Directions for Use
Alto Danmark A/S
Automatic Pump Station CIP10/14
UK - Vers. 2.0 - 07.02.07
Vers. 2.1 - 22.04.08
Contents Page
1. Preface 1
2. Connections to Low Pressure Equipment 2
2.0 Installation of Equipment 2
2.1 Water Connection 2
2.2 Supply of Compressed Air 2
2.3 Supply of Detergents 3
2.4 Layout Drawing 3
3. Start-Up Procedures 5
4. System Safety 7
5. Maintenance 8
6. Trouble Shooting and Remedy 9
7. Flow Diagram 13
8. Identification Plate 14
9. Technical Data 15
10. Warranty 16
11. Material and Spare Parts List 17
12. Manufacturer 19
Appendix 4 Flow Chart 4
Appendix A2 Layout Drawing A2
Appendix A3 Identification Plate A3
Appendix A4 Drawing of Spare Parts A4
Vers. 2.1 - 22.04.08
Dato:
Godkendt:
E.&.O.E.
Vers. 2.1 - 22.04.08
Vers. 2.1 - 22.04.08
1. Preface
Low pressure cleaning systems from Scanio Flow-Equipment are used for
rinsing, foaming and spraying of detergents and sanitisers. The formation of
foam is achieved by mixing water, detergents or sanitisers and air in a specially
designed injector system.
It is important that your operational staff reads these directions for use prior to
installation and start of operation. Operation as laid down in the directions for use
will ensure an optimum level of hygiene and a minimum level of repair work in
your factory.
The combination of a centrifugal pump and an injector provides the possibility of
automatic and manual:
a) - foam spreading of detergents and sanitisers
b) - rinsing with water
Note that all figures are placed at the back of these directions for use
(appendixes 4-A4).
1
Vers. 2.1 - 22.04.08
2. Connections to Low Pressure Equipment
2.0 Installation of Equipment
The equipment must be installed in frost-free rooms only.
2.1 Water Connection
a) Before the equipment is connected to the water supply pipe, the
supply line must be rinsed through carefully to remove coarse
impurities and metal shavings.
b) The connection for water (hot and cold water) must be made at the top
of the equipment (1 on page 4).
c) It is important to ensure sufficient water - no less than 150 l/min.
per pumping unit. To meet this requirement, the diameter of the supply
pipe must be minimum 1 1/4" (32 mm) at a water pressure of 3.5 bar. At
a water pressure lower than 3.5 bar, the water pipe must be minimum 1
1/2" (38 mm).
d) The equipment is fitted with a filter on the supply pipe.
e) The pressure loss in the supply pipe should be held as low as possible
by:
- avoiding long supply pipes
- using low pressure resistance ball valves
- avoiding fittings with high pressure loss
f) When installing the piping, take care to avoid air traps.
g) Max. allowed temperature of supply water: 70°C
h) Max. allowed pressure of supply water: 4 bar
2.2 Supply of Compressed Air
a) Before compressed air is supplied to the equipment, the supply
pipe must be rinsed through carefully with air in order to remove
coarse impurities and metal shavings.
b) The equipment should be connected to a compressed air pipe or a
compressor guaranteeing:
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