cylindrical ............................................................................................................................... 16-17
Scrub System-Cylindrical (scrub assembly) Before SN1000038193 ............................................................ 18-19
Scrub System-Cylindrical (scrub assembly) After SN1000038193 ............................................................... 20-21
Scrub System-Cylindrical (skirt/bumper assemblies) ..................................................................................... 22-23
Scrub System-Disk.........................................................................................................................................24-25
Scrub System-Disk (40” scrub assembly) ...................................................................................................... 26-27
Scrub System-Disk (45”, 48” scrub assembly) ...............................................................................................28-29
Scrub System-Disk (skirt assemblies)............................................................................................................30-31
Solution System .............................................................................................................................................32-33
Solution System (chemical metering kit) ........................................................................................................ 34-35
Solution System (drive pedal/electrical panel assy’s) ....................................................................................36-37
Squeegee System ..........................................................................................................................................38-39
Squeegee System (squeegee arm assembly) ...............................................................................................40-41
Squeegee System (squeegee assembly 40”) ................................................................................................42-43
Squeegee System (squeegee assembly 45”, 48”) ......................................................................................... 44-45
Sweep System ...............................................................................................................................................46-47
Sweep System (side broom assemblies) ....................................................................................................... 48-49
Wiring Diagram ..............................................................................................................................................50-51
Optional Kit and Accessories .........................................................................................................................52-53
Brush Selector Guide-Disk ...................................................................................................................................54
Brush Selector Guide-Cylindrical .........................................................................................................................55
Squeegee Selector Guide ....................................................................................................................................56
™
1
WHEN ORDERING PARTS
* Use the numbers from the “Ref. No.” columns in this parts list.
* Specify the model and serial number of the machine.
* Use the space below to record the model and serial number for future reference.
Model Serial No.
FORM NO. 56042467
CHASSIS SYSTEM
2
Condor
™
05-11
FORM NO. 56042467
05-11
08-5
CHASSIS SYSTEM
Condor
™
Item Ref. No. Qty Description
1 56365777 4 Lug, Brush Driver
2 56001939 2 Wsh, Flt SAE 5/16
3 56002063 6 Wsh, Flt SAE 3/8
4 56002066 1 Scr, Pan Phil 1/4-20 X .62
5 56002098 2 Wsh, Flt SAE 1/4
6 56002108 2 Scr, Pan Phil 1/4-20 X 2.00
7 56002507 2 Scr, Pan Phil 1/4-20 X .75
8 56002622 1 Scr, Soc Shd .38 X .75 X 5/16-18
9 56002663 4 Scr, Hex 3/8-16 X 1.00
10 56002701 2 Nut, Hex Nyl Loc 5/16-18
11 56002708 1 Nut, Hex Nyl Loc 1/4-20
12 56002769 8 Nut, Hex Nyl Loc 3/8-16
13 56002826 1 Nut, Hex Nyl Loc-Thin 5/16-18
14 56002840 2 Nut, Hex Nyl Loc-Thin 1/4-20
15 56003031 2 Scr, Hex Hd Loc 3/8-16x2.00
16 56009033 1 Scr, Hex Thd Form 1/4-20 X .50
17 56009101 4 Scr, Flt Phil Thd Form 1/4-20x1.00
18 56054715 1 Grommet
19 56413035 1 Weld’t, Chassis
20 56413252 1 Support, Chassis
21 56413254 1 Support
22 56413373 2 Pin Plate Weldt
23 56413386 1 Panel, Side Rear
24 56413714 2 Bumper, Rubber
25 56413724 1 Trim, Edge
26 56413795 1 Side Panel Assy (#33-37)
27 56413798 1 Plate, Latch Mount
28 56413802 1 Latch, RH
29 56413843 1 Lever
30 56413847 1 Conduit
31 56486112 1 Clamp, P
32 56486116 1 Grommet
33 56003403 6 Nut, Hex Nyl Loc M6-1
34 56003454 6 Scr, Hex Thd To Hd SS M6-1 X 20mm
35 56413387 1 Panel, Side Front
36 56413433 2 Hinge
37 56413796 1 Plate
3
FORM NO. 56042467
DECAL SYSTEM
4
Condor
™
05-11
08-5
FORM NO. 56042467
05-11
2010-3
Item Ref. No. Qty Description
1 56014601 1 Decal, Caution
2 56015370 3 Decal, Tie Down
3 56015179 1 Decal, Emergency
4 56015272 1 Decal, Battery Wiring Diagram
5 56015276 1 Decal, Logo
6 56016735 2 Decal, Condor
56016736 2 Decal, Condor AXP
56381116 2 Decal Condor EcoFlex
7 56413797 1 Mat, Pedal
8 56015374 1 Decal, Circuit Breaker
9 56016401 1 Decal, Parking Brake
10 56015281 1 Decal, Logo 2 Inch
11 56016730 1 Decal, Advance
DECAL SYSTEM
Condor
™
5
FORM NO. 56042467
DRIVE WHEEL SYSTEM
6
Condor
™
05-11
07-7
FORM NO. 56042467
05-11
2010-3
DRIVE WHEEL SYSTEM
Condor
™
Item Ref. No. Qty Description
1 56110817 1 Nut, Castle 7/8-14
2 56409538 2 Insulator, Terminal
3 56483135 1 Cap, Grease
4 56492697 1 Bearing, Cup
5 56492699 1 Bearing, Cone
6 56492700 1 Bearing, Cone
7 56492702 1 Bearing, Cup
8 56493191 1 Seal, Radial Lip
9 56009289 1 Nut, Retainer 1/4-20
10 56002155 1 Scr, Hex 1/4-20 X .75
11 56002181 1 Pin Cotter, 1/8 X 1 1/2
12 56003743 6 Scr, Hex 7/16-14 X 1.75
14 56413885 1 Wheel Drive Assy
14a 56102257 1 Drive Motor Assy TSBUS2007-971
14b 56413615 1 Motor, Traction (M1)
* 56413616 1 Carbon Brush Set
14c 56380443 1 Poly Front Wheel TSBUS2008-1007
14d 56003781 16 Wsh, High Collar Lock 5/16
14e 56003203 16 Scr, Soc Hd 5/16-18 x 1.00
15 56413160 1 Front Spindle Weld’t
16 56413174 1 Steering Assy
17 56413178 1 Splash Guard
18 56492305 2 Boot, Rubber
19 56496276 1 Clamp, Hose Support
20 56497241 1 Bushing
7
* = Not Shown
** = Optional (Not Included)
FORM NO. 56042467
DRIVE WHEEL SYSTEM (steering assembly)
8
Condor
™
05-11
06-8
FORM NO. 56042467
05-11
08-5
DRIVE WHEEL SYSTEM (steering assembly)
Condor
™
Item Ref. No. Qty Description
1 56001879 1 Wsh, Flt SAE 1/2
2 56001939 2 Wsh, Flt SAE 5/16
3 56001958 2 Scr, Soc Set Loc 3/8-16 x .50
4 56002063 4 Wsh, Flt SAE 3/8
5 56002086 2 Scr, Soc Set Loc 5/16-18 x .25
6 56002093 1 Scr, Hex 1/4-20 x 1.00
8 56002840 1 Nut, Hex Nyl Loc-Thin 1/4-20
9 56002843 1 Nut, Hex Nyl Loc-Thin 1/2-13
10 56002933 2 Scr, Hex Hd Loc 1/4-20 x .38 (before serial number 1926681)
56003039 2 Scr, Hex Hd Loc 1/4-20 x .50 (after serial number 1926680)
11 56003145 2 Nut, Hex Jam SS 1/4-20
12 56003186 4 Scr, Hex Thd To Hd M10-1.5 x 25mm
13 56003228 4 Key, Wdf .75 x .19
14 56003261 1 Ring, Ret Ext Type E 0.31 Dia
15 56003342 1 Washer Flt .88 x 2.25 x .13
16 56003389 2 Nut, Hex Nyl Loc M8-1.25
17 56003436 2 Scr, Hex SS M8-1.25 x 25mm
18 56009062 8 Scr, Pan Phil Thd Form 1/4-20 x .50
19 56250414 3 Bearing, Flange
20 56305072 1 Spring, Extension .075
21 56314295 1 Shroud, Lower Column
22 56314296 1 Shroud, Upper Column
23 56320595 2 Bushing .32 x .50 x .28
24 56367095 2 Collar, Shaft
25 56413175 1 Shaft, Lower Steering
26 56412198 1 Chain, Roller
27 56413211 2 Bearing, Flange .625 x .500 x .250
28 56413657 1 Column, Upper
29 56413658 1 Ratchet, Steering Column
30 56413659 1 Lower Column Weldment
31 56413661 1 Steering Pawl Weldment
32 56413664 1 Rod
33 56420059 1 Shaft, Upper Steering
34 56440817 1 Knob
35 56454081 1 Universal Joint
36 56471148 1 Sprocket
37 56497306 1 Steering Wheel
38 56497308 1 Cup
39 56497543 1 Cap
40 56497560 1 Wheel Adapter
41 56900041 1 Plug, Cap
9
FORM NO. 56042467
10
ELECTRICAL SYSTEM
Condor
™
05-11
08-5
FORM NO. 56042467
05-11
2010-3
ELECTRICAL SYSTEM
Condor
™
Item Ref. No. Qty Description
1 56002098 1 Wsh, Flt SAE 1/4
2 56002417 2 Scr, Flt Phil 10-24 X .88
3 56009033 3 Scr, Hex Thd Form 1/4-20 X .50
4 56303295 1 Fuse Block
5 56410044 1 Fuse, 250 Amp (F4)
6 56413067 1 Disconnect, Battery (#29-38)
7 56413631 1 Electrical Component Assembly (#9-28) Used on machines built before April 2010
56381084 1 Electrical Component Assembly (#9-28) Used on machines built after March 2010
8 56482365 1 Horn 36v (H4)
9 56009203 1 Stud, 1/4-20
10 56469858 1 Electrical Mount
11 56002066 1 Scr, Pan Phil 1/4-20 X .62
12 56003698 5 Scr, Pan Phil Thd Form 8-32 X .75
13 56009033 18 Scr, Hex Thd Form 1/4-20 X .50
14 56009030 1 Scr, Pan Phil Thd Form 10-24 X .38
15 56413041 1 Controller, 36vdc (A1)
17 56413406 1 Circuit Breaker, 3.0 Amp (Control / F1)
18 56413407 1 Circuit Breaker, 15 Amp (Auxiliary / F2)
19 56413483 1 Main PCB Box Assembly (A2) Used on machines built before April 2010
56381049 1 Main PCB Box Assembly (A2) Used on machines built after March 2010
20 56413516 1 Contactor, 36vdc 200A (Main / K7) TSBUS2008-1020
21 56413622 1 Mount, Electrical
22 56413623 1 Mount, Electrical Panel
23 56413627 1 Mount, Electrical
24 56413841 1 Edge Trim, .25
26 56413516 1 Contactor, 36vdc 200A (Right Brush / K2) TSBUS2008-1020
27 56413516 1 Contactor, 36vdc 200A (Vacuum / K1)
28 56413516 1 Contactor, 36vdc 200A (Auxiliary / K5) TSBUS2008-996
29 56409444 1 Connector Assy
30 56002098 1 Wsh, Flt SAE 1/4
31 56002786 1 Scr, Pan Phil 1/4-20 X 1.50
32 56002840 1 Nut, Hex Nyl Loc-Thin 1/4-20
33 56002997 2 Scr, Pan Phil 1/4-20 X 1.75
34 56009002 2 Wsh, Flt .266 X .906 X .060
35 56046309 2 Spacer, Phenolic
36 56050872 1 Spacer, Phenolic
37 56413132 1 Bar, Disconnect
38 56413217 1 Connector Assy
TSBUS2008-996
11
* 56409485 5 Cable, Battery
* 56413215 1 Main, Harness TSBUS2008-986
* 56413883 5 Ferrite Bead (Found on Main harness)
* 56413881 1 Ferrite Bead (Found on Main Harness)
* 56413216 1 Harness, Traction Motor
* 56413219 1 Cable Asm, Blk 4-1
* 56413220 1 Cable Asm, Red 1-3
* 56413221 1 Cable Asm, Red 6-1
* 56413222 1 Cable Asm, Red 4-1
* 56478246 5 Tie, Cable
* 56477613 20 Tie, Cable
* 56413847 1 Conduit
* = Not Shown
FORM NO. 56042467
12
REAR WHEEL SYSTEM
Condor
™
05-11
09-11
FORM NO. 56042467
05-11
2010-3
REAR WHEEL SYSTEM
Condor
™
Item Ref. No. Qty Description
1 56453849 1 Bushing .26 x .37 x .28
2 56002063 1 Wsh, Flt SAE 3/8
3 56002098 3 Wsh, Flt SAE 1/4
4 56001882 2 Pin, Cotter 1/16 x 3/4
5 56003350 2 Nut, Hex M6-1 TSBUS2006-936 / NOTE 1
6 56003403 2 Nut, Hex Nyl Loc M6-1 TSBUS2006-936 / NOTE 1
7 56003406 9 Nut, Hex Nyl Loc M10-1.5
8 56003439 8 Scr, Hex SS M10-1.5 x 30mm
9 56003441 1 Scr, Hex Loc M6-1 x 16mm
10 56003442 2 Scr, Hex Loc M10-1.5 x 20mm
11 56003491 1 Scr, Hex M10-1.5 x 40mm
12 56003631 2 Scr, Hex M6-1 x 45mm TSBUS2006-936 / NOTE 1
13 56009213 1 Wsh, Flt .392 x 1.00 x .075
14 56367117 2 Wsh, Flt .406 x 1.5 x .1875
15 56109559 2 Wheel, Rear
* 56412243 4 Ball Bearing for 56109559 (2 per wheel) TSBUS2009-1043
16 56413293 2 Rotor
17 56413498 1 Spacer, .390 x .500 x .280
18 56413500 1 Equalizer
19 56413501 1 Yoke
20 56413533 1 Brake Pedal Assy (#26-48)
21 56413552 1 Bushing.410 x .50 x .30
22 56413598 1 Linkage, Brake
23 56413025 1 Brake-CW TSBUS2006-936 / TSBUS2007-970
24 56413024 1 Brake-CCW TSBUS2006-936 / TSBUS2007-970
25 56413812 2 Spring, Extension TSBUS2006-936
26 56228052 1 Bushing
27 56413888 1 Bushing
28 56407133 1 Yoke, Clevis
29 56001939 3 Wsh, Flt SAE 5/16
30 56002098 2 Wsh, Flt SAE 1/4
31 56002929 3 Scr, Hex Hd Loc 5/16-18 x .62
32 56003350 3 Nut, Hex M6-1
33 56003389 1 Nut, Hex Nyl Loc M8-1.25
34 56003398 1 Scr, Hex M8-1.25 x 60mm
35 56003403 3 Nut, Hex Nyl Loc M6-1
36 56003420 2 Scr, Hex M6-1 x 35mm
37 56003430 2 Scr, Hex SS M6-1 x 25mm
39 56009123 1 Nut, Push Cap 3/8
40 56009142 1 Nut, Hex Machine 1/4-28
41 56397348 1 Spring, Extension
42 56413208 1 Cable Assy
43 56413211 2 Bearing, Flange .625 x .500 x .250
44 56413508 1 Pulley
45 56413527 1 Pawl
46 56413534 1 Brake Pedal Weld’t.
47 56413538 1 Bracket, Brake Pedal
48 56413787 1 Spacer
13
NOTE 1: Machines built after serial number 1959307 have a modifi ed chassis which eliminates the need for these hardware items.
FORM NO. 56042467
14
RECOVERY SYSTEM
Condor
™
05-11
08-3
FORM NO. 56042467
05-11
08-11
RECOVERY SYSTEM
Condor
™
15
Item Ref. No. Qty Description
1 56391807 1 Foam, Acoustical
2 56001939 3 Wsh, Flt SAE 5/16
3 56002066 4 Scr, Pan Phil 1/4-20 x .62
4 56002507 1 Scr, Pan Phil 1/4-20 x .75
5 56002098 2 Wsh, Flt SAE 1/4
6 56002624 1 Scr, Soc Shd .38 x 1.25 x 5/16-18
7 56002708 5 Nut, Hex Nyl Loc 1/4-20
8 56002786 5 Scr, Pan Phil 1/4-20 x 1.50
9 56002788 4 Scr, Pan Phil 1/4-20 x 2.25
10 56002859 4 Wsh, Flt SAE SS 1/4
11 56002896 8 Scr, Pan Phil SS 10-24 x .62
12 56002938 4 Wsh, Flt SAE SS 5/16
13 56002989 4 Scr, Pan Phil SS 1/4-20 x .62
14 56003003 2 Scr, Pan Phil 5/16-18 X .62
15 56003012 4 Scr, Hex SS 5/16-18 X .75
16 56003014 4 Scr, Pan Phil Ss 5/16-18 X .75
17 56003696 4 Wsh, Flt SS .33 X 1.00 X.060
18 56009225 4 Wsh, Fender .281x1.50x.074
19 56212236 4 Clamp, Plastic
20 56314488 1 Muffl er, V ac
21 56314760 1 Gasket, Vacuum Duct
22 56315141 2 Mount, Vibration
23 56368989 1 Bushing
24 56410065 1 Vac Motor Assy (M5)
25 56413091 1 Lid, Recovery Tank
26 56413150 1 Tank, Recovery
27 56601408 1 Drain Hose
* 56601411 1 Drain Hose Cap Kit
28 56413163 1 Mount, Recovery Tank
29 56413171 1 Hose, Vac 2.00 X 42.00 X 975018
30 56413187 2 Gasket, Vac Fan
31 56413191 1 Plate, Vac Fan
Item Ref. No. Qty Description
32 56413196 1 Top Cover Assy (50-61)
33 56413218 1 Harness, Recovery Tank
34 56413377 1 Hose, Squeegee Vac
35 56413404 2 Arm, Lid Hinge
36 56413555 1 Hinge Plate, Right
37 56413577 1 Panel, Exhaust
38 56413589 1 Prop
39 56413606 1 Bumper, Right Rear
40 56413607 1 Bumper, Left Rear
41 56413699 1 Gasket, Recovery Lid
42 56413458 1 Plate, Cable Mount
43 56413723 1 Cable Assembly
44 56413800 3 Bushing .32x.50x.18
45 56413801 1 Bushing .32x.50x.35
46 56440213 1 Clamp, Hose SAE #32
47 56456797 2 Clamp, Hose SAE #36
48 56477613 1 Tie, Cable
49 56478246 1 Tie, Cable
50 56324497 2 Cage, Float
51 56391690 1 Ball, Float
52 56009191 2 Scr, Pan Phil Plastite 10-14 X .50
53 56009210 2 Scr, Pan Phil Type B 1/4-14 X .62
54 56314400 1 Wire Rope, 9 Inch
55 56109539 1 Vac Filter Lid NOTE 1
57 56413155 1 Top, Recovery Tank
58 56413194 1 Screen, Filter
59 56413195 1 Filter
60 56413408 1 Plate, Vac Cover
61 56413416 1 Gasket, Vac Fan Top
62 56413846 1 Gasket, RS Strip
63 56009002 5 Wsh, Flt .266 x .906 x .060
NOTE 1: 56314461 and 56314491 are no longer used in production. If you need
to replace either of these items please order 56109539.
FORM NO. 56042467
16
SCRUB SYSTEM-CYLINDRICAL
Condor
™
05-11
2010-7
FORM NO. 56042467
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